Ultralight Association Standards
Ultralight Association Standards
Ultralight Association Standards
04/12/01
LAMAC
Light Aircraft Manufacturers Association of Canada
880 St-Fereol, Les Cedres, Qc. J7T 2X8 Canada. Tel: (450) 452-4772
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RECORDS OF AMENDMENTS
No. 001 002 30/05/01 04/12/01 Page 1-General-Weight Date Date Entered Entered by
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PREAMBLE
REVISED EDITION Effective: May 30, 2001
General
The contents of this publication are based on the Light Plane Airworthiness Standards (LPAS), as revised by the Light Aircraft Manufacturers Association of Canada (LAMAC) and presented to Transport Canada as "Guideline for Ultralight Aircraft Airworthiness", Issue 2, February 1988. These standards have been accepted by Transport Canada for the design of Advanced Ultra-light Aeroplanes.
Format
To make this publication user-friendly, the content has been reorganized to parallel the presentation of subject material of Chapter 523 of the Airworthiness Manual (and Part 23 of the Federal Aviation Regulations of the United States of America). The section titles and numbering agree with complementary sections of Chapter 523 (Part 23); some figures and tables have been reproduced from Chapter 523 (e.g., TP10141, sect. 303 = Chapter 523, section 523.303 = FAR Part 23, 23.303)
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Table of Contents
RECORDS OF AMENDMENTS ii PREAMBLE iv General iv Format iv ABBREVIATIONS AND DEFINITIONS ix Chapter A - General 1 1. 2. 3. 4. Applicability 1 Advanced Ultra-Light Aeroplane Category 1 Minimum Useful Load 1 Maximum Empty Mass (Weight) 1
Chapter B - Flight 2 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. Proof of Compliance 2 Load Distribution Limits 2 Propeller Speed and Pitch Limits 2 Performance, General 2 Stalling Speeds 2 Take-off 2 Climb: All engines Operating 3 Landing 3 Balked Landing 3 Controllability and Manoeuvrability 3 Longitudinal Control 4 Directional and Lateral Control 4 Static Longitudinal Stability 4 Static Directional and Lateral Stability 4 Dynamic Stability 4 Wings Level Stall 4 Turning Flight and Accelerated Stalls 4 Directional Stability and Control 5
Chapter C - Structure 6 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. Loads 6 Factor of Safety 6 Strength and Deformation 6 Proof of Structure 6 Flight Loads 7 Flight Envelope 7 Design Airspeeds (in mph) 8 Limit Load Factors 8 Symmetrical Wing Loads 9 Unsymmetrical Wing Loads 10 Rear Fuselage Loads 10 Forward Fuselage Loads 11 Control Surface Loads 11 Ground Gust Conditions 11 Control System and Supporting Structure 12 Ground Load Conditions 12 Side Load Conditions 14 Braked Roll Conditions 14 Supplementary Conditions for Tail Wheel 15 vi
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42. Supplementary Conditions for Nose Wheel 15 43. Water Load Conditions 16 44. Emergency Landing Conditions 16 45. Tie-down Points 16 Chapter D - Design and Construction 17 46. 47. 48. 49. 50. 51. 52. 53. 54. 55. General 17 Materials and Workmanship 17 Fabrication Methods 17 Self-Locking Nuts 17 Protection of Structure 17 Accessibility 17 Flutter 17 Proof of Strength - Wings 17 Control System - Operation Test 18 Pilot Compartment 18
Chapter E - Powerplant 19 56. 57. 58. 59. 60. 61. Installation 19 Engines 19 Fuel Tank Tests 19 Fuel Tank Vents 19 Fuel Strainer or Filter 19 Induction System Icing Protection 19
Chapter F - Equipment 21 62. 63. 64. 65. Flight and Navigation Instruments 21 Powerplant Instruments 21 Miscellaneous Equipment 21 Safety Belts and Harnesses 21
Chapter G - Operating Limitations and Information 23 66. 67. 68. 69. 70. 71. 72. 73. 74. General 23 Weight and Centre of Gravity 23 Powerplant Limitations 23 Instructions for Continued Airworthiness 23 Control Markings 23 Miscellaneous Markings and Placards 23 Aeroplane Manual 23 Operating Limitations 23 Operating Procedures 23
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= aspect ratio =
