Chipper/Shredder

Instruction & Owners Manual

Chipper/Shredder Models: 71020, 71014 (Towable) 70554,70520 (PTO)

Crary Company Box 849 West Fargo, ND 58078 (701) 282-5520 (800) 247-7335 FAX: (701) 282-9522

Manufactured in the United States of America by Crary Company Cat. No. 16023 Manual No. 297

BEARCAT

Dear Bear Cat Customer,

Thank you for purchasing a Crary Bear Cat Chipper. The Bear Cat Chipper is designed, tested, and manufactured to give years of dependable performance. To keep your chipper operating at peak efficiency, it is necessary to adjust it correctly and make regular inspections. The following pages will assist you in the operation and maintenance of your machine. Please read and understand this manual before operating the chipper. If you have any questions or comments about this manual, please call us tollfree at 1-800-247-7335. If you have any questions or problems with your chipper, please call or write your local factory-authorized Bear Cat dealer.

How to Contact Bear Cat

ADDRESS

Crary Bear Cat

237 NW 12th Street PO Box 849 West Fargo, ND 58078
PHONE

Please Send Us Your Warranty Card

A warranty card is included in your owner's kit packaged with your chipper. Please take the time to fill in the information requested on the card. When you send your completed card to us, we will register your machine and start your coverage under our limited warranty.

800-247-7335 701-282-5520 Fax: 701-282-9522

HOURS

M-F, 8 a.m. to 5 p.m. Central Time

Owner's Record
Please take a moment to record the following information about your chipper. If you need to call for assistance, please be ready to provide your model and serial numbers. This information will allow us (or your dealer) to help you more quickly when you call.

Serial Number Decal Location

Serial Number Decal

Model Number

Serial Number

This safety alert symbol identifies important safety messages in this manual. When you see this symbol, be alert to the possibility of personal injury and carefully read the message that follows.

Be alert! Your Safety is Involved.

WARRANTY

Chipper and Hydraulic Feed Limited Warranty

Crary Bear Cat products are warranted for two years from the date of sale to the original cumsumer purchaser and 90 days from the date of sale to a commercial or rental operation. On models 70380, 70500, 70520, 70554, 70580, 71014, 71020, 71620, 71825, 71854, there is a 90 day warranty for commercial business or rental use, and a two year warranty when sold to a consumer for private use. The engine is warranted by the original manufacturer with the terms and limitations listed in the manufactures manual. Within the above stated period, Crary Co. will replace any part(s) found to be defective in material and/or workmanship, after the receipt of the part in our plant. Labor costs to replace these defective parts will be paid at a Crary established labor rate and time allowed (flat rate) for repair. All transportation charges incurred in shipping part(s) are the responsibility of the purchaser. This warranty is void in the case of accidents, failure to perform normal maintenance, or failure to follow those instructions listed in the service manual. This warranty is also in lieu of all other expressed warranties and voids any implied warranty as to the merchantability or fitness of the product for a particular purpose and of any other obligation on the part of Crary Co. Some states do not allow limitations on how long the implied warranty lasts, so the above limitation may not apply to you. This warranty applies only to parts or components which are defective, and does not cover necessary repair due to normal wear, misuse, accidents, or lack of proper maintenance. This includes belts, pulleys, and chipper blades. Regular routine maintenance of the unit to keep it in proper operating condition is the responsibility of the owner. All warranty repair reimbursable under the Crary Co. warranty must be performed by an authorized Bearcat service dealer using Bearcat approved replacement parts. Repair or attempted repair by anyone other than an authorized Bearcat service dealer is not reimbursable under the Crary Co. warranty. In addition, these unauthorized repair attempts may result in additional malfunction, the correction of which is not covered by warranty. Crary Co. is not liable for indirect, incidental, or consequential damages in connection with the use of this product including any cost or expense or providing substitute equipment or service during periods of malfunction or non-use. Some states do not allow the exclusion of incidental or consequential damages, so the above exclusion may not apply to you. This warranty gives you specific legal rights. You may also have other rights which vary from state to state. Be sure to note the Chipper serial number in any correspondence with Crary Co. or any authorized Bearcat dealer. The serial number is located on the rotor assembly cover.

