POWDER & GRANULE TECHNOLOGY GUIDE

JQA-0663

Equipment / Product Catalogue

Chemical Machinery Department

Creating prosperous future through

Your ideal partner in powder processing operations, from planning to after-purchase

As an integrated manufacturer of powder and granule machines and plants, we draw on our extensive technology and know-how accumulated over many years to create the optimal conditions for all types of powder processing. We offer effective solutions to the various requests from our clients through our highly advanced equipment and accurate service, from carry-in tests at our Powder Treatment Technical Center, to our response for commissioned manufacturing and maintenance services.

Particulate Technology
services.

Powder and Granule Machines

Category
IX M S D

Functions

Main function Sub function

Page

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Machine Model Name

Mixers & Granulators FM Mixer (Model FM) Big Mixer (Model FM) Cooler Mixer (Model FD) Continuous FM Mixer (Model FM-C) Mechano Hybrid (Model MH) Upper-Drive Mixer (Model UM) Cooling Blender (Model RM) Multi-Purpose Mixer (Model MP) FM Mixer RC Type (Model RC) Granule Mixer Ryu-O (Model TM) Grinding and Dispersing Mills Wet-type Media Agitating System SC Mill (Model SC, SC-L) MSC Mill (Model MSC) Wet Attritor (Model NS, S, SA) Handy Mill (Model HM) MY Mill (Model MY) Dry-type Media Agitating System Dry Attritor (Model D) Dynamic Mill (Model MYD) Fine Mill (Model SF) No Media System Stream Mill (Model ST) Fluidized-Bed Jet Mill (Model CGS) Classifier Mill (Model CSM) Centrifugal Mill (Model CUM) Ultra Centrifugal Mill (Model UCM) Trigonal (Model SM) Slasher (Model SR) Classifier Classifier (Model CFS) Kneader KNEADEX (Model MOS) Surfer Kneader (Model MS) Cooling and Solidification Equipment Belt Drum Flaker (Model MBD) Dryer Normal Pressure Drying System Vacuum Drying System Dehumidified Air Drying System

5 5 5 5 5 6 6 6 6 6

7 7 8 8 8 9 9 9 10 10 10 11 11 12 12 11 13 13 13 14 14 14

Category
IX M S D

Functions
P

Main function Sub function

Page

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Machine Model Name

Plant Equipment Large Silo Non-Bridge Tank Vessel Reverser Swing Lifter Pigment Feeder High-Density PAC Feeder Auto-Blender Continuous Concentrated Low-speed Conveyor System MAS Feeder Weighing Pressure Feeder Powder and Granule Plants Main System Examples Color Toner Manufacturing System Continuous Slurry Making, Course Grinding and Fine Grinding System Metal Powder Grinding and Drying System Dry-type Fine Grinding System Other System Examples Electronic Components Raw Materials Grinding Equipment Battery Materials Manufacturing Equipment PDP / Solar Cell Glass Grinding Equipment Black Toner Manufacturing Equipment Color Resist Grinding System Coating Solution for Paper Manufacturing Equipment Engineering Plastics Manufacturing Equipment EVA Resin Mixing Equipment Wood Flour Resin Compound Manufacturing Equipment PVC Compound Manufacturing Equipment Catalyst Manufacturing Equipment Carbide Grinding Drying Equipment Herbal Medicine Manufacturing Equipment Poultice Manufacturing Equipment Bath Powder Manufacturing Equipment Portable Body Warmer Manufacturing Equipment Tea Leaf Grinding Equipment Chocolate Manufacturing Equipment Cosmetics, Surface MSodification and Drying Equipment Cosmetics Mixing Equipment

15 15 15 15 15 15 16 16 16 16

18 18 18 18

Delivered more than 10,000 Machines, FM

High-speed mixing blade generates strong mixing capacity and Ideal (Toner external additive processing, surface coating treatment, highly
Mixers & Granulators Series
FM Mixer (Model FM)
High-performance fluid mixer
10 liters - 1,000 liters 2.2KW - 190KW Plastics, pharmaceuticals, foodstuffs, cosmetics, ceramics, etc.
Lower blade Upper blade Mixing tank

Direction of blade rotation Movement of material to be processed Jacket

Exhaust valve

Drive shaft

MIX

DSP

CRS

DRY

GRA

RCT

KND

CMG

COO

CTM

CPX

DSL

Big Mixer (Model FM)

