Process Design & Engineering
Process Design & Engineering
Overview
This is a fast-paced program designed to present all major topics relative to the Detailed
Engineering / Layout Engineering of Piping Systems, Mechanical design, Hydraulic design and
Stress Analysis of Process Piping Systems.
The program also covers Process Equipments, Plant Layout, Mechanical & Hydraulic Design of
Pipelines. It is one of the Unique Training Program which covers comprehensive Stress
Anlaysis of Piping Systems along with CAESAR – II software.
The program duration is 45 days Full time Instruction including concept theory, problem
solving, system design, drafting and exposure to Industry Leading Pipe Stress Analysis
Software.
Course participants should bring an open mind, a thirst for knowledge, a scientific calculator,
sketch pad, pen and long book.
Program Description
Piping Fundamentals
ASME Codes & Standards
Pipe Fittings
Flanges
Valves
Special Elements
Mechanical/Process Equipments
Flow Diagrams
Piping Specifications
Piping & Equipment Layout
Piping Isometrics
Piping Spools
Pipe Supports
Introduction
Pipe Span Calculations
Expansion Loops & Expansion Joints
Layout Solutions for Weight, Thermal, & Wind Loads.
Sustained Loads
Flexibility Analysis using Code Equations
Occasional Loads
NOTES:
1) Please find below the detailed syllabus under each topic of the
course.
2) Oil Refinery Project on Detailed Engineering of Piping Systems.
3) * 100 Practical Examples shall be covered during the course for
Detailed Engineering, Design & Stress Analysis.
Each topic is presented so as to demonstrate the “real world” impact of design decisions on
resulting system performance. Numerous examples of actual designs are presented. (See the
“Course Outline” section for details of topics.)
Layout / Detailed Engineering, Drafting, Design, Stress Analysis, & Installation of Process
Piping inclusive of Chemical plant, Petroleum refinery, Gas Processing plant, Petrochemical,
Pharmaceutical, Textile, Paper, Semiconductor & Cryogenic Plants per ASME B 31.3*
Training Features
1) Piping Fundamentals
Definition of Flange.
Types of Flanges based on Face and Application, P-T. Ratings. – Forged
Steel and Cast Iron Flanges.
Flange Facings – Flat Face, Raised Face, RTJ, & Male - Female, Tongue &
Groove. Flange Face Finish.
Weld Neck, Slip On, Threaded, Socket Weld, Lap-Joint, Reducing, Blind &
Orifice Flanges.
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Definition.
Valve Funtions, Locations & End Connections.
Valve Types – Gate, Globe, Ball, Check, Butterfly, Angle, PRV/PSV, & Plug
etc.
Control Valve Manifold. – Layout Representation & Requirements.
Valve Operators.
Valve Layout Considerations.
Valve Data Sheets
Valve Selection
Dimensioning Exercises.
Strainers
Bellows/Expansion Joints
Rupture Disc
Spectacle Blind
Blanks
Spacers
Spray Nozzles
Steam Traps
Flame Arrestor
Vortex Breaker
Hose
Static – Horizontal Vessels, Vertical Vessels, Storage Tanks, Heat Exchanger &
Reboiler.
Rotary – Pumps, Compressor, Fans, & Steam Turbines.
8) Flow Diagrams
9) Piping Specifications
Piping Specifications
Definition
Drawing Piping Isometrics
Isometric Dimensions, Notes & Callouts.
Isometric Offsets.
Print Reading Exercises.
Exercises on Creation of Isometrics form Piping Plans and Sections.
Definition
Types of Spool Drawings.
Guidelines to Prepare Spool Drawings.
Print Reading Exercises.
Exercises on Creation of Piping Spool from Piping Isometrics.
Preparation of BOQ.
Classification of Supports
Primary & Secondary
Anchors
Pipe Guides
Limit Stops
Pipe Shoe
Dummy Leg / Trunion
Field Support / Base Support
Rigid Hangers – Rod & Clevis, Trapeze.
Flexible Hangers – Variable & Constant.
Pipe Rack Design – Types, Height & Width Calculations, Pipe Arrangements
Control Station & Utility Station on Pipe Racks
1) Introduction
o Theories of Failure
o Stresses acting in Pipe due to internal Pressure
o Sustained Loads Qualification
o Wind Load
o Seismic Load
o Water Hammer Load
o Analyzing Vibrating Pipe
Introduction
Nozzle Thermal Growth Calculations – pumps, vessels, heat exhangers.
Piping Input Spreadsheet.
Modelling of Piping Isometrics – Bends, Reducers, Valves, Loops etc.
Performing Static Analysis.
Modifying Load Cases.
Hanger Selection.
Set up of Wind Load Cases.
Set up of SUS, OPE, EXP, HYD, HGR, & OCC loads.
Load Case Editor
Viewing Reports
Evaluating API 610 Pump Nozzle Loads
10 Practical Examples – Input, Analysis & Redesign.
For Course fee, Availability of Seats & Course Registrations please call us @
0091-9885946711 / 040-30623249 or write to E-mail: [email protected]
The training programs can also be arranged on-site, customized for your organization. For
more details, please call us at 040-30623249, 0091-9885946711.
2nd January 2009, 2nd March 2009, 1st May 2009, 1st July 2009,
1st September 2009, 2nd November 2009.
Yes, a Diploma in Process Piping Design & Engineering per ASME B 31.3
certificate will be awarded after successful completion of the course.
No, IPEBS is a registered training & consulting company and the Program
offered is Autonomous.
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9) How many no. of Seats are available for the Training Program?
50
To register for the course, click on Register Now on the Home Page to
download the course booking form available at our website. www.ipebs.in
12) Do I have to pay the course fee in advance before joining the course.
No. You can pay the fee once the course starts.
15) How far IPEBS is located from the Airport, Railway Station &Bus Station.
Airport – 24 kms,
Hyderabad Railway Station – 1km,
Secunderabad Railway Station – 5 kms
Hyderabad Bus Station – 3 Kms
16) Will IPEBS arrange for pick up from airport or railway station?
No.
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Hostel Contacts:
20) Does IPEBS have any branches in other cities of India , or around the
world.
22) Will Tea, Snacks or Lunch be served to the Trainees during the course.
No, the participants shall bear their own expenses for tea, snacks and
lunch.
23) Since how long IPEBS have been into training & consulting?
People with a passion to train & mentor with real-time industrial and
training experience. Having a collective experience of 60 years.
25) Does IPEBS offer a week or two weeks training program in Piping
Engineering.
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• Fundamentals
• Detailed Engineering of Piping Systems / Piping & Plant
Layout Engineering / Pipe Drafting
• Piping & Pipeline Design – Pressure and Hydraulic
• Pipe Stress Analysis
• CAESAR - II
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