Warranty

CONTENTS

Contents
Section 1: Safety Instructions ................................... 2
1.2 Safety Decals ................................................................................... 4

Section 2: Assembly, Controls, and Operation ........ 6

2.1 Assembly ......................................................................................... 5
2.1.1 Assembly, Towable Models ........................................................... 5 2.1.2 Assembly, PTO Models ................................................................ 5 2.1.3 Controls & Operation ..................................................................... 6 2.1.4 Starting .......................................................................................... 8 2.1.5 Specifications & Recommendations ............................................... 8

2.2 Operation .......................................................................................... 9

2.2.1 Shredding ...................................................................................... 9 2.2.2 Chipping ........................................................................................ 9 2.2.3 Stopping Instructions ..................................................................... 9

Section 3: Service and Maintenance ....................... 10

Service & Maintenance Chart ............................................................... 10 3.1 Changing Discharge Screens ........................................................ 11 3.2 Sharpening Chipper Blades ............................................................ 11
3.2.1 Chipping Blade Sharpening Tips .................................................. 11 3.2.2 Setting Chipping Blade Clearance ............................................... 12

3.3

Replacing Shredder Kit ............................................................... 13

3.3.1 Clearing Plugged Rotor(Towable) ................................................ 3.3.2 Clearing Plugged Rotor (PTO) ..................................................... 3.3.3 Removing Rotor .......................................................................... 3.3.4 Replacing Drive Belts (Towable) ................................................. 3.3.5 Replacing Drive Belts (PTO) ....................................................... 3.3.6 Trailer Service Tips ..................................................................... 3.3.7 Additional Service Tips ............................................................... 13 14 14 14 14 15 15

Service Accessories .................................................. 15 Troubleshooting ......................................................... 16 Warranty

SECTION 1

Safety Instructions
Your safety and the safety of others is very important. We have provided important safety messages in this manual and on the machine. Please read these messages carefully. A safety message alerts you to potential hazards that could hurt you or others. Each safety message is preceeded by one of three words: DANGER, WARNING, or CAUTION. this machine wearing loose clothing particularly if it has drawstrings which could wrap around or get caught in the machine. 3. Operate the machine only on a level surface. Do not operate the machine on a paved, concrete, or hard gravel surface. Operating on a hard surface may cause discharged material to rebound and kickback. It will also cause increased machine vibration. Increased vibration may cause the machine to move and will promote premature wear of parts or loosening of fasteners. 4. Before starting the machine, visually check that all screws, nuts, bolts, and other fasteners are properly secured. Once every 10 hours of operation, all screws, nuts, bolts, and other fasteners should be checked for proper tightness to insure everything is in proper working condition.

DANGER WARNING CAUTION

1.

You WILL be KILLED or SERIOUSLY HURT if you don't follow instructions You CAN be KILLED or SERIUOLSY HURT if you don't follow instructions. You CAN be HURT or DAMAGE machine if you don't follow instructions.

Before Operating
Become familiar with the owner's manual before attempting to operate this equipment. See engine owner's manual for additional safety information.

Operation
1. Before starting the machine, make certain that the cutting chamber is empty. 2. When feeding chipable material into the machine, be extremely careful to exclude pieces of metal, rocks, bottles, cans, and other foreign objects. 3. If the cutting mechanism strikes any foreign object or if the machine should start making an unusual noise or vibration, immediately shut off the engine, and allow the machine to come to a complete stop. After machine stops: a) Inspect for damage. b) Replace or repair any damaged parts. c) Check for and tighten any loose parts. 4. Every 10 hours of operation, check the bolts on the following for correct torque (75 ft. lbs.): Chipper rotor bearing Chipper blades (use 5/16" bolts (20 ft lbs))

2. Do not allow children to operate this equipment. 3. Do not operate this equipment in the vicinity of bystanders. 4. Carbon monoxide can be extremely dangerous in enclosed areas; do not run the machine in an enclosed area. The exhaust from the engine contains carbon monoxide, which is colorless, odorless, and tasteless. 5. Do not allow hands, or any part of body or clothing, inside the feeding chamber, discharge chute, or near any moving part. 6. Before inspecting or servicing any part of the machine, shut off the engine, and make sure all moving parts have come to a complete stop.

Preparation
1. Obtain and wear safety glasses at all times while operating the machine. One pair of safety glasses is provided with each chipper. 2. Avoid wearing loose-fitting clothing. Never operate

Failure to maintain proper fastening torque (75 ft. lbs.) on bolts for the components listed above may result in severe damage to the chipper and/or personal injury!

SECTION 1

5. Do not allow processed material to build up in the discharge area; this may prevent proper discharge and can result in kickback of material through the feed opening. 6. Do not attempt to operate the chipper with any of the guards, deflectors, or shrouds removed. Keep away from moving parts. 7. Keep all guards, deflectors, and shrouds in good working condition. 8. Always stand clear of the discharge area when operating this machine. 9. Keep your face and body back from the feed opening. 10. Do not overreach. Keep proper balance and footing at all times. 11. Do not transport or move machine while the machine is running. 12. If the machine becomes clogged, shut off engine. Allow machine to come to a complete stop before clearing debris. 13. On electric start models, disconnect cables from battery before doing any inspection or service. 14. Do not tamper with the engine governor settings on the machine; the governor controls the maximum safe operating speed and protects the engine and all moving parts from damage caused by over-speed.

pants when working around PTO. 7. Before starting tractor always make sure transmission is in neutral or park and PTO is disengaged.
WARNING! Recommended tractor PTO horsepower is 15 HP to 30 HP. Use of these units on tractors above 30 PTO horsepower may cause belt and machine damage in overload conditions.