High-performance fluid mixer
1,500 liters - 8,000 liters 55KW - 300KW Simple mixing, heating and mixing, pellet coloring, granulating, drying, degassing, defoaming

Cooler Mixer (Model FD)

Cooling mixer
40 liters - 4,700 liters 3.7KW - 55KW For cooling in combination with Model FM, or for simple mixing as a single unit

MIX

KND

DRY

RCT

GRA

COO

MIX

GRA

Continuous FM Mixer (Model FM-C)

Continuous mixer
20 liters - 500 liters 3.7KW - 37KW Large treatment capacity from small unit Directly connectable extruder

Mechano Hybrid (Model MH)

Complex equipment to create new powders
20 liters - 600 liters 5.5KW - 190KW Ultrahigh-speed dispersion grinding complexion unit

Feeder

Feeder

Continuous FM Mixer

MIX

DSP

CTM

MIX

DSP

CPX

FNG

CTM

CRS

for high-performance processing. distributed processing etc.)

Mixer is a partner of Your Particle Design

Upper-Drive Mixer (Model UM)

Upper drive fluid mixer
2 liters - 500 liters 0.75KW - 90KW Faultless sealing Kneadable materials, hazardous materials such as radioactive wastes Multiple tank sharable

Cooling Blender (Model RM)

Cooling blender
40 liters - 4,000 liters 0.75KW - 37KW For cooling in combination with Model FM

MIX

DSP

DRY

RCT

GRA

KND

COO

MIX

GRA

Multi-Purpose Mixer (Model MP)

Multi-purpose compact mixing grinder
2 liters - 6.5 liters 2.2KW 10,000min-1 Multi-purpose Experimental Equipment
Complex treatment (Spherical tank) General Mixing / Disposal Processing (Standard Tank) Grinding Processing (Tank for Pin rotor)

Lab equipment

MIX

DSP

CRS

CTM

CPX

CMG

FM Mixer RC Type (Model RC)

Applicable for Pharmaceuticals, Cosmetics and Food
5 liters - 20 liters 1.5KW - 2.2KW Easy disassembly type Pharmaceuticals, Cosmetics, Food, etc.

Granule Mixer Ryu-O (Model TM)

Spherical granulation from dry powder
25 liters - 1,900 liters 2.2/0.75KW - 150/37KW Ceramics, metallic powder, ferrite, pigment, pharmaceuticals, food

Lab equipment
MIX GRA DSP RCT DRY KND CTM CPX CMG CRS GRA MIX CTM

We meet your requirements for ultra fin range of machines and extensive accu
Wet-type media grinding machine series
SC Mill (Model SC)
Wet-type large volume circulation type grinding mill
Large volume circulation grinding and dispersion using small media 2 liters - 1,000 liters 3.7KW - 55KW Paint, ink, toner, ceramics, pigments, etc.

SC Mill (Model SC-L)

Wet-type large volume circulation type grinding mill
SC100L-SC650L Model Grinding and heating of long-wearing materials (alumina, silica, carbide, etc) that are preferred in low speed operations Dispersion, etc, of paint, light calcium carbonate, high-performance pigments, various nanoparticles High-capacity treatment such as calcium carbonate grinding

UFG

FNG

DSP

UFG

FNG

DSP

MSC Mill (Model MSC)

Media agitation wettype ultrafine grinding mill
High-performance grinding and dispersion mill achieving nano-level grinding and dispersion performance. 0.32 liters 3.7KW Grinding and dispersion at the submicron and nano level for various types of inks, specialized ink, paint, pigment, color toner, PZT, ITO, titanium oxide, various metal oxides, and glass.

MSC mill

Holding tank

Circulation pump

UFG

FNG

DSP

SC Mill (Model SC50/16)

Large volume circulation-type grinding mill
Grinding and dispersion of pigments, ink, paint, ceramics, inorganic materials, etc.

MSC Mill (Model MSC50)

Media-agitation, wettype ultrafine grinding and dispersion machine
Grinding and dispersion of various types of inks, specialized ink, paint, pigment, color toner, PZT, ITO, titanium oxide, barium titanate, calcium carbonate, various metal oxides, various metals, glass, etc.

Lab equipment

Lab equipment
UFG FNG DSP UFG FNG DSP

e grinding and dispersing with a broad mulated technological know-how.

Wet Attritor (Model S)

Wet-type media agitation batch system (Thin Shaft)
0.75 liters - 1,200 liters 0.2KW - 37KW Wet-type ultrafine grinding and dispersion of ceramics, ferrite, carbide, ink, paints, etc.

