Unit-IV Railway Engineering
Unit-IV Railway Engineering
Unit-IV Railway Engineering
opposite directions. To enable the following express trains to overtake For taking diesel or coal and water for locomotives For detaching engines and running staff For detaching or attaching of compartments and wagons For sorting of bogies to form new trains, housing of locomotive in loco sheds. In emergencies in ease of dislocation of track due to rains, accidents etc... For repairing engines and changing their direction Railway station are having suitable approach roads from surrounding areas.
Types of Stations
Wayside Stations, Junction Stations, Terminal
Stations
Wayside Stations
In this type arrangements are made for crossing or
for overtaking trains. Wayside stations are of the following types. i.Halt stations, ii.Flag Stations, iii.Crossing stations
Halt Stations
A halt, is a small station, usually unstaffed and with
few or no facilities. In some cases, trains stop only on request, when passengers on the platform indicate that they wish to board, or passengers on the train inform the crew that they wish to alight.
Halt Stations
Flag Stations
Flag stations describes a stopping point at which
trains stop only on an as-need or request basis; that is, only if there are passengers to be picked up or dropped off. These stations have no overtaking or crossing facilities and arrangements to control the movement of trains. These stations have buildings, staff and telegraph facilities. Some of the flag stations have sidings also in the form of loops.
Flag Stations
Crossing Stations
Provided with facilities for crossing
another train if one track is already occupied by a waiting train Generally the train to be stopped is taken on the loop line and the through train is allowed to pass on the main line
Crossing Stations
Junction stations:
At a junction stations, lines from three or more directions
meet The stations where a branch line meets the main line are known as junctions. Arrangements in junction stations Facilities for interchange of traffic between main and branch line Facilities to clean and repair the compartments of the trains Facilities for good sidings, engine sheds, turn table etc.
Junction stations:
Terminal Stations:
It is a station where a railway line or one of its
branches terminates Facilities required in terminal stations Watering, coaling, cleaning, servicing the engine Turn table for the change of direction of the engine Facilities for dealing goods traffic. Such as marshalling yard, engine sheds, sidings etc. In circulating area, ticket office, restaurant etc are provided and it is directly connected to the road
Terminal Stations:
Classification of Stations
Stations can be classified on the basis of their
operation as 1.Block stations-Class A, Class B and Class C 2.Non Block Stations-Class D stations or Flag stations 3.Special class stations.
Block Stations:
The stations at the end the block sections are called Block
stations Authority to proceed is given in the shape of token at these stations. Class A Station: On these stations the track is cleared up to 400m beyond the home signal for giving permission to approach a train Class B Station: In such stations, the other signal is provided at about 580m from the home signal Class C Station: On these stations passengers are not booked. It is simply a block meant for splitting a long block section and to reduce the interval between the successive trains.
adjacent stations No equipment or staff is provided for controlling the movements of the trains. Trains are stopped by flag signals only
tracks at a railway station, metro station or tram stop, at which passengers may board or alight from trains or trams. Almost all rail stations have some form of platform, with larger stations having multiple platforms. Platform types include the bay platform, side platform (also called through platform), split platform and the island platform. A bay platform is one at which the track terminates, i.e. a dead-end or siding. A side platform is the more usual type, alongside tracks where the train arrives from one end and leaves towards the other. An island platform has through platforms on both sides; it may be indented on one or both ends, with bay platforms.
Passenger Platform
Goods Platform
Definition of Yard:
An area consisting of a network of railway tracks,
sidings, and sheds for storing, maintaining, and joining engines and carriages. A yard is defined as a system of tracks laid within definite limits for various purposes such as receiving sorting and dispatch of vehicles.