Additional Safety Rules for Towing

1. Always connect hitch safety chains. Make sure trailer hitch bolts are tight and secure. Do not attempt to tow the trailer if vehicle is not equipped with a 2" ball. 2. Maximum towing speed should not exceed 55 M.P.H. Inflate tires to manufactures specs. as stated on the tire sidewall. Check wheel lug bolts periodically to be sure they are tight and secure. 3. Make sure that the jack stand on trailer is in the UP position to clear the ground during towing. Place the jack stand on a level surface and secure it in the DOWN position before use. 4. Shut off fuel supply to engine when towng. 5. Disconnect spark plug wire when towing.

Maintenance and Storage

1. When this equipment is stopped for servicing, inspection, storage, or to change an accessory, make sure that the spark plug or PTO is disconnected. 2. Store the machine out of the reach of children and where fuel vapors will not reach an open flame or spark. For storage periods of three months or more, drain the fuel and dispose of it in a safe manner. Always allow the machine to cool before storing.

Additional Safety Rules for PTO Models

1. Connect 3 pt. hitch pins and snap pins, connect PTO shaft and have leg stands downa and secure when in use. 2. To move the unit: shut off the PTO, lift 3 pt. hitch, and adjust leg stands if needed. 3. Keep guards and shields in place at all times while operating. Always disengage tractor PTO and shut off engine before removing guards or shields. 4. Keep hands, feet, and clothing away from all PTO drive parts. 5. Never clean, lubricate, or adjust the chipper/shredder when it is running. 6. Never wear loose jackets, shirts, shirt sleeves or

TorqueChart
Standard minimum tightening torque for normal assembly applications.

Bolts (SAE GR5)

Size 5/16" 3/8" Ft. Lbs. 20 35 Size 5/16" Set #10-24 Set

Screws
Ft. Lbs. 15 3

SECTION 1

1.2 Safety Decals

Safety and instruction decals are located on the chipper frame and engine. Replace any decal that is damaged or unreadable. For location of safety decals on the chipper frame, see parts drawings and lists in section 4. NOTE: For engine safety and instruction decals, see engine owner's manual or contact the engine manufacturer.

Part #16033

Part #17423 Part #17837

PN 17846

Part #16085

Part #16408

SECTION 2

Assembly
Your chipper/shredder may arrive totally or partially assembled. If your machine arrives partially assembled, you may need to perform the steps in this section. 1. Remove from crate. 2. Place hopper assembly on top of shredder frame. The tabs on the bottom of the hopper should be placed inside of the shredder frame. Secure with 11 5/16" x 3/4" Bolts, washers and locknuts. Insert the bolts from the inside of the hopper outwards. 3. Connect 3 pt. mounts on chipper/shredder and tractor (a special bushing kit is needed for category 2 & 3 hitches). Secure connection with snap rings. 4. Adjust leg stands so that the PTO drive shaft runsa as straight as possible. PTO shaft angle should not exceed 7o. 5. Connect PTO shaft between Chipper/Shredder and tractor. Make sure you are using the correct RPM machine, there are two models, 540 rpm and 2000 rpm. Do not operate machine at speeds different than specified on shield.

2.1.1 Assembly Towable Models

1. Remove the chipper/shredder and hopper assembly from shipping crate. 2. Place hopper assembly on top of shredder frame. The tabs on the bottom of the hopper should be placed inside of the shredder frame. Secure with 11 5/16" x 3/4" Bolts, washers and locknuts. Insert the bolts from the inside of the hopper outwards. 3. Install rims and wheels onto trailer frame, using the wheel bolts supplied. 4. Using three 5/16" x 1" bolts, six 5/16" washers, and three 5/16" locknuts, install the fender onto the existing fender bracket on the chipper chute side of the unit. A washer is used on both the bolt head and the nut in this application. Torque bolts and nuts to 20 ft. lbs. 5. Using three 5/16" washers and three 5/16" nylock nuts, mount the left side fender onto the large belt guard. There are three weld stubs on the belt guard to which the fender is attached. Torque to 20 ft. lbs. 6. Insert trailer hitch into track on the bottom of the trailer frame and secure with three 3/8" bolts, washers and nuts that connect under the trailer frame. Tighten to 35 ft. lbs. torque 7. Read and become familiar with the Engine Owners Manual. Be sure to fill the engine oil before starting the machine. 8. Install 12 volt battery (not supplied) into tray on hitch assembly. Connect cables, be sure black cable is attached to negative battery terminal and red cable to positive terminal. Secure battery with angle and bolt. (NOTE: Battery size-Group U1 12 volt 32 amp-250 cold cranking amps.) 9. Connect spark plug wire.

NOTE: Minimum & maximum telescoping on the PTO shaft is 18" to 26". This will leave a 4 inch overlap at maximum telescoping distance.

