Comparision Sheet-Ccoling Towers

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Rajashree Cement Project-IV/ Rawan Cement Project-II

SCOPE OF ENGINEERING & SUPPLYSN Description Cooling tower frame work, fill, structure, overhead support, fan cylinders and all mechanical equipments, hardware shall be supplied by Paharpur. However construction of RCC basin based on our dimension drawing and load data schedule as well as supply and fixing of all the RCC basin fittings shall be in other's scope. Ok Ok GEM PALTECH PAHARPUR MIHIR

Cooling tower frame work, interior and exterior walls and deck.

Ok

Ok

Ok

Fill supporting system complete with all necessary hardware.

Ok

Ok

Ok

Hot and cold water distribution system with nozzle, valves, bends, supports and Termination point of 3 supporting structures. The piping shall be piping is our hot terminated upto battery limit with flanges water inlet flange as per ANSI B 16.5. 4 Drift eliminator at air outlet Ok

As per our Offer

Supply of distribution nozzles, 2 nos. flow control valves per cell and 1 no. tee per cell basin will be in Paharpur's scope. However all other piping as well as supply and fixing of cold water fitting basin shall be in other's scope. Ok Ok

Ok

Ok

Louvre/wire netting at air intake of cooling tower.

Ok

Ok

Ok

Ok

Ok we are providing diflector which is inbuilt with casing valve to divert the water inside the basin Ok

Cooling tower fan and fan drive assemblies 6 with gear box drive shaft, couplings, base plate, safety guard.

Ok

Ok, Confirmed but No Gear Box

Ok

Ok

Make-up and drain piping upto distance 5 m with valves, fittings, supports and 7 supporting structures, cooling tower basin, ladder , fan stack, Sump screen, sluice gates/damboards.

NOT GS

As per our Offer

By others (except fan stack and monkey ladder)

By others (except fan stack and monkey ladder)

Make-up and drain piping upto distance 5 m with valves-we are providing but in clients scope.sluice gates/damboards.not applicable

Vibration switch for fan & Level switch for 8 the sump.

Vibration switch Confirmed/Level switch not our scope.

Not Applicable

By others

By others

not in our scope of supply

9 Testing of equipment as per agreed quality assuranceOk plan. 10 First fill of oil lubricants and grease. Ok Fixing Arrangement, Holding down bolts, Foundation bolts, Hardwares, Matching 11 flanges, Inter connecting pipes & pipe fittings, Valves etc. 12 Tools and tackles for erection and maintenance 13 Commissioning spares 14 Spares for 2 years of operation Any other item required for completeness/safe and efficient operation 15 of equipment not specifically mentioned above 16 Supervision of commissioning

Ok Not Applicable

Ok Ok

Ok Ok

Ok Ok ok.Matching flangesInter Connecting Pipes & pipe fittings, Valves etc.-not in our scope of supply not applicable not applicable -

Ok

Not in Our Scope

By others

By others

Ok Ok

Ok Not Applicable Ok, Confirmed

Ok Ok

Ok Ok

Will be quoted

Separate offer for the same submitted. Refer Annexure V of our proposal

Ok Ok

As per our Offer Ok

Ok Ok

Ok Ok

Not applicable. Ok

Annexure - III UNITED

Ok

Ok

Ok

Ok

Ok

Ok

Ok/No valves, Sluice Gates/Damboards,P ipeline.

Ok/No level switch

Ok Not Applicable

Ok/WITHOUT FITTINGS AND VALVES

Ok 1 SPARE FAN ONLY RS.3.6 LAKH EXTRA,IF REQUIRED Ok Ok

SN 1 2 3 4 5

DESCRIPTION Cooling tower Capacity Outlet Temperature Evaporation losses Fan brake, horse power + 2% kW tolerance

ANNEXURE - IV PERFORMANCE GUARANTEE-RAJASHREE-750m3/h UNITS GEM PALTECH PAHARPUR PCFR-2424 SCT 500-3/3R 372-103 750 CMH 750 750 Deg C 32 32 32 % 2.02 1.98 2.167 10.26 8.71 14.54 125 micron in vertical direction at the top of motor.

