Sanitary Installations

TECHNICAL CATALOGUE

w w w. h y d r o p l a s t . d e

TECHNICAL CATALOGUE

Hydro-Plast is one of the first manufacturer of plastic sanitary installations. It has been operating in the market since 1988. Hydro-Plasts products are made from polypropylene PP-R, the material designed for the needs of internal water installations and central heating. Hydro-Plast has a complete system of pipes, stabi pipes and fittings with diameters ranging from 16 to 110 mm as well as complementary products such as cutters for stabi, welding machines, pipe cutters, etc.. The highest quality of Hydro-Plasts products is guaranteed by, among other things, state of-the-art research laboratory and a modern tool-room manufacturing moulds for fittings production. Hydro-Plast has all indispensable technical approvals, Hygienic Certificate and we remain under constant scrutiny of research institutes including among others The Central Laboratory for Plastic Pipe Testing at The Central Mining Institute which ensures a consistent high quality of our products. Service life of Hydro-Plasts products is up to 50 years. The wide range of available diameters (16110mm) allows to construct any inner pressure installations not only sanitary but also technological ones. Our systems show excellent performance conveying not only water but it is also suitable for 300 other fluids. The best testimonial to the high standard of our products is the fact that for many years they have been used ceaselessly in such premises as The Royal Castle in Warsaw, Lublin Castle and in countless other public buildings. They have also found application in irrigation of greenhouses, gardens and fields. In 2007 Hydro-Plast company became a part of Aalberts Industries - an international industrial group with its registered office in Holland.

TECHNICAL CATALOGUE
Content
1. 2. 3. 4. 5. 6. 7. 8. 9. Raw material 1.1 Specification of raw material used in production 1.2 PP-R selected technical features 1.3 Advantages of Hydro-Plasts products 1.4 Service life of Hydro-Plasts system Product range 2.1 Marking Application areas Assortment 4.1 Stabi pipe Mounting guidelines 5.1 Basic principles of routing and fixing polypropylene pipes 5.2 Pipe fixing 5.3 Maximum distances between supports 5.4 Linear expansion 5.5 Pipeline routing 5.6 Installation in ducts Welding 6.1 Welding process 6.2 General requirements Insulation Service life of plastic sanitary installations 8.1 Guarantee Storage, handling and transportation 22 23 24 25 32 20 21 18 10 7 8 6 4

10. Pressure test 11. Quality assurance during production 12. Pressure loss tables 13. Chemical resistance

TECHNICAL CATALOGUE
1. Raw material
1.1 Specification of raw material used in production
Pipes and fittings of Hydro-Plast system are made of polypropylene random copolymer, type 3 (PP-R) This material is known for its strength, stability and resistance to high temperatures. Physical and chemical properties of the material meet the special requirements of drinking water supply and heating systems.

1.3 Advantages of Hydro-Plasts products

1. Long life service even 50 years 2. Corrosion resistance 3. Low thermal conductivity 0,22 W/mK 4. High resistance to inner pressure 5. Low pipe friction- low roughness rate low flow resistance 6. High surface smoothness lack of lime scale formation as in other systems 7. Quick, easy and clean assembly 8. Total reliability and leak tightness of joints 9. Low price when compared to other materials 10. Resistance to many chemical agents 11. Weight low 12. Esthetic appearance 13. Vibration and noise suppression 14. Good electric current insulator 15. Sterility 16. Environmental friendliness (recycling) 17. No harmful gas emission from burning 18. Light impermeability no risk of algae development 19. One type of pipe connectors to all pipes 20. Non-toxic 21. Smell and taste neutral. 22. Very good welding applications 23. Resistance to abrasion 24. No change in organoleptic properties of water 25. High cracking resistance under stress

1.2 PP-R selected technical features

Properties of Unit PP-R value

Unit

PP-R value

Test method

Density Met Flow Rate (230C/2,16kg)

g/cm g/10min 1/K W/m K MPa kJ/m2 kJ/m2 kJ/m2

0.90 0.30 1.5x10-4 0.24 900 20 4 2

ISO 1183 ISO 1133 Condition 12 DIN 53752 DIN 52612 ISO 527

Coefficient of Linear Thermal Expansion Thermal Conductivity Modulus of Elasticity in tension (1mm/min) +23C Charpys Impact Strenght, notched 0C -23C

ISO 179

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1.4 Service life of Hydro-Plasts system 40 30 25 20 15

10 C 20 C 30 C 40 C

10 9 8
Comparable stress sv [MPa]

50 C 60 C 70 C 80 C 90 C 95 C 110 C

7 6 5 4 3,5 3 2,5 2 1,5

5 YEARS

10

25 50 100

0,5

0,1

10

102

103

104

105

106

Service life in hours Termination of an isotherm indicates maximumservice life also at lower tension. The isotherms in the chart do not extended.

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2. Product range
Pipes and fittings of Hydro-Plast PP-R system are produced in the following sizes: 16, 20, 25, 32, 40, 50, 63, 75, 90, 110mm. The pipe types are produced in various combinations of operating pressures and temperatures in separate pressure lines various wall thicknesses): SDR 11 (PN 10) - generally for cold water and floor heating SDR 7,4 (PN 16) - generally for hot water and floor heating SDR 6 (PN 20) - generally for hot water and central heating The STABI pipes are three layers pipes: the internal polypropylene pipe is connected with aluminium foil during production and subsequently coated with an external polypropylene layer. The pipe shows not only better pressure and temperature resistance due to the aluminum foil but also possesses characteristics typical for steel pipes like higher rigidity and lower thermal expansion. For mechanical protection of the aluminium foil the pipe is furnished with an external polypropylene layer. In some cases, due to the production of the internal polypropylene pipe, the vaporization of residual moisture may occur under the external layer in form of bubbles and blisters. However as this external polypropylene layer does not affect the mechanical properties of the pipe, it is considered an esthetica! matter only. Hydro-Plast PPR piping system is designed for cold and hot water installations as well as in floor and central heating systems. Hydro-Plast piping systems can also be used for distribution owing to their chemical resistance and other properties. Fittings (adapting pipes) are manufactured jointly for all piping types in the highest PN 20 pressure range and in various design types: All-plastic fittings (sockets, elbows, T-pieces reduced and full-sized, reductions, pieces). Combined fittings with brass threads for threaded joints (reducing sleeves with metal thread, T-pieces, elbows for wall mounting. Special elements (crossovers, compensation pipes, clips) crossSDR Standard Dimension Ratio SDR = 2xS+1 = d/s d - external diameter of pipe, s - wall thickness 20 2,5 6 Pipes and fittings are marked during the manufacturing process enable future tracing. All elements are marked in the following way: Pipes: HYDRO PLAST GERMANY DIN 8077 / 8078 * Made in EU * EN ISO 15874 * PP-R ROHR * 16 x 2,7 * SDR 6 * Klasse 1/10 bar - 2/8 bar - 4/10 bar 5/6 bar * Datum .* Arbeitsschicht 1 * Extr. 1 * Fittings: Hydro Plast PPR, size. Separate fitting packages are fitted with packat labels-containing, except the element type marking, also date production and releasing inspector identification. The possibility to identify each element in a system is an important vehicle of quality control management as well as an evidence for potential settlements of guarantee claims. On the basis of EN ISO 15874 requirements applied for piping system manufacture a gradual process of changing from PN pressu class marking to S coding will start soon. PN 10 16 S 5 3,2 SDR 11 7,4

2.1 Marking
Hydro-Plast produce in compliance with European PN-EN ISO 15874 and German standards DIN 8077, DIN 8078.

TECHNICAL CATALOGUE
3. Application areas
Operating conditions according to EN ISO 15874
In terms of pressure and temperature for pipes and fittings, the operating conditions set forth in ISO 15874 are taken as the basic conditions. Water supply and heating systems are classified according to ISO 15874 in the following way:

Appl. class

Design temp. TD C 60 70 20 40 60 20 60 80

Time at TD years 49 49 2,5 20 25 14 25 10

Max.design temp. C 80 80

Time at Tmax years 1 1

Emerg. temp. C 95 95

Time at Temerg. hours 100 100

Scope of application Hot water supply (60C) Hot water supply (70C) Floor heating Low temp. radiators High-temperature heating

1 2

70

2,5

100

100

90

100

100

TD.

- design temperature defined by the application. maximum design temperature, with its time-limited exposure.

Temerg. - emergency temperature arising under emergencies due to troubles in control systems.

Tmax.

Maximum service life of pipelines for every class of application is determined by total performance time merg. and it amounts to 50 years. of pipeline under temperatures of TD, Tmax. and Te-

of 60 C - scald protection) - Class 1 : can be operated at the pressure of 10 bar (2.5 3.1), 49 years durability at a temp, of 60 C, one year at a temperature of 80 C (sudden temp, increase) and 100 hours at a temperature of 95 C (emergency conditions). The same applies to other classes. This information is indicated on pipes as class 1/10 bars, 2/8 bars, 4/10 bars, 5/6 bars.
Design pressure PD Bar

Other classes of application may be established; however the value of temperatures shall not exceed those provided for Class 5. ISO 15874 determines admissible maximum operating pressure for every type of pipeline made of PP-R material. Proper and correct determination of the required pipeline type during engineering work is required. It shall be, based on operational data, i.e. application class and operating pressure. Calculated series Smax shall be > series S, indicated on pipes and in technical documents of Hydro-Plast Example: Pressure lines PN 20 = s 2.5 series: according to the table, S Scalc max must apply With use for hot water (max. temp, of hot water

Application calculated series Smax Class 1 6,9 5,2 3,9 3,1 Class 2 5,3 3,6 2,7 2,1 Class 4 6,9 5,5 4,1 3,3 Class 5 4,8 3,2 2,4 1,9

4 6 8 10

TECHNICAL CATALOGUE
STABI PIPE PIPE SDR 7,4 STABI AL. PIPE SDR 6 STABI AL. PIPE SDR 11

O 16 O75

PIPE SDR 7,4

PIPE SDR 6

PIPE SDR 7,4 GLASS FIBRE

CROSSOVER

LOOPING COMPENSATION

SOCKET

SOCKET ( FEMALE THREAD)

SOCKET HEXAGONAL ( FEMALE THREAD)

SOCKET (MALE THREAD)

SOCKET HEXAGONAL ( FEMALE THREAD)

ELBOW 45 MF

ELBOW 90 MF

ELBOW 45

ELBOW 90

ELBOW ( FEMALE THREAD)

ELBOW

(MALE THREAD)

REDUCER TEE

EQUAL TEE

O 16 O110

All the pipes are available in 4 m bars with a possibility to order them in 3 m bars.

