Lvped208008en (Web)
Lvped208008en (Web)
Lvped208008en (Web)
Masterpact NT and NW
LV power circuit breakers and switch-disconnectors
Masterpact NT and NW
An answer to specific applications > 1000 V for mining applications > Direct current networks > Corrosion protection > Switch-disconnectors and earthing switches > Automatic transfer switching equipment > High electrical endurance applications:
Masterpact NT H2 is a high performance device offering high breaking capacity (Icu: 50 kA/480 V) and a high level of discrimination, all in a small volume. (ATSE) for emergency power systems
All standards
Masterpact is compliant with international standards IEC 60947-1 and 2, IEC 68230 for type 2 tropicalisation, UL489, ANSI, UL1066, CCC and GOST.
II
> Masterpact NT, the worlds smallest true power circuit breaker, with ratings from 630 to 1600 A > Masterpact NW, in two frame sizes, one from 800 to 4000 A and the other from 4000 A to 6300 A. 5 performance levels > N1 - for standard applications with low short-circuit levels. > H1 - for industrial sites with high short-circuit levels or installations with two parallel-connected transformers. > H2 - high-performance for heavy industry where very high short-circuits can occur. > H3 - for incoming devices supplying critical applications requiring both high performance and a high level of discrimination. > L1 - for high current-limiting capability and a discrimination level (37 kA) as yet unequalled by any other circuit breaker of its
type; intended for the protection of cable-type feeders or to raise the performance level of a switchboard when the transformer power rating is increased.
sizes:
15
50
42
kA
NT
L1
06
NT
kA
kA
08
NT
10
T12
16 NT
15
kA
H 1
N 1
42
NW
kA
08
H 2
10
0 W1
H 3
65
kA
1 NW
L1
15
kA
NW
16
NW
20
NW
25
2 W3
NW
40
kA
15
10
kA
0b W4
NW
50
NW
63
kA
III
Maximum security
The arc chutes absorb the energy released during breaking, thus limiting the stresses exerted on the installation. They filter and cool the gases produced, reducing effects perceptible from the outside. More than
Optimised volumes
Up to 4000 A, Masterpact NW circuit breakers are all the same size, the same as the old M08 to 32 range. From 4000 A to 6300 A, there is just one size.
60
Retrofit solutions > Special connections terminals are available to replace a fixed or a drawout Masterpact M08 to 32 with a Masterpact NW,
without modifying the busbars or the door cut-out.
> "Plug and Play" retrofit solution : this solution enables retrofitting of Masterpact M units with considerably reducing on-site
intervention time and getting the performance of last generation device.
The original Masterpact M chassis is kept (no intervention on the switchboard structure)
Masterpact M y 3200 A
and
30 2
The retrofit solutions use a factory modified and adapted Masterpact NW which is installed in Masterpact Ms original chassis.
IV
The materials used for Masterpact are not potentially dangerous to the environment and are marked to facilitate sorting for recycling.
Production facilities are non-polluting in compliance with the ISO 14001 standard.
VI
PowerLogic ION Enterprise EGX300 gateway-server or iRIO RTU The EGX300 web-enabled gateway-server or the iRIO RTU (remote terminal unit) can both be used as Ethernet coupler for the PowerLogic System devices and for any other communicating devices operating under Modbus RS485 protocol. Data is viewable via a standard web browser. PowerLogic ION Enterprise software is a complete power management solution for your facility or plant operations. It can be connected to Masterpact through Ethernet/Modbus protocol.
ASIC
An ASIC (Application-Specific Integrated Circuit) is common to all trip units, which boosts immunity to conducted or radiated interference and increases reliability. VII
Keep your Masterpact NT/NW features year after year by performing requested maintenance
To maintain Masterpacts operating and safety characteristics from the beginning to the end of its service life, Schneider Electric requests that systematic checks and periodic maintenance be carried out by qualified personnel, as indicated in the Masterpact Maintenance Guide.
The Maintenance Guide defines 3 types of maintenance : > the corrective maintenance repairs a system in view of fulfilling a required function > the preventive maintenance consists in carrying out, at predetermined intervals, checks intended to reduce the probability of a failure or deterioration in the operation of a system > the predictive maintenance, based on the recording and analysis of system parameters, is the means to detect drift from the initial state and significant trends. Using predictive maintenance makes possible to anticipate on the corrective action required to ensure equipment safety and continuity of service, and plan the action for the most convenient time.
The Maintenance Guide is available on Internet (www.schneider-electric.com) and provides detailed information on : > the types of maintenance required, depending on the criticality of the protected circuit > the risks involved if the component ceases to operate correctly > what is understood by the terms normal, improved and severe environment and operating conditions > the periodic preventive maintenance operations that should be carried out under normal environment and operating conditions as well as the level of competence required for the operations > the environment and operating conditions that accelerate device ageing.
VIII
Masterpact NT and NW
General contents
Presentation
A-1
Installation recommendations
B-1
C-1
Electrical diagrams
D-1
Additional characteristics
E-1
F-1
Presentation
General overview
Detailed contents
This overview describes all the functions offered by Masterpact NT and NW devices. The two product families have identical functions implemented using the same or different components depending on the case.
bb Ratings: vv Masterpact NT 630 to 1600 A vv Masterpact NW 800 to 6300 A. bb Circuit breakers type N1, H1, H2, H3, L1. bb Switch-disconnectors type NA, HA, HF. bb 3 or 4 poles. bb Fixed or drawout versions. bb Option with neutral on the right. bb Protection derating. Ammeter A and Energy E 2.0 basic protection 5.0 selective protection 6.0 selective + earth-fault protection 7.0 (1) selective + earth-leakage protection Power meter P 5.0 selective protection 6.0 selective + earth-fault protection 7.0 selective + earth-leakage protection
page A-2
PB100762-60A.eps
page A-8
DB101123.eps
DB101124.eps
DB127407.eps
Micrologic 5.0 E
100 %
40 %
menu
long time
alarm
short time
Harmonic meter H 5.0 selective protection 6.0 selective + earth-fault protection 7.0 selective + earth-leakage protection bb External sensor for earth-fault protection. bb Rectangular sensor for earth-leakage protection. bb Setting options (long-time rating plug): vv low setting 0.4 to 0.8 x Ir vv high setting 0.8 to 1 x Ir vv without long-time protection. bb External power-supply module. bb Battery module.
(1) Only for ammeter A.
Power Meter
PB106363A35.eps PB103360.eps
page A-20
Masterpact equipped with Micrologic 2 / 5 / 6 trip units offer type A (ammeter) or E (energy) metering functions as well as communication. Using Micrologic sensors and intelligence, Masterpact provides access to measurements of all the main electrical parameters on the built-in screen, on a dedicated FDM display unit or via the communication system.
Integration of measurement functions provides operators with operating assistance functions including alarms tripped by user-selected measurement values, timestamped event tables and histories, and maintenance indicators.
Operating assistance
page A-22
page A-23
The main measurements can be read on the built-in screen of Micrologic 2 / 5 / 6 / 7 trip units. They can also be displayed on the FDM switchboard display unit along with pop-up windows signalling the main alarms.
DB124583.eps
page A-28
Communication
page A-30
PB104347A55.eps
bb Rear connection (horizontal or vertical). bb Front connection. bb Mixed connections. bb Optional accessories: vv bare-cable connectors and connector shields vv terminal shields vv vertical-connection adapters vv cable-lug adapters vv interphase barriers vv spreaders vv disconnectable front-connection adapter vv safety shutters, shutter locking blocks, shutter position indication and locking. bb Pushbutton locking by padlockable transparent cover. bb OFF-position locking by padlock or keylock. bb Chassis locking in disconnected position by keylock. bb Chassis locking in connected, disconnected and test positions. bb Door interlock (inhibits door opening with breaker in connected position). bb Racking interlock (inhibits racking with door open). bb Racking interlock between crank and OFF pushbutton. bb Automatic spring discharge before breaker removal. bb Mismatch protection. bb Standard or low-level contacts: vv ON/OFF indication (OF) vv fault trip indication (SDE) vv carriage switches for connected (CE) disconnected (CD) and test (CT) positions. bb Programmable contacts: vv 2 contacts (M2C) vv 6 contacts (M6C).
Connections
page A-37
DB101156.eps DB101147.eps
DB101149.eps
Locking
page A-41
DB101109.eps
PB104348A55.eps
Indication contacts
DB101110.eps
page A-43
DB101111.eps
PB104353A55.eps
M2C contact.
DB101112.eps
OF contact.
Db101114.eps
bb Remote ON/OFF: vv gear motor vv XF closing or MX opening voltage releases vv PF ready-to-close contact options: - RAR automatic or RES electrical remote reset - BPFE electrical closing pushbutton. bb Remote tripping function: vv MN voltage release - standard - adjustable or non-adjustable delay vv or second MX voltage release.
Remote operation
page A-45
DB101113.eps
PB104349A55.eps
Gear motor.
bb Auxiliary terminal shield. bb Operation counter. bb Escutcheon. bb Transparent cover for escutcheon. bb Escutcheon blanking plate.
Accessories
page A-49
DB101115.eps
DB101150.eps
TOOLS
Ecodial
Ecodial software is dedicated to LV electrical installation calculation in accordance with the IEC60364 international standard or national standards. This 4th generation, "Ecodial Advance Calculation 4", offers a new ergonomic and new features: pp operating mode that allows easy calculation in case of installation with different type of sources (parallel transformers, back-up generators) pp discrimination analysis associating curves checking and discrimination tables pp direct access to protection settings including residual current protections pp easy selection of alternate solutions or manual selection of a product.
Masterpact NT and NW
Presentation 2
Operating-assistance functions
Micrologic A/E/P/H control unit with COM option (BCM ULP) A-22
Switchboard-display functions
Micrologic A/E/P/H control unit with COM option (BCM ULP) A-23
Communication
COM option in Masterpact Overview of functions A-30 A-31
Masterpact communication
Networks and sofware RSU and RCU utilities Supervision software Communication wiring system A-32 A-34 A-35 A-36
Connections
Overview of solutions A-37 Accessories A-38
Locking
On the device On the chassis A-41 A-42
A-43
A-45 A-48
A-49
Presentation A-50 Mechanical interlocking A-51 Electrical interlocking A-53 Standard configuration A-54 Associated automatic controllers A-55
A-56 A-58
B-1 C-1 D-1 E-1 F-1 A-1
Standard applications
NT06, NT08, NT10, NT12, NT16 H1 H2 NT06, NT08, NT10 L1
Masterpact NW
NW08...NW16 N1
Standard applications
NW08...NW40 H1 Circuit breaker for industrial sites with high short-circuit currents
Type of application
Limiting circuit breaker Standard applications for protection of with low short-circuit cable-type feeders or currents upgraded transformer ratings 130 kA Left F D No Yes Yes A, E, P, H 42 kA Left F D Yes Yes Yes A, E, P, H
Icu/Ics at 440 V Icu/Ics at 1000 V Icu/Ics at 500 V DC L/R < 15 ms Position of neutral Fixed Drawout Switch-disconnector version Front connection Rear connection Type of Micrologic control unit
Masterpact NT06 to NT16 installation characteristics Circuit breaker NT06, NT08, NT10
Type H1 H2
b b b b Connection FC RC Fixed FC RC Dimensions (mm) H x W x D Drawout 3P 4P Fixed 3P 4P Weight (kg) (approximate) Drawout 3P/4P Fixed 3P/4P Drawout b b b b 322 x 288 x 277 322 x 358 x 277 301 x 276 x 196 301 x 346 x 196 30/39 14/18
L1
b b b b
H1
b b b b
NT12, NT16
H2
b b b b
Masterpact NW08 to NW63 installation characteristics Circuit breaker NW08, NW10, NW12, NW16
Type N1 H1 H2 L1
Connection Drawout FC RC Fixed FC RC Dimensions (mm) H x W x D Drawout 3P 4P Fixed 3P 4P Weight (kg) (approximate) Drawout 3P/4P Fixed 3P/4P (1) Except 4000. b b b b b b b b b b b b b b -
H10
b -
NW20
H1
b b b b
H2
b b b b
H3
b b -
L1
b b -
H10
b -
439 x 441 x 395 439 x 556 x 395 352 x 422 x 297 352 x 537 x 297 90/120 50/65
A-2
Special applications
NW H10 H2 High-performance circuit breaker for heavy industry with high short-circuit currents 100 kA Left or right F D Yes Yes up to 3200 A Yes A, E, P, H H3 Incoming device with very high performance for critical applications 150 kA Left D Yes Yes up to 3200 A Yes A, E, P, H L1 Limiting circuit breaker for protection of cable-type feeders or upgraded transformer ratings 150 kA Left D No Yes up to 3200 A Yes A, E, P, H 1000 V systems, e.g. mines and wind power NW H2 with NW10...NW40 corrosion N DC protection Environments with DC system high sulphur contents H DC DC system NW earthing switch Installation earthing
H3
b (1) b -
H10
b -
H1
b b
NW40b, NW50,NW63
H2
b b
479 x 786 x 395 479 x 1016 x 395 352 x 767 x 297 352 x 997 x 297 225/300 120/160
A-3
PB106365A49.eps
Basic sweatchgear
Rated current (A) Rating of 4th pole (A) Sensor ratings (A) Type of circuit breaker Ultimate breaking capacity (kA rms) V AC 50/60 Hz
Icu
Rated service breaking capacity (kA rms) Utilisation category Rated short-time withstand current (kA rms) V AC 50/60 Hz Integrated instantaneous protection (kA peak 10 %) Rated making capacity (kA peak) V AC 50/60 Hz
Ics Icw
220/415 V 440 V 525 V 690 V % Icu 0.5 s 1s 3s 220/415 V 440 V 525 V 690 V
Icm
Break time (ms) between tripping order and arc extinction Closing time (ms)
Icw
Ultimate breaking capacity Icu (kA rms) with an external protection relay Maximum time delay: 350 ms Service life Mechanical without maintenance C/O cycles x 1000 Type of circuit breaker Rated current In (A) C/O cycles x 1000 Electrical without maintenance IEC 60947-2 Type of circuit breaker or switch-disconnector Rated operationnal current Ie (A) C/O cycles x 1000 Electrical without maintenance IEC 60947-3 Type of circuit breaker or switch-disconnector Rated operationnal current Ie (A) Motor power C/O cycles x 1000 Electrical IEC 60947-3 Annex M/IEC 60947-4-1 without maintenance
440 V (4) 690 V AC23A 440 V (4) 690V AC3 (5) 380/415 V (kW) 440 V (kW) 440 V (4) 690 V
(1) 50 C: rear vertical connected. Refer to temperature derating tables for other connection types. (2) See the current-limiting curves in the additional characteristics section. (3) SELLIM system. (4) Available for 480 V NEMA. (5) Suitable for motor control (direct-on-line starting). (6) Icw 42 kA/1 s available from july 2013, 36 kA/1 s before july - please contact us to confirm the date.
A-4
Sensor selection
Sensor rating (A) 250 (1) Ir threshold setting (A) 100 to 250 (1) For circuit breaker NT02, please consult us. 400 160 to 400 630 250 to 630 800 320 to 800 1000 400 to 1000 1250 500 to 1250 1600 640 to 1600
NT06
630 630 400 to 630 H1 H2 42 50 42 50 42 42 42 42 100 % B B 42 42 (6) 42 42 (6) 24 20 90 88 105 88 105 88 88 88 88 25 25 < 50 42 42 42 50 50 42
NT08
800 800 400 to 800 L1 (2) 150 130 100 25 A 10 10 x In (3) 330 286 220 52 9
NT10
1000 1000 400 to 1000
NT12
1250 1250 630 to 1250 H1 H2 42 50 42 50 42 42 42 42 100 % B B 42 42 (6) 42 42 (6) 24 20 90 88 105 88 105 88 88 88 88 25 25 < 50 42 42 42 50 50 42
NT16
1600 1600 800 to 1600
150 100 25
HA 75 75 75 36 36 20 36
HA 75 75 75 36 36 20 36
12.5 H1 H2 630 6 6 3 3 H1/H2/HA 630 6 3 H1/H2/HA 500 y 250 y 300 6 L1 3 2 H1 800 6 3 800 6 3 630 250 to 335 300 to 400 H2 6 3 L1 3 2 H1 1000 6 3 1000 6 3 800 335 to 450 400 to 500 H2 6 3 L1 3 2 H1 1250 6 3 1250 6 3 1000 450 to 560 500 to 630 H2 6 3 H1 6 3 1600 3 1 1000 450 to 560 500 to 630 H2 6 3
A-5
PB106363A35.eps
Common characteristics
Basic circuit-breaker
3/4 1000 1250 for H10, HA10 12 12 690 1150 for H10, HA10 4 (1000 V) / 3 (1250 V)
Rated current (A) Rating of 4th pole (A) Sensor ratings (A)
PB106362A65.eps
at 40 C / 50 C (1)
Icu
Rated service breaking capacity (kA rms) Utilisation category Rated short-time withstand current (kA rms) V AC 50/60 Hz Integrated instantaneous protection (kA peak 10 %) Rated making capacity (kA peak) V AC 50/60 Hz
Ics Icw
Icm
Break time (ms) between tripping order and arc extinction Closing time (ms) Breaking capacity (kA) V AC 50/60 Hz
Unprotected circuit-breaker
240/480 V 600 V
Type of circuit breaker Ultimate breaking capacity (kA rms) V AC 50/60 Hz Rated service breaking capacity (kA rms) Rated short-time withstand current (kA rms)
Overload and short-circuit protection External protection relay: short-circuit protection, maximum delay: 350 ms (4) Rated making capacity (kA peak) V AC 50/60 Hz Type of switch-disconnector Rated making capacity (kA peak) AC23A/AC3 category V AC 50/60 Hz
Icm
220...690 V
Rated short-time withstand current (kA rms) AC23A/AC3 category V AC 50/60 Hz Latching capacity (kA peak) Rating short time withstand (kA rms)
Earthing switch
Icw
Service life Mechanical C/O cycles x 1000 Type of circuit breaker Rated current C/O cycles x 1000 Electrical IE C 60947-2
440 V (5) 690 V 1150 V AC23A 440 V (5) 690 V AC3 (6) 380/415 V (kW) 440 V (5) (kW) 690 V (kW) 440/690 V (5)
(1) 50 C: rear vertical connected. Refer to temperature derating tables for other connection types. (2) See the current-limiting curves in the additional characteristics section. (3) Equipped with a trip unit with a making current of 90 kA peak. (4) External protection must comply with permissible thermal constraints of the circuit breaker (please consult us). No fault-trip indication by the SDE or the reset button. (5) Available for 480 V NEMA. (6) Suitable for motor control (direct-on-line starting).