Wet Attritor (Model NS)

Wet-type media agitation batch system (Thick Shaft)
5.3 liters - 1,200 liters 0.75KW - 55KW Wet-type ultrafine grinding and dispersion of ceramics, ferrite, carbide, ink, paints, etc. The shaft can be cooled down
Cooling water OUT Jacket Agitator

Slurry surface Ball surface

Cooling water IN

Pump

Rotary discharge valve

UFG

FNG

DSP

RCT

UFG

FNG

DSP

RCT

Wet Attritor (Model SA)

Wet-type media agitation batch system
Lift-up type

Handy Mill (Model HM)

Color change is easy. Wet-type media agitation batch system
5 liters - 500 liters 0.75KW - 37KW Various kinds of ink, paint, ceramics, pharmaceuticals, etc. Ideal for producing a wide variety in small lots Dedicated vessel not required Premixing, dispersing and preparation can be performed in same vessel. Temperature can be easily controlled. Rapid and uniform dispersing process is possible.

UFG

FNG

DSP

RCT

UFG

FNG

DSP

RCT

MY Mill (Model MY)

Wet-type horizontal continuous grinding mill
10 liters/h - 2,000 liters/h 2.2KW - 90KW Small balls of 0.3mm diameter can be used and larger sizes are possible.

Attritor (Model MA01SC)

Wet-type media agitation grinding mill
Pharmaceuticals, food, ceramics, metal powder, ferrite, pigments, pesticides, etc.

Lab equipment

UFG

FNG

DSP

UFG

FNG

DSP

Mechanochemical

RCT

Optimal for the mechanical alloying and mechano-chemical processing

Dry-type media grinding machine series
Dry Attritor (Model D)
Dry-type media agitation batch system
Has a powerful impact force exceeding grinding and is suitable for treating new materials. Alloys and amorphous substances can also be produced mechanically. 0.75 liters- 1,000 liters 0.4KW - 150KW Processable with pressure reduction and displacement system in an inert gas environment Manufacturing of dispersable enforced UFG alloys, grinding of metals, ceramics and pigments, etc.

Dynamic Mill (Model MYD)

Dry-type horizontal continuous ultrafine grinding mill
2 kg/h - 2,000 kg/h 5.5KW - 400KW Ceramics, ferrite, ores, metallic powder, foodstuffs, fertilizers, livestock feeds Sub-micron grinding is possible Small size with large grinding capacity Grain size and distribution can be controlled. Mechano-chemical effect can be obtained. Easy maintenance Contamination resistant -type is available.

FNG

DSP

CPX

Mechanical Alloying

RCT

UFG

FNG

DSP

Mechanochemical

RCT

Attritor (Model MA01D)

Dry-type media agitaion grinding mill
Laboratory Machine specification for Dry Attritor

Dynamic Mill (Model MYD5-XA)

Dry-type continuous ultrafine grinding mill
Dry-type grinding processing of high-purity alumina, fused-alumina, barium titanate, ferric oxide, ferrite, silicon nitride, silicon carbide, siliceous sand, carbon, baddeleyite, perlite, metallic powder, chalk, PZT, silicon-boron, mineral stone, etc.

Lab equipment

UFG

FNG

DSP

CPX

Mechanical Alloying

RCT

Lab equipment

UFG

FNG

DSP

Mechanochemical

RCT

Dry-type fine grinding mill, appricable up to sub-micron particle size

Fine Mill (Model SF)
Material Supply

Dry-type media agitation grinding mill with classification function

2kg/h - 100kg/h 22KW - 30KW Easy to control grain size, and sharp grinding. Various glass, alumina, nitriding silicon, ceramics, silica, and inorganic materials

Bag filter Raw material hopper Cyclone

Vibrating feeder

Exhaust gas

Measuring instruments

Secondary air supply Products collection

UFG

FNG

DSP

CLS

Blower Platform scale

Optimal equipment for the fine grinding of temperature and contamination sensitive materials
Dry-type no-media grinding machine series
Stream Mill (Model ST)
Airflow system fine grinding mill
Strong swirling flow generating collision between the raw material, autogenous grinding machine Rice, tea leaf, soy, wheat, barley, coffee beans, food, pharmaceuticals, vitamine, herbal medicine, glass, polyethylene, talc, wood chips, toner etc.
Cyclone Vibrating feeder Bag filter