TECHNICAL CATALOGUE
CORNER TEE TEE
(MALE THREAD)

TEE

(FEMALE THREAD)

FOUR WAY FITTING

UNION

(PLASTIC - PLASTIC)

UNION

(PLASTIC - METAL MALE THREAD)

THREATED ADAPTER

WALL PLATE ELBOW

BALL VALVE

BALL VALVE

CONcealed ValVe

BOTTOM PART

CONcealed ValVe

WIRH HAND WHEEL

CONcealed ValVe

wITH CHrOmEd HANdLE

PIPE CLIPS

FITTING PLATE

CAP

REDUCER MF

SLEEVE 110

PIPE CUTTER

CUTTER FOR STABI

WELDING MACHINE

WELDER ENDING

1800 W

TECHNICAL CATALOGUE
4.1 Stabi pipe
Stabi pipe combines the advantages of metal and plastic pipes. It differs from homogenous pipes in terms of linear expansion coefficient which is: 1. Pipe installation should be carried out by licen = 0.03 [mm/mK] - for stabi pipes = 0.15 [mm/mK] for homogenous pipes sed and qualified people. 2. PP pipes in water supply installations inside buildings should not be laid above gas and electric supply systems. 3. Minimum distance between PP pipes and heat pipes shall be 10 cm counting from the pipes surface. Otherwise an insulation should be applied. 4. In case of warm domestic water installations it is recommended to insulate a riser and horizontal piping whereas in central heating installations to insulate a riser piping in wall channels and a horizontal piping running through unheated Aluminum layer performs the following functions: Decreases linear thermal expansion of a pipe so consequently under the influence of hot water stabi pipe may extend slightly whereas the pipe made from the same material extends five times more. Improves pipe resistance to mechanical damages. Reduces permeability of gases which is especially vital for closed cycle heating installations. These properties as well as the higher rigidity of a pipe make it possible to reduce the number of supports. spaces. 5. Pipes in water supply installations inside buildings should be laid in such a way that they are protected against mechanical damage. 6. All elements of the installation directly adjoining plastics shall be equipped with an elastic separator. 7. Where the pipes are laid through a building wall, protective sleeves, at least 2 cm longer than wall thickness, should be applied. The space between a pipe and a sleeve should be filled with an elastic material. 8. Clamps used to fix PP pipes should allow the pipe a free sliding movement. 9. Thermal elongation of a pipe should be taken into account and a self-compensation should be applied. 10. PP pipes should be joined by welding and by means of connectors. 11. During welding adequate welding parameters determined for a certain material should be observed. 12. The system components must be protected against radiation UV. Long-term exposure to sunlight can degrade the operating properties of the system. When the elements are installed unprotected on outdoor wall surface they must be covered with suitable insulation. 10

5. Mounting guidelines
5.1 Basic principles of routing and fixing polypropylene pipes

TECHNICAL CATALOGUE

Components of plastic piping systems must be protected against impact, falling, blow or any other mechanical damage during their transport and installation.

Only the components that are not damaged or contaminated, during storage or transportation, may be used for installation works.

A minimum temperature for plastic piping installation, as regards welding, is +5 C. At lowers temperatures it is difficult to provide working conditions for high quality pipe joints.

Pipeline crossings are made by means of thecomponents specially designed for this purpose.

Joining of plastic parts is done by polyfusion welding which results in a high-quality homogeneous joint. Joining must be performed under specified working conditions with the use of apropriate tools. It is not recommended to weld Hydro-Plast components together with other brand products (no warranty).

Components must not be exposed to open fire.

Sharp and professional tools can only be used to cut the pipes.

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TECHNICAL CATALOGUE
5.2 Pipe fixing
The design of a pipeline route must consider the material of the distribution system (thermal expansion coefficient), necessity to allow for expansion, given operating conditions (a combination of pressure and temperature levels) and a type of pipe joints. Fixing of distribution systems shall be performed so that fixed and sliding points are planned with respect to expected linear changes of the pipes. at pipe branch

Types of pipe fixing techniques

There are two kinds of supports in terms of pipe fixing . Fixed point closely fit set of two connectors blocking a fastening clamps, restraining axis movements of a pipe. It is designed for an adequate division of an installation into sections subject to separate elongations (thermal elongation is not transmitted beyond a fixed point). The distance between fixed points arises from the need to allow an adequate pipe compensation. Besides fixed points fastening is obligatory in the following cases: At draw-off points Before and after the fittings installed on a pipe or additional utilities (filters, water meters, settling tanks). at the place of pipe fitting Sliding point a fastening clamp designed for anchoring the installation to the structural component of a building and preventing the pipes against excessive buckling. The distance between sliding points depends on the temperature of a medium and the outer diameter of a pipe. The list of maximum permissible distances for the pipes laid horizontally is set forth in Table. The distances between sliding points in case of stabi pipes (with an aluminum insert) are bigger.

by pipe-straps suspended on hooks

by loose pipe-straps

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TECHNICAL CATALOGUE
5.3 Maximum distances between supports
Standard pipe pipe (mm) 20 16 20 25 32 40 50 63 75 90 110 70 80 85 100 110 125 140 155 170 190 Temperature of medium in C at density 1g/cm3 30 50 75 85 95 110 120 135 150 170 185 40 50 70 85 95 105 115 130 145 160 180 50 50 70 80 90 100 110 125 135 160 175 60 50 65 75 85 95 105 120 130 145 160 80 45 60 70 75 85 90 105 115 135 155

Maximum spacing of between supports enabling allowing the pipe expansion for of vertical conduits is the same as for in case of horizontal conduits but it may be increased by 30 %. If medium density is higerhigher than 1g/cm3, then the reducing coefficient should be applied. Stabi pipe Diameter 16 20 25 32 40 50 63 75 90 110 20 120 150 160 170 185 210 235 250 265 270 30 110 125 135 160 190 195 230 245 255 265 40 100 115 120 140 160 185 200 210 220 255 50 100 115 120 140 160 180 190 200 210 245 60 100 105 115 135 155 170 185 195 205 235 80 80 105 110 130 150 165 175 185 190 215

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TECHNICAL CATALOGUE
5.4 Linear expansion
Polypropylene has a considerable coefficient of linear expansion = 0.13-0.18 mm/mK (depending on the temperature of the material). Consequently, durning the mounting the system, pipe linear expansion, resulting from the change of temperature should be taken into account. The expansion of a pipe section is calculated with the following formula: L =

x L x t

Where: L - linear expansion (mm) L {mm/mK}

- is coefficient of linear expansion FP fixed point, SP- Sliding point

- is initial length of a pipe {m} In order to make U-shape compensator outside flexible arm, the width of compensator should be known i.e. the distance between the arms S = 2 x L + Amin (Amin. Safety Width assigned as 150mm) In order to minimize the dimensions of compensators during assembly the initial wire tension is used. The assembly along with initial tension ensures aesthetic appearance of a system. Length of initial tension = L/2 Length of flexible arm with initial tension may be calculated in the following way:

t - is temperature difference {K} The compensation of elongation is done by means of a flexible arm, an expansion loop and U-shape compensator The length of a flexible arm may be calculated with the following formula:

Ls =kx
Where: Ls D - the length of flexible arm {mm} ne PP-R is 20 - outer diameter {mm} K - material constant for polypropyle L - expansion of a pipe {mm}

Ls = K x

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TECHNICAL CATALOGUE
Linear expansion of Hydro-Plast standard pipes
Length of pipeline L(m) 1 2 3 4 5 6 7 8 9 10 15 20 Difference in temperatures t (C) 10 1,5 3,0 4,5 6,0 7,5 9,0 10,5 12,0 13,5 15,0 22,5 30,0 20 3,0 6,0 9,0 12,0 15,0 18,0 21,0 24,0 27,0 30,0 45,0 60,0 30 4,5 9.0 13,5 18,0 22,5 27,0 31,5 36,0 40,5 45,0 67,5 90,0 40 6,0 12,0 18,0 24,0 30,0 36,0 42,0 48,0 54.0 60.0 90,0 120,0 50 7,5 15,0 22,5 30,0 37,5 45,0 52,5 60,0 67,5 75,0 112,5 150,0 60 9,0 18.0 27,0 36,0 45,0 54,0 63,0 72,0 81,0 90,0 135,0 180,0 70 10,5 21,0 31,5 42,0 52,5 63,0 73,5 84,0 94,5 105.0 157,5 210,0

Linear expansion of Hydro-Plast stabi pipes

Length of pipeline L(m) 1 2 3 4 5 6 7 8 9 10 Difference in temperatures t (C) 10 0,3 0.6 0,9 1.2 1,5 1.8 2,1 2,4 2.7 3.0 20 0,6 1,2 1,8 2,4 3,0 3,6 4,2 4,8 5,4 6,0 30 0,9 1.8 2,7 3.6 4,5 5,4 6,3 7,2 8,1 9,0 40 1,2 2.4 3,6 4.8 6,0 7.2 8,4 9,6 10,8 12,0 50 1,5 3,0 4,5 6,0 7,5 9,0 10,5 12,0 13,5 15,0 60 1,8 3,6 5,4 7,2 9,0 10,8 12,6 14,4 16,2 18,0 70 2,1 4,2 6,3 8,4 10,5 12,6 14,7 16,8 18,9 21,0

15 20

4,5 6.0

9,0 12,0

13,5 18,0

18,0 24,0

22,5 30,0

27,0 36.0

31,5 42,0

Examples

Symbol L tp tm t Name Coefficient of linear expansion Length of pipe Operating Temperature Temperature during mounting Temperature difference t=tp-tm Value 0,15 10 60 20 40 Unit mm/ mC m C C C

Linear expansion L = xLxt L= 0,15x10x40=60mm Compensating length:

Symbol K D L Name PP-R material constant Outside pipe diameter Linear expansion Value 20 40 60 Unit mm mm

Compensation length with initial tension:

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TECHNICAL CATALOGUE
5.5 Pipeline routing
Pipes should be installed with a minimum gradient of 0.5 % towards the lowest system points where system emptying by drain faucet or shut off valves with outlet is made possible. The piping system must be divided into separate parts that can be closed, if necessary. Straight valves and plastic ball taps are used for this purpose. For build in installation the shut off valves or ball taps are used. It is recommended to test fitting functions (closing/opening) before they are installed. A wall mounting group with tap connectors is recommended to be used in a termination place where valve mixers are installed. rarely used for short distances in areas where visual appearance is not a priority (laundry, building service areas, etc.). Supporting elements must be positioned with a necessary care to fix the piping and consider a compensation of pipe expansion in connecting sections where the pipes are covered as well as to apply a good insulation system to the piping, (if, for instance, a cold water pipe is led freely on-wall in a heated area then a risk of surface condensation will be considerable). Piping systems may be led freely on-wall where there is no risk of mechanic damage while in normal operation.