b b2 = MAC S
= wing span m (ft.) = chord m (ft.) = calibrated air speed = lift coefficient = drag coefficient = centre of gravity = moment coefficient (Cm is with respect to C/4 point, positive = nose up) = normal coefficient = decaNewton = degrees = 2 x 3.1416/360 = .0174 radian = 1 = 1/57.3 per radian 2 2 = acceleration due to gravity = 9.81 m/s (32.2 ft/s ) = indicated air speed = Mean Aerodynamic Chord = gross (maximum design) mass (weight) kgs (lbs) 2 = average design surface load kgs/m (PSF) = load factor
V2 V2 = x = 2 1.632
V 2 391
( q = KPa and V = m / s)
( q = lb / in 2 a n d V = m p h )
= wing area in square meters (square ft.) = design manoeuvring speed = design cruising speed = design diving speed = design flap speed = maximum speed in level flight with maximum continuous power = never-exceed speed = stalling speed or minimum steady flight speed at which the aeroplane is controllable = stalling speed or minimum steady flight speed in the landing configuration = maximum spoiler/speed brake extended speed = stalling speed or minimum steady flight speed obtained in a specific configuration = speed for best angle of climb = speed for best rate of climb
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Chapter A - General
1.
(a) (b)
Applicability
This publication contains standards for the design of Advanced Ultra-Light Aeroplanes. Each person who manufactures an aeroplane or aeroplane kit for subsequent registration in the advanced ultra-light category shall demonstrate compliance with the applicable requirements of this publication.
2.
An Advanced Ultra-Light Aeroplane is an aeroplane which: (a) (b) (c) Is propeller driven; Is designed to carry a maximum of two persons, including the pilot; Has a maximum take-off mass, MTOmax, (weight, W TOmax) of: (i) 350 Kg (770 lb) for a single place aeroplane, or
(d) (e)
A maximum stalling speed in the landing configuration, VSO, at manufacturer's recommended maximum take-off mass (weight) not exceeding 72 km/h (45 mph) (IAS); and Is limited to non-aerobatic operations. Non-aerobatic operations include: (1) manoeuvres incident to normal flying (2) stalls and spins (if approved for type); (3) lazy eights, chandelles; and (4) steep turns, in which the angle of bank is not more than 60
3.
Advanced ultra-light aeroplanes shall have a Minimum Useful Load, MU (W U) computed as follows: (a) For a single place aeroplane: MU = 80 + 0.3P, in kg; where P is the rated engine(s) power in kw; (W U = 175 + 0.5P, in lb; where P is the rated engine(s) power in BHP). (b) For a two place aeroplane: MU = 160 + 0.3P, in kg; where P is the rated engine(s) power in kw; (W U = 350 + 0.5P, in lb; where P is the rated engine(s) power in BHP).
4.
The Maximum Empty Mass, MEmax, (Weight, W Emax) includes all operational equipment that is actually installed in the aeroplane. It includes the mass (weight) of the airframe, powerplant, required equipment, optional and specific equipment, fixed ballast, full engine coolant, hydraulic fluid, and the residual fuel and oil. Hence, the maximum empty mass (weight) = maximum take-off mass (weight) - minimum useful load.
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Chapter B - Flight
5. Proof of Compliance
Each of the following requirements shall be met at the most critical mass (weight) and CG configuration. Unless otherwise specified, the speed range from stall to VNE shall be considered.
6.
(a)
(2) Note:
(b)
Fixed and/or removable ballast may be used if properly installed and placarded.
7.
Propeller speed (RPM) and pitch shall not be allowed to exceed safe operating limits established by the manufacturer under normal conditions (i.e. maximum take-off RPM during take-off and 110% of maximum continuous RPM at closed throttle and VNE).
8.
Performance, General
All performance requirements apply in standard ICAO atmosphere and still air conditions. Speeds shall be given in indicated (IAS) and calibrated (CAS) airspeeds.
