Model G306A - Graphic Color LCD Operator Interface Terminal With TFT Qvga Display AND Touchscreen
Model G306A - Graphic Color LCD Operator Interface Terminal With TFT Qvga Display AND Touchscreen
Model G306A - Graphic Color LCD Operator Interface Terminal With TFT Qvga Display AND Touchscreen
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MODEL G306A - GRAPHIC COLOR LCD OPERATOR INTERFACE TERMINAL WITH TFT QVGA DISPLAY AND TOUCHSCREEN
CONFIGURED USING CRIMSON SOFTWARE (BUILD 424 OR NEWER) UP TO 5 RS-232/422/485 COMMUNICATIONS PORTS (2 RS-232 AND 1 RS-422/485 ON BOARD, 1 RS-232 AND 1 RS422/485 ON OPTIONAL COMMUNICATIONS CARD) 10 BASE T/100 BASE-TX ETHERNET PORT TO NETWORK UNITS AND HOST WEB PAGES USB PORT TO DOWNLOAD THE UNITS CONFIGURATION FROM A PC OR FOR DATA TRANSFERS TO A PC UNITS CONFIGURATION IS STORED IN NON-VOLATILE MEMORY (8 MBYTE FLASH) COMPACTFLASH SOCKET TO INCREASE MEMORY CAPACITY 5.7-INCH TFT ACTIVE MATRIX 256 COLOR QVGA 320 X 240 PIXEL LCD W/LED BACKLIGHT 5-BUTTON KEYPAD FOR ON-SCREEN MENUS THREE FRONT PANEL LED INDICATORS POWER UNIT FROM 24 VDC 20% SUPPLY RESISTIVE ANALOG TOUCHSCREEN
UL
R
US LISTED
GENERAL DESCRIPTION
The G306A Operator Interface Terminal combines unique capabilities normally expected from high-end units with a very affordable price. It is built around a high performance core with integrated functionality. This core allows the G306A to perform many of the normal features of the Paradigm range of Operator Interfaces while improving and adding new features. The G306A is able to communicate with many different types of hardware using high-speed RS232/422/485 communications ports and Ethernet 10 Base T/100 Base-TX communications. In addition, the G306A features USB for fast downloads of configuration files and access to trending and data logging. A CompactFlash socket is provided so that Flash cards can be used to collect your trending and data logging information as well as to store larger configuration files. In addition to accessing and controlling of external resources, the G306A allows a user to easily view and enter information. Users can enter data through the touchscreen and/or front panel 5-button keypad.
CONTENTS OF PACKAGE
- G306A Operator Interface. - Panel gasket. - Template for panel cutout. - Hardware packet for mounting unit into panel. - Terminal block for connecting power.
ORDERING INFORMATION
MODEL NO. DESCRIPTION PART NUMBER
Operator Interface for indoor applications, textured finish with embossed keys CompactFlash Card
5
G306A000 G3CFxxxx G3RS0000 G3CN0000 G3DN0000 G3PBDP00 PSDR7000 SFCRM200 CBLPROG0 CBLUSB00
RS232/485 Optional Communication Card CANopen Optional Communication Card DeviceNet option card for G3 operator interfaces with isolated high speed communications ports Profibus DP Optional Communication Card DIN Rail Power Supply Crimson 2.0
2
SAFETY SUMMARY
All safety related regulations, local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it. If equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. Do not use the controller to directly command motors, valves, or other actuators not equipped with safeguards. To do so can be potentially harmful to persons or equipment in the event of a fault to the controller. The protective conductor terminal is bonded to conductive parts of the equipment for safety purposes and must be connected to an external protective earthing system.
WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2
1
DR
G3FILM
Protective Films
CAUTION: Risk Of Danger. Read complete instructions prior to installation and operation of the unit.
Contact your Red Lion distributor or visit our website for complete selection. 2 Use this part number to purchase the Crimson software on CD with a printed manual, USB cable, and RS-232 cable. Otherwise, download for free from www.redlion.net. 3 Red Lion offers RJ modular jack adapters. Refer to the DR literature for complete details. 4 Battery type is lithium coin type CR2025. 5 Industrial grade two million write cycles.