Exhaust gas

Products collection

CRS

FNG

Stream mill

Blower

Fluidized-Bed Jet Mill (Model CGS)

High performance jet mill with built-in classifier
2m - 70m 50 m3/h - 5,100 m3/h Highly sensitive raw material resin, wax, toner, etc. High purity materials, rare earthes, ceramics, etc. Abrasive materials Graphite, talc, etc.
Material supply

Exhaust gas

Cyclone Safety valve Bag filter

Silencer Fan

Vibrating feeder Double damper

Air for grinding

Double damper Double damper

Emergency shut off valve

Grinding Equipment Flow (Equipment examples in the pressure-proof plant)

CRS

FNG

Classifier Mill (Model CSM)

Percussion fine grinding mill with built-in classifier
8 m - 180 m 5.5KW - 160KW Heat sensitive raw material resin, wax, toner, powdery paint, etc. Mineral materials and stones, limestone, siliceous, carbonaceous stones Lactose, starch, ammonium phosphates, etc.
Material Volumetric feeder Cyclone Bag filter

Products Classifier milll Blower

CRS

FNG

10

Dry-type no-media grinding machine series

Centrifugal Mill (Model CUM)
Dry-type grinding mill that can perform cold grinding
3.7KW - 200KW Various types of resin and pellets (LDPE, PS, Nylon, etc.), aromatics, cocoa, pigments, wood, bamboo, carbon fiber

Raw Material Volumetric feeder Cyclone

Bag filter

Products Centrifugal milll Blower

FNG

CMG

Grinding disc

Ultra Centrifugal Mill (Model UCM)

Dry-type compact continuous grinding machine
Ultra Centrifugal mill is a continuous grinding machine that supplies materials from an electromagnetic feeder to a cyclone that collects grinded matter, developed into a compact unit. Plastic ( PP, LDPE, HDPE, PS, PA, etc.) food, spices, medicinal agent, wood powder, rubber, inorganic materials

Lab equipment

FNG

CMG

Dry-type Classifier
Classifier (Model CFS)
State-of-the-art single roter horizontal classifier
30kg/h - 14,000kg/h 4KW - 90KW Classification 2m - 60m Toner, powder paints
Raw Material

Volumetric feeder

Bag filter Cyclone

Classifier

Blower

CLS

Products

Fine powder

Fine powder

11

High-speed in-line processing Emulsifier-dissolver with a pump-like properties

Wet-type no-media grinding machine series
Trigonal (Model SM)
Wet-type fine grinding mill not requiring media
1m3/h - 100m3/h 7.5KW - 250KW Rubber, asphalt, paper, fiber, chemicals, foodstuffs, wastes

Slasher (Model SR)

High-speed disperser not requiring media
1.2m3/h - 30m3/h 1.5KW - 45KW Emulsification and dispersion of foodstuffs, cosmetics, pharmaceuticals and chemicals

DSP

EML

DSL

FNG

DSP

EML

DSL

CRS

Classification List of Grinder series

Nano grinding Sub micron grinding Ultra-fine grinding Fine grinding Middle range grinding Coarse grinding Weima Shredder (Model WLK) CS Cutter (Model CS) Dry-type no-media grinding machine series Classifier Mill (Model CSM) Fluidized-Bed Jet Mill (Model CGS) Handy Mill (Model HM) Centrifugal Mill (Model CUM)

Dry Attritor (Model D) Dry-type media grinding machine series Dynamic Mill (Model MYD) Fine Mill (Model SF) Trigonal (Model SM) Slasher (Model SR) Attritor (Model MA) MY Mill (Model MY) SC Mill (Model SC) MSC Mill (Model MSC) Wet-type media grinding machine series Wet-type no-media grinding machine series

Grain diameter Sensible range Steam Insecticide powder Virus Diameter of gas molecule Tobacco smoke Bacteria Powdered milk Pollen Plant spores Spray Rice bran Visible range Rain drop Wheat Corn

The diameter of the hair

12

The advantages of rolling and extruding have been integrated in this kneader-pelletizer
Powerful compression and shear enable highly distributed processing

KNEADEX (Model MOS)

Open roll continuous kneaderpelletizer
Roll diameter 120mm - 500mm 22KW - 97KW Color toner, phenol resin forming material, powder paint, thermoplastic resin, magnetic powder, thermoplastic elastomer, ceramics Continuous roll kneading reduces labor requirements The easy-to-clean open roll type unit improves productivity (with rear roll open and shut device) Pelletizing and sheet lifting Thorough safety measures (Emergency stop, roll opening)

