MOBILE RACKING SYSTEMS

Storage systems for more space

on less surface area
2
Headline erste Zeile,
zweite Zeile
Subhead
INTRODUCTION
FRITZ SCHAEFER, Neunkirchen, DE
The product range of SSI SCHAEFER /
FRITZ SCHAEFER GMBH also the head-
quarters of the SSI SCHAEFER Group
comprises the core business of storage
technology (rack steel construction for
automated small part storage systems
AKL and rack supported structures) as
well as storage and transport contai-
ners, modular shelving systems, pallet
and cantilever racking.
SSI SCHAEFER, Neunkirch, CH
SSI SCHAEFER AG plans and imple-
ments conventional and fully automated
mobile racking systems for the whole
of the SSI SCHAEFER Group.
The competence centre of the
SSI SCHAEFER Group has implemented
more than 2.000 mobile racking
systems internationally. The range of
products and services reaches from
system planning and consultation
through the installation of systems to
custom-designed service packages.
SSI SCHAEFER, plant Hranice, CZ
SSI SCHAEFER S.R.O. production site
Hranice in Czechia: in this production
plant, the main products for automation
such as mobile racking systems,
storage and retrieval machines, pallet
conveying systems and the SCS
(Schaefer Carousel System) are made,
pretested and shipped to the installation
sites on time.
MOBILE RACKING SYSTEMS IN THE SSI SCHAEFER GROUP
1956
1950
1960
1970
1980
1990
2000
1968
1998
2005
2007
1985
3
1956 Hans Ingold from Switzerland obtained the patent rights for the idea of better space utilisation by
means of mobile frames for racking and cupboards, to either reduce the required area by 40 % or to
allow 85 % more storage capacity on such area.
1968 The traversing process was significantly improved thanks to the single-wheel drive unit. The previous
operating principle using the tow principle with drawbar or chain was structurally more complex.
1985 The mobile racking storage system begins a triumphant progress: The extensive capacity increase
is particularly profitable in the food industry and provides a welcome compensation for the rapidly
rising energy costs of cold and freezer storage.
1998 A reorientation of the product mobile racking system is initiated at SSI SCHAEFER: logistics
services companies start operating extremely complex installations with 20 30.000 pallet
locations. The experts assess that mobile racking systems are the ideal storage concept for the
dynamic changes in clients storage requirements.
2005 An important innovation phase at the competence centre of the SSI SCHAEFER Group was concluded
successfully. Mobile racking systems are now also available as fully automated systems in combina-
tion with laser navigated high-bay stackers without operators. Due to the emerging synergism of
efficient storage densification, high goods handling capacity 24 hours per day and minimised staff
costs, the automated mobile racking system allows the highest possible economic efficiency.
2007 SSI SCHAEFER sets new milestones with a new generation of mobile bases with unique benefits
to the end user.
THE BEGINNING THE DEVELOPMENT OUR VISION
HISTORY
HISTORIE
4
5
EFFICIENT SPACE UTILISATION
Efficient space utilisation for optimum warehouse
logistics thanks to mobile racking systems
Warehouse Comparison
Total area used 625 m
2
Proportion for racking 223 m
2
Proportion for aisles 402 m
2
Floor space utilisation 36 %
Pallet locations 1.152
Lost area 64 %
Warehouse Comparison
Total area used 353 m
2
Proportion for racking 223 m
2
Proportion for aisles 130 m
2
Floor space utilisation 63 %
Pallet locations 1.152
Area gained 44 %
Warehouse Comparison
Total area used 625 m
2
Proportion for racking 463 m
2
Proportion for aisles 162 m
2
Floor space utilisation 74 %
Pallet locations 2.304
Capacity gained 100 %
44 %
100 % 100 %
Mobile racking system for increased storage capacity
Mobile racking to gain in area utilisation
Pallet racking in conventional configuration
CONTENTS
SSI SCHAEFER mobile racking systems
An unbeatable complete system
Designed according to standards and
regulations for maximum safety and
operating comfort
6
Automatic forklift release
Plain text display
Switchgear cabinet
CONTENTS
7
Rail system
more information p. 8 - 9
Carriage design
more information p. 10 - 11
Carriage control
more information p. 12
Operational release button
Security of global system
area with access light
barriers
Racking designs
more information p. 14
Security of local system
area with foot-level safety
light barriers
8
RAIL DESIGN
Modern innovative rail construction
For installation in multi-layer floors
For existing floors
For load-bearing ceiling constructions
In cut-outs
Precision work during installation
Levelling mounting brackets every 600 / 1.000 mm
Installation supervised by experienced supervisors worldwide
Installation reports for customers safety and sub-contractors
For installation in single-layer floors
For new buildings, both ambient and cold storage
For single layer industrial
floors
9
RAIL DESIGN
Guide rail A45
Running rail A45
Quality characteristics
Shape and quality of the rail system for mobile racking systems
are the distinguishing features of durability & safety
Round edges, harmless to
forklift wheels
Guideway for wheel with double
flange
Floor connection profile
Rail profile A45 made from high
strength steel with high
inherent stiffness
Large supporting surface provi-
des minimum ground pressure
Anchoring of the floor
connection profile in distances
of 300 mm
Massive levelling mounting
brackets in distances of
1.000 mm
125 mm wide running surface
Vertical floor connection
Rail profile A45 made from
high strength steel with high
inherent stiffness
Continuous anchoring due to
the profile shape
Massive levelling mounting
brackets in distances of
1.000 mm
10
INNOVATION MOBILE BASES
The four-wheel travelling
mechanism
Advantage for supporting structure
planning:
Loads affecting the floor are reduced
due to the four wheels.
The bearing design
Total wear reduction:
Four raceways of the groove ball
bearings (closed version) avoid
one-sided loading.
Covering for mobile
bases
Individual coverings available
as option
Guide wheel:
Safe double
wheel flange
Running
wheel:
Cambered
running wheels
Ahead of times Innovation and engineering of
a new construction method
A concept from practical long term experience with technology of the future
11
INNOVATION MOBILE BASES
Rack fastening
Integrated rack fastening
The electric drive
High performance drive concept:
Two gear stages in direct gearing with