2.1.2 Assembly PTO Model

NOTE: The maximum distance between the chipper/ shredder and the tractor should not exceed 22-1/2 inches.

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SECTION 2

6. Never inspect or work on PTO drive area without first disengaging PTO and shutting off the tractor engine. 7. Start tractor engine and engage PTO drive clutch (refer to the tractors owner's manual). Increase engine speed to rated PTO rpm position.

3. Install new PTO shaft onto Chipper/Shredder. 4. Install new PTO shaft shield onto Chipper/Shredder. 5. Check slip clutch adjustment while the machine is running to ensure it is operating correctly. Adjust if needed.

2000 RPM PTO Models

NOTE: When the tractor used has an electric PTO clutch and brake, a different PTO shaft should be used.

2.1.3 Controls and Operation

Towable Models 1. Engine Throttle. Changes engine speed. (20 hp

1. Remove existing PTO shaft shield 2. Remove existing PTO shaft from Chipper/ Shredder.

1,2,3

There are two different types of unclutched PTO shaft kits available for the 2000 RPM units. Check the PTO end of your tractor to determine if you need a Male Drive Shaft Kit (P/N 70912) or a Female Drive Shaft Kit (P/N 70913). There is a Clutched PTO shaft Kit (P/N 70885) for tractors with electric brake on the PTO.

B D 4 C

7 6

SECTION 2

engine)Turn knob clockwise for full throttle operation. Turn knob counter clockwise for idle on warm up. Turn knob all the way down to shut engine off. (14 hp engine) Pull lever up for full throttle operation. Push lever down for idle on warm up. Push lever all the down to shut engine off. Refer to engine owners manual for further engine operating instructions. 2. Engine Choke. Use when starting cold engine. Pull to on position when starting. Push lever to of position when engine is running. Refer to engine owners manual for further operating instructions. 3. Key Switch. (Not Shown) located above recoild starter on engine case. Activate starter switch, release switxh as soon as the engine is running. Do not crank starter for more than 10 seconds or damage may result. 4. Engine Fuel Tank. Use unleaded fuel only. DONOT MIX OIL AND GASOLINE. 5. Trailer Hitch. Always use 2" ball and hook safety chains to towing vehicle. 6. Jack Stand. Always have up and clear from the ground when moving the unit. When the in use, be sure jack stand is down and locked in position with the snap pin.

7. Foot Pedal. Used to engage rotor drive belt. PTO Models 1. 3 pt. Hitch Connections. Mount Chipper/Shredder to tractor. Connect direct for categorys 0 & 1. A bushing kit must be installed on 3 pt. connections for category 2 hitches. 2. PTO Shaft. Connects tractor PTO to Chipper/ Shredder Drive Shaft. Avoid angle greater than 200 up or down when unit is in use. 3. Leg Stands. Adjustable to allow proper driveshaft angle. Don not move machine unless the legs clear the ground. 4. Jackshaft. Used for correct belt tension adjustment.

Common Parts
A. Shredder Hopper. Material to be shredded are fed through the hopper to the shredding knives. B. Chipper Chute. Material to be chipped are fed through the chipper chute to the chipper blades. C. Drive Belt Shield. Never remove shield while the unit is running. D. Rotor Access Cover. Used to remove chipper blades and service rotor assembly.

A C

1 B

D 4 3 2

SECTION 2

2.1.4 Starting(Towable Model)

Caution: Move machine to a clear, level area outdoors before starting. do not operate machine on a paved, concrete, or gravel surface. do not operate in the vicinity of bystanders. Make sure cutting chamber is empty before starting.

2.1.5 Specifications & Recommendations

The Bear Cat chipper/shredder is designed to gind, shred, and chip a variety of materials into a more readily decomposing or handled condition. The following guidelines can be used to help get you started. 1. Shredding/Grinding. Small materials such as leaves, grass clippings, and garden debris(cornstalks, plants, vines, etc.) can easily be processed through the shredder. Sticks and branches should be limited to 1-/2 inches in diameter and no longer than 24 inches long to avoid excess whipping and wrapping. Wet materials may require use of the coarse (large hole) or wet debris discharge screen to avoid plugging. The processed material can be placed in a compost pile or spread on the ground as a mulch. The shredder can also be used to process such materials as newspapers, plastics, aluminum cans, milk cartons, etc. It may be necessary to use a branch, cardboard tube, leaf tamper or similar object to help push material through the inlet guard. When grinding small dry matrial, use the optional fine (small hole) discharge screen.
WARNING! Do not reach into either feeding chamber or discharge area until engine is stopped, spark plug wire disconnected and the rotor has stopped turning.

1. Before starting, check engine oil level and fill if necessary. See engine owners manual for operation and maintenance instructions.
NOTE: Some oil usage is normal. Check oil level with each use.

4
WARNING: Handle fuel (gasoline) with care. It is highly flamable. Always use an approved container and fill tank outdoors. Never add fuel to a running or hot engine.