Routing of Hydro-Plast riser piping

In the case of riser piping it is necessary to consider precisely the layout of fixed points and sliding mounts as well as creation of a suitable expansion compensation system. The adjustments for expansion in riser piping systems are provided as follows:

Routing of Hydro-Plast inlet piping

Inlet piping systems are made mainly of 16 - 20 mm diameters that are usually laid in wall channels. The channel of insulated pipe routing must be free of obstacles and allow for expansion. Beside its thermal properties the insulation system also protects the pipe against mechanic damage as well as a layer making piping expansion more easy. An insulation system of expanded polystyrene or polyurethane (foam) is recommended. Before the piping system is bricked in the pipes must be thoroughly fixed to the channel (using plastic or metal pipe-straps or by plastering at some places, etc.). If water supply piping systems are installed inside stack partitions then they must be fixed in a suitable way - such as with a system of metal clamps and

supporting elements. The systems must be insulated and positioned allowing for expansion. If water supply /distribution piping systems are installed inside floor/ ceiling structures then flexible plastic protective sleeves (made of polyethylene) are used for protection against mechanic damage while the air layer between the sleeve and pipe works as a thermal insulation. Piping systems freely laid are SP-Sliding Point, FP-Fixed Point, Ls-compensation length

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TECHNICAL CATALOGUE
5.6 Installation in ducts
If it is necessary to divide the riser into several expansion sections then it can be achieved by placing fixed points. The riser fixed points are always fixed under and over T-pieces at a branch pipe or socket which, at the same time, prevents the riser to fall. The pipe expansion must accounted for between these fixed points as follows: In branching off feeder piping it is necessary to allow for the riser expansion by:

keeping a sufficient distance from the wall pass-through point.

creating a possibility of branch pipe movement in the wall pass through point.

creating a compensating length allowing for expansion at the riser normal line.

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TECHNICAL CATALOGUE
6. Welding
6.1 Welding process.
1. Cutting pipes to proper length. Cut pipes perpendicularly to its axis with a pipe cutter or a rotary pipe cutter.

2. Cleaning and marking. Before fusion clean up the end of a pipe and a fitting and mark the depth of the insertion of a pipe into a fitting in accordance with the table.

3. Removing aluminium from stabi pipes. In case of stabi pipes, prior to the fusion, remove the outside layer of polypropylene and aluminium with a stabi cutter. The depth of conditioning up to the stop position determines depth of fusion during the welding. After completing grinding check if a foil has been fully removed.

4. Welding of elements. When the heating temperature has reached the required 260C, push the fitter and the end of the pipe on the welding ends by means of a sliding non-rotary motion to the depth previously marked and heat them according to the time specified in the table.

5. Joining. Take a pipe and a fitting off the welding ends and join them by pushing without turning, up to the previously marked welding depth. During pushing determine the mutual position of a pipe and a fitting. Leave a joint still until it reaches the required stability.

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TECHNICAL CATALOGUE

Pipe diameter (mm) 16 20 25 32 40 50 63 75 90 110

Heating time ( s) SDR7,4 SDR6 PN 16 5 5 7 8 12 18 24 30 40 50 3 4 4 6 9 12 15 20 25 PN 20 SDR11 SDR10

Welding time (s) 4 4 4 6 6 6 8 10 10 10

Cooling time (s) 120 120 120 240 240 240 360 480 480 480

Welding Depth ( mm) 13 14 15 16 18 20 24 26 29 32,5

The full strength is attained after about 2 hours.

6.2 General requirements for welding

Only the same kind of material can be welded together. Pipes and fittings should be heated simultaneously and not more than once. All operations during a welding process shall be performed without turning a pipe against a fitting and welding ends. It should be taken into account that welding time differs depending on elements diameters. Welding time for PN 10 pipes is shortened by about half. The recommended surrounding temperature during welding shall be above 5C. In lower temperature the welding time should be increased by 50% and the level of heating of the welding ends should be constantly checked. Welding below 0C should be avoided. Double, even flash on the whole weld surface indicates a good quality of a joint. In case of stabi pipes it is essential to make sure that an aluminum foil has been removed.

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TECHNICAL CATALOGUE
7. Insulation
While hot water piping systems and heating systems are insulated against heat losses, the cold water ones are conversely insulated against heat gains and pipe sweating. From the point of view of drinking water health requirements, the insulation of a cold water system is important to keep the temperature level under 20 C as well as keeping hot water at the upper limit (given by the standard of protection against scalding) - both cases are concerned with bacteria effect reduction. Keeping hot water at the required temperature level together with properly functioning circulation are important parts of protection against bacteria (such as: Legionella pneumophila) beside some other technical solutions (such as thermal sterilisation). The thickness and kind of insulation layers are determined on the basis of thermal resistance of the insulation system to be used, air humidity in the area of the piping system and a difference between the room temperature (air) and that one of flowing water. The whole piping system, along its whole route including fittings and valves, must be insulated, It is necessary to maintain a minimum insulation layer thickness along both pipe diameter and pipeline route (this means that insulation types that are wrapped over the pipes as cut lengthwise must be, after the installation, bonded again into a uniform profile (e.g. using an adhesive, clamps or a sealing tape). Remark: the above thickness values must be re-calculated for other thermal characteristics If hot water is transferred then it should be taken into consideration that plastic pipes posses better thermal insulation properties than metal ones. An application of plastic pipes in such systems may therefore mean a significant cost-saving solution! In systems of high demand (such as: bathrooms, bathtubs, washing machines, etc.) heat losses in plastic pipes with flowing water are 20 % compared to metal ones. Another 15 % can be saved by a thorough insulation. In systems of small and/or short-time demand where pipes are not heated to operating temperatures regularly, only 10 % of savings can be expected, however, 20 % can be expected at peak demand. The insulation layer thickness for hot water systems usually fluctuates in the range of 9 through 15 mm at the value of thermal resistance: A. = 0.040 W/ mK. freely laid pipes in unheated areas (such as: basement areas) freely laid pipes in heated areas pipes in crawlways without a hot water line running in paralle pipes in crawlways with a hot water line running in parallel independently running underplaster pipes (in channels) underplaster pipes (in channels) running in parallel with a hot water line pipes cast over with concrete 4 mm 13 mm 4 mm 4 mm 9 mm 4 mm Placement / routing of pipes
insulation layer thickness X = 0,040 W/mK

Minimum thermal insulation layer for cold water system - example

13 mm

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TECHNICAL CATALOGUE
8. Service life of plastic sanitary installations.
Service life depends on the intensity of plastic material aging process under temperature. Permissible temperature is the one which does not cause polymer degradation or destruction of a particular structure. In the case of low-temperature installations where the temperature of heating water does not exceed 65C, plastic aging process goes so slowly that a 50-year service life of an installation may easily be expected. It is tantamount to a service life of a building before a complete refurbishment. Temperature used in central heating has been recently reduced from 95/70 to 80/60. New central heating installations and also those modernized should be designed, if possiblein such a way to allow operating temperature of heating water, not higher than 70C. Keeping the temperature at a certain level may be achieved by increasing the surface of heaters in the premises. Life service is determined experimentally by defining its survivability in the function of temperature and water pressure. Such testing is conducted in water bathtubs in closed chambers or bathtubs allowing to control pressure and temperature. The samples used in tests are having closed outlets. Standard tests take 1000 or 8000 hours, that is approximately 40 to 320 days. As a result of aging plastic is losing its flexibility and becomes brittle and is also losing its original mechanical properties. First visible sign of aging may be: change of color turning yellow, white or dull possible occurrence of excessive conduit sagging likely appearance of pores and micro-cracks on the surface of the pipe resulting in stress corrosion In extreme cases the pipe may suddenly break (burst). When the aging symptoms appear the installation should be instantly evaluated and the samples tested.
Location Date

8.1 Guarantee
Guarantee covers Hydro-Plast pipes and fittings for a period 10 years from the date of purchase to a sum of 500,000 per incident and up to a maximum of 3,000,000 in a year. We have effected a product liability insurance with the Allianz insurance company . Compensation is paid for damages that arise from the products liability and our liability due to the defectiveness of the above products, and as far as exclusive Hydro-Plast pipes and fittings were used. The guarantee is valid under conditions of proper operation, compliance with proper rules of engineering, installation, storage and transportation. Hydro-Plast is required, in case of damage, to cover costs connected the specific goods and repair any direct damage caused by its products, under its direction or undertake their expenses, after HydroPlast checks and approves the estimated liability.

GUARANTEE CERTIFICATE

Customer (Beneciary) .. Date of purchase .. Sales outlet . Installation date .

This guarantee covers Hydro-Plast pipes and ttings for a period 10 years from the date of purchase to a sum of 500,000 per incident and up to a maximum of 3,000,000 in a year. We have eected a product liability insurance with the Allianz insurance company . Compensation is paid for damages that arise from the products liability and our liability due to the defectiveness of the above products, and as far as exclusive Hydro-Plast pipes and ttings were used. The guarantee is valid under conditions of proper operation, compliance with proper rules of engineering, installation, storage and transportation. Hydro-Plast is required, in case of damage, to cover costs connected the specic goods and repair any direct damage caused by its products, under its direction or undertake their expenses, after Hydro-Plast checks and approves the estimated liability.

Conditions:
The guarantee is only valid if: 1. The damage is reported within a maximum 14 days; 2. To follow the instructions accurately on how to install and operate Hydro-Plast pipes and ttings;

On behalf of HYDRO-PLAST:

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TECHNICAL CATALOGUE
9. Storage, handling and transportation
The system components must be protected against ultraviolet radiation, weather and contamination. UV radiation is damaging to polypropylene. Long term exposure to sunlight can degrade the operating properties of the system. When the elements are stored in outdoors area or installed unprotected on outdoor wall surface, they must be taken to indoor storage or be covered with a suitable insulation When stacked Plastic pipes must be supported along their whole length or protected against deflection in another suitable way. Plastic pipe and fittings are usually stored in sacks or on palettes or are freely loaded in boxes, containers, baskets, etc. Maximum storage height of 1,2 m must be respected if plastic pipes are kept in plastic sleeves and/or pipe fittings in plastic sacks. Different types of pipes and fittings are stored separately. During handling it is not allowed to drag pipes over the ground or a lorry deck. The pipes must not be moved by throwing or letting them fall off the lorry to the ground. During transportation the pipes must be protected against mechanical damage and stored on a suitable underlay where protected against dirt, solvents, direct heat (contact with a radiator, etc.). The pipes are put into protective covers (pipes in polyethylene bags, pipe fittings also in sacks or cardboard boxes) and it is recommended to let them stay in there as long as possible before the installation works start (as a protection against dirt).