KND

DSP

GRA

Surfer Kneader (Model MS)

Open high-sheer two-shaft screw kneader-pelletizer
Continuous kneader-pelletizer that achieves high-capacity and high dispersion Screw diameter Front 111mm -333mm, Back 89mm -267mm 5.5KW - 90KW Toner, powder paint, heat-hardening resin compounds, thermoplastic compounds, magnetic material, rubber, woody resin, special adhesive material, etc. Reliable processing performance comparable to an extruder. Doubled value by increased capacity and cost-reduction. Increased carrying capacity by the screw, and over-flow on the bank part has been eliminated. Pelletizing and sheet lifting. The easy-to-clean open roll type unit improves productivity.

KNEADEX (Model MOS100-500)

Open roll continuous kneader
Heat-kneading of monochrome toner, color toner, thermoplastic resin, heat-hardening resin, plastic magnets, powdered paint, magnetic materials, natural/synthetic rubber, woody material, special adhesive agents, etc.

KND GRA

DSP

Lab equipment

DSP

KND

Compact cooling and solidification equipment

Optimal for after treatment of Kneadex and Extruder
Belt Drum Flaker (Model MBD)
Cooling, solidification and destruction of molten materials
Diameter of cooling drum 400mm or over 20kg/h - 400kg/h Powdery paint, toner, ink, paint, resin, foodstuffs, etc. Molten materials in a sheet-like state are securely placed on the belt. This gives very high cooling efficiency and the unit is compact.

COO

SLD

CMG

13

High performance drying system utilizing the capability of FM Mixer

Normal Pressure Drying System

Drying system in normal pressure
Simple system By using inert gas, measures to prevent oxidation is possible The sterilization is possible by hightemperature drying Easy collection of solvent
Raw Material IA Bag filter Condenser Cooling water

FM Mixer Steam

Cooling water

AIR,N2 IA Product hopper

MIX

DSP

DRY

GRA

Vacuum Drying System

Flow type mixer and condenser combined into vacuum drying equipment unit
20Torr- 760Torr liters Suitable for low temperature drying Effective for temperaturesensitive materials The greater heat transfer enable to save time

Cooling water Processed waste Vacuum pump Steam Processed waste tank Dryer Discharge of dried products Condensed water Waste water pump Condenser

Boiler

Pump

MIX

DSP

DRY

GRA

Dehumidified Air Drying System

Drying system using the dehumidified air
Blowing the dehumidified air of low dew point (-30) enable to dry up to 50ppm Drying crystal of PET resin etc.
Exhaust Cooling water Cooling water Dehumidified hot air generator Compressed air dehumidification equipment
Cooling water

Raw Material FM Mixer

Steam Cooler Mixer (Model FD)

Bag filter IA

IA Product hopper

MIX

DSP

DRY

14

Plant equipment contributing to efficient automated production lines and labor - sa

Large Silo
Storage of PVC, calcium, carbonate, etc

Non-Bridge Tank
Storage of bridge-prone powder Forced discharge by agitator

STR

STR

Vessel Reverser
Storage and transportation of pharmaceuticals, foodstuffs and cosmetics

Swing Lifter
Washing is easy, classification goes smoothly Batch vessel, lifting, swinging, attachment and detachment

TRS

TRS

Pigment Feeder
Automatic feeding of a small quantity of additive

High-Density PAC Feeder

High-density plug conveying of PVC, calcium carbonate, ferrite, zinc, iron oxide, etc.

TRS

DST

WGF

TRS

15

handling of diverse powders, ving

Auto-Blender
Coloring mixer with automatic weighing Automatic weighing of a small quantity of additive

MIX

WGF

Continuous Concentrated Low-speed Conveyor System

ZPC System Conveyor equipment of pellet powder by continuous low-speed conveyance

ZPC Flow Chart

TRS

MAS Feeder
High-performance measuring feeder
60 liters - 1,800 liters Conveying and weighing of PVC, calcium carbonate, talc, titanium, iron powder, carbon, ABS, etc.