Type of circuit breaker or switch-disconnector Rated operational current Ie (A) C/O cycles x 1000 Electrical without maintenance IEC 60947-3 Type of circuit breaker or switch-disconnector Rated operational current Ie (A) Motor power
without maintenance
A-6
250 (1) 400 100 160 to 250 to 400 (1) For circuit breaker NW02, please consult us.
Sensor selection
NW20
2000 2000 1000 to 2000 N1 42 42 42 100 % B 42 22 88 88 88 25 < 70 42 42 H1 65 65 65 H2 100 85 85 H3 150 130 100 L1 (2) 150 130 100 H10 50
50 50 105 25
50 50 105 25
50 50 105 25
65 65
100 85
150 100
100 85
150 100
150 100
100 85
150 100
150 100
HA 50 100 % 50 36 105
HF (3) 85 85 50 187
HF (3) 85 85 75 187
HF (3) 85 85 75 187
HA 85 100 % 85 85 187
NW08/NW10/NW12/NW16
NA 88 42 HA 105 50 36 HF 187 85 50
NW20
HA 105 50 36
NW25/NW32/NW40
HF 187 85 75 HA10 105 50 50
NW40b/NW50/NW63
HA 187 85 85
HA 121 55 55
60 Hz 50 Hz 25 12.5 N1/H1/H2 L1 800/1000/1250/1600 10 3 10 3 H1/H2/NA/HA/HF 800/1000/1250/1600 10 10 H1/H2/NA/HA/HF 800 1000 335 to 450 450 to 560 400 to 500 500 to 630 y 800 800 to 1000 6 20 10 N1/H1/H2 H3 2000 8 2 6 2 H1/H2/H3/HA/HF 2000 8 6 H1/H2/H3/HA/HF 2000 900 to 1150 1000 to 1300 1600 to 2000 10 5 H1 H2 4000b/5000/6300 1.5 1.5 1.5 1.5 H1/H2/HA 4000b/5000/6300 1.5 1.5
H10 0.5
L1 3 3 -
H10 0.5
H10 0.5
A-7
All Masterpact circuit breakers are equipped with a Micrologic control unit that can be changed on site. Control units are designed to protect Power circuits and loads. Alarms may be programmed for remote indications. Measurements of current, voltage, frequency, power and power quality optimise continuity of service and energy management.
Dependability
Integration of protection functions in an ASIC electronic component used in all Micrologic control units guarantees a high degree of reliability and immunity to conducted or radiated disturbances. On Micrologic A, E, P and H control units, advanced functions are managed by an independent microprocessor.
Accessories
Certain functions require the addition of Micrologic control unit accessories, described on page A-25. The rules governing the various possible combinations can be found in the documentation accessible via the Products and services menu of the www.schneider-electric.com web site.
Current protection
2.0 E
X Y Z
X: type of protection bb 2 for basic protection bb 5 for selective protection bb 6 for selective + earth-fault protection bb 7 for selective + earth-leakage protection. Y: control-unit generation Identification of the control-unit generation. 0 signifies the first generation. Z: type of measurement bb A for ammeter bb E for energy bb P for power meter bb H for harmonic meter.
PB106351A32.eps PB100772-32.eps
A-8
A: ammeter bb I1, I2, I3, IN, Iearth-fault, Iearth-leakage and maximeter for these measurements bb fault indications bb settings in amperes and in seconds. E: Energy P: A + power meter + programmable protection bb incorporates all the rms bb measurements of V, A, W, VAR, VA, Wh, VARh, VAh, Hz, Vpeak, Apeak, power factor and measurements of maximeters and minimeters Micrologic A, plus voltage, bb IDMTL long-time protection, minimum and maximum voltage and frequency, voltage power factor, power and and current imbalance, phase sequence, reverse power energy metering bb load shedding and reconnection depending on power or current measurements bb measurements of interrupted currents, differentiated fault indications, bb calculates the current maintenance indications, H: P + harmonics demand value bb power quality: fundamentals, distortion, amplitude and bb "Quickview" function for event histories and time-stamping, etc. phase of harmonics up to the 31st order the automatic cyclical bb waveform capture after fault, alarm or on request display of the most useful bb enhanced alarm programming: thresholds and actions. values (as standard or by selection).
DB127404.eps
100 %
DB127405.eps
2.0 A
Micrologic 2.0 A
2.0 E
Micrologic 2.0 E
100 %
40 %
40 %
menu
menu
long time
alarm
long time
alarm
instantaneous
instantaneous
DB101122.eps
DB127406.eps
100 %
DB127407.eps
100 %
40 %
40 %
menu
menu
long time
alarm
long time
alarm
short time
short time
DB101123.eps
DB101124.eps
DB127408.eps
100 %
40 %
menu
long time
alarm
short time
ground fault
DB101123.eps
DB101124.eps
DB101124.eps
7.0 A
7.0 P
7.0 H
DB101124.eps
6.0 A
6.0 E
Micrologic 6.0 E
6.0 P
6.0 H
DB101122.eps
5.0 A
Micrologic 5.0 A
5.0 E
Micrologic 5.0 E
5.0 P
5.0 H
A-9
Micrologic A control units protect power circuits. They also offer measurements, display, communication and current maximeters. Version 6 provides earth-fault protection, version 7 provides earth-leakage protection.
"Ammeter" measurements
Micrologic A control units measure the true (rms) value of currents. They provide continuous current measurements from 0.2 to 1.2 In and are accurate to within 1.5 % (including the sensors). A digital LCD screen continuously displays the most heavily loaded phase (Imax) or displays the I1, I2, I3, IN, Ig,In, stored-current (maximeter) and setting values by successively pressing the navigation button. The optional external power supply makes it possible to display currents < 20 % In. Below 0.1 In, measurements are not significant. Between 0.1 and 0.2 In, accuracy changes linearly from 4 % to 1.5 %.
DB401463.eps
Communication option
In conjunction with the COM communication option, the control unit transmits the following: bb settings bb all ammeter measurements bb tripping causes bb maximeter readings.
Protection
Protection thresholds and delays are set using the adjustment dials. Overload protection True rms long-time protection. Thermal memory: thermal image before and after tripping. Setting accuracy may be enhanced by limiting the setting range using a different long-time rating plug. Overload protection can be cancelled using a specific LT rating plug "Off". Short-circuit protection Short-time (rms) and instantaneous protection. Selection of I2t type (ON or OFF) for short-time delay. Earth-fault protection Residual or source ground return earth fault protection. Selection of I2t type (ON or OFF) for delay. Residual earth-leakage protection (Vigi). Operation without an external power supply. q Protected against nuisance tripping. k DC-component withstand class A up to 10 A. Neutral protection On three-pole circuit breakers, neutral protection is not possible. On four-pole circuit breakers, neutral protection may be set using a three-position switch: neutral unprotected (4P 3d), neutral protection at 0.5 Ir (4P 3d + N/2), neutral protection at Ir (4P 4d). Zone selective interlocking (ZSI) A ZSI terminal block may be used to interconnect a number of control units to provide total discrimination for short-time and earth-fault protection, without a delay before tripping.
Overload alarm
A yellow alarm LED goes on when the current exceeds the long-time trip threshold.
Fault indications
1 long-time threshold and tripping delay 2 overload alarm (LED) at 1,125 Ir 3 short-time pick-up and tripping delay 4 instantaneous pick-up 5 earth-leakage or earth-fault pick-up and tripping delay 6 earth-leakage or earth-fault test button 7 long-time rating plug screw 8 test connector 9 lamp test, reset and battery test 10 indication of tripping cause 11 digital display 12 three-phase bargraph and ammeter 13 navigation buttons
LEDs indicate the type of fault: bb overload (long-time protection Ir) bb short-circuit (short-time Isd or instantaneous li protection) bb earth fault or earth leakage (Ig or In) bb internal fault (Ap). Battery power The fault indication LEDs remain on until the test/reset button is pressed. Under normal operating conditions, the battery supplying the LEDs has a service life of approximately 10 years.
Test
A mini test kit or a portable test kit may be connected to the test connector on the front to check circuit-breaker operation. For Micrologic 6.0 A and 7.0 A control units, the operation of earth-fault or earth-leakage protection can be checked by pressing the test button located above the test connector.
Note: Micrologic A control units come with a transparent lead-seal cover as standard.
A-10
Long time Current setting (A) Tripping between 1.05 and 1.20 x Ir Time setting Time delay (s) Accuracy: 0 to -30 % Accuracy: 0 to -20 % Accuracy: 0 to -20 % Thermal memory (1) 0 to -40 % - (2) 0 to -60 % Instantaneous Pick-up (A) Isd = Ir x Accuracy: 10 % Time delay
Protection
Micrologic 2.0 A
0.4 0.5 0.6 0.7 0.8 0.9 0.95 0.98 1 Other ranges or disable by changing long-time rating plug 0.5 1 2 4 8 12 16 20 24 12.5 25 50 100 200 300 400 500 600 2 4 8 12 16 20 24 0.7(1) 1 5.5 8.3 11 13.8 16.6 0.7(2) 0.69 1.38 2.7 20 minutes before and after tripping
DB101126.eps DB101129.eps DB101128.eps DB101127.eps
1.5
2.5
10
Long time Current setting (A) Ir = In x Tripping between 1.05 and 1.20 x Ir Time setting Time delay (s) Accuracy: 0 to -30 % Accuracy: 0 to -20 % Accuracy: 0 to -20 % Thermal memory (1) 0 to -40 % - (2) 0 to -60 % Short time Pick-up (A) Isd = Ir x Accuracy: 10 % Settings Time setting tsd (s) Time delay (ms) at 10 x Ir (I2t Off or I2t On) Instantaneous Pick-up (A) Accuracy: 10 % Time delay Earth fault Pick-up (A) Accuracy: 10 %
Protection
Micrologic 5.0 / 6.0 / 7.0 A 0.4 0.5 0.6 0.7 0.8 0.9 0.95 0.98 1 Other ranges or disable by changing long-time rating plug 0.5 1 2 4 8 12 16 20 24 12.5 25 50 100 200 300 400 500 600 2 4 8 12 16 20 24 0.7(1) 1 5.5 8.3 11 13.8 16.6 0.7(2) 0.69 1.38 2.7 20 minutes before and after tripping
1.5 0 20 80 2
10
I2t Off I2t On tsd (max resettable time) tsd (max break time) Ii = In x
10
12
15
off
Max resettable time: 20 ms Max break time: 50 ms Ig = In x In y 400 A 400 A < In < 1250 A In u 1250 A Settings Micrologic 6.0 A A B C 0.3 0.3 0.4 0.2 0.3 0.4 500 640 720 0 0.1 0.2 0.1 0.2 20 80 140 80 140 200 Micrologic 7.0 A 0.5 1 2 60 60 140 140 140 200 230 230 320 D 0.5 0.5 800 0.3 0.3 230 320 3 350 350 500 E 0.6 0.6 880 0.4 0.4 350 500 5 800 800 1000 F 0.7 0.7 960 G 0.8 0.8 1040 H 0.9 0.9 1120 J 1 1 1200
Time setting tg (s) Time delay (ms) at In or 1200 A (I2t Off or I2t On) Residual earth leakage (Vigi) Sensitivity (A) Accuracy: 0 to -20 % Time delay Dt (ms)
10
20
30
Range 0.2 x In to 1.2 x In I1, I2, I3, IN 0.2 x In to In Ig (6.0 A) 0 to 30 A IDn (7.0 A) 0.2 x In to 1.2 x In Current maximeters of I1, I2, I3, IN Note: all current-based protection functions require no auxiliary source. The test / reset button resets maximeters, clears the tripping indication and tests the battery.
Ammeter
A-11
Micrologic E control units protect power circuits. They also offer measurements, display, communication and current maximeters. Version 6 provides earth-fault protection.
DB126649.eps
In addition to the ammeter measurements of Micrologic A Micrologic E control units measure and display: bb current demand bb voltages: phase to phase, phase to neutral, average (1) and unbalanced (1) bb instantaneous power: P, Q, S bb power factor: PF bb power demand: P demand bb energy: Ep, Eq (1), Es (1). Accuracy of active energy Ep is 2 % (including the sensors). The range of measurement is the same as current with Micrologic A, depending of an external power supply module (24 V DC).
Communication option
In conjunction with the COM communication option, the control unit transmits the following: bb settings bb all "ammeter" and "energy" measurements bb enable connection to FDM bb tripping causes bb maximeter / minimeter readings.
Protection
14 15
Protection thresholds and delays are set using the adjustment dials. Overload protection True rms long-time protection. Thermal memory: thermal image before and after tripping. Setting accuracy may be enhanced by limiting the setting range using a different long-time rating plug. Overload protection can be cancelled using a specific LT rating plug "Off". Short-circuit protection Short-time (rms) and instantaneous protection. Selection of I2t type (ON or OFF) for short-time delay. Earth-fault protection Source ground return earth fault protection. Selection of I2t type (ON or OFF) for delay. Neutral protection On three-pole circuit breakers, neutral protection is not possible. On four-pole circuit breakers, neutral protection may be set using a three-position switch: neutral unprotected (4P 3d), neutral protection at 0.5 Ir (4P 3d + N/2), neutral protection at Ir (4P 4d). Zone selective interlocking (ZSI) A ZSI terminal block may be used to interconnect a number of control units to provide total discrimination for short-time and earth-fault protection, without a delay before tripping.
Overload alarm
A yellow alarm LED goes on when the current exceeds the long-time trip threshold.
The M2C (two contacts) programmable contacts may be used to signal envents (Ir, Isd, Alarm Ir, Alarm Ig, Ig). They can be programmed using the keypad on the Micrologic E control unit or remotely using the COM option (BCM ULP).
Fault indications
1 long-time threshold and tripping delay 2 overload alarm (LED) at 1,125 Ir 3 short-time pick-up and tripping delay 4 instantaneous pick-up 5 earth-leakage or earth-fault pick-up and tripping delay 6 earth-leakage or earth-fault test button 7 long-time rating plug screw 8 test connector 9 lamp test, reset and battery test 10 indication of tripping cause 11 digital display 12 three-phase bargraph and ammeter 13 navigation button "quick View" (only with Micrologic E) 14 navigation button to view menu contents 15 navigation button to change menu
LEDs indicate the type of fault: bb overload (long-time protection Ir) bb short-circuit (short-time Isd or instantaneous li protection) bb earth fault (Ig) bb internal fault (Ap). Trip history The trip history displays the list of the last 10 trips. For each trip, the following indications are recorded and displayed: bb the tripping cause: Ir, Isd, li, Ig or Auto-protection (Ap) trips bb the date and time of the trip (requires communication option). Battery power The fault indication LEDs remain on until the test/reset button is pressed. Under normal operating conditions, the battery supplying the LEDs has a service life of approximately 10 years.
Test
(1) Display on FDM only. Note: Micrologic E control units come with a transparent lead-seal cover as standard.
A mini test kit or a portable test kit may be connected to the test connector on the front to check circuit-breaker operation. For Micrologic 6.0 E control units, the operation of earth-fault or earth-leakage protection can be checked by pressing the test button located above the test connector.
