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    Milling Concept MILL 450 en

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    Heineken Ya Praneetpongrung
    The Concept MILL 450 is a CNC milling machine designed for training purposes. It has a 20-station tool magazine, 11 kW spindle, rapid speeds up to 24 m/min, and can be fitted with various common industrial controls like Sinumerik and Fanuc for students to learn on. The machine provides high precision, dynamics, and cutting performance in a compact and affordable package suitable for education.

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    Milling Concept MILL 450 en

    Uploaded by

    Heineken Ya Praneetpongrung
    151 views6 pages
    The Concept MILL 450 is a CNC milling machine designed for training purposes. It has a 20-station tool magazine, 11 kW spindle, rapid speeds up to 24 m/min, and can be fitted with various common industrial controls like Sinumerik and Fanuc for students to learn on. The machine provides high precision, dynamics, and cutting performance in a compact and affordable package suitable for education.

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    Milling Concept MILL 450 En

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    Milling Concept MILL 450 En

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    The Concept MILL 450 is a CNC milling machine designed for training purposes. It has a 20-station tool magazine, 11 kW spindle, rapid speeds up to 24 m/min, and can be fitted with various common industrial controls like Sinumerik and Fanuc for students to learn on. The machine provides high precision, dynamics, and cutting performance in a compact and affordable package suitable for education.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    151 views6 pages

    Milling Concept MILL 450 en

    Uploaded by

    Heineken Ya Praneetpongrung
    The Concept MILL 450 is a CNC milling machine designed for training purposes. It has a 20-station tool magazine, 11 kW spindle, rapid speeds up to 24 m/min, and can be fitted with various common industrial controls like Sinumerik and Fanuc for students to learn on. The machine provides high precision, dynamics, and cutting performance in a compact and affordable package suitable for education.

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    of 6

    [

    Thats E[M]CONOMY:

    Training on the job. CONCEPT MILL 450


    CNC training with industrial performance

    Concept MILL 450


    Experience machining without an equal. The Concept MILL 450 is a complete production machine for CNC milling training: with fixed 20-station tool magazine, a rapid twin-arm changer, a 11 kW and 12000 rpm main spindle, 24 m/min rapid speeds and the EMCO WinNC control, the concept of the interchangeable control.

    [ Tool magazine ]
    - Tool magazine for 20 tools - Rapid twin-arm changer

    [ Work area ]
    - Free chip fall - Best ergonomics - Easy access through chip-protection door

    [ Control unit ]
    - State-of-the-art digital AC controltechnology - LCD color monitor - Integrated industrial PC and PLC - WinNC: all standard NC controls on one machine

    [ Spindle ]
    - High drive power - Thermostable construction - Large speed range - Permanent lubrication

    [ Machine stand ]
    - Easy to transport - Cast-iron construction - Easy to clean

    [ Workpieces]

    Contour milling

    Pocket milling Bore-finishing

    Profile machining (Aluminum)

    Pump housing (Aluminum)

    Cover (Stainless steel)

    Dashboard (Stainless steel)

    [ Engineering ]
    Highlights
    Extraordinary dynamics Optimum thermostability for maximum precision High cutting performance Large number of automation options Excellent price-performance ratio Made in the Heart of Europe

    Options
    Chip conveyer Integration in FMS or CIM systems by

    means of DNC and robotic interface


    Rotating-swiveling unit as 4 -5 -axis Automatic doors Electric handwheel Rotoclear inspection window Coolant through spindle Workspace top cover
    th th

    Performance
    Performance and torque diagram for main spindle
    M [Nm]
    90 80 M (S6-40%ED) 70 60 50 40 30 5 20 10 0
    1500 6250

    P [kW]

    15

    P (S6-40%ED)
    11

    M (S1)
    48

    10 P (S1)
    7,5

    0 0
    500

    1000

    2000

    3000

    4000

    5000

    6000

    7000

    8000

    9000

    10000

    11000

    12000

    n [min-1]

    [ The interchangeable control ]


    The unique concept of the interchangeable control can be fitted in all Concept machines. In doing so, the user is trained on all CNC industry controls that are common on the market. The result: All CNC technicians can be applied more flexibly. And this is a decisive plus: for the qualified employees as well as for the business.

    The conversion to another control system is carried out within a minute by calling up the respective software and by simply replacing the control specific module.

    Simple to program using the EMCO WinNC control units

    Simulation suitable for training using Win3D-View

    Machine layout

    Dimensions in millimeters

    Machine layout

    Option withMotorspindel spindle motor

    Dimensions in millimeters

    [ Technical data ]
    CONCEPT MILL 450
    EN6035 . 07/13 . Subject to change due to technical progress. Errors and omissions excepted.

    Work area Travel in X longitudinal Travel in Y latitudinal Travel in Z vertical Min. clearance spindle nose table Max. clearance spindle nose table Table Clamping area T slots: number, width, spacing Max. table load Distance table floor Milling spindle Speed range Motor power Torque (Siemens) Tool taper DIN69871 Drive Axes Rapid speeds X, Y, Z Feed rate X, Y, Z Axis acceleration X, Y, Z Feed force X, Y, Z Precision Positioning accuracy over entire X, Y, Z stroke range Positioning repeatability X, Y, Z

    600 mm ( 23.6") 500 mm (19.7") 500 mm (19.7") 100 mm (3.9") 600 mm ( 23.6") 700 x 520 mm (27.6 x 20.5) 5 x 18 x 100 mm (0.2 x 0.7 x 4.9") 500 kg (1102.3 lb) 786 mm (30.9") 50 12000 r.p.m. 11 kW (S6) (14.7 hp) (S6) 70 Nm (S6) (51.6 ft/lbs) ISO 40 Direct drive 24 m/min (944.9 ipm) 10 m/min (393.7 ipm) 2 m/s2 (50.8''/s2) 5000 N (1124 lbs)

    Tool system Number of tool stations Tool administration Max. tool diameter (excluding adjacent tools) Max. tool length Max. tool weight Tool changing time (tool/tool) General data Power supply Dimensions W x D x H Weight Compressed air

    20 Fixed 80 mm (125 mm) (3.1") (4.9") 250 mm (9.8) 8 kg (17.6 lb) approx. 8.2 s 20 kVA 2040 x 2445 x 2920 mm (80.3 x 96.3 x 114.9) 4000 kg (8818.4 lb) 6 bar

    EMCO WinNC Controls


    Sinumerik 810D/840D Sinumerik 820 Sinumerik Operate GE FANUC Series 21 FAGOR 8055 Heidenhain TNC 426 Sinumerik 810 GE FANUC Series 0 EMCOTRONIC TM02

    8 m 8 m

    www.emco-world.com

    EMCO MAIER Ges.m.b.H. Salzburger Str. 80 . 5400 Hallein-Taxach . Austria Phone +43 6245 891-0 . Fax +43 6245 86965 . [email protected]

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