EXCELLENCE IN FORMING

three roll (double pinch) section roll

Mcp

EXCELLENCE IN FORMING

FULL HYDRAULIC MACHINE On all Davi MCP have all the machine movements are hydraulically activated. Each of the three rolls is powered by its own independent hydraulic motor. This feature ensures: The most powerful torque transmission High rolling speed for quick rolling cycles Powerful plate feeding Minimum surface damage The three motors are also equipped with: Hydraulic brake valves to stop rotation instantaneously Hydraulic circuit overload protection Automatic peripheral speed compensation

DAVI MCP: BENEFITS

The guide rolls are the strongest in the industry, and hydraulically activated on all DAVI MCP. All six movements (In-out / up-down /tow-away) are therefore controlled from operator panel, resulting in high performance and a quicker production time.

EXCELLENCE IN FORMING

Davi MCP machines include a set of universal rolls suitable to process all standard profiles, except pipes.

The rolls can be combined in different ways to ensure a perfect profile guide, assuring an high quality bending process is ensured for every type of sections.

H, U and I beams bent the-hard-way require a special traction unit to pull the profile downward during the rolling process. It is hydraulically activated and is controlled through the operator panel. The traction unit position is easily adjustable. Davi can provide rolls for this traction unit customized to any beam to be bent.

DAVI MCP : ST ANDARD APPLICA TIONS

EXCELLENCE IN FORMING

SPECIAL APPLICA TIONS

Thanks to its versatility the MCP series is particularly suitable to produce a variety of non standard applications.

Parts like: Alu profiles, coils, wheels rim and all non standard shape sections are bent on Davi MCP machines equipped with special set of rolls, designed specifically for this purpose by our state of the art software.

HI-TECH PROFILEBENDING MACHINES FOR ALL TYPES OF ST ANDARD AND NON ST ANDARD APPLICA TIONS

Internal or external thread.

Heavy electro welded frames designed for the most powerful and heavy profile bending machine range in the world.

DAVI MCP: A RANGE UP TO THE HEAVIEST APPLICATIONS. DAVI BUILT THE HEAVIEST SECTION ROLL IN THE WORLD.

High efficiency components combined with state of the art engineering.

EXCELLENCE IN FORMING

FROM THE SIMPLEST ONE TO THE MOST ADVANCED CNC FOR AUTOMATIC PRODUCTION

ROLL BY WIRE The machine electrical wiring has been drastically reduced. All input signals are transmitted digitally via bus system instead of obsolete relays and contacts. This results in fewer components, a much more user friendly design, high quality - quick response system.

Easy CONTROL:
It read the position of the side rolls. The screen allows the operator to easily monitor the production data.

iRoll:
The most advanced PC based CNC able to support unlimited number of axis. Its touch screen is user friendly and is equipped with a very sophisticated software capable to suggest hints to the operator to produce parts in shortest possible amount of time.

AUTOMA TION

TECHNICAL SPECIFICA TION

MCP Model
3211
1 2 3 4 5 6 7 8 9 10* 11* 12** 13** 14** 15** 16 17 18** 19** 20**
20**HEB

3214
125x32 1000 220x50 1000 80 1200 90 1100 120x15 1300 120x13 1100 120x15 1000 120x13 1000 120x15 1000 150x50x5 100x8 UPN 220 900 UPN 220 1100 IPE 220 1000 HEA 150 1100 168x3,4 2500 141x6 2500 UPN 160 8000 IPE 150 4000 HEA 120 3000

3218
150x40 1400 250x60 1400 100 1500 110 1200 150x16 1200 150x15 1500 150x16 1000 150x15 1200 150x16 1000 180x70x8 120x10 UPN 300 1100 UPN 300 1200 IPE 300 1100 HEA 180 1100 219x2,7 3000 168x7 3000 UPN 180 8000 IPE 180 5000 HEA 160 8000 HEB 140 10000