A-12
Long time Current setting (A) Tripping between 1.05 and 1.20 x Ir Time setting Time delay (s) Accuracy: 0 to -30 % Accuracy: 0 to -20 % Accuracy: 0 to -20 % Thermal memory (1) 0 to -40 % - (2) 0 to -60 % Instantaneous Pick-up (A) Isd = Ir x Accuracy: 10 % Time delay
Protection
Micrologic 2.0 E
0.4 0.5 0.6 0.7 0.8 0.9 0.95 0.98 1 Other ranges or disable by changing long-time rating plug 0.5 1 2 4 8 12 16 20 24 12.5 25 50 100 200 300 400 500 600 2 4 8 12 16 20 24 0.7 (1) 1 5.5 8.3 11 13.8 16.6 0.7 (2) 0.69 1.38 2.7 20 minutes before and after tripping
DB101126.eps DB101128.eps DB101127.eps
1.5
2.5
10
Long time Current setting (A) Ir = In x Tripping between 1.05 and 1.20 x Ir Time setting Time delay (s) Accuracy: 0 to -30 % Accuracy: 0 to -20 % Accuracy: 0 to -20 % Thermal memory (1) 0 to -40 % - (2) 0 to -60 % Short time Pick-up (A) Isd = Ir x Accuracy: 10 % Settings Time setting tsd (s) Time delay (ms) at 10 x Ir (I2t Off or I2t On) Instantaneous Pick-up (A) Accuracy: 10 % Time delay Earth fault Pick-up (A) Accuracy: 10 %
Protection
Micrologic 5.0 / 6.0 E 0.4 0.5 0.6 0.7 0.8 0.9 0.95 0.98 1 Other ranges or disable by changing long-time rating plug 0.5 1 2 4 8 12 16 20 24 12.5 25 50 100 200 300 400 500 600 2 4 8 12 16 20 24 0.7(1) 1 5.5 8.3 11 13.8 16.6 0.7(2) 0.69 1.38 2.7 20 minutes before and after tripping
1.5 0 20 80 2
10
I2t Off I2t On tsd (max resettable time) tsd (max break time) Ii = In x
10
12
15
off
Max resettable time: 20 ms Max break time: 50 ms Ig = In x In y 400 A 400 A < In < 1250 A In u 1250 A Settings Micrologic 6.0 E A B C 0.3 0.3 0.4 0.2 0.3 0.4 500 640 720 0 0.1 0.2 0.1 0.2 20 80 140 80 140 200 D 0.5 0.5 800 0.3 0.3 230 320 E 0.6 0.6 880 0.4 0.4 350 500 F 0.7 0.7 960 G 0.8 0.8 1040 H 0.9 0.9 1120 J 1 1 1200
Time setting tg (s) Time delay (ms) at In or 1200 A (I2t Off or I2t On) Type of measurements Instantaneous currents
Range 0.2 x In to 1.2 x In I1, I2, I3, IN Ig (6.0 E) 0.05 x In to In 0.2 x In to 1.2 x In Current maximeters of I1, I2, I3, IN 0.2 x In to 1.2 x In Demand currents of I1, I2, I3, Ig Voltages V12, V23, V31, V1N, V2N, V3N 100 to 690 V Active power P 30 to 2000 kW Power factor PF 0 to 1 Demand power P demand 30 to 2000 kW Active energy Ep -1010 GWh to 1010 GWh Note: all current-based protection functions require no auxiliary source. The test / reset button resets maximeters, clears the tripping indication and tests the battery.
Energy
A-13
Micrologic P control units include all the functions offered by Micrologic E. In addition, they measure voltages and calculate power and energy values. They also offer new protection functions based on currents, voltages, frequency and power reinforce load protection in real time.
Protection.........................................................
Protection settings
The adjustable protection functions are identical to those of Micrologic A (overloads, short-circuits, earth-fault and earth-leakage protection). Fine adjustment Within the range determined by the adjustment dial, fine adjustment of thresholds (to within one ampere) and time delays (to within one second) is possible on the keypad or remotely using the COM option (BCM ULP). IDMTL (Inverse Definite Minimum Time lag) setting Coordination with fuse-type or medium-voltage protection systems is optimised by adjusting the slope of the overload-protection curve. This setting also ensures better operation of this protection function with certain loads. Neutral protection On three-pole circuit breakers, neutral protection may be set using the keypad or remotely using the COM option (BCM ULP), to one of four positions: neutral unprotected (4P 3d), neutral protection at 0.5 Ir (4P 3d + N/2), neutral protection at Ir (4P 4d) and neutral protection at 1,6 Ir (4P 3d + 1,6N). Neutral protection at 1,6 Ir is used when the neutral conductor is twice the size of the phase conductors (major load imbalance, high level of third order harmonics). On four-pole circuit breakers, neutral protection may be set using a three-position switch or the keypad: neutral unprotected (4P 3d), neutral protection at 0.5 Ir (4P 3d + N/2), neutral protection at Ir (4P 4d). Neutral protection produces no effect if the long-time curve is set to one of the IDMTL protection settings.
DB120968.eps
Depending on the thresholds and time delays set using the keypad or remotely using the COM option (BCM ULP), the Micrologic P control unit monitors currents and voltage, power, frequency and the phase sequence. Each threshold overrun is signalled remotely via the COM option (BCM ULP). Each threshold overrun may be combined with tripping (protection) or an indication carried out by an optional M2C or M6C programmable contact (alarm), or both (protection and alarm).
Load shedding and reconnection parameters may be set according to the power or the current flowing through the circuit breaker. Load shedding is carried out by a supervisor via the COM option (BCM ULP) or by an M2C or M6C programmable contact.
The M2C (two contacts) and M6C (six contacts) auxiliary contacts may be used to signal threshold overruns or status changes. They can be programmed using the keypad on the Micrologic P control unit or remotely using the COM option (BCM ULP).
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Long-time current setting and tripping delay. Overload signal (LED). Short-time pick-up and tripping delay. Instantaneous pick-up. Earth-leakage or earth-fault pick-up and tripping delay. Earth-leakage or earth-fault test button. Long-time rating plug screw. Test connector. Lamp + battery test and indications reset. Indication of tripping cause. High-resolution screen. Measurement display. Maintenance indicators. Protection settings. Navigation buttons. Hole for settings lockout pin on cover.
The communication option may be used to: bb remotely read and set parameters for the protection functions bb transmit all the calculated indicators and measurements bb signal the causes of tripping and alarms bb consult the history files and the maintenance-indicator register. bb maximeter reset. An event log and a maintenance register, stored in control-unit memory but not available locally, may be accessed in addition via the COM option (BCM ULP).
Note: Micrologic P control units come with a non-transparent lead-seal cover as standard.
A-14
Long time (rms) Current setting (A) Ir = In x Tripping between 1.05 and 1.20 x Ir Time setting Time delay (s) Accuracy: 0 to -30 % Accuracy: 0 to -20 % Accuracy: 0 to -20 % IDMTL setting Curve slope Thermal memory (1) 0 to -40 % - (2) 0 to -60 % Short time (rms) Pick-up (A) Isd = Ir x Accuracy: 10 % Settings Time setting tsd (s) Time delay (ms) at 10 Ir (I2t Off or I2t On) Instantaneous Pick-up (A) Accuracy: 10 % Time delay Earth fault Pick-up (A) Accuracy: 10 %
Protection
Micrologic 5.0 / 6.0 / 7.0 P 0.4 0.5 0.6 0.7 0.8 0.9 0.95 0.98 1 Other ranges or disable by changing long-time rating plug 0.5 1 2 4 8 12 16 20 24 12.5 25 50 100 200 300 400 500 600 2 4 8 12 16 20 24 0.7(1) 1 5.5 8.3 11 13.8 16.6 0.7(2) 0.69 1.38 2.7 SIT VIT EIT HVFuse DT 20 minutes before and after tripping
+
DB101130.eps DB101143.eps DB101142.eps DB101129.eps DB101128.eps
1.5 0 20 80 2
10
I2t Off I2t On tsd (max resettable time) tsd (max break time) Ii = In x
10
12
15
off
Max resettable time: 20 ms Max break time: 50 ms Ig = In x In y 400 A 400 A < In < 1250 A In u 1250 A Settings Micrologic 6.0 P A B C 0.3 0.3 0.4 0.2 0.3 0.4 500 640 720 0 0.1 0.2 0.1 0.2 20 80 140 80 140 200 Micrologic 7.0 P 0.5 1 2 60 60 140 140 140 200 230 230 320 D 0.5 0.5 800 0.3 0.3 230 320 3 350 350 500 E 0.6 0.6 880 0.4 0.4 350 500 5 800 800 1000 F 0.7 0.7 960 G 0.8 0.8 1040 H 0.9 0.9 1120 J 1 1 1200
Time setting tg (s) Time delay (ms) at In or 1200 A (I2t Off or I2t On) Residual earth leakage (Vigi) Sensitivity (A) Accuracy: 0 to -20 % Time delay Dt (ms)
I2t Off I2t On tg (max resettable time) tg (max break time) IDn Settings Dt (max resettable time) Dt (max break time)
10
20
30
Current Current unbalance Max. demand current Earth fault alarm Voltage Voltage unbalance Minimum voltage Maximum voltage (4) Power Reverse power Frequency Minimum frequency Maximum frequency Phase sequence Sequence (alarm)
Delay 1 to 40 s 15 to 1500 s 1 to 10 s
2 to 30 % x Uaverage 1 to 40 s 100 to Umax between phases 1.2 to 10 s Umin to 1200 between phases 1.2 to 10 s 5 to 500 kW 45 to Fmax Fmin to 440 Hz 1/2/3 or 1/3/2 0.2 to 20 s 1.2 to 5 s 1.2 to 5 s 0.3 s
Delay 20 % tr to 80 % tr 10 to 3600 s
(3) In y 400 A 30 % 400 A < In < 1250 A 20 % In u 1250 A 10 % (4) For 690 V applications, a step-down transformer must be used if the voltage exceeds the nominal value of 690 V by more than 10 %. Note: all current-based protection functions require no auxiliary source. Voltage-based protection functions are connected to AC power via a voltage measurement input built into the circuit breaker.
A-15
DB101133.eps
DB101134.eps
The Micrologic P control unit calculates in real time all the electrical values (V, A, W, VAR, VA, Wh, VARh, VAh, Hz), power factors and cosj factors. The Micrologic P control unit also calculates demand current and demand power over an adjustable time period. Each measurement is associated with a minimeter and a maximeter. In the event of tripping on a fault, the interrupted current is stored. The optional external power supply makes it possible to display the value with the circuit breaker open or not supplied. Instantaneous values The value displayed on the screen is refreshed every second. Minimum and maximum values of measurements are stored in memory (minimeters and maximeters). Currents
I rms I max rms Voltages U rms V rms U average rms U unbalance Power, energy P active, Q reactive, S apparent E active, E reactive, E apparent A A A A V V V % W, Var, VA Wh, VARh, VAh 1 E-fault 1 E-fault 2 2 3 N E-leakage 3 N E-leakage
Measurements..........................................................
Default display.
DB101133.eps
DB101133.eps
Display of a voltage.
DB101137.eps DB101138.eps
Display of a power.
PF Hz
Demand metering The demand is calculated over a fixed or sliding time window that may be programmed from 5 to 60 minutes. According to the contract signed with the power supplier, an indicator associated with a load shedding function makes it possible to avoid or minimise the costs of overrunning the subscribed power. Maximum demand values are systematically stored and time stamped (maximeter). Currents
I demand I max demand A A A A W, Var, VA W, Var, VA 1 E-fault 1 E-fault Totals Totals 2 2 3 N E-leakage 3 N E-leakage
Display of a frequency.
Power
P, Q, S demand P, Q, S max demand
PB104850.eps
Minimeters and maximeters Only the current and power maximeters may be displayed on the screen. Time-stamping Time-stamping is activated as soon as time is set manually or by a supervisor. No external power supply module is required (max. drift of 1 hour per year). Reset An individual reset, via the keypad or remotely, acts on alarms, minimum and maximum data, peak values, the counters and the indicators. Additional measurements accessible with the COM option (BCM ULP) Some measured or calculated values are only accessible with the COM communication option: bb I peak / 2, (I1 + I2 + I3)/3, I unbalance bb load level in % Ir bb total power factor. The maximeters and minimeters are available only via the COM option (BCM ULP) for use with a supervisor.
Ion software.
Additional info Accuracy of measurements (including sensors): bb voltage (V) 0.5 % bb current (A) 1.5 % bb frequency (Hz) 0.1 % bb power (W) and energy (Wh) 2 %.
A-16
DB117041.eps
DB101140.eps
The last ten trips and alarms are recorded in two separate history files that may be displayed on the screen: bb tripping history: vv type of fault vv date and time vv values measured at the time of tripping (interrupted current, etc.) bb alarm history: vv type of alarm vv date and time vv values measured at the time of the alarm.
Display after tripping.
DB120970A.eps
All the other events are recorded in a third history file which is only accessible through the communication network. bb Event log history (only accessible through the communication network) vv modifications to settings and parameters vv counter resets vv system faults: vv fallback position vv thermal self-protection vv loss of time vv overrun of wear indicators vv test-kit connections vv etc.
Note: all the events are time stampled: time-stamping is activated as soon as time is set manually or by a supervisor. No external power supply module is required (max. drift of 1 hour per year).
A number of maintenance indicators may be called up on the screen to better plan for device maintenance: bb contact wear bb operation counter: vv cumulative total vv total since last reset. Additional maintenance indicators are also available through the COM network, and can be used as an aid in troubleshooting: bb highest current measured bb number of test-kit connections bb number of trips in operating mode and in test mode.
Safety Measurement functions are independent of the protection functions. The high-accuracy measurement module operates independently of the protection module. Simplicity and multi-language Navigation from one display to another is intuitive. The six buttons on the keypad provide access to the menus and easy selection of values. When the setting cover is closed, the keypad may no longer be used to access the protection settings, but still provides access to the displays for measurements, histories, indicators, etc. Micrologic is also multi-language, including the following languages: English, Spanish, Portuguese, Russian, Chinese, French, German... Intelligent measurement Measurement-calculation mode: bb energies are calculated on the basis of the instantaneous power values, in two manners: vv the traditional mode where only positive (consumed) energies are considered vv the signed mode where the positive (consumed) and negative (supplied) energies are considered separately bb measurement functions implement the new zero blind time concept which consists in continuously measuring signals at a high sampling rate. The traditional blind window used to process samples no longer exists. This method ensures accurate energy calculations even for highly variable loads (welding machines, robots, etc.). Always powered All current-based protection functions require no auxiliary source. Voltage-based protection functions are connected to AC power via a voltage measurement input built into the circuit breaker. Stored information The fine setting adjustments, the last 100 events and the maintenance register remain in the control-unit memory even when power is lost. A-17
Micrologic H control units include all the functions offered by Micrologic P. Integrating significantly enhanced calculation and memory functions, the Micrologic H control unit offers in-depth analysis of power quality and detailed event diagnostics. It is intended for operation with a supervisor.
In addition to the Micrologic P functions, the Micrologic H control unit offers: bb in-depth analysis of power quality including calculation of harmonics and the fundamentals bb diagnostics aid and event analysis through waveform capture bb enhanced alarm programming to analyse and track down a disturbance on the AC power system.
Measurements.................................................................................
The Micrologic H control unit offers all the measurements carried out by Micrologic P, with in addition: bb phase by phase measurements of: vv power, energy vv power factors bb calculation of: vv current and voltage total harmonic distortion (THD) vv current, voltage and power fundamentals vv current and voltage harmonics up to the 31st order.
DB117437.eps
Voltages
U rms V rms U average rms U unbalance 12 23 31 1N 2N 3N (U12 + U23 + U31) / 3
Power, energy
P active, Q reactive, S apparent E active, E reactive, E apparent Totals 1 2 Totals consumed - supplied Totals consumed Totals supplied Total 1 2 3
Power factor
PF Hz
Frequencies
F
Power-quality indicators
Total fundamentals U I P Q S THD % U I U and Iharmonics Amplitude 3 5 7 9 11 13 Harmonics 3, 5, 7, 9, 11 and 13, monitored by electrical utilities, are displayed on the screen.
Demand measurements Similar to the Micrologic P control unit, the demand values are calculated over a fixed or sliding time window that may be set from 5 to 60 minutes. Currents
I demand I max demand A A A A W, Var, VA W, Var, VA 1 E-fault 1 E-fault Totals Totals 2 2 3 N E-leakage 3 N E-leakage
Power
P, Q, S demand P, Q, S max demand
Note: Micrologic H control units come with a non-transparent lead-seal cover as standard.
A-18
DB101521.eps
DB120969A.eps
Log.
In addition to protection functions, Micrologic A/E/P/H control units offer all the functions of Power Meter products as well as operating-assistance for the circuit breaker.
DB125911.eps
Main Menu Quick view Metering Control Alarms Services ESC OK
Display....................................................................
FDM121 display unit
The FDM121 switchboard display unit can be connected to a Micrologic with COM option (BCM ULP) using a breaker ULP cord to display all measurements on a screen (1). The result is a veritable 96 x 96 mm Power Meter. The FMD121 display unit requires a 24 V DC power supply. The COM option (BCM ULP) unit is supplied by the same power supply via the breaker ULP cord connecting it to the FDM121. In addition to the information displayed on the Micrologic LCD, the FDM121 screen shows demand, power quality and maximeter/minimeter values along with histories and maintenance indicators.
(1) See page D-8.
Measurements.......................................................
The Micrologic continuously display the RMS value of the highest current of the three phases and neutral (Imax). The navigation buttons can be used to scroll through the main measurements. In the event of a fault trip, the trip cause is displayed. The Micrologic A measures phase, neutral, ground fault currents. The Micrologic E offers voltage, power, Power Factor, measurements in addition to the measurements provided by Micrologic A. The Micrologic P/H offer frequency, cos.j in addition to the measurements provided by Micrologic E.
DB112131.eps
DB112132.eps
I1
310
I2
315
4/7
120
% I3 302
% IN 23
100
120
100
120
ESC
ESC
Maximeters / minimeters
Current.
DB112133.eps DB112134.eps
Voltage.
Every instantaneous measurement provided by Micrologic A or E can be associated with a maximeter/minimeter. The maximeters for the highest current of the 3 phases and neutral, the demand current and power can be reset via the FDM121 display unit or the communication system.
E
Energy metering
14397 8325 13035 kWh kVarh kVAh
Ep Eq Es
The Micrologic E/P/H also measures the energy consumed since the last reset of the meter. The active energy meter can be reset via Micrologic keypad or the FDM121 display unit or the communication system.
ESC
ESC
Power.
Consumption.
Micrologic E/P/H also calculates demand current and power values. These calculations can be made using a block or sliding interval that can be set from 5 to 60 minutes in steps of 1 minute. The window can be synchronised with a signal sent via the communication system. Whatever the calculation method, the calculated values can be recovered on a PC via Modbus communication. Ordinary spreadsheet software can be used to provide trend curves and forecasts based on this data. They will provide a basis for load shedding and reconnection operations used to adjust consumption to the subscribed power.