matched motor control.
Component protection
Effective protection of components:
Light barriers and distance sensors
protected under robust covers.
Robust
Hot-rolled IPE beams: Guaranteed
stability also under heavy forklift
operation!
The center beam
Robust, welded center beam:
Complete torsional stiffness and
dimensional stability.
Sensor adjustment from the outside
Excellent quality due to laser accuracy and state of the art machining
Perfect in every detail for increased
operational safety and durability
The new generation, based on three decades of experience in mobile
racking system building
Intelligent system control more performance
through modular design
12
CONTROL
Standard operational
functions
Global system positioning protected
by photoelectric access barrier (type
tested photoelectric safety barrier)
Local system positioning protected by
base-mounted photoelectric barriers
on both sides of each rack (type
tested photoelectric safety barrier)
Emergency off switch on every
operating panel
Manual release system with
release storage
Rack movement control via the
operating panel on each rack
Manual emergency operation system
Permanent system status display
in plain text
Movement time control
Drive unit control
Display element control
Operation time counter
Customised drive
control system
Drive control via intelligent terminal
with motor power monitoring
or
Frequency-controlled drive control
(soft start / soft stop) to protect
goods in storage
Every SSI SCHAEFER racking system
is equipped with a modern Siemens
S7-300 SPC control system.
A modular design concept enables
customised systems built around client
requirements.
13
OPTIONS
Additional options
Forklift identification
System operation from
rear
Interface for WMS
Modem
Optical warning
Acoustical pre-warning
Options
Remote control for rack aisles
By pressing a button on the remote control unit, which
can be mobile or fixed to the forklift, the aisle to be
opened is selected by radio frequency
At the same time, the travel paths of the mobile racks
and the forklifts are coordinated without delay
Integrated automatic forklift release
Control options distance controls
For the creation of order picking aisles
As night park facility in cold and freezer storage areas
As access for fire prevention
Control option aisle lighting
Reduced energy consumption due to pre-activated lighting
(supply of potential-free contacts through SSI SCHAEFER)
The lights have to be placed parallel to the mobile rack
lines for this to be achieved
Coverings for
mobile bases
Chipboard
Steel or mesh decks
The storage goods determine the racking system
Strong and flexible racking systems for pallets and long goods storage as
essential components in economical mobile racking systems
RACKING SYSTEMS
Pallet racking
for example, to store
Pallets
Bins
Containers
Furniture trolleys
Octabins
Coils
Reels
Barrels
Cantilever racking
for example, to store
Bar steel
Storage trays
Sheet metal
Bodywork parts
Plate goods
Long material
Bulky material
Structural profiles
14
Pallet conveying
In combination with mobile racking systems
15
CONVEYING SYSTEMS
Pallet conveying systems essential link between
components of a modern and efficient intralogistics.
The entire component range of the SSI SCHAEFER pallet
conveyors is available for optimum planning and structuring
of functional ranges and their linking through transport
technology.
All components such as chain conveyors, roller conveyors,
90-deg turning units, turntables, vertical conveyors, transfer
vehicles, pallet dispenser, etc. are standardised at the
highest level, however, can be adapted fast and individually to
customer demands.
The modular design of the SSI SCHAEFER conveyor compo-
nents ensure variable system designs, short production and
delivery times, high reliability and ruggedness, easy main tain-
ability and complete compatibility between components.
Combined with in-house production we can achieve fast
manufacturing and delivery times, perfect quality assurance
and continuous product development.
State-of-the-art logistics
from SSI SCHAEFER just right for your requirements!
Customer Service & Support
24 hours a day. 365 days every year. Worldwide.
16
CUSTOMER SERVICE & SUPPORT
High availability and long service life, economical operation and fast assistance in
the event of a failure customer oriented after-sales service and regular main tenan-
ce work are the most important approaches in optimising the operating times and
operational reliability of equipment and systems.
SSI SCHAEFER has followed these principles with the creation of a service and main-
tenance network that is available worldwide. Continuous accessibility, fault clearance
via modem or on location and preventative maintenance for mechanical equipment
and control systems are part of the range of services offered by SSI SCHAEFER.
With customer specific service and maintenance models as well as innovative spare
part concepts, our service team takes care of highest operational safety, minimum
down times and maximum customer satisfaction.
SSI SCHAEFER Hotline your direct link, 24 hours per day, everyday.
Our range of services
24 hour hotline
Global spare parts management
Planning and execution of service
contracts
User training on location
Preventive maintenance
Service contracts
17
CUSTOMER SERVICE & SUPPORT
Fully automated mobile racking systems
18
AUTOMATED MOBILE RACKING
The combination of optical vehicle navigation with the tried
and tested technology of mobile racking systems makes it
possible:
The fully automated mobile racking system!
A brief summary of the essential strengths of the integrated
fully automated system:
Maximum storage capacity within a given space
or
minimum space requirement for a specified storage
capacity
Floor space utilisation up to about 80 %
Direct access to all pallet locations
=> no restorages
Considerable reduction in staff costs
High goods handling capacity due to intelligent storage
strategies
Optimum adaption to logistic procedures
Highest economic efficiency
Highest system availability
Easily expandable due to enlargement of the vehicle fleet
Can be adapted flexibly to current handling rate and storage
capacity requirements
19
AUTOMATED MOBILE RACKING
20
INTERNATIONAL APPLICATIONS
Furniture industry
Food industry
21
INTERNATIONAL APPLICATIONS
Deep freeze storage
22
INTERNATIONAL APPLICATIONS
Cantilever solutions
23
INTERNATIONAL APPLICATIONS
Logistics services companies
Coil and special load carriers
N
r
.