Weighing Pressure Feeder

High-performance measuring feeder
Weighing pressure feeding of powders and liquids

WGF

TRS

WGF

TRS

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Powder and granule plants with proven track records supported by extensive Models and accumulated technology
Our engineering can propose a lot of things
Confident in our high quality, low cost, short delivery time Plant Construction We embody the concept of customer Based on our unique technology, we have developed peripheral technology
Technical support and advise to your business SUNTECH; Professional company who are familiar with the equipment and experienced

Maintenance and After service

Consultation and planning

Test Run

Research and Development

Performing test to acquire the basic data of the material, analyze the optimal treatment process

Total Engineering for plant equipment and facilities

Construction
Installation, piping, wiring, instrumental work Quality control, Process control and Safety control ISO 9001Certified Quality control and Process control

From Process design, Utility design, Piping design, basic to detail design etc. Offering the optimal plant and equipment

Design

Manufacturing

Case Examples of System Proposal

Electronic Components / Batteries Electronic materials grinding equipment Battery production facilities PDP, Glass grinding equipment for solar cells Pigment / toner Black toner manufacturing equipment Color resist grinding system Paper Coating solution for paper manufacturing facilities Resin Engineering Plastics manufacturing facilities EVA Resin blending equipment Wood plastic compound production PVC compound production Catalyst Raw material grinding equipment Working Machine Carbide grinding and drying facilities Pharmaceuticals / food Herbal medicine manufacturing facilities Plaster manufacturing facilities Bath powder manufacturing facilities Portable body warmer manufacturing facilities Tea leaf grinding facilities Chocolate manufacturing facilities Cosmetics Powder surface modification / Dry / Solvent recollection equipment Materials mixing facility

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Examples of System Proposal

Color Toner Manufacturing System
Generally, color toner is made using the same manufacturing process as black toner. However, in the case of color toner a higher degree of kneading dispersion and finer granule size are required. Regarding kneading dispersion, we employ our own Kneadex and this is very effective. In the area of grinding and classification, we have introduced a fluid bed jet mill and a classifier, and this has led to us being able to offer even more reliable color toner manufacturing plants. For Surface Treatment, using FM Mixer unables to attach the additives to the toner particles.
Mixing Materials Melt kneading Coarse grinding solidification Fine grinding cooling Classification Surface Treatment

Resin materials

Volumetric feeder

Surface treatment agent Microscale Weighing machine

Sieve / Filling

FM Mixer

Kneadex

Belt Drum Flaker

Jet mill

Classifier

FM Mixer Mechano Hybrid

Continuous Slurry Making, Course Grinding and Fine Grinding System

Conventionally, many grinding mills are needed for calcium carbonate grinding. This flow uses high-efficiency grinding mills in each grinding process, so the number of grinding mills can be reduced, resulting in an energysaving process. The high-performance SC mill was developed by our company to be used for the fine grinding. A drastic reduction in electricity cost in comparison to conventional systems has been achieved. Also, it is easy to adapt to changes in grain size of the grinding product. Applications Calcium carbonate, Barium titanate, Ferrite, Various metal, Oxide, various ceramics, various highly concentrated slurry etc.
Calcium carbonate material tank

Dispersion agent Weigher Processing water Dispersion agent Storage tank Product tank

Coarse grinding mill Attritor

Circulation tank Mid-grinding mill MY mill

Fine grinding mill SC mill

Metal Powder Grinding and Drying System

Using our company's Attritor and FM Mixer, we are proposing effective grinding and drying material system. For the grinding of high-density metal powder, the attritor which forces to stir balls enables to grind effectively. Strong circulation and shearing power generated by FM Mixer will promote the evaporation rate and heat transfer and enable to dry more effectively. Applications Tungsten carbide, Samarium cobalt, neodymium, Titanium carbide, various metal powder etc.

Metal powder

Condenser

Solvent tank

Attritor FM mixer

N2

Solvent recovery tank

Dry-type Fine Grinding System

Using Dry-type media agitation grinding mill with classification function Fine Mill , proposing the effective dry type fine grinding. Integrating classifier into the mill, discharging the finely grinded low material without delay, we have achieved a significant improvement in grinding efficiency. Applications Various glass, Alumina, Nitrogen neodymium, Graphite, Silica, Battery materials, Cosmetics, Pharmaceuticals, Food, Titanium carbide, various metal powder etc.

Feeder Cyclone Seal air Fine mill Gap seal air Seal air Filter

Bag filter

Filter

Blower

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Powder Treatment Technical Center

Equipped with the latest advanced technology, we seek out and create the next generation of products

Utilizing our state-of-the-art equipment, we respond to the needs of the new age
We focus our efforts on developing and manufacturing products for the next generation, and under the motto of Responding to powder related needs with advanced technology we respond to the changing structures of society and consumers. Our R&D system in the powder and granule processing sector consists of the Development Group and the Powder Treatment Technical Center at the Tochigi Engineering Factory, and these work in close cooperation to ensure an effective and integrated response to the needs of the new age. We collect essential data from newly developed processes and equipment to expedite the develop-ment of new applications.

