SUVIDYA INSTITUTE OF TECHNOLOGY

Mumbai : 400055

SAMPLE DESIGN CALCULATION - SKIRT SUPPORT DESIGN OF VERTICAL COLUMN

REFERENCE Pressure Vessel Design Manual by Dennis R. Moss

VESSEL DESIGN DATA AND WEIGHT CALCULATION CODE P T E CA SHELL SKIRT D H h ASME SEC. VIII, DIV. 1 LATEST DESIGN PRESSURE DESIGN TEMPERATURE WELD JOINT EFFCIENCY CORROSION ALLOWANCE SA 515 GR. 70 IS : 2062 GR. A SHELL ID Overall Column Height SKIRT HEIGHT 1.5 Met 30.4 Met 5 Met 6.0 / F.V Barg 250 Deg. C 0.85 1.5 mm

MATERIAL OF CONSTRUCTION

CONSTRUCTION DETAILS

OTHER INFORMATION Liquid Hold up : 1500 mm from Bottom T.L. Type of dished end : 2 : 1, Ellipsoidal Insulation : Yes (HOT) 100 mm. Internals : 30 Trays (Valve Type) Complete column is divided into 6 section as shown in the sketch below Sr. No 1 2 3 4 5 6 7 8 9 10 11 12 13 LEVELS Mean Diameter Height Shell/Dish Body Flange Nozzles Trays /Packing Liquid Hold up Water Total Erection Weight Operating Weight Testing Weight Shut Down weight units mm mm Kg Kg Kg Kg Kg Kg Kg Kg Kg kg I 1536 5000 2750 0 100 0 0 0 500 2850 3350 3350 II 1512 5000 2240 0 160 400 3530 9200 300 2400 6630 3100 III 1512 5000 2240 0 160 2700 910 8830 300 2400 6310 5400 IV 1510 5000 1860 0 160 600 780 8830 300 2020 3700 2920 V 1510 5000 1860 0 160 700 910 8830 300 2020 5930 3020 VI 1508 5390 1655 0 160 600 780 9200 300 1815 3495 2715 13505.00 29415.00 63395.00 20505.00 Total

Insulation/AttachmentKg

2850 12000 13930 11450 11550 11615

Calculation is based on a b c d Erection Weight : 3 + 4 +5 Operating Weight : 3 + 4 +5+6+7+9 Test weight : 3 + 4 + 5 +6+8 Shut Down weight : 3 + 4 + 5 + 6 +9 Kg Kg Kg Kg 13505.00 29415.00 63395.00 20505.00

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SUVIDYA INSTITUTE OF TECHNOLOGY

Mumbai : 400055

SAMPLE DESIGN CALCULATION - SKIRT SUPPORT DESIGN OF VERTICAL COLUMN

REFERENCE Pressure Vessel Design Manual by Dennis R. Moss

WIND MOMENT CALCULATION CODE Do In De Site Vb K1 K2 IS : 875 Vessel Outside Diameter Insulation Thickness Effective Vessel diameter = ( De + 2. In) Near Mumbai Basic Wind speed (From IS : 875 for site near Mumbai) Risk Factor Terrain Height Factor Level - I Level - II Level - III Level - IV Level - V Level - VI K3 Vz Pz H Af Fx hi hx V Mb Mb Mt LEVELS Mb - hi . [ V -( 0.5. Pz. De . hi ) ] Vz m/sec VI V IV III II I 52.27 51.18 49.90 48.47 46.57 46.57 Pz Kg/m2 167.12 160.20 152.27 143.69 132.64 132.64 De H met 1.712 1.712 1.712 1.712 1.712 1.712 5.39 5.00 5.00 5.00 5.00 5.00 V Topography Factor Design Wind speed ; ( Vb . K1. K2 . K3 ) Wind Pressure ; ( 0.6. Vz ) / 9.81 Height of each section Cross section area subjected to wind load Wind Load ; ( Pz . Af ) Height from base to plane under consideration Height from base to C.G of respective section met met 7717.73 Kg. 123102.784 Kg.met 889924.8 lb.ft Kg.met Af m2 9.23 8.56 8.56 8.56 8.56 8.56 Fx Kg hi met hx met 42708.505 30854.804 22810.012 15375.145 8515.7379 2838.5793 123102.78 Fx. Hx Mt Kg. Met 19567.08211 23601.15728 36663.98357 58225.59431 87352.71051 123102.7843 10679097.6 lb-in
2