2. Before starting, fill fuel tank with fresh, clean unleaded regular gasoline. DO NOT MIX OIL WITH GASOLINE. 3. Disengage clutch lever by pressing foot clutch pedal. 4. Place engine throttle lever at 3/4 - full open position. Place engine choke lever to choke position.
NOTE: When restarting a warm engine after a short shut down period, it may not be necessary to use full choke. If engine fails tostart, move lever to run or partial choke.

5. Activate the starter switch. Release the key as soon as the engine starts. Do not crank for more than 10 seconds. Repeat if necessary. 6. Move choke lever to run position after engine starts. Some choke may be needed until engine is fully warmed up. 7. Once engine is running and no choke is needed, slowly let foot clutch pedal up. This will engage the drive belt and the rotor will turn.
NOTE: If engine kills when engaging foot clutch pedal, either use more choke or increase engine RPM. When the clutch is engaged the foot pedal may vibrate or chake until the engine and rotor have increased to full operating RPM.

2. Chipping. The chipper can be used to make chips from branches up to 5 inches in diameter. Larger branches may have to be trimmed so that the limb will fit into the chipper chute. Several small branches can be grouped together and fed into the chipper chute at one time. Changing to the optional medium discharge screen will make smalled sized chips. The processed chips can be used as a decorative mulch or placed in a compost pile.

2.2 Operation 2.2.1 Shredding (See Figure 4)

2.1.4 Starting(PTO Model)

1. Start tractor engine and engage PTO drive clutch (See tractor owners manual). Increase engine speed to reated PTO RPM position.

WARNING! Always stand clear clear of the discharge opening when operating the machine. Keep hands or any other part of the body or clothing out of inlet and discharge openings. WARNING!! DUE TO THE AGRESSIVENESS OF THE

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SECTION 2

MACHINE'S SHREDDING CAPABILITY, DO NOT ATTEMPT TO HOLD ON TO MATERIAL INTENDED FOR SHREDDING ONCE IT HAS BEEN PLACED IN THE HOPPER.

1. Place materials to be shredded (grass, leaves, garden refuse, sticks and branches less the 1-1/2 inches in diameter and 24 inches long, etc.) into the hopper. If necessary, use a leaf tamper, branch or other similar object to push material through the inlet guards. Feed material evenly into the shredder so that the engine does not lug down or the shredder becomes Figure 4 plugged. Attempting to use the clutch to clear a plugged rotor will cause belt damage. Refer to Section 3, Clearing Plugged Rotor, for instructions. Branches or items that plug or cause the machine to stall should be fed in more evenly or put through the chipper chute.

The actual feed rate of the limb into the chipper will depend on the type of material being fed, the sharpness of the cutting blades and the size of the machine. Alternately insert and retract the limb or insert continuously at a rate that will not kill the engine. Rotating the branch as it is being fed will improve cutting action. The chipping blades will dull with use and require periodic sharpening. Refer to Section 3, Sharpening Chipper Blades, for instructions.

Figure 5 2.2.3 Stopping(Towable Models)

To stop the machine, proceede as follows: 1. Move throttle to slow position. 2. Disengage rotor clutch by pressing foot pedal. 3. Move throttle to stop position or turn off ignition switch and remove spark plug wire from spark plug. 4. Allow machine to come to a complete stop.

2.2.2 Chipping (See Figure 5)

WARNING! Keep face and body away from the feed opening. Do not overreach. Keep proper balance and footing at all times.

2.2.4 Stopping(PTO Models)

1. Move the tractor throttle to slow position. 2. Disengage the PTO lever and shut off the tractor engine. 3. Allow the machine to come to a complete stop.
Note: The rotor is heavy and has inertia that will make the rotor continue to turn for some time after the clutch has been disengaged. You can tell that the rotor has come to a complete stop when there is no noise, machine vibration, or the exposed end of the rotor shaft is not rotating. The stopping time can be shortened by inserting a branch into the chipper chute so it contacts the blades and slows the rotor.

1. Select limbs that are between 3/4 and 5 inches in diameter; trim side branches off that cannot be bent over enough to fit into the chipper chute. Some small branches can be broken off on the chipper chute transport handle. Small diameter branches can be held together in a bundle and fed in simultaneously. 2. Place limb, butt end first, into the chipper chute until it contacts the chipping blades (See figure 5).

SECTION 3

Service and Maintenance

Inspection Items
Check Nuts & Bolts(Including Wheels &
Tire Pressure)
Before Each Use Every 10 Hours Every 25 Hours Every 50 Hours Interval Every Every 100 200 Hours Hours Every 300 Hours Every 800 Hours Every 1 years

Check Engine Oil Replace Replace Spark Plug

Check Air Filter Element Clean Replace Replace Fuel Filter Check Sharpness of Chipper Blades Grease Bearings and Pivots Check Bolts: Chipper Blades Check Drive Belt Clean Machine *

Note:

(*) Service more frequently when used in dusty conditions

Before inspecting or repairing any part of the machine, shut off the engine and make sure all moving parts have come to a complete stop.