A finely tuned response to all your needs

The Powder Treatment Technical Center was established in May 1987 as a vital key element in the development of powder and granule equipment and plants. We are able to respond to bring-in tests, sample manufacturing and production on commission. For such requests, please contact the Chemical Machinery Department of the headquarters and any operations ofce, or the Powder Treatment Technical Center of Nippon Coke & Engineering Co., Ltd.

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Overview of the equipment installed in the Powder Treatment Technical Center

Items in parentheses ( ) are being prepared for comissioned processing. qMixing, dispersing and cooling equipment FM Mixer FM10C/I, FM20C/I, FD20D/K, FM150J/I, FD150G/K, FM500J/I, FD500J/K, (FM300F, FD300D/K) (FM600J/I, FM1000L/I) Continuous FM Mixer FM-C20B Multi-purpose Mixer MP5 Mechano-hybrid MH2, MH20, MH150 wGrinding, dispersing and reaction equipment Attritor (Wet batch type) MA01, MA1S, MA10S, MA15S, NS1, NS15, (MA60S) MY Mill (wet continuous - horizontal-type) MY10 Trigonal (wet medialess continuous type) STR110 Slasher (wet medialess continuous type) SR140 Dry attritor (Dry batch type) MA1D, (MA30D) Dynamic Mill (Dry type continuous) MYD5, MYD25, (MYD50, MYD100) Dynamic Mill (Dry, continuous, contamination-resistant) MYD5XA, MYD25XA SC Mill (Circulation type) SC50, SC100, SC220, SC220L, (SC320) MSC Mill (Circulation type) MSC50, MSC100, MSC220 Fine Mill SF15, SF30, (SF100) Handy Mill HM05 ePelletizing and drying equipment TM type pelletizing mixer TM3, TM25B, TM50B, TM200B, TM500B Vacuum Drying System FM Mixer Type FM20BX FM Dryer Type FMD20, FMD150 rTransportation, weighing and distribution equipment MAS feeder system Transportation and weighing equipment PAC feeder system High density pressure feed device MPC System Concentrated low-speed conveyor system tGrinding, pelletizing, and separation equipment Centrifugal mill CUM300 Ultra centrifugal Mill UCM150 Jet mill CGS16, CGS50 Classifier mill CSM260 Classifier CFS8 Weima WLK10/45, WLK18/275SJ (CS cutter (grinding, cutting device) CS400/600) yKneading KNEADEX (Open roll continuous extruder) MOS100, MOS160, MOS240, (MOS210) Surfer Kneader MS100, MS160 uCooling and solidificaion Belt Drum Flaker MBD55-70 A number of tests can be performed by the combination of the above equipment. For bring-in tests, please inform us of the purpose of the test so that we can prepare the optimum equipment and conditions for your test. Regarding the material to be handled, please inform us of safety precautions required in terms of hazardous and toxic materials. iAnalysis and measurement devices and instruments 1. Grain size distribution measurement device MICROTRAC MT3000UPA Horiba, Co., Ltd. LA920 Otsuka Electronics Co., Ltd. ELS 2. Inline Measuring Instrument AXRM 3. Coulter counter 4. Electron microscope 5. Micro-videoscope 6. Color differentiation gauge ZE2000 7. Powder tester PT-D3000VPH 8. Surface area measuring instrument Flow soap 2300 9. Powder tester SS-100 10. Viscometer BH type, BM type 11. Infrared moisture meter EE-280MOC type 12. Electronic balance 13. Electromagnetic screen vibration warmer We also offer a broad spectrum of other equipment and instruments for analysis, measurement, recording, etc. in many fields.

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Mixing - Drying - Granulation - Grinding We provide total support to all aspects We solve all your powder problems
Nippon Coke & Engineering is an integrated powder and granule equipment and plant manufacturer with over 40 years of experience in this sector. Utilizing our extensive experience and know-how accumulated over many years, we offer a power and granule processing service on a commission basis. We offer a very flexible system able to respond to small amounts of powder from 100 to 200kg to mass production quantities of 10 to 20 tons in the areas of mixing - drying - granulation grinding to meet the requirement of customers. Requests by our clients are handled as the following.

