VALUE-LINE 3-PIECE THREADED AND SOCKET-WELD BALL VALVES, SERIES 3A & 3C

The Jamesbury VALUE-LINE Series 3 three-piece ball valve offers exceptional economy and proven performance. These valves are available in either threaded or socket-weld configuration. The large port size provides high flow while minimizing pressure drop. Standard body materials for the Series 3 valves are: Carbon steel with 316 stainless-steel trim and all 316 stainless steel. The stainless body caps of the 3-series socket weld valves are furnished with 316L (A351-CF3M) as standard. Seat materials are PTFE and filled PTFE which allow these valves to handle the vast majority of commonly encountered chemicals up to the full body rating, and steam to 250 psi (17 bar) (saturated). Stainless-steel fasteners are standard. The pressure rating of these Series VALUE-LINE valves is 1000 psi (68 bar) CWP. The seat and seal CWP rating are the same as the valve body. Seat temperature ratings are -60 to +500F (-50 to +260C). The Series 3 is available with a wide variety of factory engineered actuation equipment.

jamesbury
Bulletin B105-4

Factory-engineered linkage kits are available to facilitate the mounting of electric and pneumatic actuators.

SPECIFICATIONS
Flow Data The table below provides flow coefficients of Standard-bore Series 3 valves. The Cv values represent the flow of water at +60F through the valve in U.S. gallons per minute at a pressure drop of 1 psi. The metric equivalent, Kv, is the flow of water at 16C through the valve in m3/hr at a pressure drop of 1 kg/cm. To convert Cv to Kv, multiply by 0.8569.
Cv Values Valve Size inches 1/2 3/4 1 DN 15 20 25 30 40 50 Cv 13 33 44 46 95 111 Standard Bore Equivalent length of pipe feet 1.52 1.1 2.1 8.4 4.5 12.0 meters 0.46

FEATURES
I

Three-piece design facilitates easy in-line service and allows welded installation without damaging soft parts. A slide-lock handle is standard, meeting the requirement of OSHA 1910.147. Flexible-lip seats are self-compensating for wear and the effects of temperature and pressure fluctuations. Positive stem retention is provided by an internal entry stem. A full complement of standard accessories such as stem extensions and round handles is available. Accessories are interchangeable with those of Series 3000 valves.

issue 12/2002

0.34 0.64 2.56 1.37 3.66

1-1/4 1-1/2 2

M E T S O A U T O M AT I O N

Valve Seat Ratings These ratings are based on differential pressure with valve ball in the fully closed position and refer to seats only. Refer to valve body ratings below to be sure that all components are satisfactory for the application.

1/2" - 2" (DN 15 - 50) Standard Port

-50 1200 1100 Maximum Differential Pressure, psi 0 Temperature C 50 100 150 200 250 300

T = PTFE M = Filled PTFE Maximum Differential Pressure, bar

100 50 20 10 5

Valves in carbon steel are suitable for service to -20F (-29C), valves in 316 stainless steel to -60F (-51C). Valve Body Ratings These are the maximum working pressure ratings of the valve body only. The seat ratings determine the practical pressure limitation in actual service. Working pressure rating is at -20F to +100F (-29C to +38C).
Valve Size Inches 1/2 2 DN 15 50 Working Pressure for Body Material: Carbon Steel and 316 Stainless Steel with 300 Series Stainless Steel Bolting psi 1000 bar 69

1000 900 800 700 600 500 400 300 200 100 0 -60 0 -20
Low Temperature Limit of Carbon Steel T M Saturated Steam

70

50

30

10

100 200 300 400 500 600 Temperature F

Valve Torque Data These torque charts for Series 3 valves are to be used as a guide for actuator selection. An actuator should be selected that provides the same or greater torque output than that shown in the appropriate chart. Refer to the bulletins on Jamesbury pneumatic and electric actuators for torque output values and actuator selection tables. Additional requirements may be imposed by media characteristics, trim, and frequency of valve operation. For clean lubricating fluid service, required torque for PTFE (T) and filled PTFE (M) seated valves only may be reduced 20% when the valve is equipped with 316 stainless steel trim. For difficult service (slurries, semi-solids), increase values by 50%. If in doubt, select a larger actuator. Values shown in the charts are based on standard factory procedures for valve-actuator assembly.