Indicates first hours of use.

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SECTION 3

Service and Maintenance

Before inspecting or servicing any part of the machine, shut off the engine, and make sure all moving parts have come to a complete stop. The chipping blades are sharp! Use care when working on machine to avoid injury.

heat treated properties. Use short grinding times and cool with water. Try to remove an equal amount off each blade to maintain balance. Replace the chipping blades and tighten bolts to 20 ft. lbs.
NOTE: Never sharpen or grind on the back side of the chipper blade. This will cause the edge to roll and the chipping blade will be damaged, causing poor chipping and feeding of material. Small imperfections, nicks, burrs, etc. on the flat side of the blade will not affect performance of the machine.

3.1 Removing Discharge Screen

1. Remove the discharge screen by removing the two 5/16 inch retaining bolts from the bottom of the screen. 2. Pull the bottom of the screen outward. This will cause the screen to rotate off the lip on top and fall. 3. To reinstall the discharge screen, place the top lip of the screen into the slot under the top slope. 4. Rotate the screen so that the bolt holes align with the holes in the chipper base and the plate butts against the kicker bar. 5. Reinstall bolts and torque to proper specs.

3.2.1 Chipping Blade Sharpening Tips

Poor chipping performance is usually a result of dull chipping blades. If your chipper's performance has decreased, check for the following symptoms: Severe vibration when feeding material into the chipper. Small diameter branches do not self-feed. Chips discharge unevenly or have stringy tails especially when chipping green branches.

3.2 Sharpening Chipper Blades

The chipper blades will eventually become dull, making chipping difficult. It is recommended that the chipper blades are sharpened every 5-15 hours of chipper operation. To remove the chipping blades for sharpening: 1. Remove the discharge screen by removing the 5/16 inch retaining bolt and pulling the screen outward. 2. Romove the access cover on the chipper chute side of the machine. 3. Rotate the rotor so that the bolts holding the chipper blade are most accessable. 4. Remove the two hex head bolts holding the blade itself. Repeat for all four blades. Grind the angled edge of the chipping blade to 45 degrees (see figure 6): Grind the blades on a slow-speed wet grinder if possible, or have them sharpened by a professional. If you use a bench grinder, be careful when grinding so that the blade material does not get too hot and change colorthis will remove the blade's special

Before you sharpen the chipping blades, check for permanent damage. Replace the blade if: The blade is cracked (especially around the bolt holes) or the edges are too deeply chipped to be ground smooth. The base of the cutting edge is worn or has been re-sharpened so that it is too close to the rotor chipping slot.

450

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SECTION 3

3.2.2 Setting Chipping Blade Clearance

The chipping blades should clear the chipper block located directly under the chipper chute by 1/16 inch to 1/8 inch. To adjust the blade clearance, proceede as follows: 1. Remove the lower belt guard, the discharge screen and the access cover. 2. Loosen the bushing bolts holding the pulley to the rotor shaft on the front side. 3. Remove the cover cap on rotor shaft rear side. 4. Use a punch and hammer to to tap the lock collars in a direction opposite of normal rotation so that they rotate and can be removed. 5. Using a rubber mallet tap the end of the rotor shaft to obtain 1/16 to 1/8 of an inch clearance (See figure 7). The blade clearance can be viewed

through the discharge opening. Rotate the rotor and check the cleanance on both chipping blades. 6. Once clearance has been set, the lock collars must be replaced to retain setting. Slip the lock collars over the eccentric hub on the bearings. Using a punch and a hammer, rotate the lock collars in the direction of shaft rotation (i.e. clockwise on the rear bearing and counter-clockwise on the front bearing) and "set" them with a positive hammer tap. Tighten the lock collar set screws. 7. Loosen the bushing holding the belt pulley on the rotor shaft. Move the pulley on the shaft so it is aligned directly below the similar pulley on the engine shaft (the pulley should be moved an equal but opposite amount the rotor was moved). 8. Replace the lower belt guard, discharge screen, and rotor shaft cover.

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SECTION 3

3.3 Replacing Shredder Kit

Care must be taken to insure knives and spacers are installed properly to maintain rotor balance. 1. Remove discharge screen cover, discharge screen and rear side access cover. 2. Remove #10-24 nuts and bolts from the knife shafts. 3. Align shaft with access hole in rear of frame. 4. Using a small punch or rod, drive the shaft towards the access hole. 5. Remove spacers and shredder knives. Be carefull to keep track of the order the spacers were installed on the shafts so they can be returned to the original locations. Reverse or replace knives and reassemble back onto the rotor. Install a new #10-24 nut and bolt. 6. Repeat steps #3 through #5 to assemble the other three shafts.

NOTE: Never reuse rotor shafts or bolts and nuts if they show signs of wear or abuse. Install new ones.