Power quality
Micrologic H calculates power quality indicators taking into account the presence of harmonics up to the 15th order, including the total harmonic distortion (THD) of current and voltage.
A-20
PB106363A35.eps
PB103360.eps
Type
A/E
P/H
Display
Micrologic LCD
PB106351A13.eps
FDM121 display -
A/E
P/H
Measurements
Instantaneous rms measurements Currents (A) Phases and neutral Average of phases Ground fault (Micrologic 6) Current unbalance between phases Voltages (V) Phase-to-phase Phase-to-neutral Average of phase-to-phase voltages Average of phase-to-neutral voltages Ph-Ph and Ph-N voltage unbalance Phase sequence Frequency (Hz) Power Power system Active (kW) Reactive (kVAR) Apparent (kVA) Power Factor Cos.j Maximeters / minimeters Associated with instantaneous rms measurements Energy metering Energy Active (kW), reactive (kVARh), apparent (kVAh) Phases and neutral Active (kWh), reactive (kVAR), apparent (kVA) Sliding, fixed or com-synchronised Total since last reset - /E P/H b b Reset via FDM121 display unit and Micrologic keypad A/E P/H b b I1, I2, I3, IN Iavg = (I1 + I2 + I3) / 3 % Ig (pick-up setting) % Iavg V12, V23, V31 V1N, V2N, V3N Vavg = (V12 + V23 + V31) / 3 Vavg = (V1N + V2N + V3N) / 3 % Vavg and % Vavg 1-2-3, 1-3-2 f P, total P, per phase Q, total Q, per phase S, total S, per phase PF, total PF, per phase Cos.j, total Cos.j, per phase A/E A/E A/E A/E - /E - /E - /E - /E - /E - /E -/-/- /E - /E - /E -/- /E -/- /E -/-/-/P/H P/H P/H P/H P/H P/H P/H P/H P/H P/H P/H P/H P/H P/H P/H P/H P/H P/H P/H P/H P/H P/H b b b b b b b b b (2) b b (2) b b (2) b b (2) b (2) b (2) b b b b b b b b b b b b b b b b b b b b b b
Highest current of the 3 phases and neutral Imax of I1, I2, I3, IN
Demand and maximum demand values Demand current (A) Demand power Calculation window Power quality Total harmonic distortion (%) Of voltage with respect to rms value Of current with respect to rms value THDU,THDV of the Ph-Ph and Ph-N voltage THDI of the phase current -/-/H H b b b b Present value on the selected window Maximum demand since last reset Present value on the selected window Maximum demand since last reset Adjustable from 5 to 60 minutes in 1 minute steps (1) - /E - /E - /E - /E - /E P/H P/H P/H P/H P/H b b (2) b b (2) b b b b -
(1) Available via the communication system only. (2) Available for Micrologic P/H only.
A-21
Operating-assistance functions
Micrologic A/E/P/H control unit with COM option (BCM ULP)
Histories.................................................................
bb Trip indications in clear text in a number of user-selectable languages. bb Time-stamping: date and time of trip.
Maintenance indicators.........................................
Micrologic control unit have indicators for, among others, the number of operating cycles, contact wear P/H, load profile and operating times (operating hours counter) of the Masterpact circuit breaker. It is possible to assign an alarm to the operating cycle counter to plan maintenance. The various indicators can be used together with the trip histories to analyse the level of stresses the device has been subjected to.
Each circuit breaker equipped with a COM option (BCM ULP) can be identified via the communication system: bb serial number bb firmware version bb hardware version bb device name assigned by the user. This information together with the previously described indications provides a clear view of the installed devices.
Type
A/E
P/H
Display
Micrologic LCD
FDM121 display
b -
b b b b b
Maintenance indicators
A-22
Switchboard-display functions
Micrologic A/E/P/H control unit with COM option (BCM ULP)
Micrologic measurement capabilities come into full play with the FDM121 switchboard display. It connects to COM option (BCM ULP) via a breaker ULP cord and displays Micrologic information. The result is a true integrated unit combining a circuit breaker and a Power Meter. Additional operating assistance functions can also be displayed.
The FDM121 switchboard display unit can be connected to a Micrologic COM option (BCM ULP). It uses the sensors and processing capacity of the Micrologic control unit. It is easy to use and requires no special software or settings. It is immediately operational when connected to the COM option (BCM ULP) by a breaker ULP cord. The FDM121 is a large display, but requires very little depth. The anti-glare graphic screen is backlit for very easy reading even under poor ambient lighting and at sharp angles.
The FDM121 is intended to display Micrologic A/E/P/H measurements, trips and operating information. It cannot be used to modify the protection settings. Measurements may be easily accessed via a menu. Trips are automatically displayed. A pop-up window displays the time-stamped description of the trip and the orange LED flashes.
Status indications
When the circuit breaker is equipped with the COM option (BCM ULP) (including its set of sensors) the FDM121 display can also be used to view circuit breaker status conditions: bb O/F: ON/OFF bb SDE: Fault-trip indication (overload, short-circuit, ground fault) bb PF: ready to close bb CH: charged (spring loaded).
Remote control
When the circuit breaker is equipped with the COM option (BCM ULP) (including its kit for connection to XF and MX1 communication voltage releases), the FDM121 display can also be used to control (open/close) the circuit breaker. Two operating mode are available. bb local mode : open/close commands are enabled from FDM121 while disable from communication network bb remote mode : open/close commands are disabled from FDM121 while, enabled from communication network.
PB103582-32.eps PB103807-32.eps
Main characteristics
FDM121 display.
bb 96 x 96 x 30 mm screen requiring 10 mm behind the door (or 20 mm when the 24 volt power supply connector is used). bb White backlighting. bb Wide viewing angle: vertical 60, horizontal 30. bb High resolution: excellent reading of graphic symbols. bb Alarm LED: flashing orange for alarm pick-up, steady orange after operator reset if alarm condition persists. bb Operating temperature range -10 C to +55 C. bb CE / UL / CSA marking (pending). bb 24 V DC power supply, with tolerances 24 V -20 % (19.2 V) to 24 V +10 % (26.4 V). When the FDM121 is connected to the communication network, the 24 V DC can be supplied by the communication system wiring system (see paragraph "Connection"). bb Consumption 40 mA.
PB103581-31.eps
Mounting
The FDM121 is easily installed in a switchboard. bb Standard door cut-out 92 x 92 mm. bb Attached using clips. To avoid a cut-out in the door, an accessory is available for surface mounting by drilling only two 22 mm diameter holes. The FDM121 degree of protection is IP54 in front. IP54 is maintained after switchboard mounting by using the supplied gasket during installation.
Connection
The FDM121 is equipped with: bb a 24 V DC terminal block: vv plug-in type with 2 wire inputs per point for easy daisy-chaining vv power supply range of 24 V DC -20 % (19.2 V) to 24 V DC +10 % (26.4 V). A 24 V DC type auxiliary power supply must be connected to a single point on the ULP system. The FDM121 display unit has a 2-point screw connector on the rear panel of the module for this purpose. The ULP module to which the auxiliary power supply is connected distributes the supply via the ULP cable to all the ULP modules connected to the system and therefore also to Micrologic. bb two RJ45 jacks. The Micrologic connects to the internal communication terminal block on the Masterpact via the breaker ULP cord. Connection to one of the RJ45 connectors on the FDM121 automatically establishes communication between the Micrologic and the FDM121 and supplies power to the Micrologic measurement functions. When the second connector is not used, it must be fitted with a line terminator. A-23
Switchboard-display functions
Micrologic A/E/P/H control unit with COM option (BCM ULP)
Navigation
I1
310
I2
315
% I3 302
% IN 23
DB112135.eps
Five buttons are used for intuitive and fast navigation. The Context button may be used to select the type of display (digital, bargraph, analogue). The user can select the display language (Chinese, English, French, German, Italian, Portuguese, Spanish, etc.).
% ESC
Screens
Main menu When powered up, the FDM121 screen automatically displays the ON/OFF status of the device.
DB112138.eps
1
DB112136.eps
2 3 4
5 6
Metering I U-V PQS E F - PF - cos ESC OK
Quick view Alarms Metering Control When not in use, the screen is not backlit. Backlighting can be activated by pressing one of the buttons. It goes off after 3 minutes. Services.
Produit Id
Micrologic 5.3A
Serial number:
Part number: Firmware: ESC P07451 LU432091 1.02
Product identification.
Metering: sub-menu.
Fast access to essential information bb Quick view provides access to five screens that display a summary of essential operating information (I, U, f, P, E, THD, circuit breaker On / Off). Access to detailed information bb "Metering" can be used to display the measurement data (I, U-V, f, P, Q, S, E, THD, PF) with the corresponding min/max values. bb Alarms displays the trip history. bb Services provides access to the operation counters, energy and maximeter reset function, maintenance indicators, identification of modules connected to the internal bus and FDM121 internal settings (language, contrast, etc.).
DB112140.eps
1/3
DB125912.eps
kWh kWh
ESC
ESC
Metering: meter.
Services.
DB402068.eps
+ DB126706.eps
FDM121
version > V2.0.2
+ -
8
A A B B A A B B + -
Network
CCM
Circuit breaker
2 3
1.3 m
red black white blue
5 4
LV434195
LV434197
Connections bb Masterpact is connected to the FDM121 display unit via the breaker ULP cord. vv cord available in three lengths: 0.35 m, 1.3 m and 3 m. vv lengths up to 10 m possible using extensions.
1 2 3 4
Modbus network CCM (chassis module) Breaker ULP cord "device" communication module (BCM ULP)
A-24
Db101524.eps
External sensors
External sensor for earth-fault and neutral protection The sensors, used with the 3P circuit breakers, are installed on the neutral conductor for: bb neutral protection (with Micrologic P and H) bb residual type earth-fault protection (with Micrologic A, E, P and H). The rating of the sensor (CT) must be compatible with the rating of the circuit breaker: bb NT06 to NT16: TC 400/1600 bb NW08 to NW20: TC 400/2000 bb NW25 to NW40: TC 1000/4000 bb NW40b to NW63: TC 4000/6300. For oversized neutral protection the sensor rating must be compatible with the measurement range: 1.6 x In (available up to NW40 and NT16). Rectangular sensor for earth-leakage protection The sensor is installed around the busbars (phases + neutral) to detect the zerophase sequence current required for the earth-leakage protection. Rectangular sensors are available in two sizes. Inside dimensions (mm) bb 280 x 115 up to 1600 A for Masterpact NT and NW bb 470 x 160 up to 3200 A for Masterpact NW. External sensor for source ground return protection (SGR) The sensor is installed around the connection of the transformer neutral point to earth and connects to the Micrologic 6.0 control unit via an MDGF module to provide the source ground return (SGR) protection. Voltage measurement inputs Voltage measurement inputs are required for power measurements (Micrologic P or H) and for earth-leakage protection (Micrologic 7...). As standard, the control unit is supplied by internal voltage measurement inputs placed downstream of the pole for voltages between 220 and 690 V AC. On request, it is possible to replace the internal voltage measurement inputs by an external voltage input (PTE option) which enables the control unit to draw power directly from the distribution system upstream of the circuit breaker. An 3 m cable with ferrite comes with this PTE option.
PB100834-48.eps
Rectangular sensor.
06133779A.eps
Four interchangeable plugs may be used to limit the long-time threshold setting range for higher accuracy. The time delay settings indicated on the plugs are for an overload of 6 Ir (for further details, see the characteristics on page A-11 and page A-15). As standard, control units are equipped with the 0.4 to 1 plug.
Standard Ir = In x 0.4 0.5 0.6 0.7 0.8 0.9 0.95 0.98 1 Low-setting option Ir = In x 0.4 0.45 0.50 0.55 0.60 0.65 0.70 0.75 0.8 High-setting option Ir = In x 0.80 0.82 0.85 0.88 0.90 0.92 0.95 0.98 1 Off plug No long-time protection (Ir = In for Isd setting) Important: long-time rating plugs must always be removed before carrying out insulation or dielectric withstand tests.
Setting ranges
A-25
PB100771-24.eps
Battery module
The battery module maintains display operation and communication with the supervisor if the power supply to the Micrologic control unit is interrupted. It is installed in series between the Micrologic control unit and the AD module. Characteristics bb Battery run-time: 4 hours (approximately). bb Mounted on vertical backplate or symmetrical rail.
Battery module
PB100774-32.eps
These contacts are optional equipment for the Micrologic E, P and H control units. They are described with the indication contacts for the circuit breakers.
PB100781-32.eps
Type E
M2C 100 mA/24 V 5 3 1.8 1.5 0.4 0.15
Types P, H
M2C/M6C 100 mA/24 V 5 3 1.8 1.5 0.4 0.15
M2C.
M6C.
M2C: 24 V DC power supplied by control unit (consumption 100 mA). M6C: external 24 V DC power supply required (consumption 100 mA).
PB100775-32.eps
Spare parts
Lead-seal covers A lead-seal cover controls access to the adjustment dials. When the cover is closed: bb it is impossible to modify settings using the keypad unless the settings lockout pin on the cover is removed bb the test connector remains accessible bb the test button for the earth-fault and earth-leakage protection function remains accessible. Characteristics bb Transparent cover for basic Micrologic and Micrologic A, E control units bb Non-transparent cover for Micrologic P and H control units. Spare battery A battery supplies power to the LEDs identifying the tripping causes. Battery service life is approximately ten years. A test button on the front of the control unit is used to check the battery condition. The battery may be replaced on site when discharged.
Lead-seal cover.
A-26
PB100837-68.eps
Test equipment
Hand-held test kit The hand-held mini test kit may be used to: bb check operation of the control unit and the tripping and pole-opening system by sending a signal simulating a short-circuit bb supply power to the control units for settings via the keypad when the circuit breaker is open (Micrologic P and H control units). Power source: standard LR6-AA battery. Full function test kit The test kit can be used alone or with a supporting personal computer. The test kit without PC may be used to check: bb the mechanical operation of the circuit breaker bb the electrical continuity of the connection between the circuit breaker and the control unit bb operation of the control unit: vv display of settings vv automatic and manual tests on protection functions vv test on the zone-selective interlocking (ZSI) function vv inhibition of the earth-fault protection vv inhibition of the thermal memory. The test kit with PC offers in addition: bb the test report (software available on request).
Portable test kit.
A-27
GetnSet is a portable data acquisition and storage accessory that connects directly to the Micrologic control units of Masterpact circuit breakers to read important electrical installation operating data and Masterpact protection settings. This information is stored in the GetnSet internal memory and can be transferred to a PC via USB or Bluetooth for monitoring and analysis.
GetnSet (1) is a portable data acquisition and storage device that works like a USB drive, letting users manually transfer data to and from a Masterpact circuit breaker or PC. GetnSet can download operating data from Masterpact and download or upload settings. Downloadable operating data include measurements, the last 3 trip history records and contact wear status. Accessible settings include protection thresholds, external relay assignment modes and pre-defined alarm configurations if applicable.
PB104017.eps
DB117616.eps
1 2 3 4 5 6 7
DB117440.eps
On/Off Batterie indicator Download settings Download operating parameters Upload settings USB indicator Bluetooth indicator
Electrical installation information such as energy measurements and contact wear status is increasingly important to help reduce operating expenses and increase the availability of electrical power. Such data is often available from devices within the installation, but needs to be gathered and aggregated to allow analysis and determine effective improvement actions. With GetnSet, this operating data can be easily read and stored as .dgl files in the internal memory. It can then be transferred to a PC via a USB or Bluetooth link and imported in an Excel spreadsheet. The provided Excel spreadsheet can be used to display the operating data from several breakers in order to: bb analyse changes in parameters such as energy, power factor and contact wear bb compare the values of parameters between circuit breakers bb create graphics and reports using standard Excel tools.
Micrologic
P P P P H H H H H
A-28
DB117441.eps
GetnSet can also be used to back up circuit breaker settings and restore them on the same device or, under certain conditions, copy them to any Masterpact circuit breaker equipped with the same type of Micrologic control unit. This concerns only advanced settings, as other parameters must be set manually using the dials on the Micrologic control unit. bb When commissioning the installation, safeguard the configuration parameters of your electrical distribution system by creating a back-up of circuit breaker settings so that they can be restored at any time. bb The settings read by GetnSet can be transferred to a PC and are compatible with RSU software (Remote Setting Utility). Protection configurations can also be created on a PC using this software, copied to GetnSet's internal memory and uploaded to a Masterpact circuit breaker with a compatible Micrologic trip unit and dial settings.
Operating procedure
The procedure includes several steps. bb Plug GetnSet into the receptacle on the front of the Micrologic control unit of a Masterpact circuit breaker. bb On the keypad, select the type of data (operating data or settings) and the transfer direction (download or upload). This operation can be done as many times as required for the entire set of Masterpact circuit breakers. bb Downloaded data is transferred to the GetnSet internal memory and a file is created for each Masterpact device (either an .rsu file for settings or a .dgl file for operating data). bb Data can be transferred between GetnSet and a PC via a USB or Bluetooth connection. bb Operating data can be imported in an Excel spreadsheet and protection settings can be read with RSU (remote setting utility) software.
Features
bb Battery-powered to power a Micrologic control unit even if the breaker has been opened or tripped. This battery provides power for an average of 1 hour of use, enough for more than 100 download operations. bb Can be used on Masterpact circuit breakers equipped or not equipped with a Modbus "device" communication module. bb Portable, standalone accessory eliminating the need for a PC to connect to a Masterpact circuit breaker. bb No driver or software required for GetnSet connection to a PC. bb Can be used with many circuit breakers, one after the other. bb Embedded memory sized to hold data from more than 5000 circuit breakers. bb Supplied with its battery, a cable for connection to Micrologic trip units, a USB cable for connection to a PC and a battery charger.