PTFE (T)-Seated Reduced Bore Valves

Maximum Differential Pressure, bar 10 20 30 40 50 60 Recommended Actuator Torque, FTLBS

Filled-PTFE (M)-Seated Reduced Bore Valves

Maximum Differential Pressure, bar 10 20 30 40 50 60 Recommended Actuator Torque, FTLBS 100 80 60 50 40 30 20 10 8 6 5 4 3

Recommended Actuator Torque, Nm

100
2" (DN 50) 1-1/2" (DN 40) 1-1/4" (DN 30)

2" (DN 50) 1-1/2" (DN 40)

50

20 10 8 6 5 4 3

1-1/4" (DN 30) 1" (DN 25) 3/4" (DN 20) 1/2" (DN 15)

20

1" (DN 25) 3/4" (DN 20)

10 5

1/2" (DN 15)

2 100 200 300 400 500 600 700 800 900 1000 Maximum Differential Pressure, psi

2 100 200 300 400 500 600 700 800 900 1000 Maximum Differential Pressure, psi

-2-

Recommended Actuator Torque, Nm

100 80 60 50 40 30

VALUE-LINE 3 - P I E C E T H R E A D E D A N D S O C K E T - W E L D B A L L VA LV E S , S E R I E S 3 A & 3 C

DIMENSIONS

1/4

H R 9 G 8 18 7 J 16 4 15 W

20 2

1 A

5 B

21 19

Valve Size inches 1/2 3/4 1 1-1/4 1-1/2 2 Valve Size DN 15 20 25 30 40 50

Dimensions inches A 2.38 2.89 3.48 3.69 4.04 4.64 B 1.19 1.45 1.74 1.84 2.02 2.32 E 0.50 0.69 0.87 1.00 1.25 1.50 G 1.53 1.70 2.44 2.57 2.94 3.13 H 4.00 4.00 5.50 5.50 7.00 7.00 J 2.20 2.38 3.00 3.13 3.84 4.02 R 0.31 0.31 0.50 0.50 0.63 0.63 S 0.18 0.18 0.31 0.31 0.37 0.37 W 0.75 0.75 0.88 0.88 0.98 0.98

Approx. Weight lb. 1.0 1.7 3.0 3.7 5.0 7.4 Approx. Weight kg 0.45 0.77 1.36 1.68 2.27 3.36

Dimensions mm A 60 73 88 94 103 118 B 30 37 44 47 51 59 E 13 17 22 25 32 38 G 39 43 62 65 75 80 H 102 102 140 140 178 178 J 56 61 76 80 98 102 R 8 8 13 13 16 16 S 4.6 5 7.87 8 9 9 W 19 19 22 22 25 25

BILL OF MATERIALS AND PARTS LIST

Part Number 1 2 3 4 5 6 7 8 9 15 16 18 19 20 21 Quantity 1 2 1 1 2 2 2 1 1 1 2 1 4 4 4 Part Name Body Body Cap Ball Stem Seat Body Seal Stem Seal Stem Bearing Shakeproof Washer Handle Stem Nut Compression Ring Hex Nut Body Bolt Lockwasher Body Material Carbon Steel 316 Stainless Steel ASTM A216-WCB - Carbon steel ASTM A351-CF8M - Stainless steel ASTM A216-WCB - Carbon steel ASTM A351-CF3M - Stainless steel 316 Stainless steel 316 Stainless steel PTFE/Filled PTFE PTFE PTFE PTFE Carbon steel 304 Stainless steel Carbon steel 304 Stainless steel 304 Stainless steel 304 Stainless steel 300 Stainless steel 300 Stainless steel 300 Stainless steel