SPECIFICATIONS
1. POWER REQUIREMENTS: Must use a Class 2 circuit according to National Electrical Code (NEC), NFPA-70 or Canadian Electrical Code (CEC), Part I, C22.1 or a Limited Power Supply (LPS) according to IEC 60950-1 or Limited-energy circuit according to IEC 61010-1. Power connection via removable three position terminal block. Supply Voltage: +24 VDC 20% Typical Power1: 8W Maximum Power2: 10 W Notes: 1. Typical power with +24 VDC, RS232/485 communications, Ethernet communications, CompactFlash card installed, and display at full brightness. 2. Maximum power indicates the most power that can be drawn from the G306A. Refer to Power Supply Requirements under Installing and Powering the G306A. 3. The G306As circuit common is not connected to the enclosure of the unit. See Connecting to Earth Ground in the section Installing and Powering the G306A. 4. Read Power Supply Requirements in the section Installing and Powering the G306A for additional power supply information. 2. BATTERY: Lithium coin cell. Typical lifetime of 10 years. 3. LCD DISPLAY:
SIZE 5.7-inch
*Lifetime at room temperature. Refer to Display in Software/Unit Operation 4. 5-KEY KEYPAD: for on-screen menus. 5. TOUCHSCREEN: Resistive analog 6. MEMORY: On Board User Memory: 8 Mbyte of non-volatile Flash memory. Memory Card: CompactFlash Type II slot for Type I and Type II CompactFlash cards. 7. COMMUNICATIONS: USB Port: Adheres to USB specification 1.1. Device only using Type B connection.
WARNING - DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON-HAZARDOUS. USB PORT IS FOR SYSTEM SET-UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION.
Serial Ports: Format and Baud Rates for each port are individually software programmable up to 115,200 baud. PGM Port: RS232 port via RJ12. COMMS Ports: RS422/485 port via RJ45, and RS232 port via RJ12. DH485 TXEN: Transmit enable; open collector, VOH = 15 VDC, VOL = 0.5 V @ 25 mA max. Note: For additional information on the communications or signal common and connections to earth ground please see the Connecting to Earth Ground in the section Installing and Powering the G306A. Ethernet Port: 10 BASE-T / 100 BASE-TX RJ45 jack is wired as a NIC (Network Interface Card). Isolation from Ethernet network to G3 operator interface: 1500 Vrms
8. ENVIRONMENTAL CONDITIONS: Operating Temperature Range: 0 to 50C Storage Temperature Range: -20 to 70C Operating and Storage Humidity: 80% maximum relative humidity (noncondensing) from 0 to 50C. Vibration according to IEC 68-2-6: Operational 5 to 8 Hz, 0.8" (p-p), 8 to 500 Hz, in X, Y, Z direction, duration: 1 hour, 3 g. Shock according to IEC 68-2-27: Operational 40 g, 9 msec in 3 directions. Altitude: Up to 2000 meters. 9. CERTIFICATIONS AND COMPLIANCES: SAFETY UL Listed, File #E245515, UL61010-1, ANSI/ISA 12.12.01-2007, CAN/CSA 22.2 No. 61010.1, CSA 22.2 No. 213-M1987 and File #E179259, UL61010-1, CAN/CSA 22.2 No.61010-1 LISTED by Und. Lab. Inc. to U.S. and Canadian safety standards Type 4X Indoor Enclosure rating (Face only), UL50 IECEE CB Scheme Test Report #E179259-A1-CB-3 Issued by Underwriters Laboratories Inc. IEC 61010-1, EN 61010-1: Safety requirements for electrical equipment for measurement, control, and laboratory use, Part 1. IP66 Enclosure rating (Face only), IEC 529 ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326: 2006: Electrical Equipment for Measurement, Control and Laboratory use. Immunity to Industrial Locations: Electrostatic discharge EN61000-4-2 Criterion A 4kV contact discharge 8kV air discharge Electromagnetic RF fields EN61000-4-3 Criterion A 10V/m (80 MHz to 1 GHz) 3 V/m (1.4 GHz to 2 GHz) 1 V/m (2 GHz to 2.7 GHz) Fast transients (burst) EN61000-4-4 Criterion A 2kV power 1kV I/O signal Surge EN61000-4-5 Criterion A 1kV L to L 2kV L to G power 1 kV signal RF conducted interference EN61000-4-6 Criterion A 3Vrms Power frequency magnetic EN61000-4-8 Criterion A 30A/m fields Emissions: Emissions EN55011 Class A Note: 1. Criterion A: Normal operation within specified limits. 10. CONNECTIONS: Compression cage-clamp terminal block. Wire Gage: 12-30 AWG copper wire Torque: 5-7 inch-pounds (56-79 N-cm) 11. CONSTRUCTION: Steel rear metal enclosure with NEMA 4X/IP66 aluminum front plate for indoor use only when correctly fitted with the gasket provided. Installation Category II, Pollution Degree 2. 12. MOUNTING REQUIREMENTS: Maximum panel thickness is 0.25" (6.3 mm). For NEMA 4X/IP66 sealing, a steel panel with a minimum thickness of 0.125" (3.17 mm) is recommended. Maximum Mounting Stud Torque: 17 inch-pounds (1.92 N-m) 13. WEIGHT: 3.0 lbs (1.36 Kg)
7.08 (179.8)
5.67 (144)
INSTALLING
AND
POWERING
THE
G306A
MOUNTING INSTRUCTIONS
This operator interface is designed for through-panel mounting. A panel cutout diagram and a template are provided. Care should be taken to remove any loose material from the mounting cut-out to prevent that material from falling into the operator interface during installation. A gasket is provided to enable sealing to NEMA 4X/IP66 specification. Install the ten kep nuts provided and tighten evenly for uniform gasket compression. Note: Tightening the kep nuts beyond a maximum of 17 inch-pounds (1.92 N-m) may cause damage to the front panel.