Compatibility
bb Micrologic control units A, E, P, H. bb PC with USB port or Bluetooth link and Excel software.
Technical characteristics
Charger power supply Charger power consumption Battery Operating temperature GetnSet dimensions 100 240 V; a1A; 50 60 Hz Max 100 W 3.3 V DC; 9 mAh; Li-Ion -20 to +60 C 95 x 60 x 35 mm
A-29
Communication
All the Masterpact devices can be fitted with the communication function thanks to the COM option. Masterpact uses the Modbus communications protocol for full compatibility with the supervision management systems. An external gateway is available for communication on other networks: Eco COM is limited to the transmission of metering data and status. It is not used to communicate controls.
For fixed devices, the COM option is made up of: bb a Modbus BCM ULP device communication module, installed behind the Micrologic control unit and supplied with its set of sensors (OF, SDE ,PF and CH micro switches) its kit for connection to XF and MX1 communicating voltage releases and its COM terminal block (inputs E1 to E6). For drawout devices, the COM option is made up of: bb a Modbus BCM ULP device communication module, installed behind the Micrologic control unit and supplied with its set of sensors (OF, SDE, PF and CH micro switches) its kit for connection to XF and MX1 communicating voltage releases and its COM terminal block (inputs E1 to E6). bb a chassis communication module supplied separately with its set of sensors (CE, CD and CT contacts) Modbus CCM. Status indication by the COM option is independent of the device indication contacts. These contacts remain available for conventional uses. Modbus BCM ULP Device communication module This module is independent of the control unit. It receives and transmits information on the communication network. An infra-red link transmits data between the control unit and the communication module. Consumption: 30 mA, 24 V. Modbus CCM chassis communication module This module is independent of the control unit. With Modbus chassis communication module, this module makes it possible to address the chassis and to maintain the address when the circuit breaker is in the disconnected position. Consumption: 30 mA, 24 V. XF and MX1 communicating voltage releases The XF and MX1 communicating voltage releases are equipped for connection to the device communication module. The remote-tripping function (MX2 or MN) are independent of the communication option. They are not equipped for connection to the device communication module.
DB402049.eps
PB106674-20.eps
PB100802B-27.eps
CCM
1 2 3 4 5 6 7
Modbus BCM ULP Device communication module. Modbus CCM Chassis communication module (option). OF, SDE, PF and CH micro switches. CE, CD and CT contacts. XF and MX1 communicating voltage releases. Micrologic control unit. COM terminal block (E1 to E6).
A-30
Overview of functions
PB104804.eps
Four functional levels The Masterpact can be integrated into a Modbus communication environment. There are four possible functional levels that can be combined.
Switchdisconnectors
Status indications
ON/OFF (O/F) Spring charged CH Ready to close Fault-trip SDE Connected / disconnected / test position CE/CD/CT (CCM only) b b b b b
Circuit breaker
A A A A A E E E E E P P P P P H H H H H
Controls
MX1 open XF close
b b b b b b b b
A A A A
E E E E E E E
P P P P P P P
H H H H H H H H H H H H
Measurements
Instantaneous measurement information Averaged measurement information Maximeter / minimeter Energy metering Demand for current and power Power quality
Operating assistance
Protection and alarm settings Histories Time stamped event tables Maintenance indicators E A E P P P P
A: Micrologic with ammeter E: Micrologic Energy P: Micrologic Power H: Micrologic Harmonics Note: see the description of the Micrologic control units for further details on protection and alarms, measurements, waveform capture, histories, logs and maintenance indicators.
The Modbus RS 485 (RTU protocol) system is an open bus on which communicating Modbus devices (Compact NS with Modbus COM, Power Meter PM700, PM800, Sepam, Vigilohm, Compact NSX, etc.) are installed. All types of PLCs and microcomputers may be connected to the bus. Addresses The Modbus communication parameters (address, baud rate, parity) are entered using the keypad on the Micrologic A, E, P, H. For a switch-disconnector, it is necessary to use the RSU (Remote Setting Utility) Micrologic utility.
@xx @xx + 50 @xx + 200 @xx + 100
Modbus addresses
The manager addresses are automatically derived from the circuit breaker address @xx entered via the Micrologic control unit (the default address is 47). Number of devices The maximum number of devices that may be connected to the Modbus bus depends on the type of device (Compact with Modbus COM, PM700, PM800, Sepam, Vigilohm, Compact NSX, etc.), the baud rate (19200 is recommended), the volume of data exchanged and the desired response time. The RS 485 physical layer offers up to 32 connection points on the bus (1 master, 31 slaves). A fixed device requires only one connection point (communication module on the device). A drawout device uses two connection points (communication modules on the device and on the chassis). The number must never exceed 31 fixed devices or 15 drawout devices. Length of bus The maximum recommended length for the Modbus bus is 1200 meters. Bus power source A 24 V DC power supply is required (less than 20 % ripple, insulation class II).
A-31
Masterpact communication
Networks and sofware
Masterpact uses the Modbus communication protocol, compatible with ION-E electrical engineering expert system software. Two downloadable sofware (RSU, RCU) from schneider-electric.com facilitate implementation of communication functions.
Modbus
Modbus is the most widely used communication protocol in industrial networks. It operates in master-slave mode. The devices (slaves) communicate one after the other with a gateway (master). Masterpact, Compact NSX, PowerLogic and Sepam products all operate with this protocol. A Modbus network is generally implemented on an LV or MV switchboard scale. Depending on the data monitored and the desired refresh rate, a Modbus network connected to a gateway can serve 4 to 16 devices. For larger installations, a number of Modbus networks can be connected to an Ethernet network (TCP/IP/ Modbus protocol) via their gateways (EGX).
DB414705.eps
Firewall
Internet
Site Intranet Ethernet (TCP/IP/Modbus) Consultation RSU RCU Consultation RSU RCU
EGX100/300
EGX100/300
Modbus
Modbus
CCM
FDM121
FDM121
FDM121
Masterpact
Compact NS 630b/3200
Compact NSX
Sepam
PowerMeter
A-32
Micrologic utilities
bb Two utilities, RSU and RCU, presented on the next page, are available to assist in starting up a communicating installation. Intended for Masterpact, the software can be downloaded from the Schneider Electric internet site. bb The "Live update" function enables immediate updating to obtain the most recent upgrades. These easy-to-use utilities include starting assistance and on-line help. They are compatible with Microsoft Windows 2000, XP and Windows 7.
PB104805.eps
Gateway
The gateway has two functions: bb access to the company intranet (Ethernet) by converting Modbus frames to the TCP/IP/Modbus protocol bb optional web-page server for the information from the devices. Examples include EGX100 and EGX300.
PE86181r-251.eps
EGX300.
A-33
Masterpact communication
RSU and RCU utilities
Two utilities, RSU and RCU, are available to assist in starting up a communicating installation. They can be downloaded from the Schneider Electric internet site and include a "Live update" function that enables immediate updating.
PB104805.eps
This utility is used to set the protection functions and alarms for each Masterpact device. After connection to the network and entry of the circuit-breaker Modbus address, the software automatically detects the type of trip unit installed. There are two possible operating modes.
Similarly, for each selected circuit breaker, the user can do the following. Display the current settings The software displays the trip unit and provides access to all settings. View the corresponding protection curves A graphic curve module in the software displays the protection curve corresponding to the settings. It is possible to lay a second curve over the first for discrimination studies. Modify settings in a secure manner bb There are different levels of security: vv password: by default, it is the same for all devices, but can be differentiated for each device vv locking of the Modbus interface module which must be unlocked before the corresponding device can be set remotely vv maximum settings limited by the positions of the two dials on the trip unit. These dials, set by the user, determine the maximum settings that can be made via the communication system. bb Settings are modified by: vv either direct, on-line setting of the protection settings on the screen vv or by loading the settings prepared in off-line mode. This is possible only if the positions of the dials allow the new settings. All manual settings made subsequently on the device have priority. Program alarms bb Up to 12 alarms can be linked to measurements or events. bb Two alarms are predefined and activated automatically: vv Micrologic 5: overload (Ir) vv Micrologic 6: overload (Ir) and ground fault (Ig). bb Thresholds, priorities and time delays can be set for 10 other alarms. They may be selected from a list of 91 alarms. Set the outputs of the SDx relays This is required when the user wants to change the standard configuration and assign different signals to the 2 outputs of the SDx relay.
PB104806.eps
DB118723.eps
The RCU utility can be used to test communication for all the devices connected to the Modbus network. It is designed for use with Masterpact, Compact NSX, Advantys OTB and Power Meter devices. It offers a number of functions. Mini supervisor bb Display of I, U, f, P, E and THD measurements for each device, via navigation. bb Display of ON/OFF status. Open and close commands for each device A common or individual password must first be entered.
RCU: Remote Control Utility for communication tests.
When all functions have been tested, this utility is replaced by the supervision software selected for the installation.
A-34
Supervision software
Schneider Electric electrical installation supervision, management and expert system software integrates Masterpact, Compact and Compact NSX identification modules.
Types of software
Masterpact, Compact and Compact NSX communication functions are designed to interface with software dedicated to electrical installations: bb switchboard supervision bb electrical installation supervision bb power system management: electrical engineering expert systems bb process control bb SCADA (Supervisory Control & Data Acquisition), EMS (Enterprise Management System) or BMS (Building Management System) type software.
EGX300
A simple solution for customers who want to consult the main electrical parameters of switchboard devices without dedicated software. Up to 16 switchboard devices are connected via Modbus interfaces to an EGX300 Ethernet gateway integrating the functions of a web page server. The embedded Web pages can be easily configured with just a few mouse clicks. The information they provide is updated in real time. The Web pages can be consulted using a standard Web browser on a PC connected via Ethernet to the company Intranet or remotely via a modem. Automatic notification of alarms and threshold overruns is possible via e-mail or SMS (Short Message Service).
PB104859.eps
The iRIO RTU (remote terminal unit) can be used as Ethernet coupler for the PowerLogic System devices and for any other communicating devices operating under Modbus RS 485 protocol. Data is viewable via a standard web browser.
iRIO RTU
PB104807_68.eps
ION-E is a family of web-enabled software products for high-end power-monitoring applications. It is designed for large power systems. ION-E offer detailed analysis of electrical events, long-duration data logging and extensive, economical report-building capabilities (e.g. consumption monitoring and tariff management). A wide variety of screens can be displayed in real time, including more than 50 tables, analogue meters, bargraphs, alarms logs with links to display waveforms and predefined reports on energy quality and service costs.
Other software
Masterpact, Compact and Compact NSX devices can forward their measurement and operating information to special software integrating the electrical installation and other technical facilities: bb SCADA process control software: Vijeo CITECT bb BMS Building Management System software: Vista. Please consult us.
ION-E
A-35
Masterpact communication
Communication wiring system
Wiring system ULP The wiring system is designed for low-voltage power switchboards. Installation requires no tools or special skills. The prefabricated wiring ensures both data transmission (ModBus protocol) and 24 V DC power distribution for the communications modules on the Micrologic control units.
PB106672-176.eps
1 2 3 4 5 6 6
14 13 12 11
8 1 2 3
10
4 13 ULP cable 0.3 m 0.6 m 1m 2m 3m 5m TRV00803 TRV00806 TRV00810 TRV00820 TRV00830 TRV00850
BCM ULP: Breaker Communication Module with ULP port Micrologic control unit Breaker ULP cord 0.35 m LV434195 1.3 m LV434196 3m LV434197 Modbus cable Ethernet cable FDM121: Front Display Module ULP line terminators CCM: Chassis Communication Module EGX100: Ethernet gateway External 24 V DC power supply module Modbus interface Stacking accessorie
4 5 6 7 8 9 10 11 12
TRV00210 TRV00217
A-36
Connections
Overview of solutions
PB104354A40.eps
Simply turn a horizontal rear connector 90 to make it a vertical connector. For the 6300 A circuit breaker, only vertical connection is available.
Front connection
PB104356A40.eps
Mixed connection
PB104357A40.eps PB104358A40.eps
PB104359A40.eps
Note: Masterpact circuit breakers can be connected indifferently with bare-copper, tinned-copper and tinned-aluminium conductors, requiring no particular treatment.
PB104355A40.eps
Three types of connection are available: b vertical or horizontal rear connection b front connection b mixed connection. The solutions presented are similar in principle for all Masterpact NT and NW fixed and drawout devices.
Horizontal
Rear connection
Vertical
A-37
Connections
Accessories
Type of accessory
Drawout
Front connection
DB101156.eps
Rear connection
(4)
(4)
DB101147.eps
(4)
DB101148.eps
Interphase barriers
DB101147.eps
(4)
DB101149.eps
DB101149.eps
(1)
(1)
(2)
DB101149.eps
(2)
Spreaders
DB101150.eps DB101150.eps
standard
DB101152.eps
standard
(3) (1) Mandatory for voltages > 500 V, not compatible with spreaders. (2) Except for the NW40 equipped with horizontal rear connections. (3) Mandatory for fixed NT front-connection versions with vertical-connection adapters oriented towards the front. (4) Vertical connection adapters and cable lug adapters are not compatible with voltages > 500 V.
A set of connection parts is available to allow replacement of a Masterpact M08 to M32 circuit breaker by a Masterpact NW without modifying the busbars (please consult us).
Masterpact NT and NW fixed front-connected circuit breakers can be installed on a backplate without any additional accessories. Masterpact NW circuit breakers require a set of special brackets.
A-38
DB101154.eps
Db101153.eps
DB101151.eps
PB104360A30.eps
Mounted on front-connected devices or chassis, the adapters facilitate connection to a set of vertical busbars.
PB104361A30.eps
Cable-lug adapters are used in conjunction with vertical-connection adapters. They can be used to connect a number of cables fitted with lugs. To ensure adequate mechanical strength, the connectors must be secured together via spacers (catalogue number 07251).
PB104350A30.eps
These barriers are flexible insulated partitions used to reinforce isolation of connection points in installations with busbars, whether insulated or not. For Masterpact NT/NW devices (up to NW40), they are installed vertically between rear connection terminals. They are mandatory for NT devices at voltages > 500 V. They are not compatible with spreaders.
PB104362A30.eps
Spreaders (option)
Mounted on the front or rear connectors, spreaders are used to increase the distance between bars in certain installation configurations.
DB117039.eps
For fixed Masterpact NT front-connection versions and with vertical-connection adapters oriented towards the front, an arc chute screen must be installed to respect safety clearances. The arc chute screen is delivered in standard on the NT and NW drawout version.
A-39
Connections
Accessories
PB104363A50.eps
Mounted on a fixed front-connected device, the adapter simplifies replacement of a fixed device by enabling fast disconnection from the front.
PB104364A50.eps
Mounted on the chassis, the safety shutters automatically block access to the disconnecting contact cluster when the device is in the disconnected or test positions (degree of protection IP 20) When the device is removed from its chassis, no live parts are accessible. The shutter-locking system is made up of a moving block that can be padlocked (padlock not supplied). The block: bb prevents connection of the device bb locks the shutters in the closed position. For Masterpact NW08 to NW63 A support at the back of the chassis is used to store the blocks when they are not used: bb 2 blocks for NW08 to NW40 bb 4 blocks for NW40b to NW63.
DB101158.eps
This option located on the chassis front plate indicates that the shutters are closed. It is possible to independently or separately padlock the two shutters using one to three padlocks (not supplied).
A-40
Locking
On the device
Microlo
gic 6.0
100 %
40 %
menu
alarm long time
tr
(s)
Ir
.8 .9 .7 .95 .6 .98 .5 1 .4 x In
short time
2 1
.5 at 6 Ir
8 12 16 20 24 Ii
instan
taneou
Isd
4 5 3 6 8 2.5 2 10 1.5 Ir x
setting
tsd 4 .4 .3 .2 (s) .
on tg
.3 .2 .1
.1
4 3 2
8 10 12 15 off x In
test
1 Reset button for mechanical trip indication. 2 OFF pushbutton. 3 OFF position lock. 4 Electrical closing pushbutton. 5 ON pushbutton. 6 Springs charged indication. 7 Pushbutton locking. 8 Contact position indication. 9 Operation counter.
DB126650.eps
I t
delay
Ig D C B A
E F G H I
fault
ground
PB100811-32.eps
The transparent cover blocks access to the pushbuttons used to open and close the device. It is possible to independently lock the opening button and the closing button. The locking device is often combined with a remote operating mechanism. The pushbuttons may be locked using either: bb three padlocks (not supplied) bb lead seal bb two screws.
PB100810-32.eps
PB100812-32.eps
The circuit breaker is locked in the OFF position by physically maintaining the opening pushbutton pressed down: bb using padlocks (one to three padlocks, not supplied), shackle diameter: 5 to 8 mm bb using keylocks (one or two different keylocks, supplied). Keys may be removed only when locking is effective (Profalux or Ronis type locks). The keylocks are available in any of the following configurations: bb one keylock bb one keylock mounted on the device + one identical keylock supplied separately for interlocking with another device bb two different key locks for double locking. Profalux and Ronis keylocks are compatible with each other. A locking kit (without locks) is available for installation of one or two keylocks (Ronis, Profalux, Kirk or Castell). Accessory-compatibility For Masterpact NT: 3 padlocks or 1 keylock. For Masterpact NW: 3 padlocks and/or 2 keylocks.