Railway Yard
Types of Yards:
Passenger yards, Goods yards, Marshalling yards,
Locomotive yards
Passenger yards:
Function of passenger yard is to provide all the facilities
for the safe movement of passengers. Facilities in passenger yards Booking office, enquiry office, luggage booking room, cloak room and waiting room for passengers Parking space for vehicles Signals for reception and dispatch of trains Platforms and sidings for shunting facilities Facilities for changing batteries Facilities for passing a through train Washing lines, sick lines facilities
Passenger yards
Goods yards:
A goods station (also known as a goods
yard, goods depot or freight station) is, in the widest sense, a railway station which is exclusively or predominantly where goods (or freight) of any description are loaded or unloaded from ships or road vehicles and/or where goods wagons are transferred to local sidings. These are provided for receiving, loading and unloading of goods
Goods yards
unloading Sufficient number of godowns Booking office Cart weighing machine Cranes for loading and unloading Vacuum testing machine
Marshalling yards:
Marshalling yard is a railroad yard found at
some freight train stations, used to separate railroad cars on to one of several tracks It is the place where goods wagons received from different centres are sorted out and placed in order to detached at different stations The marshalling yards are distribution centres Empty wagons are also kept in marshalling yards
Marshalling yards:
trains Should be kept parallel to the running trains Movement of wagons in one direction only Repair facilities should be provided on one or more sidings Connected to all important railway stations Goods yard should be nearer to the marshalling yard
Flat yard:
Flat yards are constructed on flat ground, or on a
gentle slope. Freight vehicles are pushed by a locomotive and coast to their required location. A flat yard has no hump, and relies on locomotives for all car movements
Gravity yard:
The whole yard is set up on a continuous falling
gradient and there is less use of shunting engines. Typical locations of gravity yards are places where it was difficult to build a hump yard due to the topography Gravity yards also have a very large capacity but they need more staff than hump yards and thus they are the most uneconomical classification yards.
Hump-yard:
These are the largest and most effective classification
yards, with the largest shunting capacityoften several thousand cars a day. The heart of these yards is the hump: a lead track on a hill (hump) that an engine pushes the cars over. Single cars, or some coupled cars in a block, are uncoupled just before or at the crest of the hump, and roll by gravity onto their destination tracks A hump yard has a constructed hill, over which freight cars are shoved by yard locomotives, and then gravity is used to propel the cars to various sorting tracks
Hump-yard:
Locomotive yards:
This is the yard which houses the locomotives for
Locomotive yards:
Locomotive yards:
yards Water column Engine shed, Ash pit, inspection pit, repair shed, turn table Hydraulic jack for lifting operations Over head tank and loco well Sick siding Place for future expansion
Level crossings
A level crossing (a primarily British term; usually
known as a railroad crossing in the United States) is an intersection where a railway line crosses a road or path at the same level Other names include railway crossing, grade crossing, road through railroad, and train crossing. The type of facilities provided at level crossing depends up on the following
Nature of the road Nature of the traffic on road Number of trains passing over the level crossing
Level crossings
only
Station Equipments
For efficient running of trains, safety of traffic,
repairing, cleaning, examining of locomotives etc. some equipments and machinery is needed. These equipments are known as station equipment
Engine sheds:
Railway engine sheds were provided at terminal
stations, junctions, and other locations around the railway. They provided covered accommodation for servicing locomotives - this could be simple tasks such as changing brake blocks to more complex task that involved dismantling and repairing the engine. Types of engine sheds are (i) Rectangular type (ii) Circular type
laid, which meet at one or both the ends. The engine can come from one end and leave the shed in other end They need more space; they are widely used in India
Engine sheds:
circular structure known as round house A turn table is also provided with the help of turn table the incoming locomotive is put up on the un occupied track of the shed Needs less place Skilled labour is needed for the construction
Water Columns:
A water crane is a device used for delivering a large
volume of water into the tank or tender of a steam locomotive. The device is sometimes also called a water column. As a steam locomotive consumes large quantities of water, water cranes were a vital part of railway station equipment, often situated at the end of a platform, so that water could be refilled during a stop at the station. They are kept at all main line tracks at a distance of not less than 50Km. It should not any obstruction to traffic Foot valve is provided to regulate the water flow Height of water column is 442cm Projection of pipe is about 225 cms
Water Columns:
locomotives They are generally 1.067m deep and length is slightly more than the length of the locomotive. They rest on masonry or concrete walls and rails are fixed on longitudinal beams provided at the top of the walls
Turn table:
A turntable is a device used to turn railroad rolling stock. Turntables were also used to turn observation cars so that
their windowed lounge ends faced toward the rear of the train. A turntable is a large circular platform which is used to turn locomotives and other rolling stock for railways. A well-engineered turntable is designed in such a way that the efforts of only two or three people are needed to operate the turntable, even when dealing with very large and heavy locomotives The reason the turntable was developed was because early steam locomotives were somewhat difficult to run in reverse As a result, train companies started building turntables so that they could quickly turn their locomotives around.