1.512 Met 0.1 Met 1.712 Met

44 ,m/s 1.08 0.98 0.98 1.02 1.05 1.077 1.1 1.0 m/Sec Kg / m2 Met m2

S Fx Moment at the base S Fx . Hx

Total Shear load

1542.10 25.00 27.695 1371.32 20.00 22.500 1303.43 15.00 17.500 1230.01 10.00 12.500 1135.43 1135.43 7717.73 5.00 0.00 7.500 2.500 Mb

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SUVIDYA INSTITUTE OF TECHNOLOGY

Mumbai : 400055

Mt lb. Ft 141452.78 170615.60 265048.34 420919.81 631483.23 889924.80

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SUVIDYA INSTITUTE OF TECHNOLOGY

Mumbai : 400055

SAMPLE DESIGN CALCULATION - SKIRT SUPPORT DESIGN OF VERTICAL COLUMN

REFERENCE Pressure Vessel Design Manual by Dennis R. Moss

SEISMIC MOMENT CALCULATION (Uniform column) FIND OUT BASE SHEAR ; ( Vh ) SITE ZONE Z I R Sa/g III ZONE FACTOR IMPORTANCE FACTOR (Table - 6 - IS:1893-2002) RESPONSE REDUCTION FACTOR (Table - 7 - IS:1893-2002) AVERAGE RESPONSE ACCELERATION CO-EFFICIENT Cl. 6.4.5 - IS:1893 - 2002, Soil - Medium soil sites Ah Ah w Vh H D t ht T DESIGN HORIZONTAL ACCELERATION SPECTRUM (Z x I ) / ( R x (Sa/g)) Weight of vessel per foot of ht. Horizontal Seismic Force ; ( Ah . Wo ) Overall Height of vessel Uniform column Diameter Thickness of shell (2/3).H Period of Vibration = 0.0000265 . ( H/ D)2 . (w. D / t) Ft Lesser of followings 0.07 . T. Vh 0.25*Vh Ft F Mb' Governing Lateral Force applied at C.G of vessel ; ( Vh - Ft ) Overturning Moment at base ; ( Ft . H) + 2/3 . (F. H) 1.451809 lb 4.969491 lb 1.451809 lb 18.43 lb 1364.9376 lb. Ft
0.5

(As per procedure given in IS:1893-2002)

MUMBAI, INDIA 0.16 1 4 2.5

0.016 563.69 lb 1242.37 lb 19.88 lb 99.37 feet 4.92 feet 0.31 in 13.251976 feet

1.0433728 Sec

Comparing Mb & Mb' -- Governing Moment is effective due to wind. Use Mb for further calculation.

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SUVIDYA INSTITUTE OF TECHNOLOGY

Mumbai : 400055

SAMPLE DESIGN CALCULATION - SKIRT SUPPORT DESIGN OF VERTICAL COLUMN

PERIOD OF VIBRATION CALCULATION (NON UNIFORM VESSEL)

Thickness

0.310 inch 25.5 Ksi @ 500F 4.92 99.37 4.92 Dia in Ft

E Dia (FT.)
Height Ft

LOADING CONDTION : OPERATING Weight of each LEVELS lx Section= Wo inch lb VI V IV III II I 7702.98 13069.72 8154.80 13907.24 14612.52 7383.40 64830.66 212.20 196.85 196.85 196.85 196.85 196.85 1196.46

wx=Wo/lx lb K/ft 0.44 0.80 0.50 0.85 0.89 0.45 Period Sec=(H/100)(H/100) SQRT(Sw Da +Swb/H)/SE(D/10)(D /10)(D/10).t.Dg

hx/H

Da

wx . Da

Wb/H

g
1.000000 0.999674 0.992885 0.954130 0.829010 0.541500 0

Dg

E(D/10)3.t.Dy

1.000 0.823 0.658 0.494 0.329 0.165

2.103000 0.939000 0.349700 0.099800 0.010293 0.000504 0

1.16 0.59 0.25 0.09 0.01 0.00

0.51 0.47 0.12 0.08 0.01 0.00 1.19

0.0000 0.0000 0.0000 0.0000 0.0000 0.0000

0.00 0.00 0.00 0.00 0.00 0.00 0.00

0.0003 0.0068 0.0388 0.1251 0.2875 0.5415

0.0003 0.0064 0.0365 0.1178 0.2707 0.5098 0.9414

1.1081 sec.