8.25 (209.6) 7.63 (193.8) 10X .188 (4.8)
The chassis ground is not connected to signal common of the unit. Maintaining isolation between earth ground and signal common is not required to operate your unit. But, other equipment connected to this unit may require isolation between signal common and earth ground. To maintain isolation between signal common and earth ground care must be taken when connections are made to the unit. For example, a power supply with isolation between its signal common and earth ground must be used. Also, plugging in a USB cable may connect signal common and earth ground.1 1 USBs shield may be connected to earth ground at the host. USBs shield in turn may also be connected to signal common.
All tolerances 0.010" (0.25 mm). ALL NONINCENDIVE CIRCUITS MUST BE WIRED USING DIVISION 2 WIRING METHODS AS SPECIFIED IN ARTICLE 501-4 (b), 502-4 (b), AND 503-3 (b) OF THE NATIONAL ELECTRICAL CODE, NFPA 70 FOR INSTALLATION WITHIN THE UNITED STATES, OR AS SPECIFIED IN SECTION 19-152 OF CANADIAN ELECTRICAL CODE FOR INSTALLATION IN CANADA.
Each option card comes with a cable for communications and three screws for ataching the option card to the G306s rear cover. To install the option card, remove all power and I/O communications cables from the unit. Use the three screws provided to mount the option card to the rear cover of the G306 as shown in Figure 1.
Connect the cable from the option card to CN11 on the main board of the G306 as shown in Figure 2. Be sure both ends of the cable are firmly seated into their appropriate connector housing. Carefully replace the rear cover by reversing the instructions for removing the rear cover.
Figure 1
Figure 2
COMMUNICATING WITH
CONFIGURING A G306A
THE
G306A
The G306A is configured using Crimson software. Crimson is available as a free download from Red Lions website, or it can be purchased on CD. Updates to Crimson for new features and drivers are posted on the website as they become available. By configuring the G306A using the latest version of Crimson, you are assured that your unit has the most up to date feature set. Crimson software can configure the G306A through the RS232 PGM port, USB port, or CompactFlash. The USB port is connected using a standard USB cable with a Type B connector. The driver needed to use the USB port will be installed with Crimson. The RS232 PGM port uses a programming cable made by Red Lion to connect to the DB9 COM port of your computer. If you choose to make your own cable, use the G306A Port Pin Out Diagram for wiring information. The CompactFlash can be used to program a G3 by placing a configuration file and firmware on the CompactFlash card. The card is then inserted into the target G3 and powered. Refer to the Crimson literature for more information on the proper names and locations of the files.
ETHERNET COMMUNICATIONS
Ethernet communications can be established at either 10 BASE-T or 100 BASE-TX. The G306A units RJ45 jack is wired as a NIC (Network Interface Card). For example, when wiring to a hub or switch use a straight-through cable, but when connecting to another NIC use a crossover cable. The Ethernet connector contains two LEDs. A yellow LED in the upper right, and a bi-color green/amber LED in the upper left. The LEDs represent the following statuses:
LED COLOR DESCRIPTION
Link established. Data being transferred. 10 BASE-T Communications 100 BASE-TX Communications
On the rear of each unit is a unique 12-digit MAC address and a block for marking the unit with an IP address. Refer to the Crimson manual and Red Lions website for additional information on Ethernet communications.
In order to transfer data from the CompactFlash card via the USB port, a driver must be installed on your computer. This driver is installed with Crimson and is located in the folder C:\Program Files\Red Lion Controls\Crimson 2.0\Device\ after Crimson is installed. This may have already been accomplished if your G306A was configured using the USB port. Once the driver is installed, connect the G306A to your PC with a USB cable, and follow Mounting the CompactFlash instructions in the Crimson 2 user manual.