9.
(a)
Stalling Speeds
Wing level stalling speeds shall be determined by flight test at a rate of speed decrease of 1.6 km/h/sec (1 mph/sec) or less, throttle closed, with maximum weight, and most unfavourable CG: (1) VS0: shall not exceed 72 km/h (45mph) (2) VS1: flaps retracted, shall not exceed 96.5 km/h (60 mph).
(b)
Level wing attitude and yaw control shall be possible down to VS0 or the speed at which the pitch control reaches the control stop.
10.
Take-off
With take-off at the maximum weight, full throttle, sea level, the following shall be measured: (a) (b) Note: Ground roll distance; and, Distance to clear a 15.2 m (50 ft.) obstacle at 1.3 VS1. The aeroplane configuration, including flap position, shall be specified.
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11.
With climb out at full throttle: (a) Best rate of climb (VY) shall exceed 93 m (300 ft) per minute; and, (b) Best angle of climb (VX) shall exceed 1/12.
12.
Landing
For landing with throttle closed and flaps extended, the following shall be determined: (a) Landing distance from 15.2 m (50 ft.) 1.3 VS0; and (b) Ground roll distance with reasonable braking if so equipped.
13.
Balked Landing
For a balked landing at 1.3 VS0 and flaps extended, the full throttle angle of climb shall exceed 1/30.
14.
(a)
(b)
Values in decaNewtons (pounds) of force as applied to the control wheel or rudder pedals (1) For temporary application: Stick .................... Wheel (applied to rim).... Rudder pedal ............. (2) For prolonged application:
Figure 1 (c) It shall be possible to trim the aeroplane at least for level cruise at an average weight and CG.
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15.
Longitudinal Control
Longitudinal control shall allow: (a) Speed increase from 1.1 VS1 to 1.5 VS1 and from 1.1 VSO to VF in less than 3 seconds. This applies for both power-off and full power conditions. Full control to be maintained when retracting and extending the flaps in the normal speed range; and Stick forces per 'g' to steadily increase.
(b) (c)
16.
(a)
(b) (c)
17.
Longitudinal stability shall be positive from 1.2 VS1 to VNE at the most critical power setting and CG combination.
18.
(a)
(b)
19.
Dynamic Stability
Any short period oscillation shall be rapidly dampened with the controls free and the controls fixed.
20.
It shall be possible to prevent more than 15 degrees of roll or yaw by normal use of the controls.
21.
Stalls shall also be performed with power. After establishing a 30 degree co-ordinated turn, the turn shall be tightened until the stall. After the turning stall, level flight shall be regained without exceeding 60 degrees of roll. These stalls shall be performed with power on, flaps retracted and flaps extended. No excessive loss of altitude, nor spin tendency, nor speed build up shall be associated with the recovery.
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22.
(a)
(b)
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Chapter C - Structure
23.
(a) (b) (c)
Loads
All requirements are specified in terms of limit loads. Ultimate loads are limit loads multiplied by the factor of safety of section 24 Loads shall be redistributed if the deformations affect them significantly.
24.
(a)
Factor of Safety
The factor of safety is 1.5, except that it shall be increased to: (1) 2.0 x 1.5 = 3. (2) 1.2 x 1.5 = 1.8 (3) 4.45 x 1.5 = 6.67 (4) 2.2 x 1.5 = 3.3 (5) 1.33 x 1.5 = 2. on castings; on fittings; on control surface hinges; on push-pull control systems; and on cable control systems.
(b)
The structure shall be designed as far as practicable, to avoid points of stress concentration where variable stresses above the fatigue limit are likely to occur in normal service.
25.
(a)
(b)
26.
Proof of Structure
Each critical load requirement shall be investigated either by conservative analysis or tests or a combination of both.
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27.
