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    Wall Thickness Cal

    Uploaded by

    Norazlan Shah Mahadi
    This document contains calculations for determining the minimum required wall thickness of pipes for the Prai II Lateral Gas Pipeline Project according to ASME B31.8-2010 standards. It lists the pipe sizes and selected wall thicknesses, shows that the thicknesses meet the minimum requirements, and verifies that the calculated hoop stresses are below the allowable limits. The conclusion is that the selected wall thicknesses are acceptable for the project.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd

    Wall Thickness Cal

    Uploaded by

    Norazlan Shah Mahadi
    281 views6 pages
    This document contains calculations for determining the minimum required wall thickness of pipes for the Prai II Lateral Gas Pipeline Project according to ASME B31.8-2010 standards. It lists the pipe sizes and selected wall thicknesses, shows that the thicknesses meet the minimum requirements, and verifies that the calculated hoop stresses are below the allowable limits. The conclusion is that the selected wall thicknesses are acceptable for the project.

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    © Attribution Non-Commercial (BY-NC)

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    This document contains calculations for determining the minimum required wall thickness of pipes for the Prai II Lateral Gas Pipeline Project according to ASME B31.8-2010 standards. It lists the pipe sizes and selected wall thicknesses, shows that the thicknesses meet the minimum requirements, and verifies that the calculated hoop stresses are below the allowable limits. The conclusion is that the selected wall thicknesses are acceptable for the project.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    281 views6 pages

    Wall Thickness Cal

    Uploaded by

    Norazlan Shah Mahadi
    This document contains calculations for determining the minimum required wall thickness of pipes for the Prai II Lateral Gas Pipeline Project according to ASME B31.8-2010 standards. It lists the pipe sizes and selected wall thicknesses, shows that the thicknesses meet the minimum requirements, and verifies that the calculated hoop stresses are below the allowable limits. The conclusion is that the selected wall thicknesses are acceptable for the project.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 6

    Prai II Lateral Gas Pipeline Project

    (PRISM)
    PIPE WALL THICKNESS CALCULATION

    PETRONAS
    GAS
    BERHAD

    Document No.
    Revision
    Date
    Confidential

    9000-PRISM-12-05-00-PI-CAL-001

    B
    25/03/13
    Page 1 of 5

    TECHNICAL & FACILITIES DEVELOPMENT DIVISION


    ENGINEERING MANAGEMENT DEPARTMENT

    Document No:
    9000-PRISM-12-05-00-PI-CAL-001

    Prai II Lateral Gas Pipeline Project (PRISM)

    PIPING WALL THICKNESS CALCULATION

    Revision Record
    Revision No.
    B

    Revision Description

    Date

    ISSUE FOR IFC

    Rev
    No.

    25/03/13

    Review
    Origin.

    Process

    Mech/
    Piping

    HH

    MSMS

    HH

    HH

    MSMS

    HH

    Pipeline

    Approval

    Instr

    Civil/
    Struct

    Elec.

    Tech
    Advisor

    Originators
    Section
    Head

    Eng. Mgr

    Project Mgr

    MSM

    MNAK

    MNAI

    MJMI

    MDK

    ARM

    JMI

    JA

    MSM

    MNAK

    MNAI

    MJMI

    MDK

    ARM

    JMI

    JA

    Prai II Lateral Gas Pipeline Project


    (PRISM)
    PIPE WALL THICKNESS CALCULATION

    Table of Content
    1.0

    SCOPE

    2.0

    METHODOLOGY

    3.0

    RESULTS

    4.0

    CONCLUSION

    PETRONAS
    GAS
    BERHAD

    Document No.
    Revision
    Date
    Confidential

    9000-PRISM-12-05-00-PI-CAL-001

    B
    25/03/13
    Page 2 of 5

    Prai II Lateral Gas Pipeline Project


    (PRISM)
    PIPE WALL THICKNESS CALCULATION

    1.0

    PETRONAS
    GAS
    BERHAD

    Document No.
    Revision
    Date
    Confidential

    9000-PRISM-12-05-00-PI-CAL-001

    B
    25/03/13
    Page 3 of 5

    SCOPE
    This calculation refers to wall thickness for stations piping for Prai II Lateral Gas Pipeline
    Project (PRISM).

    2.0

    METHODOLOGY
    a)

    Wall thickness calculation


    The minimum required pipe wall thickness for each system shall be calculated
    based on ASME B31.8-2010.

    Calculation was based on ASME B31.8 (2010), Clause 841.11,

    where
    t
    S
    E
    T
    P
    F
    D
    T

    Nominal wall thickness, in. (mm)


    Specified Minimum Yield Strength, psi (MPa)
    Longitudinal Joint Factor : 1.0
    Temperature Derating Factor : 1.0
    Internal Pressure, psig (kPa) : 1000
    Design Factor (location class 3 : 0.5, location class 4 : 0.4)
    Nominal outside diameter of pipe, in. (mm)
    Temperature Derating Factor : 1.0

    b) Hoop stress calculation (ASME B31.8 (2010), Clause 805.233)

    where
    t
    SH
    T
    P
    D

    Nominal wall thickness, in. (mm)


    Hoop stress, psi (MPa)
    Temperature Derating Factor : 1.0
    Internal Pressure, psig (kPa) : 1000
    Nominal outside diameter of pipe, in. (mm)

    Prai II Lateral Gas Pipeline Project


    (PRISM)