This option prevents door opening when the circuit breaker is closed and prevents circuit breaker closing when the door is open. For this, a special plate associated with a lock and a cable is mounted on the right side of the circuit breaker. With this interlock installed, the source changeover function cannot be implemented. This option is identical for fixed and drawout versions.
PB104365A40.eps
A-41
Locking
On the chassis
1 2 3 4 5 6 7
Mismatch protection. Door interlock. Racking interlock. Keylock locking. Padlock locking. Position indicator. Chassis front plate (accessible with cubicle door closed). 8 Racking-handle entry. 9 Reset button. 10 Racking-handle storage.
Mounted on the chassis and accessible with the door closed, these devices lock the circuit breaker in the disconnected position in two manners: b using padlocks (standard), up to three padlocks (not supplied) b using keylocks (optional), one or two different keylocks are available. Profalux and Ronis keylocks are available in different options: b one keylock b two different keylocks for double locking b one (or two) keylocks mounted on the device + one (or two) identical keylocks supplied separately for interlocking with another device. A locking kit (without locks) is available for installation of one or two keylocks (Ronis, Profalux, Kirk or Castell).
The connected, disconnected and test positions are shown by an indicator andc are mechanically indexed. The exact position is obtained when the racking handle blocks. A release button is used to free it. As standard, the circuit breaker can be locked only in "disconnected position". On request, the locking system may be modified to lock the circuit breaker in any of the three positions: "connected", "disconnected" or "test".
Mounted on the right or left-hand side of the chassis, this device inhibits opening of the cubicle door when the circuit breaker is in connected or test position. It the breaker is put in the connected position with the door open, the door may be closed without having to disconnect the circuit breaker.
This device prevents insertion of the racking handle when the cubicle door is open.
Racking interlock between crank and OFF pushbutton IBPO (for NW only)
Racking interlock.
PB100815-32R_SE.eps
This option makes it necessary to press the OFF pushbutton in order to insert the racking handle and holds the device open until the handle is removed.
Automatic spring discharge before breaker removal DAE (for NW only) Mismatch protection VDC
Mismatch protection.
This option discharges the springs before the breaker is removed from the chassis.
Mismatch protection ensures that a circuit breaker is installed only in a chassis with compatible characteristics. It is made up of two parts (one on the chassis and one on the circuit breaker) offering twenty different combinations that the user may select.
A-42
Indication contacts
Indication contacts are available: b in the standard version for relay applications b in a low-level version for control of PLCs and electronic circuits. M2C and M6C contacts may be programmed via the Micrologic E, P and H control units.
PB100806-32.eps
PB100807-20.eps
Supplied as standard Maximum number Breaking capacity (A) p.f.: 0.3 AC12/DC12
Two types of contacts indicate the ON or OFF position of the circuit breaker: bb micro switch type changeover contacts for Masterpact NT bb rotary type changeover contacts directly driven by the mechanism for Masterpact NW. These contacts trip when the minimum isolation distance between the main circuit-breaker contacts is reached. OF NT NW
Standard V AC 240/380 480 690 24/48 125 250 24/48 240 380 24/48 125 250 4 4 4 12 Minimum load: 100 mA/24 V 6 10/6 (1) 6 10/6 (1) 6 6 2.5 10/6 (1) 0.5 10/6 (1) 0.3 3 Minimum load: 2 mA/15 V 5 6 5 6 5 3 5/2.5 6 0.5 6 0.3 3
V DC
Circuit-breaker tripping due to a fault is signalled by: bb a red mechanical fault indicator (reset) bb one changeover contact SDE. Following tripping, the mechanical indicator must be reset before the circuit breaker may be closed. One SDE is supplied as standard. An optimal SDE may be added. This latter is incompatible with the electrical reset after fault-trip option (RES).
Supplied as standard Maximum number Breaking capacity (A) p.f.: 0.3 AC12/DC12
SDE
Standard V AC 240/380 480 690 24/48 125 250 24/48 240 380 24/48 125 250
V DC
Low-level V AC
V DC
1 2 Minimum load: 100 mA/24 V 5 5 3 3 0.3 0.15 Minimum load: 2 mA/15 V 3 3 3 3 0.3 0.15
NT/NW
PB100820-32.eps
The contact combines the device connected and the device closed information to produce the circuit closed information. Supplied as an option for Masterpact NW, it is mounted in place of the connector of an additional OF contact.
Maximum number Breaking capacity (A) p.f.: 0.3 AC12/DC12
EF
Standard V AC 240/380 480 690 24/48 125 250 24/48 240 380 24/48 125 250
V DC
8 Minimum load: 100 mA/24 V 6 6 6 2.5 0.8 0.3 Minimum load: 2 mA/15 V 5 5 5 2.5 0.8 0.3
NW
A-43
Indication contacts
PB100817-32.eps
Three series of optional auxiliary contacts are available for the chassis: bb changeover contacts to indicate the connected position CE bb changeover contacts to indicate the disconnected position CD. This position is indicated when the required clearance for isolation of the power and auxiliary circuits is reached bb changeover contacts to indicate the test position CT. In this position, the power circuits are disconnected and the auxiliary circuits are connected. Additional actuators A set of additional actuators may be installed on the chassis to change the functions of the carriage switches.
CE, CD and CT connected/disconnected/test position carriage switches. Contacts Maximum number CE/CD/CT 3 3 3 9 0 0 6 3 0 6 0 3 3 6 0 Minimum load: 100 mA/24 V 8 8 8 8 8 8 6 6 2.5 2.5 0.8 0.8 0.3 0.3 Minimum load: 2 mA/15 V 5 5 5 5 5 5 2.5 2.5 0.8 0.8 0.3 0.3 CE/CD/CT 3 2 1
NT
NW
PB100778-32.eps
Standard
V AC
Low-level
240 380 480 690 24/48 125 250 24/48 240 380 24/48 125 250
V AC V DC
These contacts, used with the Micrologic E, P and H control units, may be programmed via the control unit keypad or via a supervisory station with the COM communication option. They require an external power supply module. The M2C (two contacts) and M6C (six contacts) auxiliary contacts may be used to signal threshold overruns or status changes. They can be programmed using the keypad on the Micrologic P control unit or remotely using the COM option (BCM ULP). Micrologic Type E
V AC V DC 240 380 24 48 125 250
Types P, H
A-44
DB101170.eps
DB117038.eps
Remote operation
Remote ON / OFF
Two solutions are available for remote operation of Masterpact devices: b a point-to-point solution b a bus solution with the COM communication option.
The remote ON / OFF function is used to remotely open and close the circuit breaker. It is made up of: bb an electric motor MCH equipped with a springs charged limit switch contact CH bb two voltage releases: vv a closing release XF vv an opening release MX. Optionally, other functions may be added: bb a ready to close contact PF bb an electrical closing pushbutton BPFE bb remote RES following a fault. A remote-operation function is generally combined with: bb device ON / OFF indication OF bb fault-trip indication SDE.
PB104349A68.eps
Note: an opening order always takes priority over a closing order. If opening and closing orders occur simultaneously, the mechanism discharges without any movement of the main contacts. The circuit breaker remains in the open position (OFF). In the event of maintained opening and closing orders, the standard mechanism provides an anti-pumping function by blocking the main contacts in open position. Anti-pumping function. After fault tripping or intentional opening using the manual or electrical controls, the closing order must first be discontinued, then reactivated to close the circuit breaker. When the automatic reset after fault trip (RAR) option is installed, to avoid pumping following a fault trip, the automatic control system must take into account the information supplied by the circuit breaker before issuing a new closing order or blocking the circuit breaker in the open position (information on the type of fault, e.g. overload, short-time fault, earth fault, earth leakage, short-circuit, etc.). Note: MX communicating releases are of the impulse type only and cannot be used to lock a circuit breaker in OFF position. For locking in OFF position, use the remote tripping function (2nd MX or MN). When MX or XF communicating releases are used, the third wire (C3, A3) must be connected even if the communication module is not installed. When the control voltage (C3-C1 or A3-A1) is applied to the MX or XF releases, it is necessary to wait 1.5 seconds before issuing an order. Consequently, it is advised to use standard MX or XF releases for applications such as source-changeover systems.
COM
A-45
Remote operation
Remote ON / OFF
PB100797-23.eps
PB100808-32.eps
The electric motor automatically charges and recharges the spring mechanism when the circuit breaker is closed. Instantaneous reclosing of the breaker is thus possible following opening. The spring-mechanism charging handle is used only as a backup if auxiliary power is absent. The electric motor MCH is equipped as standard with a limit switch contact CH that signals the charged position of the mechanism (springs charged). Characteristics
V AC 50/60 Hz V DC Operating threshold Consumption (VA or W) Motor overcurrent Charging time Operating frequency CH contact Power supply 48/60 - 100/130 - 200/240 - 277- 380/415 - 400/440 - 480 24/30 - 48/60 - 100/125 - 200/250 0.85 to 1.1 Un 180 2 to 3 In for 0.1 s maximum 3 s for Masterpact NT maximum 4 s for Masterpact NW maximum 3 cycles per minute 10 A at 240 V
Their supply can be maintained or automatically disconnected. Closing release XF The XF release remotely closes the circuit breaker if the spring mechanism is charged. Opening release MX The MX release instantaneously opens the circuit breaker when energised. It locks the circuit breaker in OFF position if the order is maintained (except for MX communicating releases).
Note: whether the operating order is maintened or automatically disconnected (pulse -type), XF or MX communicating releases (bus solution with COM communication option) always have an impulse-type action (see diagram).
Characteristics
V AC 50/60 Hz V DC Operating threshold Consumption (VA or W) Circuit breaker response time at Un Power supply
XF
MX
24 - 48 - 100/130 - 200/250 - 277 - 380/480 12 - 24/30 - 48/60 - 100/130 - 200/250 0.85 to 1.1 Un 0.7 to 1.1 Un Hold: 4.5 Hold: 4.5 Pick-up: 200 (200 ms) Pick-up: 200 (200 ms) 55 ms 10 (Masterpact NT) 50 ms 10 70 ms 10 (NW y 4000 A) 80 ms 10 (NW > 4000 A)
PB100809-16.eps
The ready to close position of the circuit breaker is indicated by a mechanical indicator and a PF changeover contact. This signal indicates that all the following are valid: bb the circuit breaker is in the OFF position bb the spring mechanism is charged bb a maintained opening order is not present: vv MX energised vv fault trip vv remote tripping second MX or MN vv device not completely racked in vv device locked in OFF position vv device interlocked with a second device. Characteristics
Maximum number Breaking capacity (A) p.f.: 0.3 AC12/DC12 Standard V AC 240/380 480 690 24/48 125 250 24/48 240 380 24/48 125 250
NT/NW
1 Minimum load: 100 mA/24 V 5 5 3 3 0.3 0.15 Minimum load: 2 mA/15 V 3 3 3 3 0.3 0.15
V DC
A-46
PB100798-56.eps
Located on the front panel, this pushbutton carries out electrical closing of the circuit breaker. It is generally associated with the transparent cover that protects access to the closing pushbutton. Electrical closing via the BPFE pushbutton takes into account all the safety functions that are part of the control/monitoring system of the installation. The BPFE connects to the closing release (XF com) in place of the COM module. The COM module is incompatible with this option. Different types of voltage exist and the XF electromagnet is compulsary if the BPFE option is selected.
DB101167.eps
Automatic reset after fault trip RAR Following tripping, a reset of the mechanical indicator (reset button) is no longer required to enable circuit-breaker closing. The mechanical (reset button) and electrical SDE indications remain in fault position until the reset button is pressed. The use of XF closing release is compulsory with this option.
A-47
Remote operation
Remote tripping
This function opens the circuit breaker via an electrical order. It is made up of: bb a shunt release second MX bb or an undervoltage release MN bb or a delayed undervoltage release MNR: MN + delay unit. These releases (2nd MX or MN) cannot be operated by the communication bus. The delay unit, installed outside the circuit breaker, may be disabled by an emergency OFF button to obtain instantaneous opening of the circuit breaker. Wiring diagram for the remote-tripping function
DB101172.eps DB101175.eps DB117188.eps
PB100809-16.eps
PB104369A68.eps
MX or MN voltage release.
When energised, the MX voltage release instantaneously opens the circuit breaker. A continuous supply of power to the second MX locks the circuit breaker in the OFF position. Characteristics
Power supply V AC 50/60Hz V DC Operating threshold Permanent locking function Consumption (VA or W) Circuit breaker response time at Un 24 - 48 - 100/130 - 200/250 - 277- 380/480 12 - 24/30 - 48/60 - 100/130 - 200/250 0.7 to 1.1 Un 0.85 to 1.1 Un Pick-up: 200 (80 ms) Hold: 4.5 50 ms 10
The MN release instantaneously opens the circuit breaker when its supply voltage drops to a value between 35 % and 70 % of its rated voltage. If there is no supply on the release, it is impossible to close the circuit breaker, either manually or electrically. Any attempt to close the circuit breaker has no effect on the main contacts. Circuitbreaker closing is enabled again when the supply voltage of the release returns to 85 % of its rated value.
Power supply V AC 50/60 Hz V DC Operating threshold Opening Closing Consumption (VA or W) MN consumption with delay unit (VA or W) Circuit breaker response time at Un
Characteristics
24 - 48 - 100/130 - 200/250 - 380/480 24/30 - 48/60 - 100/130 - 200/250 0.35 to 0.7 Un 0.85 Un Pick-up: 200 (200 ms) Hold: 4.5 Pick-up: 200 (200 ms) Hold: 4.5 40 ms 5 for NT 90 ms 5 for NW
MN delay units
To eliminate circuit-breaker nuisance tripping during short voltage dips, operation of the MN release can be delayed. This function is achieved by adding an external delay unit in the MN voltage-release circuit. Two versions are available, adjustable and non-adjustable. Characteristics
Power supply V AC 50-60 Hz /DC Operating threshold
Non-adjustable 100/130 - 200/250 Adjustable 48/60 - 100/130 - 200/250 - 380/480 Opening 0.35 to 0.7 Un Closing 0.85 Un Pick-up: 200 (200 ms) Hold: 4.5 Non-adjustable 0.25 s Adjustable 0.5 s - 0.9 s - 1.5 s - 3 s
A-48
Accessories
PB104740.eps
Optional equipment mounted on the chassis, the shield prevents access to the terminal block of the electrical auxiliaries.
PB104382A32.eps
The operation counter sums the number of operating cycles and is visible on the front panel. It is compatible with manual and electrical control functions. This option is compulsory for all the source-changeover systems.
DB101173.eps
Escutcheon CDP
Optional equipment mounted on the door of the cubicle, the escutcheon increases the degree of protection to IP40 (circuit breaker installed free standing: IP30). It is available in fixed and drawout versions.
Used with the escutcheon, this option closes off the door cut-out of a cubicle not yet equipped with a device. It may be used with the escutcheon for both fixed and drawout devices.
Optional equipment mounted on the escutcheon, the cover is hinged and secured by a screw. It increases the degree of protection to IP54, IK10. It adapts to drawout devices.
This option allows the grounding of the breaker mechanism while the front cover is removed. The grounding is made via the chassis for the drawout version and via the fixation side plate for the fixed version.
A-49
Source-changeover systems
Presentation
PB100843A.eps
PB100844A.eps
Commercial and service sector: b operating rooms in hospitals b safety systems for tall buildings b computer rooms (banks, insurance companies, etc.) b lighting systems in shopping centres
PB100845A.eps
Communication option
The communication option must not be used to control the opening or closing of source-changeover system circuit breakers. It should be used only to transmit measurement data or circuit-breaker status. The eco COM option is perfectly suited to these equipments.
Industry: b assembly lines b engine rooms on ships b critical auxiliaries in thermal power stations
PB104270_L68.eps PB104285_L68.eps
Infrastructures: b port and railway installations b runway lighting systems b control systems on military sites
A-50
Mechanical interlocking
DB126268.eps
Interlocking of two Compact NS630b to 1600 or two Masterpact NT and NW devices using connecting rods
The two devices must be mounted one above the other (either 2 fixed or 2 withdrawable/drawout devices). Combinations are possible between Compact NS630b to NS1600 devices and between Masterpact NT and Masterpact NW devices. Installation This function requires: bb an adaptation fixture on the right side of each circuit breaker or switchdisconnector bb a set of connecting rods with no-slip adjustments. The adaptation fixtures, connecting rods and circuit breakers or switchdisconnectors are supplied separately, ready for assembly by the customer. The maximum vertical distance between the fixing planes is 900 mm.
Possible combinations of Normal and Replacement source circuit breakers
Normal N
Replacement R
NS630b to NS1600 NT06 to NT16 NW08 to NW40 NW40b to NW63
NS630b to NS1600 Ratings 250... 1600 A NT06 to NT16 Ratings 250... 1600 A NW08 to NW40 Ratings 320... 4000 A NW40b to NW63 Ratings 4000... 6300 A
bb bb bb bb bb bb bb bb bb bb
A-51
Source-changeover systems
Mechanical interlocking
PB100842_68_SE.eps
Normal N
NT06 to NT16 Ratings 250... 1600 A NW08 to NW40 Ratings 320... 4000 A NW40b to NW63 Ratings 4000... 6300 A
Replacement R
NT06 to NT16 bb bb bb NW08 to NW40 bb bb bb NW40b to NW63 bb bb bb
All combinations of two Masterpact NT and Masterpact NW devices are possible, whatever the rating or size of the devices.
Possible combinations of three device NT06 to NT16 NT06 to NT16 Ratings 250... 1600 A NW08 to NW40 Ratings 320... 4000 A NW40b to NW63 Ratings 4000... 6300 A NW08 to NW40 NW40b to NW63
bb bb
bb bb
A-52
Electrical interlocking
Electrical interlocking is used with the mechanical interlocking system. An automatic controller may be added to take into account information from the distribution system. Moreover, the relays controlling the normal and replacement circuit breakers must be mechanically and/or electrically interlocked to prevent them from giving simultaneous closing commands.