3.3.1 Cleaning Plugged Rotor (Towable Models)

WARNING! If the machine becomes plugged, shut off the engine, disconnect the spark plug wire and allow the machine to come to a complete stop before clearing debris. Do not operate machine without proper guards and screens in place.

1. Stop engine, disengage rotor clutch and allow machine to come to a complete stop. Remove the spark plug wire. 2. Remove the discharge screen in place. 3. Clean the debris out of the shredding rotor. Turn the rotor by hand to be sure it is free to rotate. 4. Replace discharge screen.

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SECTION 3

5. Replace spark plug wire, restart engine and resume operation.

Models)
Check the condition of the drive belts annually or every 30 hours of operation, whichever comes first. If the belt is cracked, frayed or worn, it should be replaced. To replace the belt, proceed as follows: 1. Depress the foot clutch pedal. Shut off the engine and remove the spark plug wire. 2. Remove the large belt guard.(4-5/26" Bolts) 3. Remove the inner belt guide from under the drive belt. 4. Disconnect and plug the fuel line from the fuel tank. Remove the fuel tank from the frame assembly. 5. Adjust for correct belt tension by loosening the four bolts the mount the engine to the frame and slidding the engine forward as much as possible. 6. Torque engine mount bolts, replace fuel tank and reconnect fuel line. 7. Install lower belt guide and start the engine to test if belt is tensioned correctly. If the belt continues to be loose, it will have to be replaced. 8. Replace large belt guard and resume operation. 9. To replace the drive belt, 1. Remove the large belt guard and lower belt guide. 2. Lift belt idler pulley off the belt and remove the belt from the pulleys. 3. Install a new belt onto the pulleys and lower belt idler. Check belt tension before start-up. Install the lower belt guide. 4. Install the large belt guard and resume oepration.

3.3.2 Cleaning Plugged Rotor (PTO Models

Do not operate machine without proper guards and screens in place.

1. Disengage PTO and shutoff tractor engine. 2. Remove the discharge screen. 3. Clean the debris out of the shredding rotor. Turn the rotor by hand to be sure it is free to rotate. 4. Replace discharge screen. 5. Start tractor, engage PTO and resume operation.

3.3.3 Removing Rotor

Do not operate machine without proper guards and screens in place.

1. Remove the discharge screen, belt guards and the rotor shaft end cover. 2. Loosen the bushing bolts holding the drive pulley to the shaft and remove the pulley. 3. Loosen the set screw in the lock collars. Using a punch and hammer, tap the lock collars in a direction opposite of normal rotation so that they can be removed. 4. Loosen the set screw in the center of the rotor assembly. 5. Remove the two 3/8x2-1/2" bolts running through the rotor shaft. 6. Using a rubber mallet or other soft hammer, drive the shaft towards the chipper chute side of the machine. 7. Once the shaft has been removed, the rotor assembly can be taken from the chamber through the discharge opening. 8. To ease reinstallation, smooth any divots or marks in the shaft caused by the set screws. Clean shaft as much as possible before installing into machine.

3.3.5 Replacing Drive Belts (PTO Models)

Check the condition of the drive belts annually or every 30 hours of operation, whichever comes first. If the belt is cracked, frayed or worn, it should be replaced. To replace the belt, proceed as follows: 1. Disengage PTO and shut off tractor engine. 2. Remove PTO shaft from tractor and disconnect machine from 3 pt. hitch.

3.3.4 Replacing Drive Belts (Towable

14

SECTION 3

3. Remove the round shield connected to the belt guard the covers the PTO shaft by removing the two 5/16" nuts. 4. Remove the PTO shaft from the chipper/shredder by loosening the two set screws and pulling the shaft off. 5. Loosen the bolts mounting the jack shaft pillow blockand move the shaft towards the frame so belts can be removed. 6. Install new belts and make sure pulleys are alligned to within 1/16". If not adjust pulleys. 7. Slide jack shaft away from frame. Tighten bolts so that 1/4" deflection at center of belt span is obtained with 10 lb. force applied at the center of the span. Make sure the jack shaft is aligned parallel to the rotor shaft before tightening the pillow block bolts. 8. Reinstall belt shields and guards. Install PTIO shaft and tighten the two set screws. install pTO shield. Never run PTo without all sjields in place.

1. Check wheel bolt torque every 10 hours of towing use. 2. Check air pressure in tire every 10 hours. Fill to 60 PSI.

3. Check and repack wheel bearings with grease every year.

3.3.7 Additional Service and Maintenace Tips.

1. Service engine according to engine owners manual. 2. Every 10 hours of operation, all bolts and other fasteners should be checked for correct torque. 3. The PTO model has 2 greasable bearings on the rotor shaft. There are also two greasable bearings on the main jack shaft under the small belt guard. These bearing need only to be greased once per year under normal working conditions. Be carefull not to damage seals on the brearing by over greasing. 4. The PTO shaft also has 4 grease zerks that can be lightly greased every 50 hours of use. 5. Remove the discharge screen (all models) daily to avoid material buildup under normal mounting surfaces. Clean away material and reinstall screen.