MIHIR
4FM16-9E-12.5 750 32 2.16 7.91

UNITED
UFC-341-S 750 32 2.12 15

Vibration level measured at bearing housing not to exceed mm/sec 3mm/sec (Peak to peak)

OK

OK

OK

OK

SN 1 2 3 4 5

DESCRIPTION Cooling tower Capacity Outlet Temperature Evaporation losses Fan brake, horse power + 2% kW tolerance

ANNEXURE - IV PERFORMANCE GUARANTEE-RAJASHREE-600m3/h UNITS GEM PALTECH PAHARPUR PCFR-2424 SCT 400-3/4R 368-103 600 CMH 600 600 Deg C 32 32 32 % 1.99 1.98 2.167 7.56 5.57 14.54 125 micron in vertical direction at the top of motor.

MIHIR
4FM16-7.5E-10 600 32 2.16 6.37

UNITED
UFC-331-S 750 32 2.12 11.25

Vibration level measured at bearing housing not to exceed mm/sec 3mm/sec (Peak to peak)

OK

OK

OK

OK

ANNEXURE - IV PERFORMANCE GUARANTEE- RAWAN SN 1 2 3 4 DESCRIPTION Cooling tower Capacity Outlet Temperature Evaporation losses UNITS CMH Deg C % kW GEM SCT 500-3/3R 750 32 2.02 10.26 PALTECH PCFR-2424 750 35 1.98 8.71 PAHARPUR 372-103 750 32 2.167 14.54 125 micron in vertical direction at the top of motor.

MIHIR
4FM16-9E-12.5 750 32 2.16 7.91

UNITED
UFC-341-S 750 32 2.12 15

5 Fan brake, horse power + 2% tolerance Vibration level measured at bearing 6 housing not to exceed 3mm/sec (Peak to peak)

mm/sec

OK

OK

OK

OK

TECHNICAL DATASHEET-RAWAN II SN A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 B 1 2 3 4 5 6 7 8 9 10 Description Cooling Tower Item no. Manufacturer Type No. off Model no. Water flow Water Holdup volume in tower Hot water temperature Cold water temperature Design wet bulb temperature Drift loss Evaporation loss No. of cells Water flow rate per cell, Normal/Min./Max Fill type Drift eliminator Nominal cell dia ( LxW ) Overall cell dimensions (LxWxH) Cooling Tower Fan No. of fans Diameter / no of fan blades Speed of fan Fan tip speed Brake KW of fan (each) Material of fan blade / Hub Total static pressure Total velocity pressure Air discharge(minimum) Fan static efficiency mm of WC m3/min m m UOM GEM PALTECH PAHARPUR MIHIR

GEM Counter flow 1 SCT-500 3/4R 750 NA 45 32 26 0.05 2.01 3 250 FILM FLOW C-19 ANGULAR FILM FLOW 5X5 5.49 3 mm RPM m/s kW 3050/?? 360 57.4 8.87 MSHDG 8.576 2.693 3378 78

M3/hrs M3 deg C deg C deg C % % CMH

Paltech Induced Draft Counterflow 1 PCFR-2424 750 Depends on RCC Basin Height by Client 45 32 26 0.05 1.98 3 250 FILM FILL CELLULAR 4.876x?? 4.986 x 5.08 3 2337/6 560 < 65 8.3 FRP / HDGMS 9.317 5.367 2574 75

PAHARPUR Induced draft cross flow 1 372-103 750

MIHIR Induced Draft Counterflow 1 4FM16-9E-12.5 750 -

45 32 26 0.05 2.167 3 250 PVC V Bar Treated Timber 48'-7/12 x 23'-2 " 48'-7 /12" x 23'-2" x 12'-6 1/8" 3 2438/ 6 444 56.65 14.54 Cast aluminium alloy/Cast iron latter Latter Latter latter