Pipes and fittings should be treated with special caution at the temperature of 0C or lower.

22

TECHNICAL CATALOGUE
10. Pressure test
Test procedure A
To use Procedure A to apply the hydrostatic test pressure conduct the procedure as follows: a) Open the venting system; b) Purge the system with water to expel all air that can be removed thereby. Stop the and close the venting system; c) Apply the selected hydrostatic test pressure equal to 1,5 times the design pressure by pumping according to Figure 12 during the first 30 min, during which time an inspection should be carried out to identify any obvious leaks with the system under test; d) Reduce the pressure by rapidly bleeding water from the system to 0,5 times design pressure according to Figure 12; e) Close the valve. The recovery of a constant pressure, which is higher than 0,5 times the design pressure, is indicative of a sound system. Monitor the situation for 90 min. Visually check for leaks. within the system; f) The test result should be recorded. If during that period flow f) Visually check for leaks and if during the next 2 h, the pressure drops by more than 0,2 bar this g) indicates a leak within the system; The test result should be recorded.aFor smaller sections of an installation the test Procedure B may be reduced to only stages a) to e) and g). Testing for water tightness Test procedure A

there is a drop in pressure, this indicates a leak

Test procedure B
To use Procedure B to apply the hydrostatic test pressure, conduct the procedure as follows: a) Open the venting system; b) Purge the system with water to expel all air that can be removed thereby. and close the venting system; c) Apply the selected test pressure equal to 1,5 times the design pressure by pumping according to Figure 13 during the first 30 min; d) Read the pressure when the first 30 min have elapsed; e) Read the pressure after another 30 min and visually check for leaks. If the pressure has dropped by less than 0,6 bar conclude the system has no obvious leakage and continue the test without further pumping; Stop the flow Testing for water tightness Test procedure B

23

TECHNICAL CATALOGUE
11. Quality assurance
Hydro-Plast is well-known for its high quality products. We produce in compliance with European EN ISO 15874 and German standards DIN 8077, DIN 8078. The laboratory is well equipped with state-of-the-art devices to test raw materials, production process and end products. The control of basic raw material i.e. polypropylene through determination of mass flow rate (MFR) and density measure. Check of geometric parameters during the production process by means of inspection and electronic gauges. Optical microscope testing structure of raw material in end products, welded joints after tests and the quality of plastic connection with threaded inserts. Laboratory tests of end products - a reflection of the extreme conditions of use, among others, determination of inner pressure resistance.

Standard applied in production: DIN 8077 Polypropylene (PP) Pipes, Dimensions DIN 8078 Polypropylene (PP) Pipes,General Quality Requirements and Testing DIN 16962 Pipe Joint Assemblies and Fittings for Polypropylene Pressure Pipes EN ISO 15874 Plastic pipe systems for hot and cold water installation; DVGW Germany (pending)

24

TECHNICAL CATALOGUE
12. Pressure loss tables
Fitting Socket by 1 dimension by 2 dimension by 3 dimension Picture Symbol Comment Coefficient of loss 0.25 0.40 0.50 0.60 1.50 0.60 0.25
Separation of flow

Reducer MF Elbow 90 Elbow 45

1.20 0.80 1.80 3.00

Equal Tee

Conjunction of flow Counter current in case of separation of flow Counter current in case of conjunction of flow

Reducer tee

Sum of Equal Tee and Reducer Separation of flow 2.10

Four Way Fitting

Conjunction of flow

3.70

Socket Female Thread Socket Male Thread Elbow Female Thread Elbow Male Thread Tee Female Thread Tee Male Thread Ball Valve Separation of flow

0.50

0.70

1.40

1.60

1.40

Separation of flow

1.80

20

0.50

25

TECHNICAL CATALOGUE
Pressure loss tables
SRD 11 k=0,01

water temperature = 10 C 20 x 2,2 mm R kPa/m 0,006 0,02 0,041 0,067 0,099 0,137 0,18 0,227 0,28 0,337 0,465 0,611 0,774 0,954 1,15 2,37 3,971 5,939 8,266 V m/s 0,1 0,1 0,2 0,2 0,3 0,3 0,4 0,4 0,5 0,5 0,6 0,8 0,9 1 1,1 1,6 2,1 2,7 3,2 0,006 0,012 0,019 0,029 0,039 0,052 0,065 0,08 0,097 0,133 0,175 0,222 0,273 0,329 0,674 1,124 1,675 2,322 3.064 3,9 4,826 5,844 0,1 0,1 0,1 0,2 0,2 0,2 0,3 0,3 0,3 0,4 0,4 0,5 0,6 0,6 1 1,3 1,6 1,9 2,2 2,5 2,9 3,2 0,003 0,006 0,008 0,011 0,015 0,019 0,023 0,028 0,038 0,05 0,063 0,078 0,094 0,192 0,319 0,474 0,655 0,863 1,095 1,352 1,634 2,269 2,998 3,819 4,732 0,1 0,1 0,1 0,1 0,1 0,2 0,2 0,2 0,2 0,3 0,3 0,3 0,4 0,6 0,8 0,9 1,1 1,3 1,5 1,7 1,9 2,3 2,6 3 3,4 0,003 0,004 0,005 0,006 0,008 0,009 0,013 0.017 0,022 0,027 0,032 0,065 0,108 0,16 0,221 0,291 0,369 0,455 0,549 0,76 1,001 1,273 1,574 1,903 2,262 2,649 3,064 3,507 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,2 0,2 0,2 0,2 0,4 0,5 0,6 0,7 0.8 1 1,1 1,2 1,4 1,7 1,9 2,2 2,4 2,6 2,9 3,1 3,4 0,002 0,002 0,003 0,003 0,004 0,006 0,007 0,009 0,011 0,022 0,037 0,055 0,076 0,099 0,126 0,155 0,187 0,258 0,34 0,431 0,532 0,642 0,762 0,891 1,029 1,176 1,332 1,497 1,671 1,854 2,045 2,246 2,454 2,672 2,898 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,2 0,2 0,3 0,4 0,5 0,5 0,6 0,7 0,8 0,9 1,1 1,2 1,4 1,5 1,7 1,8 2 2,1 2,3 2,4 2,6 2,8 2,9 3,1 3,2 3,4 3,5 0,001 0,002 0,002 0,003 0,004 0,007 0,012 0,018 0,025 0,033 0,042 0,051 0,062 0,085 0,112 0,142 0,175 0,211 0,25 0,292 0,337 0,385 0,436 0,489 0,545 0,604 0,666 0,731 0,798 0,868 0,94 1,016 1,093 0,1 0,1 0,1 0,1 0,1 0,1 0,2 0,2 0,3 0,3 0,4 0,4 0,5 0,6 0,7 0,8 0,9 1 1,1 1,2 1,3 1,3 1,4 1,5 1,6 1,7 1,8 1,9 2 2,1 2,2 2,3 2,4 0,001 0,001 0,002 0,003 0,005 0,008 0,011 0,014 0,018 0,022 0,027 0,037 0,049 0,062 0,076 0,092 0,108 0,126 0,146 0,166 0,188 0,211 0,235 0,26 0,287 0,314 0,343 0,373 0,404 0,436 0,469 0,1 0,1 0,1 0,1 0,1 0,2 0,2 0,2 0,3 0,3 0,3 0,4 0,5 0,5 0,6 0,7 0,7 0,8 0,9 1 1 1,1 1,2 1,2 1,3 1,4 1,4 1,5 1,6 1,6 1,7 0,001 0,002 0,003 0,005 0,006 0,008 0,009 0,011 0,015 0,02 0,026 0,031 0,038 0,045 0,052 0,06 0,069 0,078 0,087 0,097 0,107 0,118 0,129 0,141 0,153 0,166 0,179 0,193 0,1 0,1 0,1 0,1 0,2 0,2 0,2 0,2 0,3 0,3 0,4 0,4 0,5 0,5 0,6 0,6 0,7 0,7 0,8 0,8 0,8 0,9 0,9 1 1 1,1 1,1 1,2 0,001 0,001 0,002 0,002 0,003 0,004 0,004 0,006 0,008 0,01 0,012 0,014 0,017 0,02 0,023 0,026 0,03 0,033 0,037 0,041 0,045 0,049 0,054 0,058 0,063 0,068 0,073 0,1 0,1 0,1 0,1 0,1 0,1 0,2 0,2 0,2 0,3 0,3 0,3 0,3 0,4 0,4 0,4 0,5 0,5 0,5 0,6 0,6 0,6 0,7 0,7 0,7 0,8 0,8 25 x 2,3 mm R kPa/m V m/s 32 x 2,9 mm R kPa/m V m/s 40 x 3,7 mm R kPa/m V m/s 50 x 4,6 mm R kPa/m V m/s 63 x 5,8 mm R kPa/m V m/s 75 x 6,8 mm R kPa/m V m/s 90 x 8,2 mm R kPa/m V m/s 110x10 mm R kPa/m V m/s

Q 1/s 0,01 0,02 0,03 0,04 0,05 0,06 0,07 0,08 0,09 0,1 0,12 0,14 0,16 0,18 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1 1,2 1,4 1,6 1,8 2 2,2 2,4 2,6 2,8 3 3,2 3,4 3,6 3,8 4 4,2 4,4 4,6 4,8 5

In case using the empirical Hazen-Williams equation, coefficient c for Hydro-Plast products is 140. f = 0.2083 (100/c)1.852 q1.852 / dh4.8655 , where f = friction head loss in feet of water per 100 feet of pipe (fth20/100 ft pipe), c = Hazen-Williams roughness constant (=140 for Hydro-Plast products) q = volume flow (gal/min), dh = inside hydraulic diameter (inches)

26

TECHNICAL CATALOGUE
Pressure loss tables
SRD 7,4 k=0,01 16 x 2,3 mm 20 x 2,8 mm 25 x 2,3 mm 32 x 4,4 mm

water temperature = 10 C
40 x 5,5 mm 50 x 6,9 mm 63 x 8,6 mm 75 x 10,4 mm 90 x 12,5 mm 110x15,2 mm