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SAMPLE DESIGN CALCULATION SKIRT SUPPORT DESIGN OF VERTICAL COLUMN SEISMIC MOMENT CALCULATION (NON UNIFORM VESSEL) Ft=0.07T.Vh Ft=249.59 lb Max. Ft=810.38 lb Ft=0.25Vh Ft=810.38 lb

LEVELS

VI V IV III II I

Weight of each Section= Wx lb 7703 13069 8154 13906 14612 7383

hx inch 1090.35 883.82 688.97 492.12 295.20 98.42

Wxhx lb-in 8398966.05 11550643.58 5617861.38 6843420.72 4313462.40 726634.86

Fx lb 640.916 883.392 428.649 522.193 329.156 55.448

hi inch 1196.2 984.1 787.2 590.4 393.6 196.8

Mx=

Mx lb-inch 240122.35 612827.63 1114490.07 1583864.2 2388873.5 3105793.4

9045971.15 753830.9 lb-ft.

Fx=(V-Ft)(Wx.hx)/ Wxhx Mx=Ft(H-hi)+ Fx(hx-hi) From above & comparing with wind moment we conclude that governing moment is wind moment

SUVIDYA INSTITUTE OF TECHNOLOGY

Mumbai : 400055

SAMPLE DESIGN CALCULATION - SKIRT SUPPORT DESIGN OF VERTICAL COLUMN

COMBINED STRESS ANALYSIS COMBINED STRESS ANALYSIS TO BE CARRIED OUT FOR FOLLOWING CONDITION A B C A B C ERECTION CONDITION OPERATING CONDITION TESTING CONDITON DEAD WEIGHT INTERNAL PRESSURE WIND OR SEISMIC EFFECT Longitudinal stress, Tension Longitudinal stress, Compression ( Pi . D / 4 t ) + (48. Mt / pi . D2. t ) - ( Wh/ Pi. D. t) ( - ) ( Pe. D / 4 t ) - (48. Mt / pi . D2. t ) - ( Wh/ Pi. D. t)

STRESS SHALL BE CALCULATED INDUCED DUE TO

dxt dxc

LOADING CONDTION : ERECTION LEVELS Weight of each Section lb 4000.26 4452.08 4452.08 5289.6 5289.6 6281.4 Shear Load Wh lb 4000.26 8452.34 12904.42 18194.02 23483.62 29765.02 Mt lb.ft 141452.78 170615.60 265048.34 420919.81 631483.23 889924.80 D in 59.53 59.53 59.53 59.53 59.53 59.53 t (New) in 0.315 0.394 0.394 0.472 0.472 1.417

dxt
PSI 1868.91 1754.09 2728.03 3636.31 5498.52 2595.51

VI V IV III II I NOTE

Allowable Limit S1E1 PSI 17000 17000 17000 17000 17000 17000

dxc
PSI -2004.76 -1983.74 -3078.63 -4048.25 -6030.21 -2820.15

Allowable Limit Factor B PSI -8700.00 -9100.00 -9100.00 -9300.00 -9300.00 -11500.00

EFFECT DUE TO INTERNAL AND EXTERNAL PRESSURE TO BE IGNORED DURING ERECTION STAGE ALLOWABLE STRESS CALCULATED AT AMBIENT CONDITION WELD EFFICIENTY : 0.85

LOADING CONDTION : SHUTDOWN LEVELS Weight of each Section lb VI V IV III II I NOTE 5983.86 6656.08 6435.68 11901.60 6832.40 7383.40 Shear Load Wh lb 5983.86 12639.94 19075.62 30977.22 37809.62 45193.02 Mt lb.ft 141452.78 170615.60 265048.34 420919.81 631483.23 889924.80 D in 59.53 59.53 59.53 59.53 59.53 59.53 t (Corroded) in 0.256 0.335 0.335 0.413 0.413 1.417

dxt
PSI 2258.74 1996.71 3110.81 3990.40 6098.67 2537.30

Allowable Limit S1E1 PSI 17000 17000 17000 17000 17000 17000

dxc
PSI -2508.85 -2400.73 -3720.54 -4791.95 -7077.02 -2878.37

Allowable Limit Factor B PSI -8700.00 -9100.00 -9100.00 -9300.00 -9300.00 -11500.00