45 32 26 0.01% 2.16 4 187.5 PVC HONEY COMB PVC HONEY COMB 3.3 X 3.3 3.5 X 3.5 X 4.7 4 2400/6 500 62.8 7.31 FRP / CI + CAST ALUMINIUM ALLOY 160 Pa 2015 82

C 1 2 3 4 5 6 7 D 1 2 E 1 2 F 1 2 3 4 5 6 7 8 9 10

Speed Reducer Type / Model Manufacturer Reduction ratio AGMA KW rating Service factor Vibration Lubrication Motors Power/Speed Power supply Vibration Switch Type/ no. off Make Material of Construction Casing/Basin Framework Fill/Fill support Drift eliminator Fan stack Sump screen Cat ladder Bolts/ Nuts/ washers Handrailings Nozzles FRP FRP PVC / SS PVC MSHDG SS MSHDG SS 304 BASIN NOT OUR SCOPE MSHDG MSHDG PVC MSHDG NA MSHDG SS 304 MSHDG Polypropylene FRP / RCC (By Client) FRP PVC/ HDGMS PVC FRP NA MSHDG SS 304 NA NA ACB Pressure Treated Wood PVC V bar supported on GRP grids Treated wood FRP By others Treated Timber HDH Steel excluded from our scope Polypropylene FRP FRP FRP / MSHDG PVC FRP MSHDG FRP MS GALVANISED NA Polypropylene ACD kW mm/sec HELICAL ROSEE 4:01 20 ABOVE 2 2 Not Applicable Due to Direct Drive System Spiral Bevel/Series 20T Paharpur Cooling Towers Ltd. 3.27:1 latter 2 latter Splash type 18.5/1500 415/3/50 By others By others INLINE HELICAL PREMIUM (GREAVES) 2.88 : 1 2.24

kW/rpm V;Ph;Hz

15/485 415/3/50

9.32 / 560 415/3/50 Not Applicable

9.3 / 1440 115 / 3 / 50 NOT IN OUR SCOPE

UNITED

UNITED Induced Draft Counterflow 1 UFC-341-S 750 75 45 32 26 0.05 2.12 3 250 PVC PVC 4.2x4.2x4.9 4.2x12.6x4.9 3 2350/?? 560 68.02 15 ALUMINIUM 6.75 129.27 48.87 41.08

direct driven

Not Applicable

15/?? 440/ 3/ 50 MECH/ 1 PER CELL UNITED

FRP FRP PVC PVC FRP NA MSHDG SS 304 NA Polypropylene

TECHNICAL DATASHEET-RAJASHREE IV 750m3/hr SN Description A Cooling Tower 1 Item no. 2 Manufacturer 3 Type 4 No. off 5 Model no. 6 Water flow Water Holdup volume in 7 tower 8 Hot water temperature 9 Cold water temperature 10 Design wet bulb temperature 11 Drift loss 12 Evaporation loss 13 No. of cells Water flow rate per cell, 14 Normal/Min./Max 15 Fill type 16 Drift eliminator 17 Nominal cell dia ( LxW ) Overall cell dimensions 17 (LxWxH) B Cooling Tower Fan 1 No. of fans 2 Diameter / no of fan blades 3 Speed of fan 4 Fan tip speed 5 Brake KW of fan (each) 6 Material of fan blade / Hub 7 8 9 10 Total static pressure Total velocity pressure Air discharge(minimum) Fan static efficiency mm of WC m3/min % m m UOM GEM PALTECH PAHARPUR MIHIR

GEM Counter flow 1 SCT-500 3/4R 750 NA 45 32 26 0.05 2.01 3 250 FILM FLOW C-19 ANGULAR FILM FLOW 5X5 5.49 3 mm RPM m/s kW 3050/?? 360 57.4 8.87 MSHDG 8.576 2.693 3378 78