Q 1/s 0,01 0,02 0,03 0,04 0,05 0,06 0,07 0,08 0,09 0,1 0,12 0,14 0,16 0,18 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1 1,2 1,4 1,6 1,8 2 2,2 2,4 2,6 2,8 3 3,2 3,4 3,6 3,8 4 4,2 4,4 4,6 4,8 5

R kPa/m 0,025 0,083 0,17 0,282 0,418 0,576 0,756 0,958 1,18 1,422 1,967 2,588 3,285 4,056 4,9 10,182

V m/s 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1 1,2 1,4 1,6 1.8 2 2,9

R kPa/m 0,008 0,027 0,056 0,093 0,137 0,189 0,248 0,313 0,386 0,465 0,641 0,843 1,068 1,316 1,588 3,277 5,499 8,236

V m/s 0,1 0,1 0,2 0,2 0,3 0,4 0,4 0,5 0,6 0,6 0,7 0,9 1 1,1 1,2 1,8 2,5 3,1

R kPa/m

V m/s

R kPa/m

V m/s

R kPa/m

V m/s

R kPa/m

V m/s

R kPa/m

V m/s

R kPa/m

V m/s

R kPa/m

V m/s

R kPa/m

V m/s

0,009 0,019 0,032 0,047 0,065 0,085 0,108 0,133 0,16 0,221 0,29 0,367 0,452 0,544 1,118 1,868 2,786 3,869 5,112 6,513 8,071

0,1 0,1 0,2 0,2 0,2 0,3 0,3 0,4 0,4 0,5 0,6 0,6 0,7 0,8 1,2 1,6 2 2,4 2,8 3,1 3,5 0,006 0,01 0,015 0,02 0,027 0,034 0,041 0,05 0,069 0,09 0,114 0,14 0,168 0,345 0,574 0,854 1,183 1,558 1,98 2,448 2,96 4,117 5,449 0,1 0,1 0,1 0,1 0,2 0,2 0,2 0,2 0,3 0,3 0,4 0,4 0,5 0,7 1 1,2 1,4 1,7 1,9 2,2 2,4 2,9 3,4 0,003 0,005 0,007 0,009 0,012 0,014 0,017 0,023 0,031 0,039 0,048 0,058 0,118 0,196 0,29 0,401 0,528 0,669 0,826 0,997 1,382 1,824 2,322 2,874 3,48 4,139 0,1 0,1 0,1 0,1 0,1 0,1 0,2 0,2 0,2 0,2 0,3 0,3 0,5 0,6 0,8 0,9 1,1 1,2 1,4 1,5 1,8 2,1 2,5 2,8 3,1 3,4 0,002 0,003 0,004 0,005 0,006 0,008 0,01 0,013 0,016 0,019 0,04 0,066 0,097 0,134 0,176 0,223 0,275 0,332 0,459 0,604 0,767 0,948 1,145 1,36 1,591 1,839 2,104 2,385 2,682 2,995 3,324 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,2 0,2 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1 1,2 1,4 1,6 1,7 1,9 2,1 2,3 2,5 2,7 2,9 3,1 3,3 3,5 0,002 0,002 0,003 0,003 0,004 0,005 0,006 0,013 0,022 0,032 0,045 0,058 0,074 0,091 0,11 0,152 0,199 0,253 0,311 0,376 0,446 0,521 0,601 0,686 0,777 0,873 0,974 1,08 1,19 1,306 1,427 1,553 1,683 1,819 1,959 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,2 0,2 0.3 0,4 0,4 0,5 0,6 0,6 0,7 0,9 1 1,1 1,2 1,3 1,5 1,6 1,7 1,8 2 2,1 2,2 2,3 2,4 2,6 2,7 2,8 2,9 3,1 0,001 0,002 0,002 0,002 0,003 0,006 0,01 0,014 0,02 0,026 0,032 0,04 0,048 0.066 0,087 0,11 0,136 0,164 0,194 0,227 0,261 0,298 0,337 0,379 0,422 0,468 0,515 0,565 0,617 0,671 0,727 0,785 0,845 0,1 0,1 0,1 0,1 0,1 0,1 0,2 0,2 0,3 0,3 0,3 0,4 0,4 0,5 0,6 0,7 0,8 0,9 1 1 1,1 1,2 1,3 1,4 1,5 1,6 1,6 1,7 1,8 1,9 2 2,1 2,2 0,001 0,001 0,002 0,004 0,006 0,008 0,011 0,014 0,017 0,02 0,028 0,037 0,046 0,057 0,069 0,081 0,095 0,109 0,125 0,141 0,158 0,176 0,195 0,215 0,235 0,257 0,279 0,302 0,326 0,361 0,1 0,1 0,1 0,1 0,2 0,2 0,2 0,2 0,3 0,3 0,4 0,4 0,5 0,5 0,6 0,7 0,7 0,8 0,8 0,9 1 1 1,1 1,1 1,2 1,3 1,3 1,4 1,4 1,5 0,001 0,002 0,002 0,003 0,004 0,005 0,006 0,008 0,011 0,014 0,018 0,022 0,026 0,031 0,036 0,041 0,047 0,053 0,06 0,067 0,074 0,081 0,089 0,097 0,105 0,114 0,123 0,132 0,1 0,1 0,1 0,1 0,1 0,2 0,2 0,2 0,2 0,3 0,3 0,4 0,4 0,4 0,5 0,5 0,6 0,6 0,6 0,7 0,7 0,8 0,8 0,8 0,9 0,9 1 1

In case using the empirical Hazen-Williams equation, coefficient c for Hydro-Plast products is 140. f = 0.2083 (100/c)1.852 q1.852 / dh4.8655 , where f = friction head loss in feet of water per 100 feet of pipe (fth20/100 ft pipe), c = Hazen-Williams roughness constant (=140 for Hydro-Plast products) q = volume flow (gal/min), dh = inside hydraulic diameter (inches)

27

TECHNICAL CATALOGUE
Pressure loss tables
SRD 7,4 k=0,01 16 x 2,3 mm 20 x 2,8 mm 25 x 2,3 mm 32 x 4,4 mm

water temperature = 50 C
40 x 5,5 mm 50 x 6,9 mm 63 x 8,6 mm 75 x 10,4 mm 90 x 12,5 mm 110x15,2 mm

Q 1/s 0,01 0,02 0,03 0,04 0,05 0,06 0,07 0,08 0,09 0,1 0,12 0,14 0,16 0,18 0,2 0,3 0,4 0,5 0,6 0.70 0,8 0,9 1 1,2 1,4 1,6 1,8 2 2,2 2,4 2,6 2,8 3 3,2 3,4 3,6 3,8 4 4,2 4,4 4,6 4,8 5

RkPa/m 0,02 0,068 0,138 0,23 0,342 0,473 0,623 0,792 0,978 1,183 1,644 2,175 2,773 3,439 4,172 8,828

V m/s 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0.8 0,9 1 1,2 1,4 1,6 1,8 2 2,9

R kPa/m 0,007 0,022 0,045 0,075 0,112 0,154 0,203 0,257 0,317 0,382 0,53 0,698 0,888 1,099 1,33 2,785 4,731 7,161

V m/s 0,1 0,1 0,2 0,2 0,3 0.4 0,4 0,5 0,6 0,6 0,7 0,9 1 1,1 1,2 1,8 2,5 3,1

R kPa/m

V m/s

R kPa/m

V m/s

R kPa/m

V m/s

R kPa/m

V m/s

R kPa/m

V m/s

R kPa/m

V m/s

R kPa/m

V m/s

R kPa/m

V m/s

0,008 0,016 0,026 0,038 0,053 0,07 0,088 0,108 0,131 0,181 0,238 0,302 0,373 0,45 0,935 1,578 2,376 3,325 4,425 5,675 7,073

0,1 0,1 0,2 0,2 0,2 0,3 0,3 0,4 0,4 0,5 0,6 0,6 0,7 0,8 1,2 1,6 2 2,4 2,8 3,1 3,5 0,005 0,008 0,012 0,016 0,022 0,027 0,034 0,04 0,056 0,073 0,093 0,115 0,138 0,285 0,478 0,716 0,997 1,322 1,689 2,098 2,549 3,577 4,77 0,1 0,1 0,1 0,1 0,2 0,2 0,2 0,2 0,3 0,3 0,4 0,4 0,5 0,7 1 1,2 1,4 1.7 1,9 2,2 2,4 2,9 3,4 0,003 0,004 0.006 0,007 0,009 0,011 0,014 0,019 0,025 0,032 0,039 0,047 0,096 0,161 0,24 0,334 0,441 0,562 0,696 0,843 1,178 1,565 2,004 2,494 3,036 3,629 0,1 0,1 0,1 0,1 0,1 0,1 0,2 0,2 0,2 0,2 0,3 0,3 0,5 0,6 0,8 0,9 1,1 1,2 1,4 1,5 1,8 2,1 2,5 2,8 3,1 3,4 0,002 0,002 0,003 0,004 0,005 0,006 0,008 0,011 0,013 0,016 0,032 0,054 0,08 0,11 0,146 0,185 0,229 0,277 0,385 0,51 0,65 0,807 0,98 1,168 1,372 1,592 1,828 2,079 2,345 2,627 2,925 0,1 0.1 0,1 0,1 0,1 0,1 0,1 0,2 0,2 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1 1,2 1.4 1,6 1,7 1,9 2,1 2,3 2,5 2.7 2,9 3,1 3,3 3,5 0,001 0,002 0,002 0,003 0,004 0,004 0,005 0,011 0,018 0,026 0,036 0,048 0,061 0,075 0,091 0,126 0,166 0.211 0,261 0,316 0,376 0,441 0,511 0,585 0,664 0,748 0,837 0.930 1,028 1,131 1,239 1,351 1.468 1,589 1,716 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,2 0,2 0,3 0,4 0,4 0,5 0,6 0,6 0,7 0,9 1 1,1 1,2 1,3 1,5 1,6 1,7 1,8 2 2,1 2,2 2,3 2,4 2,6 2,7 2,8 2.9 3,1 0,001 0,001 0,002 0,002 0,002 0,005 0,008 0,012 0,016 0,021 0.026 0,033 0,039 0,055 0,072 0,091 0,113 0,136 0,162 0,19 0,22 0,251 0,285 0.320 0.358 0.398 0,439 0,483 0,528 0,575 0,624 0,676 0,729 0,1 0,1 0,1 0,1 0,1 0,1 0,2 0,2 0,3 0,3 0,3 0,4 0,4 0,5 0,6 0,7 0,8 0,9 1 1 1,1 1,2 1,3 1,4 1,5 1,6 1,6 1,7 1,8 1,9 2 2.1 2,2 0,001 0,001 0,002 0,003 0,005 0,007 0,009 0,011 0,014 0,016 0,023 0,03 0,038 0,047 0,057 0,067 0,079 0,091 0,104 0,118 0,132 0,148 0,164 0,181 0,198 0,217 0,236 0,256 0,277 0,298 0,1 0,1 0,1 0,1 0,2 0,2 0,2 0,2 0,3 0,3 0,4 0,4 0,5 0,5 0,6 0,7 0,7 0,8 0,8 0,9 1 1 1,1 1,1 1,2 1,3 1,3 1,4 1,4 1,5 0,001 0,001 0,002 0,003 0,003 0,004 0,005 0,006 0,009 0,011 0,014 0,018 0,021 0,025 0,03 0,034 0,039 0,044 0,05 0,055 0,061 0,067 0,074 0,081 0,088 0,095 0,103 0,111 0,1 0,1 0,1 0,1 0,1 0,2 0,2 0,2 0,2 0,3 0,3 0,4 0,4 0,4 0,5 0,5 0,6 0,6 0,6 0,7 0,7 0,8 0,8 0,8 0,9 0,9 1 1