3220
175x45 1600 320x65 1600 115 1500 130 1400 180x18 1800 180x15 2000 180x18 1400 180x15 1600 180x18 1400 200x75x8 150x10 UPN 360 1300 UPN 360 1600 IPE 360 1200 HEA 220 2500 273x4,2 5000 219x8 3500 UPN 220 9000 IPE 240 9000 HEA 200 9000 HEB 180 12000 240-450 6 560 200-180 40 17000

3226
200x50 1800 400x70 1800 130 1800 150 1500 200x25 2500 200x20 2000 200x25 2500 200x20 2000 200x25 2000 230x100x10 180x12 UPN 475 1500 UPN 475 2500 IPE 450 1500 HEA 280 3000 324x4,5 10000 273x9,3 15000 UPN 260 15000 IPE 270 11000 HEA 240 20000 HEB 200 10000 350-600 6 680 260-260 60 25000

3232
250x70 1800 500x80 1800 170 2200 200 2200 200x28 1600 200x28 1800 200x28 1600 200x28 2500 200x28 1600 250x125x12 225x12 UPN 550 2200 UPN 550 3000 IPE 600 2200 HEA 450 3500 406x6,3 15000 356x9,5 10000 UPN 300 20000 IPE 360 20000 HEA 300 20000 HEB 260 12000 600-1300 6 800 320-320 100 44000

3236
300x100 2000 650x100 2000 240 2500 260 2000 200x28 1600 200x28 1800 200x28 1600 200x28 2500 200x28 1600 420x200x12 400x16 UPN 1000 4000 UPN 1000 4000 IPE 1000 5000 HEA 1000 5000 558x12,7 10000 508x15 10000 UPN 400 38000 IPE 600 32000 HEA 550 36000 HEB 500 24000 1000-4300 6 800 360-360 150 55000

3242
500x130 3000 1000x150 2200 310 2500 380 2500 200x28 1600 200x28 1800 200x28 1600 200x28 2500 200x28 1600

100x25 700 200x35 600 60 600 75 900 100x12 1000 100x10 1000 100x12 800 100x10 800 100x12 1000 120x50x4 80x6 UPN 180 800 UPN 180 1000 IPE 180 1000 HEA 120 1000 141x3,4 3000 114x6 2500 UPN 120 4500 IPE 120 3000 HEA 100 4500

508x20 UPN 1000 4000 UPN 1000 4000 IPE 1000 5000 HEM1000 7500 660x8 20000 610X18 15000 UPN 700 90000 IPE 800 50000 HEA 800 50000 HEB 700 50000 3500-7700 6 850 420-420 180 85000
Materiale pubblicitario realizzato in collaborazione con Regione Emilia-Romagna - Assessorato Industria e Artigianato

hard

Section modulus Rolling speed Rolls Shafts (top/side) Total Power Max weight

cm 3 m/min mm mm HP Kg

40-70 6 315 110/110 15 4500

80-150 6 390 140/120 20 7000

120-220 6 470 180-160 30 12000

To bend the following profiles: 16-17-18-19-20, it is necessary to utilize special tools and/or special equipment. Tolerances depends on the final internal diameter; additional set of special rolls might be necessary in case of requests an high tolerances. The above mentioned capacities are based on sections in mild steel with a maximum of 400 N/mm2 tensile strength, rolled down to the stated diameters in multipass. Capacities can be increased when rolling larger diameters. Tighter diameters can be achieved on lighter capacities. Harder material reduced the announced capacities. * On this hollow section, due to its structure rigidity weakness, the diameter depends on the section distortion an deformation, much more than from the machine power. To reduce distortion it is suggested to fill up the hollow section with sand or use special tools. ** For much smaller beams than the capacity reported sometimes a set of further parts is requested (spacers and parts for the special equipment); therefore in this case a technical evaluation is needed.

EXCELLENCE IN FORMING

PROMAU S.r.l. Via Civinelli 1150 47522 Cesena (FC) ITALY Tel. +39 0547 319611 Fax +39 0547 317850 e-mail:[email protected] web:www.davi.com
06/12

web: www.barcode-weldcut.com e-mail: [email protected]

EN
Copyright June 2012 - The manufacturer reserves the right to modify characteristics, shapes, specifications and other information here included without prior notice.