EFFECT DUE TO INTERNAL AND EXTERNAL PRESSURE TO BE IGNORED DURING ERECTION STAGE ALLOWABLE STRESS CALCULATED AT AMBIENT CONDITION WELD EFFICIENTY : 0.85

LOADING CONDTION : OPERATING LEVELS Weight of each Section lb 7702.98 13069.72 8154.80 13907.24 14612.52 7383.40 Shear Load Wh lb 7702.98 20772.70 28927.50 42834.74 57447.26 64830.66 Mt lb.ft 141452.78 170615.60 265048.34 420919.81 631483.23 889924.80 D in 59.53 59.53 59.53 59.53 59.53 59.53 t (Corroded) in 0.256 0.335 0.335 0.413 0.413 1.417

dxt
PSI 2571.73 2133.56 3220.19 4052.99 6060.61 2526.19

Allowable Limit S1E1 PSI 14875 14875 14875 14875 14875 14875

dxc
PSI -2602.94 -2575.18 -3922.47 -4981.36 -7367.08 -2962.97

Allowable Limit Factor B PSI -8700.00 -9100.00 -9100.00 -9300.00 -9300.00 -11500.00

VI V IV III II I NOTE

ALLOWABLE STRESS CALCULATED AT DESIGN TEMPERATURE. WELD EFFICIENTY : 0.85

LOADING CONDTION : TEST LEVELS Weight of each Section lb 25599.46 25456.20 25235.80 30701.72 26448.00 6281.40 Shear Load Wh lb 25599.46 51055.66 76291.46 106993.18 133441.18 139722.58 Mt lb.ft 141452.78 170615.60 265048.34 420919.81 631483.23 889924.80 D in 59.53 59.53 59.53 59.53 59.53 59.53 t (New) in 0.315 0.394 0.394 0.472 0.472 1.417

dxt
PSI 1952.85 1554.82 2265.31 2978.79 4617.22 2307.00

Allowable Limit S1E1 PSI 14875 14875 14875 14875 14875 14875

dxc
PSI 1502.14 1175.34 1866.94 2631.06 4253.74 2180.59

Allowable Limit Factor B PSI -8700.00 -9100.00 -9100.00 -9300.00 -9300.00 -11500.00

VI V IV III II I NOTE

ALLOWABLE STRESS CALCULATED AT DESIGN TEMPERATURE. WELD EFFICIENTY : 0.85 HYDROSTATIC TEST PRESSURE IS 1.5 TIMES DESIGN PRESSURE + EFFECT DUE TO STATIC HEAD SUCH BIG COLUMN HYDROTESTD IN HORIZONTAL CONDITION IN WORKSHOP EXTERNAL PRESSURE WILL BE ZERO IN ABOVE CALCULATION

CONCLUSION STRESSES INDUCED DURING DIFFERENT CONDITIONS ARE WELL WITHIN IN ALLOWABLE LIMITED AND HENCE PROVIDE THICKNESS ARE ADEQUATE

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SUVIDYA INSTITUTE OF TECHNOLOGY