M3/hrs M3 deg C deg C deg C % % CMH

PALTECH Induced Draft Counterflow 1 PCFR-2424 750 Depends on RCC Basin Height by Client 45 35 26 0.05 1.98 3 250 Film Fill Cellular 4.876 4.986 x 5.08 3 2337/ 6 560 < 65 8.3 FRP / HDGMS 9.317 5.367 2574 75

PAHARPUR Induced draft cross flow 1 372-103 750

MIHIR Induced Draft Counterflow 1 4FM16-9E-12.5 750 -

45 32 26 0.05 2.167 3 250 PVC V Bar Treated Timber 48'-7/12 x 23'-2 " 48'-7 /12" x 23'-2" x 12'-6 1/8" 3 2438/ 6 444 56.65 14.54 Cast aluminium alloy/Cast iron latter Latter Latter latter

45 32 26 0.01% 2.16% 4 187.5 PVC HONEY COMB PVC HONEY COMB 3.3 X 3.3 3.5 X 3.5 X 4.7 4 2400/6 500 62.8 7.31 FRP / CI + CAST ALUMINIUM ALLOY 160 Pa 2015 82

C Speed Reducer 1 Type / Model 2 Manufacturer 3 4 5 6 7 D 1 2 E Reduction ratio AGMA KW rating Service factor Vibration Lubrication Motors Power/Speed Power supply Vibration Switch kW mm/sec HELICAL ROSEE 4:01 20 ABOVE 2 2 Not Applicable Due to Direct Drive System Spiral Bevel/Series 20T Paharpur Cooling Towers Ltd. 3.27:1 latter 2 latter Splash type 18.5/1500 415/3/50 By others ACD By others INLINE HELICAL PREMIUM (GREAVES) 2.88 : 1 2.24

KW/RPM V;Ph;Hz

15/485 415/3/50

9.32 / 560 415/3/50 Not Applicable

9.3 / 1440 115 / 3 / 50 NOT IN OUR SCOPE

1 Type/ no. off 2 Make F Material of Construction 1 Casing/Basin 2 Framework 3 Fill/Fill support 4 5 6 7 8 Drift eliminator Fan stack Sump screen Cat ladder Bolts/ Nuts/ washers FRP FRP PVC / SS PVC MSHDG SS MSHDG SS 304 BASIN NOT OUR SCOPE MSHDG MSHDG PVC MSHDG NA MSHDG SS 304 MSHDG Polypropylene FRP / RCC (By Client) FRP PVC/ HDGMS PVC FRP NA MSHDG SS 304 NA NA

ACB Pressure Treated Wood PVC V bar supported on GRP grids Treated wood FRP By others Treated Timber HDH Steel excluded from our scope Polypropylene

FRP FRP FRP / MSHDG PVC FRP MSHDG FRP MS GALVANISED NA Polypropylene

9 Handrailings 10 Nozzles

UNITED

UNITED Induced Draft Counterflow 1 UFC-341-S 750 75 45 32 26 0.05 2.12 3 250 PVC PVC 4.2x4.2x4.9 4.2x12.6x4.9 3 2350/?? 560 68.02 15 ALUMINIUM 6.75 129.27 48.87 41.08

direct driven NA NA NA NA NA NA NA 15/?? 440/ 3/ 50 MECH/ 1 PER CELL UNITED

FRP FRP PVC PVC FRP NA MSHDG SS 304 NA Polypropylene

SN Description A Cooling Tower 1 Item no. 2 Manufacturer 3 Type 4 No. off 5 Model no. 6 Water flow 7 Water Holdup volume in tower

UOM

TECHNICAL DATASHEET-RAJASHREE IV 600m3/hr GEM DATA PALTECH PAHARPUR

MIHIR

UNITED

GEM Counter flow 1 SCT-400 3/4R 600 NA 45 32 26 0.05 1.99 3 200 FILM FLOW C-19 ANGULAR FILM FLOW m m 4X4 5.79 3 mm RPM m/s kW 2440/?? 485 62.5 6.35
MSHDG