In case using the empirical Hazen-Williams equation, coefficient c for Hydro-Plast products is 140. f = 0.2083 (100/c)1.852 q1.852 / dh4.8655 , where f = friction head loss in feet of water per 100 feet of pipe (fth20/100 ft pipe), c = Hazen-Williams roughness constant (=140 for Hydro-Plast products) q = volume flow (gal/min), dh = inside hydraulic diameter (inches)

28

TECHNICAL CATALOGUE
Pressure loss tables
SRD 6 k=0,01 16x2,7 mm 20 X 3,4 mm 25 x 4,2 mm 32 x 5,4 mm

water temperature = 10 C
40x6,7 mm 50 x 8.3 mm 63 x 10,5 mm 75 x 12,5 mm 90 x 15,0 mm 110 x 18,3 mm

Q 1/s 0,01 0,02 0,03 0,04 0,05 0,06 0,07 0,08 0,09 0,1 0,12 0,14 0,16 0,18 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1 1.20 1,4 1,6 1,8 2 2,2 2,4 2,6 2,8 3 3,2 3,4 3,6 3,8 4 4,2 4,4 4,6 4,8 5

R kPa/m 0,035 0,118 0,24 0,399 0,591 0,816 1,071 1,357 1,673 2,017 2,791 3,676 4,669 5,768 6,971 14,522

V m/s 0,1 0,2 0,3 0,5 0,6 0,7 0,8 0,9 1.0 1,1 1,4 1,6 1,8 2 2,3 3.4

R kPa/m 0,012 0,041 0,084 0,14 0,207 0,286 0,375 0,475 0,585 0,704 0,973 1,279 1,622 2 2,414 4,994 8,397

V m/s 0,1 0,1 0,2 0,3 0,4 0,4 0,5 0,6 0,7 0,7 0,9 1 1,2 1.3 1,5 2,2 2,9

R kPa/m

V m/s

R kPa/m

V m/s

R kPa/m

V m/s

R kPa/m

V m/s

R kPa/m

V m/s

R kPa/m

V m/s

R kPa/m

V m/s

R kPa/m

V m/s

0,014 0,028 0.047 0,07 0,096 0,126 0,159 0,196 0,236 0,325 0,427 0,54 0,665 0,802 1,65 2,761 4,125 5,735 7,585

0,1 0,1 0,2 0,2 0,3 0,3 0,4 0.4 0,5 0,6 0,6 0,7 0,8 0,9 1,4 1,8 2,3 2,8 3.2

0,004 0,009 0,015 0,022 0,03 0,039 0,05 0,061 0,073 0,101 0,133 0,168 0,206 0,249 0,51 0,849 1,264 1,752 2,311 2,939 3,635 4,399 6,127

0,1 0,1 0,1 0,1 0,2 0,2 0,2 0,3 0,3 0,3 0,4 0,5 0,5 0,6 0,8 1,1 1,4 1,7 2 2,3 2,5 2,8 3,4 0,003 0,005 0,007 0,01 0,013 0,017 0,021 0,025 0,034 0,045 0,057 0,07 0,084 0,172 0,286 0,425 0,587 0,773 0,981 1,211 1,463 2,031 2,683 3,417 4,233 0,1 0,1 0,1 0,1 0,1 0,1 0,2 0,2 0,2 0,3 0,3 0,3 0,4 0,5 0,7 0,9 1,1 1,3 1,4 1,6 1,8 2,2 2,5 2,9 3,2 0,003 0,004 0,005 0,006 0,007 0,009 0,012 0,016 0,02 0,024 0,029 0,06 0,099 0,147 0,203 0,267 0,338 0,417 0,503 0,696 0,917 1,165 1,441 1,742 2,07 2,423 2,803 3,208 3,638 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,2 0,2 0,2 0,2 0,3 0,5 0,6 0,7 0,8 0,9 1 1,2 1,4 1,6 1,8 2,1 2,3 2,5 2,8 3 3,2 3,5 0,002 0,002 0,002 0,003 0,004 0,005 0,006 0,008 0,01 0,019 0,032 0,048 0,066 0,087 0,11 0,135 0,163 0,225 0,296 0,375 0,463 0,559 0,663 0,775 0,894 1,022 1,158 1,301 1,452 1,61 1,776 1,949 2,131 2,319 2,515 2,718 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0.2 0,3 0,4 0,4 0.5 0,6 0,6 0,7 0,9 1 1,2 1,3 1,4 1,6 1,7 1,9 2 2,2 2,3 2,5 2,6 2,7 2,9 3 3,2 3,3 3,5 0,001 0,002 0,002 0,003 0,003 0,004 0,008 0,014 0,021 0,029 0,038 0,048 0,059 0,071 0.097 0,128 0,162 0,2 0,241 0,286 0,334 0,385 0,44 0,498 0,559 0,623 0,691 0,761 0,835 0,912 0,992 1,075 1,161 1,251 0,1 0,1 0,1 0,1 0,1 0,1 0,2 0,2 0.3 0,3 0,4 0,4 0,5 0,5 0,6 0,7 0,8 0,9 1.0 1,1 1.2 1,3 1,4 1,5 1,6 1,7 1,8 1,9 2 2,1 2,2 2,3 2.4 2,5 0,001 0,001 0,001 0,002 0,004 0,006 0,009 0,012 0,016 0,02 0,025 0,03 0,041 0,054 0,068 0,083 0,101 0,119 0,139' 0,16 0,183 0,207 0,232 0,259 0,286 0,316 0,346 0,377 0,41 0,444 0,48 0,516 0 0,1 0,1 0,1 0,1 0,1 0,2 0,2 0,2 0,3 0,3 0,4 0,4 0,5 0,6 0,6 0,7 0,8 0,8 0,9 1 1,1 1,1 1,2 1,3 1,3 1,4 1,5 1,6 1,6 1,7 1,8 0,001 0,002 0,003 0,005 0,006 0,008 0,01 0,011 0,016 0,021 0,026 0,032 0,039 0,046 0,054 0,062 0,07 0,08 0,089 0,099 0,11 0,121 0,133 0,145 0,157 0,17 0,184 0,198 0,1 0,1 0,1 0,1 0,2 0,2 0,2 0,2 0,3 0,3 0,4 0,4 0,5 0,5 0,6 0,6 0,7 0,7 0,8 0,8 0,9 0,9 1 1 1 1,1 1,1 1,2

In case using the empirical Hazen-Williams equation, coefficient c for Hydro-Plast products is 140. f = 0.2083 (100/c)1.852 q1.852 / dh4.8655 , where f = friction head loss in feet of water per 100 feet of pipe (fth20/100 ft pipe), c = Hazen-Williams roughness constant (=140 for Hydro-Plast products) q = volume flow (gal/min), dh = inside hydraulic diameter (inches)

29

TECHNICAL CATALOGUE
Pressure loss tables
SRD 6 k=0,01 16x2,7 mm 20 X 3,4 mm 25 x 4,2 mm 32 x 5,4 mm

water temperature = 50 C
40x6,7 mm 50 x 8.3 mm 63 x 10,5 mm 75 x 12,5 mm 90 x 15,0 mm 110 x 18,3 mm

Q 1/s 0,01 0.02 0,03 0,04 0,05 0,06 0,07 0,08 0,09 0,1 0,12 0,14 0,16 0,18 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1 1,2 1,4 1,6 1,8 2 2,2 2,4 2,6 2,8 3 3,2 3,4 3,6 3,8 4 4,2 4,4 4,6 4,8 5

R kPa/m 0,028 0,096 0,196 0,326 0,485 0,672 0,886 1,126 1,392 1,684 2,344 3.104 3,962 4,918 5,972 12,68

V m/s 0,1 0,2 0,3 0,5 0,6 0,7 0,8 0.9 1 1,1 1,4 1,6 1,8 2 2,3 3,4

R kPa/m 0,01 0,034 0,69 0,114 0,169 0,234 0,308 0,39 0,482 0,582 0,807 1.065 1,356 1,679 2,033 4,273 7,281

V m/s 0,1 0,1 0,2 0,3 0,4 0.4 0,5 0,6 0,7 0,7 0,9 1 1,2 1,3 1.5 2.2 2,9

R kPa/m

V m/s

R kPa/m

V m/s

R kPa/m

V m/s

R kPa/m

V m/s

R kPa/m

V m/s

R kPa/m

V m/s

R kPa/m

V m/s

R kPa/m

V m/s

0,011 0,023 0,038 0,057 0,078 0,102 0,13 0,16 0,193 0,267 0,351 0,446 0,551 0,666 1,388 2,348 3,541 4,964 6,616

0,1 0,1 0,2 0,2 0,3 0,3 0,4 0,4 0,5 0,6 0,6 0,7 0,8 0,9 1,4 1,8 2,3 2,8 3,2

0,004 0,007 0,012 0,018 0,024 0,032 0,04 0,05 0,06 0,082 0,108 0,137 0,169 0,204 0,423 0,71 1,065 1,486 1,972 2,523 3,138 3,816 5,364