Mumbai : 400055

SAMPLE DESIGN CALCULATION - SKIRT SUPPORT DESIGN OF VERTICAL COLUMN

REFERENCE Pressure Vessel Design Manual by Dennis R. Moss

ANCHOR BOLT CALCULATION - EQUIVALENT AREA METHOD REFER TABLE 3.33 FOR NO. OF BOLTS SHELL O/D RECOMMENDED MINIMUM NO.OF ANCHOR BOLTS RECOMMENDED MAXIMUM NO.OF ANCHOR BOLTS N NO. OF BOLTS ASSUMED MATERIAL OF CONSTRUCITON FOR ANCHOR BOLTS ALLOWABLE TENSILE STRESS FOR ANCHOR BOTLS, Fs (REFER TABLE 3.34) ALLOWABLE COMPRESSIVE STRESS FOR CONCRETE, Fc (REFER TABLE 3.35) RATIO OF MODULUS OF ELASTICITY OF STEEL TO n CONCRETE (REFER TABLE 3.35) Mb OVERTURNING MOMENT DUE TO WIND Wb WEIGHT OF VESSEL AT BASE - TEST WEIGHT d OUTSIDE DIAMETER OF SKIRT r OUTSIDE RADIUS OF SKIRT w WIDTH OF BASE PLATE APPROXIMATE VALUE OF ' K ' K Cc Ct J Z TENSILE LOAD IN STEEL ; ( T ) T Ab Ra (Mb - Wb - Z.d )/ J.d ( T. pi . d / Fs . r . Ct ) PROVIDED ROOT AREA 14969.97 lb 2.124 in2 0.2655 in2 0.302 in2 REQUIRED ROOT AREA ; (Ab) ROOT AREA OF ONE BOLT : Ab / N SELECTED BOLT DIAMETER : 0.75" HENCE OK STRESS IN EQUIVALENT STEEL BAND ; ( ts ) ts fs C fc K ( N. Ra ) / ( pi. d ) T / (ts . r . Ct ) T + Wb C / ([ (w - ts )+n. ts].r.Cc ) [ 1 / ( 1 + (fs / n.fc))] 0.0120 in 16705.7 PSI 154692.55 lb 574.34 lb 0.292 lb EQUIVALENT TENSILE STRESS IN ANCHOR BOLT ; ( fs ) COMPRESSIVE LOAD IN CONCRETE ; ( C ) EQUIVALENT COMPRESSIVE STRESS IN CONCRETE ; ( fc ) RECHECKING ' K ' USING ACTUAL' fs' and ' fc' SINCE THIS VALUE OF ' K ' IS DIFFERENT THAN THAT WAS ASSUMED. HENCE RECALCULATE [ 1 / ( 1 + (Fs / n.Fc))] CO-EFFICIENT FROM CHART 1.64 2.33 0.783 0.427 59.45 in 8 Nos 12 Nos. 8 Nos. SA36 19000 PSI 1000 PSI 12 889924.80 139722.58 64.00 32.00 5.00 0.387 lb.ft lb in in in

8 OF 11

SUVIDYA INSTITUTE OF TECHNOLOGY

Mumbai : 400055

SAMPLE DESIGN CALCULATION - SKIRT SUPPORT DESIGN OF VERTICAL COLUMN

REFERENCE Pressure Vessel Design Manual by Dennis R. Moss

ANCHOR BOLT CALCULATION - EQUIVALENT AREA METHOD TRIAL - 2 APPROXIMATE VALUE OF ' K ' w WIDTH OF BASE PLATE K RATIO OF MODULUS OF ELASTICITY OF STEEL TO n CONCRETE (REFER TABLE 3.35) CO-EFFICIENT FROM CHART Cc Ct J Z TENSILE LOAD IN STEEL ; ( T ) T Ab Ra (Mb - Wb - Z.d )/ J.d ( T. pi . d / Fs . r . Ct ) PROVIDED ROOT AREA 15008.3 lb 2.032 in2 0.2540 in2 0.302 in2 REQUIRED ROOT AREA ; (Ab) ROOT AREA OF ONE BOLT : Ab / N SELECTED BOLT DIAMETER : 0.75" HENCE OK STRESS IN EQUIVALENT STEEL BAND ; ( ts ) ts fs C fc K ( N. Ra ) / ( pi. d ) T / (ts . r . Ct ) T + Wb C / ([ (w - ts )+n. ts].r.Cc ) [ 1 / ( 1 + (fs / n.fc))] 0.0120 in 15980.4 PSI 154730.87 lb 568.55 lb 0.299 lb EQUIVALENT TENSILE STRESS IN ANCHOR BOLT ; ( fs ) COMPRESSIVE LOAD IN CONCRETE ; ( C ) EQUIVALENT COMPRESSIVE STRESS IN CONCRETE ; ( fc ) RECHECKING ' K ' USING ACTUAL' fs' and ' fc' 5.50 in 0.300 12