COMMON
24V + - 20%
N/C
TxB (PIN 1) TxA RxA RxB TxEN COMM TxB TxA (PIN 8)
ETHERNET (NIC)
USB TYPE B
RS232
RS485
POWER CONNECTOR
COMMS PORT
COMMS PORT
RS232
PGM PORT
RS232 PORTS
The G306A has two RS232 ports. There is the PGM port and the COMMS port. Although only one of these ports can be used for programming, both ports can be used for communications with a PLC. The RS232 ports can be used for either master or slave protocols with any G306A configuration. Examples of RS232 communications could involve another Red Lion product or a PC. By using a cable with RJ12 ends on it, and a twist in the cable, RS232 communications with another G3 product or the Modular Controller can be established. Red Lion part numbers for cables with a twist in them are CBLPROG0 1, CBLRLC01 2, or CBLRC02 3.
G3 1,4 4,1 2,3 3,2 5 6
G3 RS232 to a PC
Connections
7 8
G3: RJ12 4 5 2
PC: DB9 1 2 3 4 5 6 7 8 9
COM N/C
1 6
8 TxA 130K 2
ICM5
TxEN (OC)
5 6
RX
3 130K
CBLPROG0
GND
* * * * *
9600 BAUD 1 19200 BAUD 2 38400 BAUD 3 57600 BAUD 4 115200 BAUD 5 PULL DOWN 6 PULL UP 7 OFF 4 WIRE/ ON 2 WIRE 8 OFF 4 WIRE/ ON 2 WIRE 9 120 TERMINATION 10
OFF 422/ ON 485 OFF 422/ ON 485 NC OFF DCE/ ON DTE OFF DCE/ ON DTE OFF DTE/ ON DCE OFF DTE/ ON DCE
1 2 3 4 5 6 7
* * * * *
ON
Note: All Red Lion devices connect A to A and B to B, except for Paradigm devices. Refer to www.redlion.net for additional information.
DH485 COMMUNICATIONS
The G306As RS422/485 COMMS port can also be used for Allen Bradley DH485 communications. WARNING: DO NOT use a standard DH485 cable to connect this port to Allen Bradley equipment. A cable and wiring diagram are available from Red Lion.
DB9 adapter not included, 1 foot long. DB9 adapter not included, 10 feet long.
Application Dependent
Connections
RJ45: RLC 1 2 3, 8
RJ45: A-B 1 2 5 4 -
G3: RJ45 5 6 1 2
RLC: RJ11 2 3 5 4
4, 7 5 6 4, 7 3, 8
SOFTWARE/UNIT OPERATION
CRIMSON SOFTWARE
Crimson software is available as a free download from Red Lions website or it can be purchased on a CD, see Ordering Information for part number. The latest version of the software is always available from the website, and updating your copy is free.
TOUCHSCREEN
This operator interface utilizes a resistive analog touchscreen for user input. The unit will only produce an audible tone (beep) when a touch on an active touchscreen cell is sensed. The touchscreen is fully functional as soon as the operator interface is initialized, and can be operated with gloved hands.
DISPLAY
This operator interface uses a liquid crystal display (LCD) for displaying text and graphics. The display utilizes aa LED backlight for lighting the display. The backlight can be dimmed for low light conditions. The LED backlight has a limited lifetime. Backlight lifetime is based upon the amount of time the display is turned on at full intensity. Turning the backlight off when the display is not in use can extend the lifetime of your backlight. This can be accomplished through the Crimson software when configuring your unit.
KEYPAD
The G306A keypad consists of five keys that can be used for on-screen menus.
RED (TOP, LABELED PWR) FLASHING STEADY Unit is in the boot loader, no valid configuration is loaded.1 Unit is powered and running an application.
YELLOW (MIDDLE) OFF STEADY FLASHING RAPIDLY No CompactFlash card is present. Valid CompactFlash card present. CompactFlash card being checked.
Unit is writing to the CompactFlash, either because it is FLICKERING storing data, or because the PC connected via the USB port has locked the drive.2 FLASHING SLOWLY Incorrectly formatted CompactFlash card present.
GREEN (BOTTOM) FLASHING STEADY A tag is in an alarm state. Valid configuration is loaded and there are no alarms present.
a configuration, if the light remains in the flashing state continuously, try cycling power. If the LED still continues to flash, try downloading a configuration again. Do not turn off power to the unit while this light is flickering. The unit writes data in two minute intervals. Later Microsoft operating systems will not lock the drive unless they need to write data; Windows 98 may lock the drive any time it is mounted, thereby interfering with logging. Refer to Mounting the CompactFlash in the Crimson 2 User Manual.