M3/hrs M3 deg C deg C deg C % % CMH

PALTECH Induced Draft Counterflow 1 PCFR-2424 600 Depends on RCC Basin Height by Client 45 35 26 0.05 1.98 3 200 Film Fill Cellular 4.876 4.986 x 5.08 3 2337/ 6 560 < 65 8.3
FRP / HDGMS

PAHARPUR Induced draft cross flow 1 368-103 600

MIHIR Induced Draft Counterflow 1 4FM16-7.5E-10 600 -

UNITED Induced Draft Counterflow 1 UFC-331-S 600 60 45 32 26 0.05 2.12 3 250 PVC PVC 4x4x4.9 4x12x4.9 3 2350 560 68.02 11.25
ALUMINIUM

8 Hot water temperature 9 Cold water temperature Design wet bulb 10 temperature 11 Drift loss 12 Evaporation loss 13 No. of cells Water flow rate per cell, 14 Normal/Min./Max 15 Fill type 16 Drift eliminator 17 Nominal cell dia ( LxW ) 17 B 1 2 3 4 5 Overall cell dimensions (LxWxH) Cooling Tower Fan No. of fans/cell Diameter / no of fan blades Speed of fan Fan tip speed Brake KW of fan (each)

45 32 26 0.05 2.17% 3 200 PVC V Bar Treated Timber 36'-7/12" x 21'-2" 36'-7 1/2" x 21'-2" x 12'-6 1/8" 3 2438/6 444 56.65 14.5
Cast aluminium alloy/Cast iron

45 32 26 0.01% 2.16% 4 150 PVC HONEY COMB PVC HONEY COMB 3.3 X 3.3 3.5 X 3.5 X 4.7 4 2400/6 500 62.8 7.31
FRP / CI + CAST ALUMINIUM ALLOY

6 Material of fan blade / Hub

7 8 9 10 C

Total static pressure Total velocity pressure Air discharge(minimum) Fan static efficiency Speed Reducer

mm of WC m3/min %

7.667 3.241 2322 78

6.274 4.275 2292 75

latter latter latter latter

160 Pa 2015 82 INLINE HELICAL

6.55 118.17 42.63 41.08 direct driven NA NA NA NA NA NA NA 11.25/?? 440 /3/50 MECH/ 1 PER CELL UNITED

1 Type / Model 2 Manufacturer 3 4 5 6 7 D 1 Reduction ratio AGMA KW rating Service factor Vibration Lubrication Motors Power/Speed NOT APPLICABLE kW mm/sec Not Applicable Due to Direct Drive System

Spiral Bevel/Series 20T

PREMIUM (GREAVES) 2.88 : 1 2.24

kW/RPM V;Ph;Hz

11/485 415/3/50

9.32 / 560 415/3/50 Not Applicable

18.5/1500RPM 415/3/50

7.5 KW / 1440 115 / 3Ph / 50Hz NOT IN OUR SCOPE

2 Power supply E Vibration Switch 1 Type/ no. off 2 Make F Material of Construction 1 Casing/Basin 2 Framework 3 Fill/Fill support 4 5 6 7 Drift eliminator Fan stack Sump screen Cat ladder

By others ACD By others

FRP FRP PVC / SS PVC MSHDG SS MSHDG SS 304

BASIN NOT OUR SCOPE MSHDG MSHDG PVC MSHDG NA MSHDG SS 304 MSHDG Polypropylene

FRP / RCC (By Client) FRP PVC/ HDGMS PVC FRP NA MSHDG SS 304 NA NA

ACB Pressure Treated Wood PVC V bar supported on GRP grids Treated wood FRP By others Treated Timber HDG Steel excuded from our scope Polypropylene

FRP FRP FRP / MSHDG PVC FRP MSHDG FRP MS GALVANISED NA Polypropylene

FRP FRP PVC PVC FRP NA MSHDG SS 304 NA Polypropylene

8 Bolts/ Nuts/ washers 9 Handrailings 10 Nozzles

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