1 2 3

A sample shipment is desired in order to gauge market response. Assistance is provided all the way through until an actual full-scale production line is established. Small-lot production for research development is provided until the final product is obtained. When a large capital investment risk is involved, consignment production for risk aversion can be arranged.

Advantages for Customers

Nippon Coke & Engineering

Sample shipment to test market trends
We provide integrated support services up to the point when the new product production line is operational.

Sample shipment for R&D

We also undertaker production of small lots for research purposes

Raw materials

Production on commission to reduce clients risks

We adopt a flexible stance to both short and long-term production

The required product

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of powder processing
Applicable models
Mixing / Drying
FM Mixer SC Mill

Commission Processing

Grinding
Fine Mill

This is a typical machine able to provide high quality processing of plastics, pigments, ferrite, toner etc.

Wet-type cyclic ultrafine grinding mill that grinds ceramics, pigment, inks, etc, into submicron sizes.

The dry-type ultrafine grinding mill which grinds various glass, ceramics, etc, into few micron unit, and classifies.

Dynamic Mill

Centrifugal Mill

Granulation
TM Mixer

This is a dry-type continuous fine grinding mill used to grind ceramics, pigments, ferrite, carbon, fertilizer, and animal feed down to a unit size of several microns. This machine performs effective granulation of ceramics, hard ferrite, etc.

This mill grinds various resin pellets (LDPE, PS, Nylon, etc.) at ambient temperature down to several hundred microns in size.

CS Cutter

Weima Shredder Grinding Mill

This is a high performance cutter able to grind plastic, film, sheets, pipes etc. to a powder size of several millimeters.

This mill can grind a diverse range of items including large plastic objects, roll film, wood objects, etc, to a powder of 10 to 50 mm.

Examples of Processing
Mixing / Drying Coupling and drying of inorganic materials, coating processing of pigments and additives for resins
Fatty acid processing of calcium carbonate, etc. Ceramics, hard ferrite, soft ferrite, zeolite Ferrite, zirconia, barium titanate Inorganic and organic pigments Metal powders such as iron, nickel and copper, etc. Carbon, thermosetting resin

Granulation Grinding

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2602-01

Nishinippori

Tobu-Nikko

Chiyoda Line / Jyoban Line Shin-Tochigi Kitasenju Tochigi

Tobu-Nikko Line TobuUtsunomiya Line Yasu-Hirakawa Tobu-Utsunomiya

Hibiya Line Tokyo Ueno

ay w

Tobu-Nikko Line

Asakusa

Ginza Line

Omiya

Oyama

JR Utsunomiya Line

JR Tohoku Line Tohoku Shinkansen (Express)

To Sendai Tohoku Highway Tochigi IC

Toh
o k uH ig h

To Nikko Tobu-Nikkou Line JUSCO

Shin-Tochigi Tochigi

Fuji Taxi
Yasu-Hirakawa

Tobu-Utsunomiya Line To Utsunomiya Nippon Coke & Engineering Co., Ltd. Tochigi Engineering Factory Powder Treatment Technical Center Live Garden

Powder Treatment Technical Center Transportation Guide

Tohoku Highway Tobu Railway From Tochigi IC Nikko-Kinugawa Line Get off at Tochigi Station 10 min. by car 25 min. by taxi 15 min. by taxi Tohoku Shinkansen Get off at Oyama Station

Utsunomiya Line Get off at Yasu-hirakawa Station 7 min. on foot

Chemical Machinery Department

Headquarters Osaka Branch Office Osaka Branch Office (substation) Kyushu Branch Office Tochigi Engineering Factory Powder Treatment Technical Center 3-3-3 Toyosu, Koto-ku, Tokyo 135-6007 Toyosu Center Building 1-3-15 Awaza, Nishi-ku, Osaka 550-0011 JEI Nishi-honmachi Building 21-2 Tsubaki-cho, Nakamura-ku, Nagoya-shi 453-0015 Daini Taikou Bldg. 1-2-1 Kohama machi, Oomuta-shi, 836-0034 1 Koumachi, Tochigi-shi, Tochigi, 328-8503 1 Koumachi, Tochigi-shi, Tochigi, 328-8503 TEL + 813-5560-2906 TEL + 816-6531-3873 TEL + 8152-453-8228 TEL + 81944-41-8872 TEL + 81282-28-1111 TEL + 81282-28-1161
09.05.1000.SAN

Kurokawa Shop

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