Turn Table
Triangles:
Triangles are used for turning railway equipment
turn, the direction of a locomotive or railway vehicle can be swapped around, leaving it facing in the direction from which it came It consists of three short lengths of tracks laid to form a triangle and connected to each other by three pairs of points and crossings. Two tracks are laid in curves and third as straight. The engine moves completely round the triangle and its direction is automatically changed
Triangle
Buffer Stops:
A buffer stop or bumper is a device to
prevent railway vehicles from going past the end of a physical section of track The design of the buffer stop is dependent in part upon the kind of couplings that the railway uses, since the coupling gear is the first part of the vehicle that the buffer stop touches It consists of timber beam 30x13cm section of the level of buffer on vehicles, fixed to the two vertical rail parts bolted to the track rails on other ends.
Buffer Stops:
Buffer Stops:
Fouling Marks:
Purpose is to avoid side collision between two trains
on adjacent track.(in between diverging/converging tracking rear of t/in curve) It should be fixed at the point where the spacing between the tracks begins to reduce to less than the minimum as specified in schedule of dimension.(i.e. 4.27 Meter track centre normally) They are made up of stone or concrete blocks and painted in black and white
Fouling Marks:
Fouling Marks:
Examination pits:
Examination pits are similar to ash pits but they are
used to examine the engines from underneath. These pits are generally longer and deeper than the ash-pits Provided in locomotive yards
Examination pits
Traversers:
Traversers are used to shift the position of the
vehicles or locomotives sideways They provide an arrangement of transferring engines and vehicles from one track to a parallel track Traversers are preferred to turnouts, cross-overs, etc. It consists of a platform mounted on rollers. Vehicle to be shifted is placed on the traverser and then the traverse is moved sideways and adjusted to the parallel track where the vehicle is to be placed
Traversers:
Traversers:
Derailing switch:
A derailing switch is an ordinary point switch
generally provided near the dead end of the siding Any vehicle passing over it shall be derailed because of break of continuity of rails
Derailing switch:
Drop Pits:
These are constructed at right angle to the track to
examine and repair or to replace the old wheels by new ones. In these pits the wheels of the locomotives are lowered and the wheels and axles are taken out with the help of different kinds of jacks
Drop Pits:
Scotch Block:
It consists of a block of wood placed on the rail and
suitably held and locked in position It forms an obstruction to the passage of vehicles and hence it prevents the escape of vehicle beyond the dead end of the siding
Scotch Block
Sand hump:
Method of checking vehicle
Weigh Bridge:
These are level platforms with rails and are
connected to the main track The beam rests on the knife edge and attached to the lever to which loaded wagons come to the siding to the weigh bridge is fixed The lever mechanism is activated and weight is indicated
Weigh Bridge
Weigh Bridge
Some definitions:
1.Angle of crossing: It is the angle between the running faces of point rail and splice rail 2.Branch Track: Track to which train is diverted from main track 3.Check rails: To prevent the tendency of wheel to climb over the crossing rail lengths are provided on the opposite side of the crossing 4.Heel block: It is the CI block to which tongue rail and lead rails are both bolted
Branch Track:
Check rails
Heel block
5.Lead Rails: They are the rail which lead the track from heel of the tongue rail to the toe of the crossing 6.Nose of crossing: It is the point at which rail, splice rail, or two point rails meet. 7.Tongue rail: These are tapered rails 8.Switch: It consists of tongue rail and a stock rail 9.Throw of switch: Both the tongue rails move through the same distance or gap, this gap is known as throw of switch
Lead Rails
Nose of crossing
Tongue rail
Switch
Throw of Switch
10.Switch angle: It is the angle formed between the gauge face of the stock rail and the tongue rail 11.Turn outs: A complete set of points and crossings along with a lead rail is known as turnout 12. Facing direction: If someone stands at toe of switch and looks towards the crossing it is called facing direction 13.Trailing directions: If someone stands at the crossing and looks towards the switches, then the direction is called Trailing direction
Switch angle
Turn outs
14.Facing points or Facing turn outs: When the train pass over the switches first and then they pass over the crossing 15.Trailing points or Trailing Turnouts: The opposite side of facing points in which the trains pass over the crossings first and then over the switches.
