Univers AL: Cylindri CAL
Univers AL: Cylindri CAL
CYLINDRI CAL
GRINDIN G
OBJECTIVE
i. To study the performance of Cylindrical Grinding machine ii. To analyzed the straightness factor of the finish product iii. To determine relationship between parameters and term of straightness factor. iv. To expose student how to research environment
SAFETY PROCEDURES
1. Do N T operate the machine without all guards in place. !. Turn off power when setting up and performing maintenance. ". Chec# all switches$ controls and emergency stops before use. %. Chec# condition of grinding wheel before turning on wheel spindle. &. 'se mechanical aids for positioning heavy e(uipment and wor#. ). *eep hands+fingers away from rotating wheel$ wor# and moving table.
,. Do N T touch wor# while rotating. -. Clamp and+or support the wor# securely. .. Chec# table stop positions by hand before use.
INTRODUCTION
Cylindrical grinding machines were used extensively in engineering wor#shops and industries for finish pre/machined and heat/treated components. Grinders can rough out and finish the wor# to fine tolerances. The surface and great accuracy can be obtained more economically on grinders than other machines. 0n the cylindrical grinding machine$ the wor# piece is supported and rotated between centres. The head stoc# provides the low/speed
rotational drive to the wor# piece and is mounted$ together with the tail stoc# on a wor# table that reciprocated horizontally using the hydraulic drive. The grinding/wheel spindle is horizontal and parallel to the axis of wor# piece rotation$ and horizontal$ hydraulic feed can be applied to the wheel head in a direction normal to the axis of wor# piece rotation1 this motion #nown as in feed. 2 cylindrical surface being generated using the traverse motion1 an operation that can be lin#ed to cylindrical to cylindrical turning where the single point cutting tool is replace by a grinding wheel.
PROCEDURES
13 Need to setting the speed$ angle of rotation$ height of the table and etc. !3 Clamp the wor#piece to machine "3 Clamp it tightly so that it won4t flew away
%3 5et the movement of the magnetize table &3 5tart the machine and start to ma#e the cylindrical grinding )3 The grind shouldn4t be very big or else the metal will be damaged ,3 6a#e sure the cylindrical ob7ect doesn4t have any rust stain after the grind.
RESULTS
The universal grinding machine is very similar in construction to a plain grinding machine$ except for the wor# head and the wheel head$ both of which swivel. The wor# head swivels on a graduated base to 188 either side of zero. The wheel head platen not only swivels through 1-89 either side of zero$ but is also mounted on a slide that swivels independently
through -88 to .89 either side of zero. Thus$ the slide can be set to the grinding angle re(uired$ and the platen swivelled through .89 presenting the wheel+face parallel to the face to be ground. 2 semi/universal machine in common use is very similar$ except that the wheel platen and slide do not swivel independently of each other.
CONCLUSION
The cylindrical grinding is a grinding machine featuring high accuracy and high rigidity pursued hand in hand with the technological capability of a machine tool manufacturer. The 7oint development of a grinding wheel with a leading tool manufacturer has enabled the use of an
optimum grinding wheel that has a wide application scope and that matches the user needs. 2 chuc# that is uni(ue to the cylindrical grinding suiting high flatness grinding is installed. The universal cylindrical grinding machine responds to the needs of the customer with total solutions for the wafer grinding technology with a focus on the grinding machines.
UNIVERS AL
&
VERTIC AL
MILING
UNIVERS AL
SURFAC E
GRINDI NG