HANDBOOK

ur for the carb ettors settin g

VHSH 30

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rt INTRODUCTION r and the Ka o tt e r u b r a c The

The VHSH 30 carburettor has been developed specically for kart application thanks to the experience acquired with the main ofcial teams (VORTEX, TM, CRS, SGM, MAXTER, PAVESI etc.) and it has been homologated by CIK-FIA for the second consecutive three years in 125 ICC and SUPER ICC categories; the product can grant the maximum power together with a very good acceleration thanks to the complete management of each engine operation condition at any rpm. The complete components equipment may grant an indipendent management of the different utilization phases: start, idle, progression, stabilized condition, total or partial fast opening, wide open throttle. The table shows the operation condition, the inuence on each calibration component, and the picture of the item. In addition you can nd the specication with the basic calibration, and the list of the adjusting components, and the table with the dimensions of the conical needle in the different sizes. It is possibile that, due to the weather and/or geographic changes, or to the different engine features (thermal, exhaust, ignition) we can have carburation problems. Its therefore necessary to act on the different setting in order to establish the correct operation compromise.

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The fundamental rule for a correct setting is to avoid big changes compared to the starting setting, and however, its important to act on each component at a time, in order to evaluate the effective inuence and eventually go back to the initial conditions before testing another part.

D E LL O R

The inuence of the altitude and the temperature is evident mainly at wide open throttle and at idle; its therefore necessary to act rst on the air screw and then on the main jet. Its then useful to remember that higher level we are, more the carburetion ennriches and more the ambient temperature increases, more the air/fuel mixture title enriches. For any further and more detailed explanations on the carburettors operation and setting up, please refer to the specic handbook available on the ofcial site www.dellorto.it.

TECHNICAL FORM Vortex K engine O R 5 2 1 t r a K Adjustment

The immovable parts (EI) and the ones in brackets, are not spare parts. For the spare parts list please refer to Dellorto SpA specic catalogue.

n 09305

Carburettor body Choke Engine connection Air intake 30mm cylindrical bore 35 64

Feeding Float Fuel inlet valve Level from the oat chamber plane Start Starting jet Starting air Idle Idle screw opened (turns) Idle hole Idle jet Idle jet
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4g 15760.03.80 8649.250.33 6mm on

6217.60.02 500 EI

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2 70 EI B 13086.45.02 emulsioned 12995.60.02

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Progression Progression hole 60 EI

Main Atomizer Spray nozzle Main jet Conical needle Throttle valve 264 DP 12539.264.28 7 mm 12541.00.28 EI 6413.160.02 K 28/4a 8530.28.808 16565.40.64

RING NUT COVER FOR A FAST REPLACEMENT OF THE VALVE AND OF THE NEEDLE

STARTER

THROTTLE VALVE SCREW

IDLE ADJUSTING SCREW

FUEL FILTER

CAP FOR A FAST REPLACEMENT OF THE MAIN JET

STARTING JET

starting

Before starting the engine, please assure that the carburettors oat chamber and the feeding circuit are lled and in case of cold engine, open the starter and go ahead with the ignition. The component, which inuences the ignition is the starting jet: higher the value of such component will be, richer the cold ignition phase with starter inserted will be. This kind of enrichment is active only with the starter on, therefore it affects only when such component is actuated.

For the idle adjustment we operate on the hrottle valve screw, which moves the stop position of the valve itsself. Such a component allows the increase or the decrease of the rpms at idle. Together with the adjustment of the rpm, we have to set the title i.e. the quantity of air/fuel at idle. Operate on the air screw, which acts as a leaner: by closing it we get an enrichment; by opening it a leaning The inuence of such a component, besides on the idle regularity, is detectable on the total or partial fast openings and on the returns at idle: if during the fast openings from idle we should notice some pauses, faults for lean, we have to tighten the screw in order to have an enrichment; we need to operate progressively by moving the screw of turns each time. If the fault is due to too much fuel, we will have to open the air screw. Its important to have a correct engine idle in order to have a partial and/or total good pick up without any hesitation and without shutting off during the release and return at idle condition. The adjustment of the title at idle and of the set rpm is important even to improve the cold startings (with starter on) and the warm startings (with starter off).

idle

IDLE JET

On the progression, i.e. the rst forth of the opening, more components interact, among them we nd, as previously stated, the idle adjustment screw, the idle jet and the throttle valve. The idle jet includes an external jet and an internal emultion jet: even in this case, for the enrichment its necessary to increase the emulsioned jet, in order to lean such a component. Another setting component is the throttle valve, which champfer inuences more or less the idle and main circuit: higher is the component, more vacuum and ow speed will be reached with subsequent fuel increase on the intermediate and fast openings; therefore, by using throttle valves with a greater cut. we can get the contrary effect.

progression

Even for the partial load, different components such as the atomizer and the conical needle interact: if we need to enrich or to lean the entire curve (except for WOT), we have to act on the emulsion tubes diameter; on the contrary with the conical needle we can change, according to the prole, the curve partially (see encl. table). If we move the needles position up, all the curve enriches, down all the curve leans. In this case even the wide open throttle is however inuenced (function of the diameter of the needle top and position).