(a)
Flight Loads
Appendix A of Chapter 523 of the Airworthiness Manual shall be used to determine the flight loads, except as noted in paragraphs 27(b) and (c). Other design criteria may be used to determine the flight loads if their interpretation gives a level of safety equal to or exceeding Chapter 523 of the Airworthiness Manual. For conventional designs, the simplified criteria of sections 28. to 34. may be used if they do not result in smaller load factors than the gust load factors of paragraph 27.(a), or in unrealistic values and the design falls within the limitations of Figure 2.
(b)
(c)
PSF
28.
Flight Envelope
For conventional designs referred to in paragraph 27.(c), compliance shall be shown at the combinations of airspeed and load factor on the boundaries of the flight envelopes at Figure 3 as specified in section 31. The flight envelope represents the envelope of the flight loading conditions specified by the criteria of sections 29. and 30.
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29.
(1)
V S = 19.77 x
W S x C Lmax
(2)
VA
= 19.77 x
nxW S x C Lmax
2 x VS
(3)
Design Dive Speed, VD is the greater of the following: VD = 1.5 x VA = 3 x VS, or VD = 1.22 VH
(4)
Never Exceed Speed: VNE shall be less than .9 x VD, and more than 1.1 VH
(5)
VF
= 19.77 x
W S x C L max flap
2 x VS
= 1.42 x V S 4
30.
The limit load factors shall be: (a) (b) Positive: n = 4 (flaps retracted) and n = 2 (flaps extended); and Negative: n = -2 (flaps retracted) and n = 0 (flaps extended).
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31.
As a minimum, the following three conditions need investigation: (a) Point A normal load up tangential forward normal down tangential forward with flaps extended: normal up tangential forward =4xW =W = -2 x W = -2 x W/5
(b) Point G
(c) Point F
=2xW =W
Figure 4
Note:
Both components (normal and tangential) must be considered simultaneously. The aerodynamic loads shall be considered to be located at the aerodynamic centre. The wing normal and tangential loads given by the assumptions of Figure 4 are balanced by the inertia loads (corresponding load factors). If wing flaps are installed, the resulting loads shall also be investigated at point F of figure 3. This a symmetrical load condition.
(4)
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32.
(a)
(b)
Figure 5
Note:
(1)
Some wing structures may need checking for torsion at VD. deflection shall be used.
(2)
If the landing gear is attached to the wing, the wing structure shall be justified for the ground loads as well.
33.
The rear fuselage shall be substantiated for: (a) The symmetrical horizontal tail load of Appendix A, paragraph A.1; (b) The unsymmetrical horizontal tail loads of Appendix, A paragraph A.2; (c) The vertical tail loads of Appendix A, paragraph A.3; and (d) The tailwheel loads of Appendix B and sections 39. through 42.
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34.
The forward fuselage shall be substantiated for each of the following conditions: (a) Inertia forces of n = 4 and n = -2 (see also "Ground Loads" if nj of section 38 is larger than 3.33) Engine torque in N x m (1bs x inches) equal to :
and:
(b)
K x 19070 x
kW take-off tr / mintake-off
Where: (1) (2) For 4-stroke engines: K = 8, 4, 3, 2, with 1, 2, 3 and 4 cylinder engines respectively; or For 2-stroke engines: (i) (ii) (c) K = 2 for engines with three or more cylinders; or K = 3 or 6, for engines with two or one cylinder respectively.
An independent side load on the engine (n lateral = + or - 1.5); and Nose wheel loads, if applicable.
(d)
35.
(a)
(b)
36.
(a)
V R = 0.645 x
Mg + 4.47 m / s = 10 x (1 + S
W ) mph S
(b)
CL (surface) = -.8 and a triangular chordwise pressure distribution with the peak at the trailing edge shall be used.
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37.
(a)
(2)
(b)
When dual controls are installed, the relevant system shall be designed for the pilots operating in opposition.
(c) Control surface mass balance weights shall be designed for: (1) 24 'g' ultimate normal to the surface; and (2) 12 'g' ultimate fore and aft and parallel to the hinge line. (d) Right and left flaps shall be synchronized for symmetrical operation. (e) All primary controls shall have stops within the system to withstand the greater of pilot force, 125% surface loads, or ground gust loads. The secondary controls shall be designed for the maximum forces a pilot is likely to apply in normal operation.