Turnout
the main route in the facing direction, then this diversion is known as Right-hand turnouts. If a train from main track is diverted to the left of the main route in the facing direction, then this diversion is known as Left-hand turnouts.
1.Through sleepers:
They are provided in the overall length of points and
crossing Through sleepers maintain several rails at the same level especially in straight and curved tracks. Difficulties in the procurement and transporting of long sleepers
Through sleepers
2.Interlaced sleepers:
Adopted when longer sleepers are not available
curved track often deforms and causes difficulties in maintenance. Also possess difficulties in the proper packing of the ballast
Interlaced sleepers
Types of Switches:
There are two types of switches (i)Stub Switch (ii)Split Switch
(i)Stub Switch
Earliest type of switch. No separate tongue rails are provided Some portion of the main tracks is moved from side to side It is obsolete now and no more in use on Indian Railways
(ii)Split Switch
This the modern type of switch. It consists of a stock
Crossings:
It is a device provided at the intersection of two tails
to allow the trail moving along one of the tracks to pass across the other Types of crossing (i)Acute crossing or Ordinary crossing (ii)Double or obtuse crossing (iii)Square crossing
Crossings:
an obtuse angle.
(iii)Square crossing:
When one track crosses another track of the same or
SIGNALLING:
General: Railway signalling is a system used to control railway traffic safely, essentially to prevent trains from colliding Signaling consists of the systems, device and means by which trains are operated efficiently and tracks are used to maximum extent, maintaining the safety of the passengers, the staff and the rolling stock. It includes the use and working of signals, points, block instruments and other equipments.
SIGNALLING:
Objects of Signaling:
To provide facilities for the efficient moving of trains.
cross or approach each other's path. To provide facilities for the maximum utility of the track. To provide facilities for safe and efficient shunting operations. To guide the trains movement during maintenance and the repairs of the track. To safeguard the trains at converging junctions and give directional indications of diverging junctions.
Types of Signal:
According to function
According to location
Special signals
(b)Warner signals
(c)Disc or ground signals (d)Coloured light signals
the semaphore. These signals display their different indications to train drivers by changing the angle of inclination of a pivoted 'arm' The stop position is the normal position and it is said to be ON position The arm can be lowered at an angle of 400 to 600 with horizontal and is said to be OFF position
(b)Warner signals:
The warner signal is similar to semaphore signal in
shape except a v-notch at free end, ie. The movable arm is fish tailed as shown. The white band is also of v-shape The warner signal is placed on the same post of the semaphore signal 1.8 to 2.1m below the semaphore signal. The warner signal is painted yellow and exhibits yellow or amber colour at night instead of red colour
(b)Warner signals:
Shunting Signals:
These signals are used for shunting operations in
station yards They are of the shape of a circular disc with a red band on a white back ground The disc can revolve in a vertical plane by pulling the lever by hand. Two holes are provided, one for red lamp and the other for the green lamp. When the red band is horizontal or shows red light at night it indicates STOP When the red band is inclined at 45 degree or shown green light at night indicates PROCEED
Shunting Signals:
Shunting Signals:
intensity beam colour light signals both during day and night In case of colour light signals, the normal position is to indicate PROCEED (ie., shows green light) When the section is blocked, it automatically indicates STOP or DANGER (ie., shows red light) In India these signals are used on urban and suburban sections with heavy traffic
Locational characteristics
(i)Reception signals (a)Outer signal (b)Home signal (ii) Departure signals (a)Starter (b)Advance Starter
Location of signals
(a)Outer signal:
This is the first stop signal which indicates the entry of
the train from block to the station yard It should be placed at an adequate distance (0.54km for BG and 0.4 km for MG) It has one arm but may have a warner signal on the same post nearly 2m below it. In the Stop position the driver must bring his train to a stop at a distance of about 90m before the outer signal and then proceed to the home signal with caution If it is in the Proceed position then the driver can take the train at speed, assuming that home signal is also in the proceed position.