stabilized

MAIN JET

The component, which mainly inuences the wide open throttle is the main jet. As a matter of fact the variation of such a component, increases or decreases the fuel quantity at the wide open throttle or partially wide open throttle ( up to one forth of the venturis section). We may suggest to start with a main jet of 5-9 points higher than the standard adjustment and go down progressively up to reach the compromise limit between performances and temperatures in order to avoid seizures or detonations for lean condition. If under power conditions that means with a completely wide open throttle valve or engine under load, we should need to change the fuel quantity, by changing the fuel level in the oat chamber, we may change the oats With lighter oats the level decreases, having in such a way a leaning of the power and of the transient state in the fast total openings, on the contrary the heaviest ones increase the level, enriching the power and the transient state itself. Its important to check if the trim of the oats arm, with the carburettor up side down, is parallel to the oat chamber level and to an height of 4,0 +/- 0,3 mm at the end of the chamber itself.

wide open throttle

EMULSION TUBE

WOT 3/4 1/2 1/4 1/8 Throttle valve at idle idle air screw and idle jets throttle valve champfer atomizer and conical needle main jet
The above picture represents the choke and shows the inuence of the different components as far as the throttle gas opening is concerned; its just indicative and its however a function of the combination of the different components and of the geometrical features of the conical needle.

FLOAT ARM

S CONICAL NEEDLE PE FEATURES - K TY

code K 001 K 002 K 003 K 004 K 005 K 006 K 007 K 008 K 009 K 011 K 012 K 013 K 014 K 015 K 016 K 017 K 018 K 019 K 020 K 021* K 022* K 023* K 027* K 028 K 029 K 032 K 035 K 051 T 3 3 3 3 3 3 3 3 3 3 3 4 3 3 3 3 4 4 4 4 4 4 5 5 4 4 4 4 ref.N 8530.X.08 8530.X.08 8530.X.08 8530.X.08 8530.X.08 8530.X.08 8530.X.08 8530.X.08 8530.X.08 8530.X.08 8530.X.08 8530.X.08 8530.X.08 8530.X.08 8530.X.08 8530.X.08 8530.X.08 8530.X.08 8530.X.08 8530.X.08 8530.X.08 8530.X.08 8530.X.08 8530.X.08 8530.X.08 8530.X.08 8530.X.08 8530.X.08 A 2.45 2.45 2.50 2.45 2.45 2.45 2.45 2.50 2.45 2.50 2.48 2.45 2.48 2.50 2.50 2.42 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.45 2.48 2.50 2.52 B 1.75 1.75 1.50 1.50 1.50 1.75 1.25 1.50 1.50 1.25 1.75 1.25 1.75 0.60 1.75 1.75 1.40 1.40 1.40 1.80 1.80 1.80 1.80 1.80 1.25 1.70 1.40 1.40 C 37.00 42.00 39.00 39.00 37.00 39.00 39.00 37.00 42.00 39.00 32.00 38.00 33.00 36.00 39.00 40.00 38.00 40.00 42.00 38.00 40.00 42.00 44.00 41.00 42.00 44.00 43.00 43.00
The conical needle of the basic K28 adjustment is blue coloured highlighted. The conical needles (*), due to the specic geometrical characteristic, act from the wide open throttle to more than half choke.

KIT The SETTING UP includes:

Emulsionated idle jet (13086.X.02)

Conical needle (8530.X.08) K23 K27

Throttle valve (16565.X.64)

Atomizer (12539.X.28)

To enrich

160-165 48 - 50 168-170 266 DP 52 - 55 172-175

30 - 35

5,2 g

To lean Basic adjustment

45

160

264 DP

40

K28

4,0 g

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35 - 38 150-152 262 DP 40 - 42 155-158

45 - 50

K21 K22

3,6 g

Float (15760.X.80)

Main jet (6413.X.02)

FUEL PUMP
General Characteristics Pneumatic atic fuel pump for motorcycles application Assembly by screws and relevant reference points Pumping by diaphragm By pass inte ternal regulator internal Operating frequency: fr 10.000 pulses/min.

P34 - PB2

Main Technical Features Operation by pressure variation Nominal al air a ow: ~ 55 l/h Nominal pressure: pre 0,05-0,1 bar Direct ct or o at distance pneumatic connections Plastic ic body b Umbrell Umbrella ella check valves and seats machined in the body Weight Weight: ht: 100 gr Fuel pump 52628-78 review kit IMPORTANT In order to get information on the engine and all recommendations for a correct installation of the Fuel Pump P34-PB2, DELLORTOS TECHNICAL SERVICE prepared a TECHNICAL DATA FORM. Please ll it in and return it to DELLORTO S.p.A.

Performances 60 Delivery L/h 50 40 30 20 10 0 1 2 3 4 5 6 7 8 9 Pulses X 1.000 min. 10 11 12 (X1000)

ITALY

ITALY 060 CO Cabiate 22

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031.769211 Phone +39 1 1.769221 Fax +39 03 6

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