-3-

M E T S O A U T O M AT I O N

ACCESSORIES
Handles The Series 3 ball valves described in this bulletin have two types of optional handles available, a round handle (not lockable) and a lockable oval handle. Both are available in a choice of carbon steel or stainless steel material.To order handles separately, specify the following part numbers.
Handle Type Round Handles Lockable Oval Handles Material Carbon Steel Stainless Steel Carbon Steel Stainless Steel 1/2" - 3/4" (DN 15 20) 012-0785-22 012-0785-30 012-0794-22 012-0794-30 Valve Size 1" - 1-1/4" (DN 25 30) 012-0786-22 012-0786-30 012-0795-22 012-0795-30 1-1/2" - 2" (DN 40 50) 012-0787-22 012-0787-30 012-0796-22 012-0796-30

Stem Extensions A standard 102 mm (4") stem extension is offered for Series 3 ball valves for improved accessibility, particularly when used in insulated pipelines. (These extensions should not be confused with extended bonnets customarily used on cryogenic valves). Stem extensions can be provided factory mounted or shipped separately for field mounting.

Insulation Jacket 102 mm (4")

inches 1/2 3/4 1 1-1/4

Stem Extensions
Valve Size DN 15 20 25 30 40 50 Part Number SE-072 SE-073 SE-074

Valve Size
Inch 1/2 3/4 1 1-1/4 1-1/2 2 DN 15 20 25 30 40 50

Oval and Round Handle Dimensions

A inch 3.35 3.35 4.64 4.64 5.87 5.87 mm 85 85 118 118 149 149 inch 2.82 3.00 3.49 3.62 4.20 4.38 H mm 72 76 89 92 107 111

H w/Oval Handle Only Centerline of Valve

1-1/2 2

HOW TO ORDER Jamesbury BRAND 3-PIECE VALVES

Specify the valve you require by constructing a 12-character type code from the following information. EXAMPLE: The valve specified is a 2" (DN 50) size with a standard-bore NPT body style with carbon steel body, 316 stainless-steel ball and stem, PTFE/PTFE seats and seals, and standard 300 stainless steel bolting.

1
2

2
3A

3 4
2236 TT-3

1
inches DN 1/2 15 3/4 20 1 25

Size 1-1/4 30 1-1/2 40 2 50

3
2236 3600

Body/Trim Material Carbon steel body/316 stainless steel ball & stem 316 Stainless steel body, ball & stem Seat/Seal/Bolting PTFE/PTFE/300-series stainless steel Filled PTFE/PTFE/300-series stainless steel

2
3A 3C

Series and Body Style 3-piece standard-bore screwed NPT ball valve 3-piece standard-bore socket-weld ball valve

4
TT-3 MT-3

Installation Instructions, Maintenance and Operation

IMO's (Installation, Maintenance, and Operating instructions) or AMI's (Assembly, Mounting, and Installation instructions) are shipped with the products. Additional copies of these instructions are available. Call your local Metso Automation Distributor, or visit our web site.
Metso Automation, Field Systems Division Europe, Levytie 6, P.O.Box 310, 00811 Helsinki, Finland. Tel. int. +358 20 483 150. Fax int. +358 20 483 151 Europe (UK), 2 Lindenwood, Crockford Lane, Chineham Business Park, Basingstoke, RG24 8QY UK.Tel. int. +44 (0) 8706 061478. Fax int. +44 (0) 1256 707661 North America, 44 Bowditch Drive, P.O.Box 8044, Shrewsbury, Massachusetts, 01545-8044 USA. Tel. int. +1 508 852 0200. Fax int. +1 508 852 8172 Latin America, Av. Central, 181- Chracas Reunidas, 12238-430, So Jose dos Campos. Tel. int. +55 12 335 3500. Fax int. +55 12 335 3535 Asia Pacific, 501 Orchard Road, #05-09 Wheelock Place, 238880 Singapore. Tel. int. +65 735 5200. Fax int. +65 735 2955 www.jamesbury.com

B105-4-12/02

2002 Metso Automation

Printed in U.S.A.-M-J