3.3.6 Trailer Service Tips

3.4 Service Accessories

Description Part Number Towable
Discharge Screens Fine Medium Coarse Wet Debris Screen Goggles (One pair supplied with machine) Maintenance Kit (Includes spark plug, air filer, oil filter, v-belt) 14 hp Maintenance Kit (Includes spark plug, air filer, oil filter, v-belt) 20 hp Leaf Tamper Tool Steel Chipper Blades (Set of 4) Shredder Kit Light Kit Collection Bag Spark Plug 2000 PTO Male Chuted Drive Shaft 2000 PTO Male Drive Shaft 2000 PTO female Drive Shaft 3 pt. Hitch Bushing Kit, Category 2 70703 70531 70332 70559 17842 70452 71043 70649 70453 70972 70454 17854 16069

PTO
70703 70531 70332 70559 17842

70649 70453 70456 70454 17854 70885 70912 70913 16022

15

TROUBLESHOOTING

Troubleshooting
Problem
1. Engine will not start

Probable Cause
a) Improper control settings b) Lack of fuel c) Internal Problems a) Obstructed discharge b) Plugged Rotor

Suggested Remedies
a) Use proper setting b) Fill fuel tank c) See your dealer a) Use branch or similar object to clear discharge b) Clear Rotor a) Use branch or similar object to clear discharge b) Adjust clearance c) Sharpen blades

Reference
Engine Manual

2. Engine or rotor stalls or stops

Section 3

3. Hard to feed Chipper requires excessive power required

a) Obstructed discharge b) Improper blade clearance c) Dull chipper blades

Section 3

4. Shredder requires excessive power or stalls

a) Obstructed discharge b) Plugged rotor c) Green material will not discharge

a) Use branch or similar object to clear discharge b) Clear rotor, feed material into shredder more evenly. c) Alternately feed dry material, or install coarse discharge screen or wet debris screen. a) Lift clutch lever more slowly b) Clear rotor

Section 3

5. Engine stalls or belt squeals when engaging clutch

a) Engaging clutch too fast b) Plugged Rotor

Section 3

6. Material from chipper wraps around rotor shaft

a) Stringy, green material bypasses chipper blades b) Improper blades clearance c) Plugged discharge screen

a) Rotate branch or material when feeding to cut completely b) Adjust clearance c) Install wet debris discharge screen

Section 3

16

Declaration of Conformity
The undersigned manufacturer:

Crary Industries, Inc. 237 NW 12th Street P.O. Box 849 West Fargo, ND 58078-0849
Declares that hereunder specified unit: CHIPPER SHREDDER Brand: Crary Bear Cat Type: PTO driven Chipper/Shredder Model Number: 70554S Complies with the requirements of: Machinery Directive 2006/42/EC Garden equipment-Integrally power shredders/chippers-Safety EN13683:2003 + A3 2009 EN ISO 12,100, Part 1-Safety of Machinery-Basic Concepts, General Principles for Design Noise Emissions Directive 2000/14/EC -Conformity Assessment Procedure: Annex V (Use of harmonized standard EN ISO 3744:2010) Sound Pressure Level: 99 dB LPA Guaranteed Sound Power Level: 113 dB LWA

70554S Serial number X00117 and up

West Fargo, ND 58078-0849 June 29, 2011 CRARY INDUSTRIES, INC.

The authorized representative in Europe who is authorized to compile the technical file: Company: Atlantic Bridge Limited Address: Atlantic House, PO Box 4800 Earley, Reading RG5 4GB, United Kingdom Mr. Phillip Wicks

______________________________ Arlan Mathias Senior Project Engineer

Data contained in this document pertains only to machines sold in areas that require CE compliance standards. To identify if your machine is CE compliant, it will have the following CE mark decal:

HEALTH WARNING
GASOLINE, DIESEL, AND OTHER PETROLEUM PRODUCTS Harmful or fatal if swallowed. Long-term exposure to vapors has caused cancer in laboratory animals. Avoid prolonged breathing of vapors. Keep face away from nozzle and gas tank/container opening. Never siphon by mouth. Failure to use caution may cause serious injury or illness.

WARNING
CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS, OR OTHER REPRODUCTIVE HARM ARE FOUND IN GASOLINE, DIESEL, CRUDE OIL, AND MANY OTHER PETROLEUM PRODUCTS AND THEIR VAPORS, OR RESULT FROM THEIR USE. READ AND FOLLOW LABEL DIRECTIONS AND USE CARE WHEN HANDLING OR USING ALL PETROLEUM PRODUCTS. ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS, OR OTHER REPRODUCTIVE HARM.

Box 849 West Fargo, ND 58078 (701) 282-5520 (800) 247-7335 FAX: (701) 282-9522