(b)Home signal:
Due to its location at the door of station, it is
termed as Home signal. The home signal has bracketed arms to indicate which line is to be used. The function of home signal is to protect the sidings already occupied. It is located at not more than 180m from the start of points of switches. Home signals carry as many arms as the number of diverging lines.
(c)Starter signals:
It marks the limit up to which trains stopping at a
station should come to a stand The starter is the last stop signal at a station It controls the movements of the trains when they depart from the stations. No train can leave the station unless the starter signal shows the PROCEED position (ie., inclined position)
lines from which trains starts, an advance starter may also be provided. The advance starter becomes the last stop signal at the stations where is provided. It is an indication for the train having left the station
Special Signals:
(i)Repeater or Co-acting signal:
stopping, the driver comes across the five signals in this sequence WARNER, OUTER, HOME, STARTER and ADVANCE STARTER. When the drivers vision is obstructed by an over bridge between the signals, a signal is provided with a duplicate arm of smaller size at a suitable position which repeats the indication of signal head. It is therefore termed as Repeater signal. This signal is linked with the main signal and therefore, when the lever is pulled both signals are lowered simultaneously. Also called as co-acting signal
(ii)Routing Signal:
When various signals for main and branch lines are
fixed on the same vertical post, they are known as routing signals. Generally the signal for the main line is kept at higher level than that for branch line.
(ii)Routing Signal:
(iii)Calling-on Signal:
These consist of small and short arms fixed on the
same post below main signals A calling-on signal permits a train to proceed cautiously after the train has been brought to a halt by the main signal This signals are helpful when repair works are going on
Calling-on Signal
(iv)Miscellaneous signals:
Various other devices are used for indicating signals.
Signals are meant for goods sidings are distinguished by providing rings or writing capital letter S etc., Two crossed bars are put up on the signal which is under repair and it is placed in ON position.
particular tracks should be safe and for this purpose various methods are found out (i)Following trains system (ii)Absolute block system (iii)Automatic signalling (iv)Pilot guard system
telegraph and telephone systems. In this method, a fixed interval of time is maintained between the departure of one train and the departure of the next train along the same time. This fixed interval is worked out in such a way that sufficient distance or headway in maintained between the tail of the first train and the head of the next following train.
signalling is to ensure the safe operation of a railway by allowing only one train to occupy a defined section of track at a time Instead of a fixed interval of time between successive trains, a varying interval may be kept depending on the time, actually taken by particular trains. It is a space interval system rather than a fixed interval system. In the absolute block system the line is assumed to be blocked until the fact that the line is clear is established by some suitable information conveyed by block instruments The electric telegraph provided the ability for signalmen to communicate with each other and provided the basis for the absolute block system
(iii)Automatic signaling:
In order to avoid accidents, automatic
signalling has been found out. In this signals are operated by trains themselves. An electric current is conveyed through the track when a train occupies that particular track and this current puts the signal at danger position until the train has gone far ahead so as to require no further protection
breakdown of telephone and telegraph system on a single line and one track of a double line being out of order. In this system, a pilot proceeds by one train to the station ahead and then he returns by a train running in the opposite direction.
of railway signalling that originated in North America The system consists of a centralized train dispatcher's office that controls railroad switches in the CTC territory and the signals that railroad engineers must obey in order to keep the traffic moving safely and smoothly across the railroad. CTC systems are considered sufficient authority to run trains based strictly on signal indications. This is because CTC signals default to 'Stop' and require a human dispatcher to 'Clear' them.