(f)
38.
(a)
(b)
(c) The load factor on the wheels, nj, may be computed as follows:
nj =
h + d/3 ef x d
1.32 x
d
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P (inches) S
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ef x d= .5 x d for tire and rubber or spring shocks; or = .5 x d (tire) + .65 x d (shock) for hydraulic shock absorbers. If nj is larger than 3.33, all concentrated masses (engine, fuel tanks, occupant seats, ballast, etc...) must be substantiated for a limit landing load factor of nj+.67 = n which is greater than 4. Note: The ultimate landing loads are the limit loads specified in this publication multiplied by the usual safety factor of 1.5.
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39.
Side load conditions on main wheels (level attitude) are given by the following:
Figure 6
40.
Braked roll conditions on main wheels (level attitude) are given by the following:
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41.
Tail wheel conditions (tail down attitude) are given by the following:
Figure 8
42.
Supplementary conditions for nose wheel (static attitude) are given by the following (static load is maximum for weight and CG combination):
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43.
(a)
(b)
44.
The structure must be designed to protect each occupant during emergency landing conditions when occupants (through seat belts and/or harnesses) as well as any concentrated weight (such as engine, baggage, fuel, ballast etc.) at the rear of the occupants, experience the static inertia loads corresponding to the following ultimate load factors (these are three independent conditions): (1) (2) (3) 3 'g' up; 9 'g' forward; and 1.5 'g' sidewards.
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The integrity of any novel or unusual design feature having an important bearing on safety, shall be established by test.
47.
Materials shall be suitable and durable for the intended use and design values (strength) must be chosen so that the probability of any structure being understrength because of material variations is extremely remote.
48.
Fabrication Methods
(a) Workmanship of manufactured parts, assemblies, and aircraft shall be of high standards. (b) Methods of fabrication shall produce consistently sound structures. (c) Process specification shall be followed where required.
49.
Self-Locking Nuts
No self-locking nut shall be used on any bolt subject to rotation in operation unless a non-friction locking device is used in addition to the self-locking device.
50.
Protection of Structure
Protection of the structure against weathering, corrosion, and abraision, as well as suitable ventilation and drainage shall be provided.
51.
Accessibility
Accessibility for principal structural and control system inspection, adjustment, maintenance, and repair shall be provided.
52.
Flutter
No part of the aeroplane shall show heavy buffeting, excessive vibration, flutter (with proper attempts to induce it), nor control reversal nor divergence, in the complete speed range up to 1.1 VNE. (Note: refer to FAA Advisory Circular 23.629-1A - Means of Compliance with section 23.629, Flutter).
53.
The strength of wings shall be investigated by conservative analysis, or tests, or a combination of both. Structural analysis alone may be used only if the structure conforms to those for which experience has shown this method to be reliable.
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54.
It must be shown by functional test that the control system is free from jamming, excessive friction, and excessive deflection when the pilot forces specified in section 37 are applied from the cockpit.
55.
Pilot Compartment
Pilot comfort, good visibility (instruments, placards and outside), accessibility, exit (fire), and ability to reach all controls for smooth and positive operation as well as pilot protection as far as practical in emergency landing shall be provided.
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Chapter E - Powerplant
56.
Installation
The powerplant installation shall be easily accessible for inspection and maintenance. The powerplant attachment to the airframe is part of the structure and shall withstand the applicable load factors.
57.
Engines
Unless reliable and extensive operational experience is available, the powerplant (engine, reduction drive, propeller, exhaust, and other accessories) shall comply with the requirements of Chapter 522 of the Airworthiness Manual, NASAD engine standard, or equivalent specifications.
58.
The fuel tank shall be pressure tested to 24.13 kPa (3.5 PSI, 8 ft. water column) and installed to withstand prescribed load factors.
59.
A fuel tank vent which does not _iphon in flight shall be provided.
60.
A fuel filter accessible for drainage and/or cleaning and replacement shall be included in the system.
61.
Preheated air shall be available, if required by the engine, to prevent carburator icing.