1.51 2.442 0.781 0.438

NOW CALCULATED VALUE OF 'K' IS VERY CLOSE TO ASSUMED VALUE AND SIZING IS ADEQUATE SUMMARY db N w SIZE OF BOLT DIAMTER NO. OF BOLTS WIDTH OF BASE PLATE MOC OF SELECTED BOLTS 0.75 in 8 Nos. 5.50 in SA36

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SUVIDYA INSTITUTE OF TECHNOLOGY

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SAMPLE DESIGN CALCULATION - SKIRT SUPPORT DESIGN OF VERTICAL COLUMN

REFERENCE Pressure Vessel Design Manual by Dennis R. Moss

DESIGN OF ANCHOR CHAIR SELECTED TYPE OF ANCHOR CHAIR - TYPE -3

R tsk a c e h l tc tb w b A tg d N db bs Fs Ra

OUTSIDE RADIUS OF SKIRT SHELL SKIRT SHELL THICKNESS

30.000 in 0.472 in 2 in 1.5 in

c - (db/2) a+c COMPRESSION PLATE THICKNESS BASE RING THICKNESS Width of Base Ring SPACING BETWEEN TWO GUSSETS COMPRESSION PLATE WIDTH GUSSETS THICKNESS BOLT CIRCLE DIAMETER NO.OF ANCHOR BOLTS DIAMTER OF BOLT HOLE IN BASE PLATE SPACING BETWEEN ANCHOR CHAIR ALLOWABLE TENSILE STRESS FOR ANCHOR BOTLS, (REFER TABLE 3.34) PROVIDED ROOT AREA

1.125 in 12 in 3.5 in 1.00 in 1.00 in 5.5 in 2.500 in 4.5000 in 0.5 in 64 in 8 Nos. 1.75 in 21.63 in 19000 PSI 0.302 in2

10 OF 11

SUVIDYA INSTITUTE OF TECHNOLOGY

Mumbai : 400055

SAMPLE DESIGN CALCULATION - SKIRT SUPPORT DESIGN OF VERTICAL COLUMN

REFERENCE Pressure Vessel Design Manual by Dennis R. Moss

DESIGN OF ANCHOR CHAIR

BASE PLATE DESIGN - TYPE 3 CHECKING THICKNESS BETWEEN TWO GUSSETS

MAXIMUM ANCHOR BOLT FORCE ; (P) P Mo tb RATIO Mx My Mo tb tb Fs . Ra P. b / 8 [ ( 6 . Mo) / ( (w-db).Fs) ]0.5 l / bs 0.00379. fc. b2 -0.465. fc. l2 GREATER OF Mx or My [ ( 6 . Mo) / Fs ]0.5 GREATER OF ABOVE 5738 lb 1793.125 lb. in 0.389 in 0.162 13.47 lb. in -3238.63 lb.in -3238.6257 lb.in 1.011 in 1.011 in 1.00 in BENDING MOMENT ; (Mo) REQUIRED THICKNESS ; ( tb)

CHECKING THICKNESS BETWEEN TWO ANCHOR CHAIR

BENDING MOMENT PER UNIT LENGTH - REFER TABLE 3.36

REQUIRED THICKNESS ; ( tb)

PROVIDED BASE PLATE THICKNESS ; ( tb ) COMPRESSION PLATE THICKNESS CHECK - TYPE 3

MINIMUM THICKNESS OF TOP PLATE ; tc tc [ ( P / Fs. e )(0.375.b - 0.22 db) ]0.5

0.385 in 1.00 in

PROVIDED TOP COMPRESSION PLATE THICKNESS ; (tc)

GUSSET PLATE THICKNESS CHECK - TYPE -3

REQUIRED GUSSET THICKNESS ; ( tg ) tg P / ( 18000. l) > 3/8 " 0.0911 in 0.50 in

PROVIDED GUSSET PLATE THICKNESS ; (tg)

SKIRT SHELL THICKNESS CHECK - TYPE 3

Z
2

1 [(1.77 . A. h )/ (R. tsk) ] [(tb / tsk) ] + 1

0.5 2

0.000732

424.00 PSI S

SINCE S < 25000 PSI, HENCE PROVIDED SHELL THICKNESS IS ADEQUATE

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