Interlocking:
Definition: In railway signalling, an interlocking is an arrangement of
signal apparatus that prevents conflicting movements through an arrangement of tracks such as junctions or crossings An arrangement of signals and signal appliances so interconnected that their movements must succeed each other in proper sequence". In general terms an interlocking is a location where plain track ends and trackwork with points and crossings complicate train movements. These areas are likely to be:
Junctions where two or more main lines meet. Complex yards or sidings are encountered. These may be at larger towns or depot facilities.
shunting of trains. It provides for the protection of multiple train movements within a localised area.
Principles of Interlocking:
Not possible to lower the signals for the admissions of
trains from opposite direction or converging directions at the same time to the same line Not possible to lower a signal for any approaching train until the correct points Not possible for loose wagons from any part of the yard to obstruct the line which is set for incoming train after lowering the signal When the signal is lowered, it should not be possible to disconnect any point or reverse unlock the points until the train has passed and signals have been raised to its ON position. Not possible to lower warner signal unless home and starting signals have lowered in advance
Methods of Interlocking:
The signals and points are operated by means of
levers. Levers are located at ground level or platform level or in an elevated structure called signal box or signal cabin Interlocking is done by grouping levers at one point The levers are painted for easy identification There are three methods of interlocking (i)Tappets and lock system (ii)Key system (iii)Route relay system.
interlocked so as to prevent conflicting movement The tappers are of steel sections. 38mmX16mm with suitable recesses and notches. They are attached to the levers. The locks are also of steel with shapes to suit the recesses in the tappers. The lock move at right angle to the tappers
The signal for the main line should be interlocked with the facing points so that when it is lowered, points cannot be changed. The levers are interlocked such that pulling one of them prevents the other being pulled. This is known as (1) locks (3)
points such that it cannot be lowered unless the points are set for the siding. Also it cannot be lowered when the joints are set for main line. Levers (2) and (3) are interlocked so that the lever (2) cannot be pulled unless (3) has already been pulled. Conversely lever (3) can be restored to its normal position only if lever (2) has already been restored to its original position. This is known as (3) release (2) or (2) back locks (3) The outer signal should be so interlocked with the routing signal that it cannot be lowered until one of them is first lowered. When levers (1), (2) and (4) are interlocked so that lever (4) cannot be worked unless lever (1) or (2) has already been worked
Lever No. 1 2 3 4
Key System:
This is the simplest method of interlocking. The key locks are manipulated in this system Single lock and key system: The principle of this system is to provide two locks which are worked by a single key. With drawl of the key locks the signal in the horizontal position and the points in the normal setting for the main line. And B are two locks operated by a single key. To lower the signal the key is inserted and turned in the lock B. This releases the signal and when the signal is lowered, it prevents the key from being withdrawn. Hence when the signal is lowered the point is correctly set for the main line. For using the siding, the key withdrawn from the lock B after restoring signal from normal position and inserted and turned in lock A. This releases the points which may then be set for siding. Now the main signal cannot be lowered.
of trains are electrically operated. This is the mode and sophisticated system of interlocking. Due to this system there is a considerable saving of man power and maintenance expenditure of cabins.
Elevated railways
Mono Rail
called low level or underground railways. In this system of Railways, tunnels are constructed for carrying tracks through them and a over - bridge is necessary at every road crossing to carry the road traffic over the railway traffic. Due to ventilation problems in tunnels, electricity is the only source of power for traction in under ground railways.
Tube railways :
The railway provided underground at a greater
depth of about 18 m or more (up to 52 m) are called tube railways. This system of railways is so called as the section of the underground tunnels, carrying the track, is to avoid the interference of the tracks with water and gas pipes, sewerage systems and oil or drainage pipes, etc An electrically powered railroad with tracks running through a tunnel underground; a subway.
Some important features of the tube railways are given below : The railways stations have to be of cylindrical form.
to reach the tube railways. Only electric traction to be used to avoid the smoke and ventilation problems. Automatic signaling system is to be used. Such a mechanism of the train is to be used that it cannot start until all the doors are closed, and it automatically stops, if the signal is at STOP position. This system of railways is used by the London Post Office in transporting mails through a small diameter tunnel with automatic control without any driver.
Tube railways :