Remove the old battery* from the holder and replace with the new battery. Replace the rear cover, cables, and re-apply power. Using Crimson or the units keypad, enter the correct time and date. * Please note that the old battery must be disposed of in a manner that complies with your local waste regulations. Also, the battery must not be disposed of in fire, or in a manner whereby it may be damaged and its contents come into contact with human skin. The battery used by the G306A is a lithium type CR2025.
WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN DISCONNECTED AND THE AREA IS KNOWN TO BE NON-HAZARDOUS.
A battery is used to keep time when the unit is without power. Typical accuracy of the G306A time keeping is less than one minute per month drift. The battery of a G306A unit does not affect the units memory, all configurations and data is stored in non-volatile memory. CAUTION: The circuit board contains static sensitive components. Before handling the operator interface without the rear cover attached, discharge static charges from your body by touching a grounded bare metal object. Ideally, handle the operator interface at a static controlled clean workstation. Also, do not touch the surface areas of the circuit board. Dirt, oil, or other contaminants may adversely affect circuit operation. To change the battery of a G306A, remove power, cabling, and then the rear cover of the unit. To remove the cover, remove the four screws designated by the arrows on the rear of the unit. Then, by lifting the top side, hinge the cover, thus providing clearance for the connectors on the bottom side of the PCB as shown in the illustration below. Install in the reverse manner.
BATTERY
OPTIONAL FEATURES
OPTIONAL COMMUNICATION CARD
AND
ACCESSORIES
COMPACTFLASH SOCKET
CompactFlash socket is a Type II socket that can accept either Type I or II cards. Use cards with a minimum of 4 Mbytes and formatted to a maximum of 2 Gbytes (See Note box below) with the G306As CompactFlash socket. Cards are available at most computer and office supply retailers. CompactFlash can be used for configuration transfers, larger configurations, data logging, and trending.
Red Lion offers optional communication cards for fieldbus communications. These communication cards will allow your G306A to communicate with many of the popular fieldbus protocols. Red Lion is also offering a communications card for additional RS232 and RS422/485 communications. Visit Red Lions website for information and availability of these cards.
CUSTOM LOGO
Each G3 operator interface has an embossed area containing the Red Lion logo. Red Lion can provide custom logos to apply to this area. Contact your distributor for additional information and pricing.
.51 (13)
om (T pac op tF S las id h e)
1.65 (42)
FRONT OVERLAY
CompactFlashInsert Face Up
Note: Do not remove or insert the CompactFlash card while power is applied. Refer to Front Panel LEDs. Information stored on a CompactFlash card by a G306A can be read by a card reader attached to a PC. This information is stored in IBM (Windows) PC compatible FAT16 file format.
NOTE
For reliable operation of this and other Red Lion products, one of the following brands of CompactFlash card must be used... SimpleTech SanDisk SMART Modular Silicon Systems
Not all of the above manufacturers offer CompactFlash cards recognized to UL standards, which may be required for your application. Although RLC products limit use of CompactFlash card memory to 2 GB, cards with a larger capacity can be used. They MUST be formatted to 2 GB and use the FAT 16 file system. It is recommended to format the CF card using the format utility from within Crimson.
LIMITED WARRANTY
The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment, provided the products have been stored, handled, installed, and used under proper conditions. The Companys liability under this limited warranty shall extend only to the repair or replacement of a defective product, at The Companys option. The Company disclaims all liability for any affirmation, promise or representation with respect to the products. The customer agrees to hold Red Lion Controls harmless from, defend, and indemnify RLC against damages, claims, and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries, deaths, property damage, lost profits, and other matters which Buyer, its employees, or sub-contractors are or may be to any extent liable, including without limitation penalties imposed by the Consumer Product Safety Act (P.L. 92-573) and liability imposed upon any person pursuant to the Magnuson-Moss Warranty Act (P.L. 93-637), as now in effect or as amended hereafter. No warranties expressed or implied are created with respect to The Companys products except those expressly contained herein. The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations.
Red Lion Controls Headquarters 20 Willow Springs Circle York PA 17406 Tel +1 (717) 767-6511 Fax +1 (717) 764-0839
Red Lion Controls Europe Printerweg 10 NL - 3821 AD Amersfoort Tel +31 (0) 334 723 225 Fax +31 (0) 334 893 793
Red Lion Controls India 54, Vishvas Tenement GST Road, New Ranip, Ahmedabad-382480 Gujarat, India Tel +91 987 954 0503 Fax +91 79 275 31 350
Red Lion Controls China Unit 101, XinAn Plaza Building 13, No.99 Tianzhou Road ShangHai, P.R. China 200223 Tel +86 21 6113-3688 Fax +86 21 6113-3683