0,1 0,1 0,1 0,1 0,2 0,2 0,2 0,3 0,3 0,3 0,4 0,5 0,5 0,6 0,8 1,1 1,4 1,7 2 2,3 2,5 2,8 3,4 0,002 0,004 0,006 0,008 0,011 0,014 0,017 0,02 0,028 0,037 0,046 0,057 0,069 0,141 0,236 0,353 0,491 0,649 0,828 1,027 1,245 1,742 2.317 2,971 3,702 0,1 0,1 0,1 0,1 0,1 0,1 0,2 0,2 0,2 0,3 0,3 0,3 0,4 0,5 0,7 0,9 1,1 1,3 1,4 1,6 1,8 2.2 2,5 2,9 3,2 0,002 0,003 0,004 0,005 0,006 0,007 0,01 0,013 0,016 0,02 0.024 0.049 0,081 0,121 0,168 0,221 0,281 0,348 0,421 0,587 0,778 0,994 1,235 1,501 1,791 2,106 2,445 2,809 3,197 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,2 0,2 0,2 0,2 0,3 0,5 0,6 0,7 0,8 0,9 1 1,2 1,4 1,6 1,8 2,1 2,3 2,5 2,8 3 3,2 3,5 0,001 0,002 0,002 0,002 0,003 0,004 0,005 0,006 0,008 0,016 0,026 0,039 0,054 0,071 0,09 0,111 0,135 0,187 0,247 0,315 0,39 0,473 0,563 0,66 0,765 0,877 0,996 1.123 1,256 1,397 1,545 1,701 1,863 2,033 2,21 2,394 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,2 0,3 0,4 0,4 0,5 0,6 0,6 0,7 0,9 1 1,2 1,3 1,4 1,6 1,7 1,9 2 2,2 2,3 2,5 2.6 2,7 2,9 3 3,2 3,3 3,5 0.001 0.001 10,002 0.002 0.003 0,003 0,007 0,011 0,017 0,023 0,031 0,039 0,048 0,058 0,08 0,106 0.135 0,167 0,202 0,24 0,281 0,325 0.373 0,423 0,476 0,532 0,591 0,653 0,718 0,786 0,856 0,93 1,006 1,086 0,1 0,1 0,1 0,1 0,1 0,1 0,2 0,2 0,3 0,3 0,4 0,4 0,5 0,5 0,6 0.7 0,8 0,9 1 1,1 1.2 1,3 1.4 1,5 1,6 1,7 1,8 1,9 2 2,1 2,2 2,3 2,4 2,5 0,001 0,001 0,001 0,001 0,003 0,005 0,007 0,01 0,013 0,016 0,02 0,024 0,033 0,044 0,056 0,069 0,083 0,099 0,116 0,134 0,153 0,174 0,195 0,218 0,242 0,267 0,293 0,321 0,349 0,379 0,41 0,442 0 0,1 0,1 0,1 0,1 0,1 0,2 0,2 0,2 0,3 0,3 0,4 0,4 0,5 0,6 0,6 0,7 0,8 0,8 0,9 1 1,1 1,1 1,2 1,3 1,3 1,4 1,5 1,6 1,6 1,7 1,8 0,001 0,002 0,003 0,004 0,005 0,006 0,008 0,009 0,013 0,017 0,021 0,026 0,032 0,038 0,044 0,051 0,058 0,066 0,074 0,083 0,092 0,101 0,111 0,121 0,132 0,143 0,155 0,167 0,1 0,1 0,1 0,1 0,2 0,2 0,2 0,2 0,3 0,3 0,4 0,4 0,5 0,5 0,6 0,6 0,7 0,7 0,8 0,8 0,9 0,9 1 1 1 1,1 1,1 1,2

In case using the empirical Hazen-Williams equation, coefficient c for Hydro-Plast products is 140. f = 0.2083 (100/c)1.852 q1.852 / dh4.8655 , where f = friction head loss in feet of water per 100 feet of pipe (fth20/100 ft pipe), c = Hazen-Williams roughness constant (=140 for Hydro-Plast products) q = volume flow (gal/min), dh = inside hydraulic diameter (inches)

30

TECHNICAL CATALOGUE
Pressure loss tables
SRD 6 k=0,01 16x2,7 mm 20 X 3,4 mm 25 x 4,2 mm 32 x 5,4 mm

water temperature = 80 C
40x6,7 mm 50 x 8.3 mm 63 x 10,5 mm 75 x 12,5 mm 90 x 15,0 mm 110 x 18,3 mm

Q 1/s 0,01 0,02 0,03 0,04 0,05 0,06 0,07 0,08 0,09 0,1 0,12 0,14 0,16 0,18 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1 1,2 1,4 1,6 1,8 2 2,2 2,4 2,6 2,8 3 3,2 3,4 3,6 3,8 4 4,2 4,4 4,6 4,8 5

R kPa/m 0,026 0,087 0,179 0,299 0,446 0,619 0,818 1,042 1,291 1,565 2,186 2,905 3,719 4,63 5,636 12,09

V m/s 0,1 0,2 0,3 0,5 0,6 0,7 0,8 0,9 1 1,1 1,4 1,6 1,8 2 2,3 3,4

R kPa/m 0,009 0,03 0,062 0,104 0,155 0,214 0,282 0,359 0,443 0,536 0,746 0,988 1,261 1,565 1,9 4,031 6,918

V m/s 1,1 1,1 0,2 0.3 0,4 0,4 0,5 0,6 0,7 0,7 0,9 1 1,2 1,3 1,5 2,2 2.9

R kPa/m

V m/s

R kPa/m

V m/s

R kPa/m

V m/s

R kPa/m

V m/s

R kPa/m

V m/s

R kPa/m

V m/s

R kPa/m

V m/s

R kPa/m

V m/s

0,01 0,021 0,035 0,051 0.071 0,094 0.119 0,146 0.177 0,245 0,323 0,412 0,51 0.617 1,296 2.206 3,346 4,712 6,304

0,1 0,1 0,2 0,2 0,3 0,3 0,4 0,4 0,5 0,6 0,6 0,7 0,8 0,9 1,4 1,8 2,3 2,8 3,2

0,003 0,006 0,011 0,016 0,022 0,029 0,037 0,045 0,054 0,075 0,099 0,126 0.155 0,188 0,391 0,661 0,995 1,395 1,858 2,384 2,974 3,626 5,121

0,1 0,1 0,1 0,1 0,2 0,2 0,2 0,3 0,3 0,3 0.4 0,5 0,5 0,6 0,8 1,1 1,4 1,7 2 2,3 2,5 2,8 3,4 0,002 0,004 0,005 0,007 0,01 0,012 0,015 0,018 0,025 0,033 0,042 0,052 0,063 0,13 0,218 0,327 0,456 0,605 0,774 0,963 1,171 1,645 2,197 2,826 3,532 0,1 0,1 0,1 0,1 0,1 0,1 0,2 0,2 0,2 0,3 0,3 0,3 0,4 0,5 0,7 0,9 1,1 1,3 1,4 1,6 1,8 2,2 2,5 2,9 3,2 0,002 0,003 0,003 0,004 0,005 0,006 0,009 0,012 0,015 0,018 0.022 0,045 0,075 0,111 0,155 0,205 0,261 0.324 0,392 0,549 0,73 0,936 1,166 1,421 1,7 2,003 2,331 2.682 3,058 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,2 0,2 0,2 0,2 0,3 0,5 0,6 0,7 0,8 0,9 1 1,2 1,4 1,6 1.8 2,1 2,3 2,5 2,8 3 3,2 3,5 0,001 0,001 0,002 0,002 0,003 0,004 0,005 0,006 0,007 0,014 0,024 0,036 0,05 0,065 0,083 0,103 0,124 0,173 0,23 0,293 0,364 0,443 0,528 0,621 0,721 0,828 0,942 1,064 1,192 1,328 1,471 1,621 1,778 1,942 2,113 2,292 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,2 0,3 0,4 0,4 0,5 0,6 0,6 0,7 0,9 1 1,2 1,3 1,4 1,6 1,7 1,9 2 2,2 2,3 2,5 2,6 2,7 2,9 3 3,2 3,3 3,5 0,001 0,001 0,002 0,002 0,003 0,003 0.006 0,01 0,015 0,021 0,028 0,036 0,044 0,053 0,074 0,098 0,125 0,155 0,188 0,224 0,263 0,304 0,349 0.397 0,447 0,501 0,557 0,616 0,679 0,744 0,812 0,882 0,956 1,033 0,1 0,1 0,1 0,1 0,1 0,1 0.2 0,2 0,3 0,3 0,4 0,4 0,5 0,5 0,6 0,7 0,8 0,9 1 1,1 1,2 1,3 1,4 1,5 1,6 1,7 1,8 1,9 2 2,1 2,2 2,3 2,4 2,5 0,001 0,001 0,001 0,001 0,003 0,004 0,006 0,009 0,012 0,015 0,018 0,022 0,031 0,04 0.051 0,064 0,077 0,092 0,107 0,124 0,142 0,162 0,182 0,204 0.226 0,25 0,275 0,301 0,328 0,356 0,386 0,416 0 0,1 0,1 0,1 0,1 0,1 0,2 0,2 0,2 0,3 0,3 0,4 0,4 0,5 0,6 0,6 0,7 0,8 0.8 0,9 1 1,1 1,1 1,2 1,3 1,3 1,4 1,5 1,6 1,6 1,7 1,8 0,001 0,002 0,002 0,003 0,005 0,006 0,007 0,009 0,012 0,016 0,02 0,024 0,029 0,035 0,041 0,047 0,054 0,061 0,069 0,077 0,085 0,094 0,103 0,113 0,123 0,134 0,145 0,156 0,1 0,1 0,1 0,1 0,2 0,2 0.2 0,2 0,3 0,3 0,4 0,4 0,5 0,5 0,6 0,6 0,7 0,7 0,8 0,8 0,9 0,9 1 1 1 1,1 1,1 1,2

In case using the empirical Hazen-Williams equation, coefficient c for Hydro-Plast products is 140. f = 0.2083 (100/c)1.852 q1.852 / dh4.8655 , where f = friction head loss in feet of water per 100 feet of pipe (fth20/100 ft pipe), c = Hazen-Williams roughness constant (=140 for Hydro-Plast products) q = volume flow (gal/min), dh = inside hydraulic diameter (inches)

31

TECHNICAL CATALOGUE
13. Chemical resistance
+ (+) 0 (-) - aq sat. c = resistant - less resistant = limited chemical resistance = poor resistance = not resistant = aqueous solution = saturated solution at room temperature = colour
Benzaldehyde aq.