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Chapter F - Equipment
62. Flight and Navigation Instruments
(a) The following instruments are required: (1) Airspeed indicator (Note: see paragraph 73.(a)); (2) Reserved
(b) The following flight and navigation instruments are recommended: (1) Altimeter; and (2) Magnetic compass.
63.
Powerplant Instruments
(a) The following powerplant instruments are required: (1) Fuel quantity indicator; (2) Tachometer (RPM); (3) Engine 'kill' switch; and (4) Engine instruments as required by engine manufacturer.
64.
Miscellaneous Equipment
Master switch and electrical protective devices shall be provided when an electrical system is installed. The battery shall be installed to withstand the load factors and to prevent corrosion.
65.
Occupant seat belts, harnesses and their attachments, baggage compartment and restraints shall be designed for the appropriate load factors.
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The operating limitations and other information necessary for safe operation shall be established and made available to the pilot, as prescribed in sections 67. through 74
67.
Weight and Centre of Gravity limitations shall be provided, including reference and levelling data.
68.
Powerplant Limitations
69.
70.
Control Markings
71.
72.
Aeroplane Manual
Each aeroplane or kit shall be accompanied by an owners manual and/or information to be placarded on the aeroplane giving the data specified in this publication.
73.
Operating Limitations
(a) The following IAS information shall be provided: (1) Stall speed at gross weight (VS1); (2) Flap extended speed range (VSO to VF); (3) Manoeuvring speed (VA); and (4) Never exceed speed (VNE). (b) Load factors, prohibited manoeuvres and operating limitations shall be provided.
74.
Operating Procedures
The following operating procedures and handling information shall be provided: (a) Loading procedures (occupants, baggage, fuel, ballast, weight, and CG as required) and their limitations; (b) Preflight check;
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(l) Information on stalls, spins and any other useful pilot information (m) Performances at various weights, CGs, altitudes, air temperatures (n) Take-off and landing distances, rate of climb, cruise speeds, RPMs and fuel consumption; (o) Tie-down instructions.
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APPENDIX A
75. CONTROL SURFACE LOADINGS (Refer to sections 33 and 35)
The following applies to aircraft equipped with conventional horizontal and vertical tail surfaces. A.1 Symmetrical horizontal and vertical tail air loads: (Cn = .7 at VA)
+ _ w = 4.8 + 2.1
A.2 A.3
_ _ Unsymmetric horizontal tail air loads: 100% w on one side, 65% w on the other side. Aileron air loads: (Cn = .6 at VA)
+ _ w = 1.8
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A.4
wup = 2.5
(b)
wdown =
wup 11 4
A.5
+_ w = 4
Same distribution as in the flap case. Note: See Chapter 523, Appendix A for design speeds greater than the speeds specified in this publication.
A.6
Speed brake and spoiler air loads: (Cn. = 1.35 at VA) (to be used and placarded up to VSP)
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APPENDIX B
76. BASIC LANDING CONDITIONS
(Refer to section 38)
Condition
Reference Section Vertical component at c.g. Fore and aft component at c.g. Lateral component in either direction at c.g. Shock absorber extension (hydraulic shock absorber) Shock absorber deflection (rubber or spring shock absorber) percent Tire deflection Main wheel loads (both wheels) Tail (nose) wheels loads Notes Vr Dr Vf Df
(reproduced from Chapter 523 of the Airworthiness Manual for user convenience) Note 1. K may be determined as follows: K=0.25 for W=3,000 pounds or less; K=0.33 for W=6,000 pounds or greater, with linear variation of K between these weights. For the purpose of design, the maximum load factor is assumed to occur throughout the shock absorber stroke from 25 percent deflection to 100 percent deflection unless otherwise shown and the load factor must be used with whatever shock absorber extension is most critical for each element of the landing gear. Unbalanced moments must be balanced by a rational conservative method. L is defined in 523.725(b). n is the limit inertia load factor, at the c.g. of the aeroplane, selected under 523.473(d), (f), and (g).
Note 2.
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APPENDIX B
BASIC LANDING CONDITIONS
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