Electrical interlocking is carried out by an electrical control device. For Masterpact, this function can be implemented in one of two ways: bb using the IVE unit bb by an electrician in accordance with the chapter electrical diagrams of the catalogue source-changeover systems.
IVE unit.
Necessary equipment
For Masterpact NT and NW, each circuit breaker must be equipped with: bb a remote-operation system made up of: vv MCH gear motor vv MX or MN opening release vv XF closing release vv PF ready to close contact vv CDM mechanical operation counter bb an available OF contact bb one to three CE connected-position contacts (carriage switches) on drawout circuit breakers (depending on the installation).
A-53
Source-changeover systems
Standard configuration
Masterpact NT and NW
Types of mechanical interlocking
2 devices QN 0 1 0 QR 0 0 1 Masterpact NT and NW: bb electrical interlocking with lockout after fault: vv permanent replacement source (without IVE) vv with EPO by MX (without IVE) vv with EPO by MN (without IVE) vv permanent replacement source (with IVE) vv with EPO by MX (with IVE) vv with EPO by MN (with IVE) bb automatic control without lockout after fault: vv permanent replacement source (without IVE) vv engine generator set (without IVE) bb automatic control with lockout after fault: vv permanent replacement source (with IVE) vv engine generator set (with IVE) bb BA/UA controller (with IVE)
Db101574.eps
Diagram no.
51201139 51201140 51201141 51201142 51201143 51201144 51156226 51156227 51156904 51156905 51156903
Masterpact NW only
Types of mechanical interlocking
3 devices: 2 Normal sources and 1 Replacement source QN1 0 1 0 QN2 0 1 0 QR 0 0 1
Db101575.eps
Diagram no.
51156906 51156907
3 devices: 2 Normal sources and 1 Replacement source with source selection QN1 QN2 QR 0 0 0 1 0 0 0 0 1 1 1 0 0 1 0 3 devices: 3 sources, only one device QS1 0 1 0 0 3 devices: 2 sources + 1 coupling QS2 0 0 1 0 QS3 0 0 0 1
Db101576.eps
bb automatic control with engine generator set: vv without lockout after fault (with MN) vv with lockout after fault (with MN)
51156908 51156909
Db101577.eps
bb electrical interlocking: vv without lockout after fault vv with lockout after fault
51156910 51156911
QS1 QC QS2 bb electrical interlocking: 0 0 0 vv without lockout after fault 1 0 1 vv with lockout after fault 1 1 0 bb automatic control with lockout after fault 0 1 1 (1) 1 0 0 (1) 0 0 1 (1) possible by forcing operation Lockout after fault option. This option makes it necessary to manually reset the device following fault tripping.
Db101578.eps
A-54
By combining a remote-operated source-changeover system with an integrated BA or UA automatic controller, it is possible to automatically control source transfer according to user-selected sequences. These controllers can be used on source-changeover systems comprising 2 circuit breakers. For source-changeover systems comprising 3 circuit breakers, the automatic control diagram must be prepared by the installer as a complement to to diagrams provided in the electrical diagrams section of this catalogue.
Controller
Compatible circuit breakers
BA
UA
4-position switch
Automatic operation Forced operation on Normal source Forced operation on Replacement source Stop (both Normal and Replacement sources off)
Automatic operation
Monitoring of the Normal source and automatic transfer Generator set startup control Delayed shutdown (adjustable) of generator set Load shedding and reconnection of non-priority circuits Transfer to the Replacement source if one of the phases of the Normal phase is absent
Test
DB403809.eps
By opening the P25M circuit breaker supplying the controller By pressing the test button on the front of the controller
bb bb bb bb bb bb bb bb bb bb bb bb
Indications
Circuit breaker status indication on the front of the controller: on, off, fault trip Automatic mode indicating contact
Other functions
Selection of type of Normal source (single-phase or three-phase) (1) Voluntary transfer to Replacement source (e.g. energy management commands) During peak-tariff periods (energy management commands) forced operation on Normal sourceif Replacement source not operational Additional contact (not part of controller). Transfer to Replacement source only if contact is closed. (e.g. used to test the frequency of UR). Setting of maximum startup time for the replacement source bb
BA controller.
DB403810.eps
Options
Communication option
Power supply
Control voltages (2) 110 V 220 to 240 V 50/60 Hz 380 to 415 V 50/60 Hz and 440 V 60 Hz 0.35 Un y voltage y 0.7 Un 0.5 Un y voltage y 0.7 Un voltage u 0.85 Un bb bb bb bb bb bb
Operating thresholds
Undervoltage Phase failure Voltage presence bb bb bb bb bb
IP degree of protection (EN 60529) and IK degree of protection against external mechanical impacts (EN 50102)
Front Side Connectors Front IP40 IP30 IP20 IK07 bb bb bb bb bb bb bb bb
UA controller.
bb bb bb AC DC Utilisation category (IEC 947-5-1) AC12 AC13 AC14 AC15 DC12 DC13 Operational current (A) 24 V 8 7 5 5 8 2 48 V 8 7 5 5 2 110 V 8 6 4 4 0.6 220/240 V 8 6 4 3 250 V 0.4 380/415 V 5 440 V 4 660/690 V (1) For example, 220 V single-phase or 220 V three-phase. (2) The controller is powered by the ACP control plate. The same voltage must be used for the ACP plate, the IVE unit and the circuit-breaker operating mechanisms. If this voltage is the same as the source voltage, then the Normal and Replacement sources can be used directly for the power supply. If not, an isolation transformer must be used.
bb
A-55
Masterpact NW circuit breakers with corrosion protection are designed for use in industrial environments with high concentrations of sulphur compounds. Examples include paper mills, oil refineries, steel works and water treatment plants, all of which produce large quantities of sulphur dioxide (SO2) or hydrogen sulphate (H2S). Under such conditions, silver-plated parts rapidly turn black due to the formation of silver sulphate (AgS) on the surface, an insulating material that can lead to abnormal temperature rise in electrical contacts. This phenomenon can have serious consequences on all equipment installed inside a switchboard. Circuit breakers used in such environments generally require frequent maintenance and therefore a large number of replacement devices on the site. Furthermore, problems are often encountered even with intensive maintenance. Masterpact NW circuit breakers with corrosion protection receive special surface treatment on all parts exposed to corrosion and critical with respect to electrical continuity. In this way, the availability of electrical power and operating safety are ensured without special maintenance for the following environmental condition classes as defined by standard IEC 721-3-3: bb 3C3 for H2S (concentrations from 2.1 to 7.1 x 10-6 ) bb 3C4 for SO2 (concentrations from 4.8 to 14.8 x 10-6). The Masterpact NW range of power circuit breakers with corrosion protection offers the following features: bb rated current from 800 A to 4000 A bb 3 and 4-pole models bb drawout circuit breaker bb operational voltage up to 690 V AC bb Ics breaking capacity of 100 kA at 220/415 V AC bb reverse feed possible bb stored-energy mechanism for instantaneous closing (source coupling). bb 3 types of RMS electronic protection bb adjustable long-time settings from 0.4 to 1 In, with fine adjustment via local keypad or remote supervisor bb electronic functions dedicated to energy management and power-quality analysis.
PB106363A50.eps
The Masterpact NW range complies with the main standards and certifications
bb IEC 60947-1 and 60947-2 bb IEC 68230 (damp heat) and IEC 68252 severity level 2 (salt mist) bb IEC 60068-2-42 and IEC 60068-2-43 for corrosive environments: vv SO2 : tested to IEC 60068-2-42 in a 3C4 environment as defined by IEC 60721-3-3 vv H2S: tested to IEC 60068-2-43 in a 3C3 environment as defined IEC 60721-3-3.
Maximum safety
The Masterpact NW range with corrosion protection offers the same safety features as the standard version: bb positive contact indication bb high impulse withstand voltage (12 kV) bb suitable for isolation in compliance with IEC 60947-2, as indicated by the disconnector symbol on the front face: bb front face insulation class 2, allowing class 2 installations with breaker control from outside.
A-56
Horizontal connection
4 th pole rating Rated utlimate breaking capacity Rated service breaking capacity Break time (ms)
1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 100 85 100 %
1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 100 85 100 %
1600 1600 1600 1550 1500 1600 1550 1500 1450 1400 1600 100 85 100 %
2000 2000 2000 1900 1800 2000 1900 1800 1700 1600 2000 100 85 100 %
2500 2500 2500 2500 2500 2500 2500 2500 2400 2300 2500 100 85 100 %
4000 4000 4000 4000 4000 4000 4000 4000 4000 3900 4000 150 100 100 %
H H
Drawout device
800 to 3200 A 4000 A
L (mm)
3P 441 786 4P 556 1016
H (mm)
439 479
P (mm)
395 395
Connections bb Power circuits: vv vertical rear connections as standard vv possibility of conversion to horizontal rear connections on-site by rotating the connectors, except for NW32, available with vertical rear connections only. bb Auxiliaries connected to terminal block on circuit breaker front face.
A-57
The Masterpact Earthing Switch can be racked into any compatible Masterpact NW chassis in place of a Masterpact circuit breaker. It is used to interconnect and earth the phase and neutral conductors of an electrical installation to ensure the safety of personnel during servicing. It can be locked in earthed position.
Main characteristics
Rated insulation voltage Rated operational voltage Rated current Latching capacity Rated short-time withstand current Compatibility Remote indication 1000 V 690 V 800 to 4000 A 135 kA peak 60 kA/1s 50 kA/3s Compatible with drawout NW08 to NW40 circuit breakers, types N1/H1/NA/HA, 3-pole and 4-pole rear connected versions 12 ON/OFF indication contacts that can be used according to the chassis auxiliary wiring
PB104426A50.eps
The Earthing Switch is compatible with Masterpact NW08 to NW40 type N1, H1, NA and HA circuit breakers in both 3-pole and 4-pole versions. It has two parts: bb a chassis earthing kit for installation on the Masterpact NW chassis. Two different versions are available for 3-pole and 4-pole chassis. bb the Earthing Switch itself, which is a specific Masterpact NW device that can be racked into any chassis equipped with an earthing kit, in place of the circuit breaker. Two versions are available (3-pole and 4-pole). An earthing kit must be installed on the chassis of each circuit breaker protecting a circuit that may require earthing while work is being carried out. However, a single earthing switch is often sufficient for an entire installation if only one circuit is to be serviced at any given time. The standard Earthing Switch comes with the short-circuit bar installed across the bottom (downstream) connections for earthing of the upstream portion of the circuit. The user can easily move the short-circuit bar to the top connections if the downstream portion of the circuit needs to be earthed. Earthing kit (for chassis)
DB125557.eps DB125558.eps
With short-circuit bar on the bottom connections. With short-circuit bar on the top connections.
DB125561.eps
A-58
DB125560.eps
Typical applications
The earthing switch is used to protect maintenance personnel working on an installation against the risk of accidental connection of a parallel source or energisation by reverse power. Protection is provided by earthing the part of the installation that is to be worked on.
Application n1
Earthing of one section of a coupled busbar arrangement When working on section B, the bus coupler is normally open. To protect personnel in the event of accidental closing of this device, an earthing switch with the upstream terminals earthed is installed in place of the circuit breaker at B. In this way section B will remain at earth potential under all circumstances and the personnel can work in complete safety.
DB120865.EPS
Application n2
Earthing an outgoer
DB120866.EPS
When working on outgoer C, installation of an earthing switch with the upstream terminals earthed (in place of the circuit breaker at C) ensures complete safety even if all the other devices on the installation are closed.
Application n3
Earthing of an MV/LV transformer When working on an MV/LV transformer, upstream earthing is carried out by means of the usual medium voltage and high voltage procedures. Installation of an earthing switch with the downstream terminals earthed (in place of the circuit breaker at B) maintains the part of the installation between the upstream MV circuit breaker and the downstream LV circuit breaker at earth potential. In this way, the personnel can work in complete safety even if the rest of the installation is energised.
DB120867.EPS
A-59
A-60
DB125563.eps
Masterpact NT and NW
Installation recommendations
2 A-1
Operating conditions Installation in switchboard Door interlock catch Control wiring Power connection Recommended busbars drilling
Masterpact NT06 to NT16 Masterpact NW08 to NW63
Busbar sizing Temperature derating Power dissipation and input/output resistance Derating in switchboards Substitution kit
Fixed / drawout devices 800to3200A Dimensions and connection Electrical diagrams Additional characteristics Catalogue numbers andorderform
B-12
B-14
B-15
B-22 C-1 D-1 E-1 F-1
B-1
Installation recommendations
Operating conditions
Masterpact circuit breakers have been tested for operation in industrial atmospheres. It is recommended that the equipment be cooled or heated to the proper operating temperature and kept free of excessive vibration and dust.
DB402051.eps
Ambient temperature
Masterpact devices can operate under the following temperature conditions: bb the electrical and mechanical characteristics are stipulated for an ambient temperature of -25 C to +70 C bb circuit-breaker closing is guaranteed down to -35 C by manual operation (push button). Storage conditions are as follows: bb -40 to +85 C for a Masterpact device without its control unit bb -25 C to +85 C for the control unit.
DB402052.eps
Masterpact devices have successfully passed the tests defined by the following standards for extreme atmospheric conditions: bb IEC 60068-2-1: dry cold at -40 C bb IEC 60068-2-2: dry heat at +85 C bb IEC 60068-2-30: damp heat (temperature +55 C, relative humidity 95 %) bb IEC 60068-2-52 level 2: salt mist. Masterpact devices can operate in the industrial environments defined by standard IEC 60947 (pollution degree up to 4). It is nonetheless advised to check that the devices are installed in suitably cooled switchboards without excessive dust.
DB128163.eps
Vibrations
Masterpact devices have successfully passed testing in compliance with IEC 60068-2-6 for the following vibration levels: bb 2 to 13.2 Hz: amplitude 1 mm bb 13.2 to 100 Hz: constant acceleration 0.7 g. Vibration testing to these levels is required by merchant marine inspection organisations (Veritas, Lloyds, etc). Some applications have vibration profiles outside of this standard and require special attention during application design, installation, and use. Excessive vibration may cause unexpected tripping, damage to connections or to other mechanical parts. Please refer to the Masterpact maintenance guide (causes of accelerated ageing / operating conditions / vibrations) for additional information. Examples of applications with high vibration profiles could include: bb wind turbines bb power frequency converters that are installed in the same switchboard or close proximity to the Masterpact circuit breaker bb emergency generators bb high vibration marine applications such as thrusters, anchor positioning systems, etc.
B-2
DB128162.eps
(m) 2000
Altitude
At altitudes higher than 2000 metres, the modifications in the ambient air (electrical resistance, cooling capacity) lower the following characteristics as follows:
Altitude (m) Impulse withstand voltage Uimp (kV) Rated insulation voltage (Ui) Maximum rated operationnal NT, NW except H10 voltage 50/60 Hz Ue (V) NW H10 Rated current 40 C 2000 12 1000 690 1000 1 x In 3000 11 900 690 890 0.99 x In 4000 10 780 630 795 0.96 x In 5000 8 700 560 700 0.94 x In
DB128164.eps
Electromagnetic disturbances
Masterpact devices are protected against: bb overvoltages caused by devices that generate electromagnetic disturbances bb overvoltages caused by atmospheric disturbances or by a distribution-system outage (e.g. failure of a lighting system) bb devices emitting radio waves (radios, walkie-talkies, radar, etc.) bb electrostatic discharges produced by users. Masterpact devices have successfully passed the electromagnetic-compatibility tests (EMC) defined by the following international standards: bb IEC 60947-2, appendix F bb IEC 60947-2, appendix B (trip units with earth-leakage function). The above tests guarantee that: bb no nuisance tripping occurs bb tripping times are respected.
B-3
Installation recommendations
Installation in switchboard
Possible positions
DB101427.eps Db101428.eps Db101429.eps DB101432.eps
Power supply
Masterpact devices can be supplied either from the top or from the bottom without reduction in performance, in order to facilitate connection when installed in a switchboard.
DB101430.eps
It is important to distribute the weight of the device uniformily over a rigid mounting surface such as rails or a base plate. This mounting plane should be perfectly flat (tolerance on support flatness: 2 mm). This eliminates any risk of deformation which could interfere with correct operation of the circuit breaker. Masterpact devices can also be mounted on a vertical plane using the special brackets.
Db101431.eps
Mounting on rails.
Db101433.eps
B-4
Sufficient openings must be provided in partitions to ensure good air circulation around the circuit breaker; Any partition between upstream and downstream connections of the device must be made of nonmagnetic material. For high currents, of 2500 A and upwards, the metal supports or barriers in the immediate vicinity of a conductor must be made of non-magnetic material A. Metal barriers through which a conductor passes must not form a magnetic loop.
Db101434.eps
Partitions
The mechanical connection must be exclude the possibility of formation of a magnetic loop around a conductor.
For live busbars installed immediately above the circuit breaker (respecting the 100 mm safety clearance), the distance between bars must be 65 mm minimum. In a 1000V system, the bars must be insulated.
DB101438.eps
If the insulation distance between phases is not sufficient (y 14 mm), it is advised to install phase barriers (taking into account the safety clearances). Mandatory for a Masterpact NT > 500V.