Conc. %
sat. (0.3) Benzene Benzoic acid Benzoic acid aq. Bleaching solution (12.5 % active chlorine) Boneoi Borax aq Boric acid Boric acid aq. Brake fluid* Brendly Bromine, liquid 100 high Low Bromine water Butene, gassous sat. 100 100 sat. 100
sat.(4.9)

Temp. (C) 20
+

60

100

100 100 sat

(-) + + 0

+ + 0 +

+ + + + + + 0 + + + + 100 100 + +

(+) + + + +

These values apply to the PPR material. To be sure about the suitability of the Hydro-Plast system for your special application, please contact HydroPlast. Conc. %
A Acetic acid (Glacial acetic acid) Acetic acid aq. (see also vineger) Acetic anhydride Acetone* Alcoholic iodine Alum Alums aq Aluminium salts aq Ammonia gaseous Ammonia aq sat any any 100 cone 10 Ammonium acetate aq. Ammonium carbonate aq. Ammonium chloride aq. Ammonium nitrate aq. Ammonium phosphate aq. Ammonium sulphate aq. Amly alcohol, pure Aniline Antifreeze agent. (cars)** Apple Juice Apple sauce Aqua regia Asphall** ASPIRIN8 B Barium salts Beef suet beer benzaldhyde 100 any + + + + + + + 100 any any any any any any 50 10 100 100 + + + + + + + + + + + + + + + + + + + + + + + + + 0 0 + + + + + + + + + + + + + (+) + + + 0 (+) + + + + + + + + + + 100 + 0 -

Temp. (C) 20 60 100

Bromine, vapours

+ +

Butane, liquid Butter Buttermik Butylacetate n-Butyl alcohol |n-butanol C Cake Calcium chloride aq. Calcium nitrate aq. Camphor Carbon bisulphide** Carbon tetrachlonde Caustic potash solution

0 +

+ sat. sat. + + + 100 100 50 25 10 0 0 + + + + + + + +

+ + +

(+) +

+ + + + + + +

Caustic soda solution

50 25 10

Cheese Chloride of lite (aquesous suspension) Chlorine, gas, dry Chlorine, gas humid Chlorine, liquid Chlorine water Chlorobenzene Chloroform Chlrosulphonic acid Chromic acid 100 10 100 sat. 100 100 100 sat. 20 Chromic/sulphuric acid Chromium plating solution*

0 0

(-) + + +

0 +

32

TECHNICAL CATALOGUE
Conc. %
Chromium salts (bi-and trivalent) aq. Cinnamon (cane) Cinnamon (ground) Citric acid aa. Clove oil Cloves Coca-cola Cocoa (powdered) Cocoa (ready-to-drink) Coconut oil Cod-liver oil Coffee (beans and ground) Coffee (ready-to-drink) Common salt, driy Copper salts aq. Com seed oil Cream, whipped cream Cresol solution Cresol Cresols aq. 100 sat. (0.25) Curds Cyclohexane Cyclohexanol Cyclohexanone D Decahydronaphthalene Detergents. synhetic** 100 high readyforuse Dibutylphthatate (see plasticizers) Diesel oil, see Fuels Dimethylformamide l .4-Dioxane Dish-washing agents, liquid* DIXAN solution readyforuse + + + + + + 100 100 + + 0 Grapefruitjuice Gravy H Hair shampoo* Heptane Hexane Honey Horse-radish, ready-to-eat 100 100 + 0 0 100 96 50 10 Ethyl benzene Ethyl chloride*** 100 100 + + + + 0 + + + Hydrogen sluphide** 0 + (+) Hydrocloric,chloride gaseous (see also Hydrocloric acid) Hydrogen perioxide aq. conc. 10 high low 90 30 10 3 low + + + + 0 + + + + 100 100 + + + + + + + + + + + + + + 0 0 + 0 + + + + + 100 100 100 + + + + + sat. + + + + + + + + + + + 0 0 + + + 0 + + + FruitJuice Fruit salad Fuel Petrol normal according to DIN 5 1 635 petrol, regular petrol, super Diesel oil* Fuel oil* Furniture pofeh* G Gin Glycerine Glycerine aq. 40 100 high Iow Glycol Glycol aq. 100 high Iow + + + + + + + + + + + + + + + + + (+) + + (+) 0 + + + 0 0 0 + 0 (+) + FORMALIN Formie acid 98 90 50 10 + + + + (+) sat. sat.

Temp. (C) 20
+ + + + + + 0 +

Conc. %
Ethylene chloride 2-Ethyl hexanoi F Flxing salt (see also Sodium thiosulphat) Floor wax*** Flour Flouric acid Folmaldehyde aq 40 40 30 10 100 100 10

Temp. (C) 20
(-) +

60
+

100

60
(-)

100

+ + + + + + + + + + + + +

+ + + + + 0

+ + + +

E Eggs |uncooked & cooked) Ether* (diethylene ether) Ethyl acetate Ethyl alcohol not denatured Ethyl alcohol aa.. not denatured

33

TECHNICAL CATALOGUE
Conc. %
I Ink* Iron salts aq. Isooctone Isoproply alcohol J Jam Jelly L Lactic acid aq. 90 50 10 LANOLIN Lard Lemonadas Lemon arome Lemon peel Lemon peel oil Linseed oil LITEX Liqueur LYSOL M Magnesiurn salts aq. Margarine MARLIPAL MG MARLON (42 % active detergent) MARLOPHEN 83 MARLOPHEN 89 50 100 20 100 5 MARLOPHEN 810 100 20 5 Mashed potatoes Mayonnaise Menthol Mercurie salta aq. Mercury Methyl alcohol Methl alcohol aq. Methylene chloride* Methyl ethyl ketone Milk Milk food Minera oil (whitout aromatic hydrocarbons)** Moth bals*** Motor oil (cars)** (see also Two-stroke oil and oil according to ASTM) Mustard salt. 100 100 50 100 100 sat. + + + + + + + + + + + + + + + + + 0 + + + + + + 0 Pickled sat cabbage, ready-to+ 0 (+) Phosphorous pentoxide Photographic developers* + + + + Phosphoric acid (Phenolic Phase) + + + (+) + + + + + any + + + + + + + + + + + + + 0 + + + + + 0 + 0 + + + + + (+) (+) Nitrobenzene O Octane (see leoctane) Oil no. 3 according to ASTMD38O59 Oil of bitter almonds Oleic acid Oleum Olive oil Orangejuice Orange peell Orange peel oil Oxalix acid aq. Ozone (0,5 ppm) P Palm oil Paperika Paraffin Paraffin oil Peanul oil Pectin Pepper Peppermint oil Perchlorethylene (see Tetrachlorettylene) Perfume** Petrol (see Fuels) Petroleum Petroleum ether Phenol (agueous phase) 100 100 sat. (appr.9) sat.
(appr70)

Temp. (C) 20
+

Conc. %
N Nail polish*

Temp. (C) 20
+ +

60
+ + 0 +

100

60
0 0

100

sat. 100 100

+ + +

Nail polish remover* Naphtalane Nickel salts. aq. Nitric acid 100 sat. 50 25 10 100

+ + 0 + + 0 + + 0 +

100

+ +

100 any

+ + + + + + +

sat

+ +

+ -

+ + 100 100 + + + sat. + + + +

0 + + 0 (+) + + (-)

+ + +

0 0 +

sat.(85) 50 10 100 comm. readyforuse

+ + + + + +

0 + + +

+ +

+ +

+ +

(+) (+)

Picled fish

34

TECHNICAL CATALOGUE
Conc. %
Pickled heming Pineapplejuice Pine needle oil Plasticizers Dibuthyphthalate (VESTINOL C) Dibuthyleebacate Dlhexylphathalate Dinonyladipate Dleonylphtalase VESTINOL N) Dloctyladipate (VESTINOLOA) Dloctylphthalate (VESTINOLAH) Tricresylphoapate Tricotylphosphate Porridge Potassium (Potash) carbonade aq. sat. sat (7.3) Potassium chloride aq. Potassium dichromate aq. Potassium lodide aq. Potassium nitrateaq. Potassium Permanagate aq. Potassium persulphate aq. Potasssium sulphate aq. Potato salad Propane, gassous Propane, liguid Pudding Pyridine Q Quinine R Rum Rum aroma S SAGRATON Salad oil, animal Salad oil vegetable Salted water Sausage Sea water Shoe polish* Siliconeoil* Silver salts aq. Soap, solution sat. sat. 10 Soda (see Sodium carbonate) Soda water Sodium bicarbonate aq. Sodium busilphite aq. Sodium carbonate aq. sat. sat. sat. 10 Sodium chlorateaq.(common salt) sat. + + + + + + + + + + + + + any + + + + + + + + + + + 1 0 0 + + + 0 (+) + + + + + + '+ 40 + + + 100 100 100 sat. sat. sat. sat. sat. (6.4) sat. (0.5) sat. + + + + + + + 0 0 + + + T Tar* Tarta ric acide aq. Tea (leaves) Tea (ready-to-drink) Tetrachlorethane Tetrachloorethylene (Perchlorethylene) Tetrahydrofuran Ghc 100 100 0 0 + + + + 100 0 0 0 + sat. + + + + + + + + + + + + + 0 0 0 (+) + + 0 + + + + + 0 + + 0 0 + + 0 Tetrahydronaphtlens Thick (semolina) gruel Thlophene Toluene Tomatajuice Tomata ketchup Toothpastes Transformer oil* Trichlorsthylene Turpentine oil Two-stroke oil Typewritero oil U Uree aq. V Vanills Vaseline Vegetables Vinegar Vinegar essence** W Water Water glass X Xylene Z Zinc salts aq. 100 100 sat. + + + + 0 0 0 + + + (+) + + + + + + + + + + (+) + + + + + + + + + + (+) + + + + + + 0 100 + + + (+)

Temp. (C) 20 60 100

Sodium chlorite aq. Sodium soda; hydroxide (caustic

Conc. %
5

Temp. (C) 20
+

60

100

Sodium hyphochlorite aq. Sodium nitrate aq. Sodium nitride aq. Sodium parbrot aq. Sodium phosphates aq. Sodium sulphate aq. (Glauber's salt) Sodium sulphite ag.** Sodium sulphite ag. Sodium thlosulphate aq. (Photographic fixer) Soft soap Soybaan oil Stannous chloride Starch, starch solution aq. Stearic acid Storage-battery acid Succinic acid aq. Sugar (dry) Sugar beet sirup Sugar solution aq. Sulphur Sulphur dioxide (Sulphurous anhydride) Sulphuric acid

5 sat. sat. sat. (1.4) sat. sat. sat. sat. sat.

+ + + + + + + + + + +

+ + + + + + + + + 0 + + + + + + + + + 0 + + + + + (+) (+) + + + + +

sat. any 100 sat.

+ + + + + + +

Potassium chlorate ag.

any. 100 Iow. 96 50 25 10

+ + + + + + +

35

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322.6

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