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Project - Fabric Fault

The document acknowledges those who helped with the internship and project report. It thanks Allah, teachers, industry professionals, and parents for their support and guidance. It introduces the importance of practical experience through project work for textile engineering students. Project work helps reduce the gap between theory and practice. The objectives are to research fabric faults, analyze them, find causes, suggest remedies, and improve quality to reduce wastage. The project focuses on woven fabric manufacturing processes like warping, sleying, weaving, and the different types of plain weaves.

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0% found this document useful (0 votes)
156 views7 pages

Project - Fabric Fault

The document acknowledges those who helped with the internship and project report. It thanks Allah, teachers, industry professionals, and parents for their support and guidance. It introduces the importance of practical experience through project work for textile engineering students. Project work helps reduce the gap between theory and practice. The objectives are to research fabric faults, analyze them, find causes, suggest remedies, and improve quality to reduce wastage. The project focuses on woven fabric manufacturing processes like warping, sleying, weaving, and the different types of plain weaves.

Uploaded by

ashiq2010420
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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Acknowledgement

At first Our gratefulness goes to Almighty ALLAH for giving Us strength & ability to complete the industrial training & this report. YOU have made our life more bountiful. May YOUR name be e alted! honored & glorified.
"e #ould li$e to e press our deepest appreciation! sincerest gratitude to our respected teacher & pro%ect supervisor Mr. Md. Mahamuul Islam, Lecturer, Department of Textile Engineering, Southeast ni!ersit" for his #hole hearted supervision during the internship period. On our #hole #ay & #ould also li$e to e press our gratitude to our respected teacher #rofessor S"ed $akhrul %assan, &hairman, Department of Textile Engineering, Southeast ni!ersit", Mr. A.'.M. Ahmed llah, Assistant #rofessor, Department of Textile Engineering, Southeast ni!ersit" and other honorable teachers of 'e tile engineering department! (outheast University! for their $ind & valuable guidance! suggestion! encouragement & constructive criticism throughout the )ro%ect. "e #ould li$e to give than$s to many individuals for their enthusiastic encouragements & helps during the preparation of this pro%ect by sharing ideas regarding this sub%ect. 'heir guide lines! suggestions & inspiration helped me a lot. *inally! #e #ant to $eep our 'han$s to our )arents #ho gave special attention from the very beginning and during the preparation of our internship.

Introduction:
For any technical education, practical experience is almost equaled important in association with the theoretical knowledge. By means of practical knowledge its not possible to apply the theoretical knowledge in the practical field. Project work is an indispensable part to study for a student of extile !ngineering department. his enables us to reduce the gap " create a bridge between theoretical knowledge " practical knowledge. his work may be of any type as production sur#ey the mill data or may be analysis of the extile. his really increases le#el of confidence of the students " also increases their knowledge about their field. Project work is the first step to professional life of student, especially of technical side. $ts an indispensable part of study a practically running processing technology of an industrial unit for a student. %ni#ersity education pro#ides us #ast theoretical knowledge as well as more practical attachment& in despite of all these project works help us work " in#estigate with technical sides of a topic " increase skill about #arious processing stages. ' proper project work makes us reliable to be accustomed with the industrial atmosphere " impro#e courage " inspiration to take self responsibility. $n todays international marketplace the challenges in#ol#ed with sustaining a competiti#e sector like textile are greater than any other consumer products. $ncreasing pressures due to globali(ation, including )hinas entry into the *orld rade +rgani(ation, the %, rade " -e#elopment 'ct " the federal go#ernments least de#eloped countries initiati#e, are all of major concern to textile industry to face unprecedented challenges from across the globe. *hene#er a fault, like miss pick, black spot, running pick, temple mark, oil spot etc occurs during wea#ing, the process has to be logged behind, thus promoting some loss in producti#ity. For e#ery industry or business, to get increased sales " better name amongst consumers " fellow companies it is important to maintain a high le#el of quality. *e got an opportunity to complete our eight weeks long industrial training in Paramount extile .imited " /oman *ea#ing 0ills .imited. Both are 1223 export oriented wo#en fabric manufacturing industry.

Project Object:
4esearch. 5nowing about different kinds of fabric fault. 'nalysis #arious fabric faults. Find out the reason of fabric faults. 4emedies of these faults. ,election of raw materials. Process control. Process de#elopment. Product 6uality analysis. Product 6uality impro#ement 4educe wastage.

Fabric:
Fabric is a flexible planer substance constructed from solutions, fibers or yarns in any combinations. extile fabrics can be produced directly from the webs of fiber by boning, fusing or interlocking to make non wo#en fabrics " felts, but their physical properties tend to restrict their potential end usage. he mechanical manipulation of yarn into fabric is the most #ersatile method of manufacturing textile fabrics for a wide range of end usage.

Fabric Manufacturing Process:


$nterlacing or *ea#ing. $nterlooping or 5nitting. /onwo#en Fabric.

Interlacing or Weaving: $t is the process of manufacturing or produce fabric by the interlacement of two sets of straight yarns warp 7!nds8 " weft 7Picks8, which cross " interwea#e at right angle to each other. *ea#ing is by far the oldest " most common method of producing continuous length of straight edged fabric.

Fig9 $nterlacing or *ea#ing. Interlooping or Knitting: $t is consist of forming yarns into loop, each of which is typically only released after a succeeding loop has been formed " intermeshed with it so that a secure ground loop structure is achie#ed. he loops are also held together by the yarn passing from one to the next. 5nitting is the most common method of $nterlooping.

Fig9 $nterlooping or 5nitting. Twisting: $t includes a number of techniques such as braiding " knotting, where threads are caused to twist to each other at a right angle or any other angle. hese techniques tend to produce special construction whose uses are #ery limited to #ery specific purpose.

$arn fro# !pinning Fig: Twisting

Warp Preparation

Weft Preparation

Woven fabric:

Warping *o#en fabrics are composed of longitudinal or warp thread " trans#erse or weft threads, are interlaced with one another according structure " !huttle "oo# to the class of !huttle less form of design that are desired. "oo# !i%ing

Process flow chart of Manufacturing Woven Fabric:


Pirn Winding rawing

&one Winding

enting

"oo#ing

Tying In

Weaving

erivatives of Plain Weave:


Plain Weave

Matt Weave

'ib Weave

Warp 'ib

Weft 'ib

'egular Warp 'ib

Irregular Warp 'ib

'egular Weft 'ib

Irregular Weft 'ib

'egular Matt

Irregular Matt

!titched Matt

Fancy Matt

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