    PETRONAS
    GAS
    BERHAD

    PIPE WALL THICKNESS CALCULATION

    Document No.
    Revision
    Date
    Confidential

    9000-PRISM-12-05-00-PI-CAL-001

    B
    25/03/13
    Page 4 of 5

    Information
    Material is API 5L Gr B/ASTM A 106 Gr. B/ ASTM A 333 Gr. 6
    Design pressure is 1000 psig (6895 kPa)
    Design factor is 0.5 for location Class 3 and 0.4 for location class 4
    SMYS is 35,000 psi
    Corrosion allowance is 0 mm
    Mill tolerance is 12.50%
    Note: ASTM A 333 Gr.6 material is for blowdown piping
    3.0

    RESULTS

    a)

    Wall thickness calculation

    Pipe size OD in. (mm)


    in. (mm)

    1
    1
    1
    2
    3
    4
    8
    10
    12
    12
    14
    16
    20
    24

    (15)
    (20)
    (25)
    (25)
    (40)
    (50)
    (80)
    (100)
    (200)
    (250)
    (300)
    (300)
    (350)
    (400)
    (500)
    (600)

    0.840(21.3)
    1.050 (26.7)
    1.315 (33.4)
    1.315 (33.4)
    1.900 (48.3)
    2.375 (60.3)
    3.5 (88.9)
    4.5 (114.3)
    8.625 (219.1)
    10.75 (273.1)
    12.75 (323.9)
    12.75 (323.9)
    14.00 (355.6)
    16.00 (406.4)
    20.00 (508.0)
    24.00 (609.6)

    Min.required t in.
    Class 3
    0.024
    0.030
    0.038
    0.038
    0.054
    0.068
    0.100
    0.129
    0.246
    0.307
    0.364
    0.364
    0.400
    0.457
    0.571
    0.686

    *for instrument connection at barrel

    Class 4
    0.030
    0.038
    0.047
    0.047
    0.068
    0.085
    0.125
    0.161
    0.308
    0.384
    0.455
    0.455
    0.500
    0.571
    0.714
    0.857

    Selected t in.
    (mm)

    Sch

    0.147 (3.73)
    0.154 (3.91)
    0.179 (4.55)
    0.250 (6.35)
    0.200 (5.08)
    0.218 (5.54)
    0.300(7.62)
    0.337(8.56)
    0.500 (12.70)
    0.500 (12.70)
    0.500 (12.70)
    0.688 (17.48)
    0.750 19.05)
    0.844 (21.44)
    1.031 (26.19)
    1.219 (30.96)

    80
    80
    80
    *160
    80
    80
    80
    80
    80
    XS
    XS
    80
    80
    80
    80
    80

    Considering
    undertolerance
    12.5%
    0.129 (3.28)
    0.135 (3.43)
    0.157 (3.99)
    0.2188 (5.56)
    0.175 (4.45)
    0.191(4.85)
    0.263 (6.68)
    0.295 (7.49)
    0.438(11.12)
    0.438(11.12)
    0.438 (11.12)
    0.602 (11.12)
    0.656 (16.67)
    0.739 (18.77)
    0.902 (22.91 )
    1.067 (27.10)

    Remark
    ok
    ok
    ok
    ok
    ok
    ok
    ok
    ok
    ok
    ok
    Not ok
    ok
    ok
    ok
    ok
    ok

    Prai II Lateral Gas Pipeline Project


    (PRISM)
    PIPE WALL THICKNESS CALCULATION

    b)

    Document No.
    Revision
    Date
    Confidential

    9000-PRISM-12-05-00-PI-CAL-001

    B
    25/03/13
    Page 5 of 5

    Hoop stress

    Pipe size
    in. (mm)

    1
    1
    2
    3
    4
    8
    10
    12
    14
    16
    20
    24

    PETRONAS
    GAS
    BERHAD

    (15)
    (20)
    (25)
    (40)
    (50)
    (80)
    (100)
    (200)
    (250)
    (300)
    (350)
    (400)
    (500)
    (600)

    Allowable hoop
    stress, psig
    (MPa)
    Class 3 Class 4
    17500
    14000
    17500
    14000
    17500
    14000
    17500
    14000
    17500
    14000
    17500
    14000
    17500
    14000
    17500
    14000
    17500
    14000
    17500
    14000
    17500
    14000
    17500
    14000
    17500
    14000
    17500
    14000

    Calculated hoop
    stress, psig
    (MPa)

    Remarks

    2857.14
    3409.09
    3673.18
    4750.00
    5447.25
    5833.33
    6676.56
    8625
    10750
    9265.99
    9333.33
    9478.67
    9699.32
    9844.13

    ok
    ok
    ok
    ok
    ok
    ok
    ok
    ok
    ok
    ok
    ok
    ok
    ok
    ok

    Note: Allowable hoop stress is calculated as design factor, F (from Table 841.1.6-1 ASME B31.82010) multiply with SMYS x E x T.

    Prai Power Plant-Pipeline, Compressor and


    Metering Station Project
    (PRISM)
    PIPING WALL THICKNESS CALCULATION

    4.0

    PETRONAS
    GAS
    BERHAD

    Document No.
    Revision
    Date
    Confidential

    9000-PRISM-12-05-00-PI-MS-CALPI-019

    A
    29/01/13
    Page 6 of 6

    CONCLUSION
    The proposed pipe wall thicknesses obtained are higher than the required minimum
    thickness calculated based on the ASME B31.8-2010.
    The calculated hoop stress is lower than the allowable hoop stress by the code.
    Thus the selected thickness are acceptable for the project.

    END OF DOCUMENT

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