1
0
0
6
2
0
0
7
e
n

S
S
I

S
c
h
a
e
f
e
r
,

N
e
u
n
k
i
r
c
h
P
r
i
n
t
e
d

i
n

S
w
i
t
z
e
r
l
a
n
d
.

W
e

a
r
e

n
o
t

r
e
s
p
o
n
s
i
b
l
e

f
o
r

p
r
i
n
t
i
n
g

e
r
r
o
r
s
.
Extract of our brochure series
SSI SCHAEFER AG Schaffhauserstrasse 10
CH-8213 Neunkirch Switzerland
Phone +41 (0) 52/687 32 32
Fax +41 (0) 52/687 32 93
www.ssi-schaefer.ch
[email protected]
Fritz-Schaefer-Strasse 20
DE-57290 Neunkirchen Germany
Phone +49 (0) 27 35/70-1
Fax +49 (0) 27 35/70-396
www.ssi-schaefer.de
[email protected]
FRITZ SCHAEFER GMBH
TOP MULTI-USER
WAREHOUSING
with SCHAEFER Mobile
Racking Technology
1/2005 Khne + Nagel
explicit
SSI SCHAEFER in the reection of press
sI SCHAEFER
HEAVY LOAD MOBILE
RACKING FOR
COIL STORAGE
ALCAN Packaging Rorschach AG
1/2005 ALCAN Packaging
explicit
SSI SCHAEFER in the reection of press
sI SCHAEFER
OPTIMUM
FREEZER STORAGE
with SSI SCHAEFER Technology
1/2005 KLM
explicit
SSI SCHAEFER in the reection of press
sI SCHAEFER