Db101439.eps
Interphase barrier
DB103879.eps
Busbars (NT)
Db101436.eps
B-5
Installation recommendations
Mounted on the right or left-hand side of the chassis, this device inhibits opening of the cubicle door when the circuit breaker is in connected or test position. It the breaker is put in the connected position with the door open, the door may be closed without having to disconnect the circuit breaker. Dimensions (mm)
Type NT08-16 (3P) NT08-16 (4P) NW08-40 (3P) NW08-40 (4P) NW40b-63 (3P) NW40b-63 (4P) (1) 135 205 215 330 660 775 (2) 168 168 215 215 215 215
DB117044.eps
(2) 23 103
Db101445.eps
This option prevents door opening when the circuit breaker is closed and prevents circuit breaker closing when the door is open. For this, a special plate associated with a lock and a cable is mounted on the right side of the circuit breaker. With this interlock installed, the source changeover function cannot be implemented.
Note: the door interlock can either be mounted on the right side or the left side of the breaker. : datum.
B-6
Db101447.eps
Db101446.eps
Control wiring
During pick-up, the power consumed is approximately 150 to 200 VA. For low control voltages (12, 24, 48 V), maximum cable lengths are imposed by the voltage and the cross-sectional area of cables. Recommended maximum cable lengths (meter).
12 V 24 V 2.5 mm2 1.5 mm2 2.5 mm2 MN U source 100 % 58 U source 85 % 16 MX-XF U source 100 % 21 12 115 U source 85 % 10 6 75 Note: the indicated length is that of each of the two wires. 1.5 mm2 35 10 70 44 48 V 2.5 mm2 280 75 550 350 1.5 mm2 165 45 330 210
24 V DC power-supply module
External 24 V DC power-supply module for Micrologic (F1-, F2+) bb Do not connect the positive terminal (F2+) to earth. bb The negative terminal (F1-) can be connected to earth, except in IT systems. bb A number of Micrologic control units and M6C modules can be connected to the same 24 V DC power supply (the consumption of a Micrologic control unit or an M6C module is approximately 100 mA). bb Do not connect any devices other than a Micrologic control unit or an M6C module if voltage > 480 V AC or in an environment with a high level of electromagnetic disturbance. bb The maximum length for each conductor is ten metres. For greater distances, it is advised to twist the supply wires together. bb The 24 V DC supply wires must cross the power cables perpendicularly. If this is difficult, it is advised to twist the supply wires together. bb The technical characteristics of the external 24 V DC power-supply module for Micrologic control units are indicated on page A-25. Communication bus bb Do not connect the positive terminal (E1) to earth. bb The negative terminal (E2) can be connected to earth. bb A number of device or chassis communication modules can be connected to the same 24 V DC power supply (the consumption of each module is approximately 30 mA).
Note: wiring of ZSI: it is recommended to use twisted shielded cable. The shield must be connected to earth at both ends.
B-7
Installation recommendations
Power connection
Db101448.eps
If cables are used for the power connections, make sure that they do not apply excessive mechanical forces to the circuit breaker terminals. For this, make the connections as follows: bb extend the circuit breaker terminals using short bars designed and installed according to the recommendations for bar-type power connections: vv for a single cable, use solution B opposite vv for multiple cables, use solution C opposite bb in all cases, follow the general rules for connections to busbars: vv position the cable lugs before inserting the bolts vv the cables should firmly secured to the framework E.
Db101451.eps
The busbars should be suitably adjusted to ensure that the connection points are positioned on the terminals before the bolts are inserted B. The connections are held by the support which is solidly fixed to the framework of the switchboard, such that the circuit breaker terminals do not have to support its weight C (this support should be placed close to the terminals).
Db101453.eps
Electrodynamic stresses The first busbar support or spacer shall be situated within a maximum distance from the connection point of the breaker (see table below). This distance must be respected so that the connection can withstand the electrodynamic stresses between phases in the event of a short circuit.
Maximum distance A between busbar to circuit breaker connection and the first busbar support or spacer with respect to the value of the prospective short-circuit current. Isc (kA) Distance A (mm) 30 350 50 300 65 250 80 150 100 150 150 150
B-8
Db101452.eps
Busbars connections
Db101450.eps
Db101449.eps
Cables connections
Db101454.eps
Clamping
Correct clamping of busbars depends amongst other things, on the tightening torques used for the nuts and bolts. Over-tightening may have the same consequences as under-tightening. For connecting busbars (Cu ETP-NFA51-100) to the circuit breaker, the tightening torques to be used are shown in the table below. These values are for use with copper busbars and steel nuts and bolts, class 8.8. The same torques can be used with AGS-T52 quality aluminium bars (French standard NFA 02-104 or American National Standard H-35-1). Examples
Db101455.eps DB101456.eps Db101457.eps
1 2 3 4 5 6
Terminal screw factory-tightened to 16 Nm (NW), 13 Nm (NT). Breaker terminal. Busbar. Bolt. Washer. Nut.
Isolation distance
Db101461.eps
Dimensions (mm)
Ui 600 V 1000 V X min 8 mm 14 mm
Busbar bending When bending busbars maintain the radius indicated below (a smaller radius would cause cracks).
Db101462.eps
Dimensions (mm)
e 5 10 Radius of curvature r Min 5 15 Recommended 7.5 18 to 20
B-9
Installation recommendations
Rear connection
DB101463.eps DB101463.eps
Front connection
DB101463.eps DB101463.eps
Top connection
Db101481.eps Db101482.eps
Bottom connection
Db101483.eps
B-10
NW40b to NW50
Db101473.eps
Db101474.eps
Db101477.eps
Top connection
Db101478.eps Db101479.eps
Bottom connection
Db101475.eps
B-11
Installation recommendations
Busbar sizing
Basis of tables: bb maximum permissible busbars temperature: 100 C bb Ti: temperature around the circuit breaker and its connection bb busbar material is unpainted copper.
Masterpact
1b.30 x 10 2b.30 x 5 1b.30 x 10 1b.40 x 10 2b.40 x 5 1b.40 x 10 1b.50 x 10 2b.50 x 5 1b.50 x 10 1b.63 x 10 3b.50 x 5 2b.50 x 10 2b.40 x 10 3b.50 x 5 2b.50 x 10 2b.40 x 10 2b.80 x 5 NT16 or NW16 1400 2b.40 x 10 3b.63 x 5 2b.50 x 10 NT16 or NW16 1600 2b.63 x 10 3b.80 x 5 2b.63 x 10 NW20 1800 2b.63 x 10 3b.80 x 5 2b.63 x 10 NW20 2000 2b.80 x 10 3b.100 x 5 2b.80 x 10 NW25 2200 2b.80 x 10 4b.100 x 5 2b.80 x 10 NW25 2500 2b.100 x 10 4b.100 x 5 2b.100 x 10 NW32 2800 3b.80 x 10 4b.100 x 5 3b.80 x 10 NW32 3000 3b.80 x 10 6b.100 x 5 3b.100 x 10 NW32 3200 3b.100 x 10 8b.100 x 5 3b.100 x 10 NW40 3800 4b.100 x 10 5b.100 x 10 NW40 4000 5b.100 x 10 5b.100 x 10 NW50 4500 6b.100 x 10 6b.100 x 10 NW50 5000 7b.100 x 10 7b.100 x 10 With Masterpact NT, it is recommanded to use 50 mm wideness bars (see Recommended busbars drilling).
Example
Conditions: bb drawout version bb horizontal busbars bb Ti:50 C bb service current:1800 A. Solution: For Ti = 50 C, use an NW20 which can be connected with three 80 x 5 mm bars or two 63 x 10 mm bars.
Note: the values indicated in these tables have been extrapolated from test data and theoretical calculations. These tables are only intended as a guide and cannot replace industrial experience or a temperature rise test.
B-12
Basis of tables: bb maximum permissible busbars temperature: 100 C bb Ti: temperature around the circuit breaker and its connection bb busbar material is unpainted copper.
Masterpact
NW08 NW10 NW12 NW16 NW16 NW20 NW20 NW25 NW25 NW32 NW32 NW32 NW40 NW40 NW50 NW50 NW63 NW63
Example
Conditions: bb drawout version bb vertical connections bb Ti:40 C bb service current:1100 A. Solution : ForTi = 40 C use an NT12 or NW12 which can be connected with two 63 x 5 mm bars or with one 63x10mm bar.
Note: the values indicated in these tables have been extrapolated from test data and theoretical calculations. These tables are only intended as a guide and cannot replace industrial experience or a temperature rise test.
B-13
Installation recommendations
Temperature derating
The table below indicates the maximum current rating, for each connection type, as a function of Ti around the circuit breaker and the busbars. Circuit breakers with mixed connections have the same derating as horizontally connected breakers. For Ti greater than 60 C, consultus. Ti: temperature around the circuit breaker and its connection.
Version Connection Temp. Ti NT06 H1/H2/L1 NT08 H1/H2/L1 NT10 H1/H2/L1 NT12 H1/H2 NT16 H1/H2 NW08 N/H/L NW10 N/H/L NW12 N/H/L NW16 N/H/L NW20 H1/H2/H3 NW20 L1 NW25 H1/H2/H3 NW32 H1/H2/H3 NW40 H1/H2/H3 NW40b H1/H2 NW50 H1/H2 NW63 H1/H2 Drawout Front or rear horizontal 40 45 50 55 630 800 1000 1250 1600 800 1000 1250 1600 2000 2000 2500 3200 4000 4000 5000 Fixed Front or rear horizontal 40 45 50 55 630 800 1000 1250 1600 800 1000 1250 1600 2000 2500 3200 4000 4000 5000
60
Rear vertical 40 45 50 630 800 1000 1250 1600 800 1000 1250 1600 2000 2000 2500 3200 4000 4000 5000 6300
55
60
60
Rear vertical 40 45 50 630 800 1000 1250 1600 800 1000 1250 1600 2000 2500 3200 4000 4000 5000 6300
55
60
1560 1510
1550
1980 1890 1900 1850 1800 3100 3000 2900 3900 3750 3650
1920
3850
3900 3800
6200
Power dissipation
Version NT06 H1/H2/L1 NT08 H1/H2/L1 NT10 H1/H2/L1 NT12 H1/H2 NT16 H1/H2 NW08 N1 NW08 H/L NW10 N1 NW10 H/L NW12 N1 NW12 H/L NW16 N1 NW16 H/L NW20 H/L NW25 H1/H2/H3 NW32 H1/H2/H3 NW40 H1/H2/H3 NW40b H1/H2 NW50 H1/H2 NW63 H1/H2
Total power dissipation is the value measured atIn, 50/60 Hz, for a 3 pole or 4 pole breaker.
Drawout Power dissipation (Watts) 55/115 (H1/L1) 90/140 (H1/L1) 150/230 (H1/L1) 250 460 137 100 220 150 330 230 480 390 470 600 670 900 550 950 1200 Fixed Power dissipation (Watts) 30/45 50/80 80/110 130 220 62 42 100 70 150 100 220 170 250 260 420 650 390 660 1050
B-14
Derating in switchboards
Basis of tables
bb switchboard dimensions b number of circuit-breakers installed b type of breaker connections b drawout versions b ambient temperature outside of the switchboard: Ta (IEC 60439-1).
Masterpact NT06-16 H1/H2/L1 (switchboard 2000 x 400 x 400) - area of outlet vents: 150 cm2
Type NT06 H1/H2/L1 NT08 H1/H2/L1 NT10 H1/H2/L1 NT12 H1/H2
Switchboard composition 4 3 2 1 Connection type Busbar dimensions (mm) Ventilated switchboard (V IP31)
DB108437.eps
NT16 H1/H2
2b. 50 x 5
3b. 63 x 5 3b. 50 x 5
630
800
800
1250
1250
Ta = 35 C
Ta = 45 C
630
800
800
1000/950
1000/1000
1250
1250
1330
1440
Ta = 55 C
630
800
800
1000/890
1000/960
1200
1250
1250
1340
(1) Area of outlet vents: 150 cm. (2) Area of inlet vents: 150 cm. Non ventilated switchboard 4 (V IP54) 3 630 Ta = 35 C 2 1 4 3 630 Ta = 45 C 2 1 4 3 630 Ta = 55 C 2 1
630
800
800
1000/960
1000/1000
1250
1250
1330
1400
Db101495.eps
630
800
800
1000/910
1000/980
1220
1250
1260
1330
630
800
800
1000/860
1000/930
1150
1230
1200
1260
Note: the values indicated in these tables have been extrapolated from test data and theoretical calculations. These tables are only intended as a guide and cannot replace industrial experience or a temperature rise test. The values indicated for the cross-sectional area of the vents should be considered as general indications only given that the thermal performance of a switchboard with natural ventilation depends on many parameters, e.g. shape, porosity and location of vents and air flow within the switchboard.
B-15
Installation recommendations
Derating in switchboards
Masterpact NT06-08 H1/H2/L1 (switchboard 2300 x 1100 x 500) - area of outlet vents: 300 cm
Type NT06 H1/H2/L1
Switchboard composition 5 4 3 2 1 Connection type Busbar dimensions (mm) Ventilated switchboard (V IP31)
DB108444.eps
NT08 H1/H2/L1
2b. 40 x 5 5 4 3 2 630 1 5 4 3 2 630 1 5 4 3 2 630 1 630 630 630 630 630 630 630 630 630 630 630 630 630 630 630 630 630 630 630 630 630 630 630 630 630 630 630
2b. 50 x 5 800 800 800 800 800 800 800 800 800 800 800 800
Ta = 35 C
630
630 630
800
800
800 800
Ta = 45 C
630
630 630
800
800
800 800
Ta = 55 C
630
630 630
800
800
800 800
(1) Area of outlet vents: 300 cm. (2) Area of inlet vents: 300 cm. Non ventilated switchboard (V IP54)
Db101489.eps
Ta = 35 C
Ta = 45 C
Ta = 55 C
630
630 630
630 630 630 630 630 630 630 630 630 630 630 630
630
630 630
630
630 630
630 630 630 630 630 630 630 630 630 630 630 630 630 630 630
800
800
800 800
800 800 800 800 800 800 800 800 800 800 800 800
800
800
800 800
800
800
800 800
Note: the values indicated in these tables have been extrapolated from test data and theoretical calculations. These tables are only intended as a guide and cannot replace industrial experience or a temperature rise test. The values indicated for the cross-sectional area of the vents should be considered as general indications only given that the thermal performance of a switchboard with natural ventilation depends on many parameters, e.g. shape, porosity and location of vents and air flow within the switchboard.
B-16
Masterpact NT10-16 H1/H2/L1 (switchboard 2300 x 1100 x 500) - area of outlet vents: 300 cm
Type NT10 H1/H2/L1 NT12 H1/H2
Switchboard composition 5 4 3 2 1 Connection type Busbar dimensions (mm) Ventilated switchboard (V IP31)
DB108444.eps
NT16 H1/H2
3b. 63 x 5 3b. 50 x 5
1250 1250 1250
3b. 80 x 5 3b. 63 x 5
Ta = 35 C
1250
1250
1250 1250
1460
1600
1500 1550
Ta = 45 C
1250
1250
1250 1250
1400
1500
1420 1480
Ta = 55 C
1000 /920 1000 /950 1000 /930 1000 /900 1000/1000 1000 /970 1000 /950
1250
1250
1250 1250
1300
1400
1330 1370
(1) Area of outlet vents: 300 cm. (2) Area of inlet vents: 300 cm. Non ventilated switchboard (V IP54)
Db101489.eps
Ta = 35 C
Ta = 45 C
Ta = 55 C
5 4 1000 /950 1000/1000 1000 /960 3 2 1000/10001000/10001000/1000 1000 /970 5 1000 /900 4 3 1000 /950 1000 /910 2 1000 /950 1000/1000 1000 /960 1000 /930 5 4 1000 /850 3 1000 /900 1000 /860 2 1000 /880 1000 /970 1000 /910 1000 /870
1250
1250
1250 1250
1400
1500
1370 1400
1250
1250
1250 1250
1350
1430
1300 1320
1210
1250
1200 1210
1250
1350
1210 1250
Note: the values indicated in these tables have been extrapolated from test data and theoretical calculations. These tables are only intended as a guide and cannot replace industrial experience or a temperature rise test. The values indicated for the cross-sectional area of the vents should be considered as general indications only given that the thermal performance of a switchboard with natural ventilation depends on many parameters, e.g. shape, porosity and location of vents and air flow within the switchboard.
B-17
Installation recommendations
Derating in switchboards
Masterpact NW08-10 N/H/L (switchboard 2300 x 800 x 900) - area of outlet vents: 350 cm
Type NW08 N/H/L NW10 N/H/L
Switchboard composition 4 3 2 1 Connection type Busbar dimensions (mm) Ventilated switchboard (V IP31)
DB108438.eps
2b. 50 x 5 4 3 2 1 800 4 3 2 1 800 4 3 2 1 800 800 800 800 800 800 800 800 800 800 800 800 800
3b. 63 x 5 2b. 63 x 5 800 800 800 800 800 800 800 800 800 1000 1000 1000 1000 1000 1000 1000 1000 1000
Ta = 35 C
800
800 800
1000
1000
1000 1000
Ta = 45 C
800
800 800
1000
1000
1000 1000
Ta = 55 C
800
800 800
1000
1000
1000 1000
(1) Area of outlet vents: 350 cm. (2) Area of inlet vents: 350 cm. Non ventilated switchboard (V IP54)
Db101491.eps
Ta = 35 C
Ta = 45 C
Ta = 55 C
800
800 800
800
800 800
800
800 800
800 800 800 800 800 800 800 800 800 800 800 800
1000
1000
1000 1000
1000
1000
1000 1000
1000
1000
1000 1000
Note: the values indicated in these tables have been extrapolated from test data and theoretical calculations. These tables are only intended as a guide and cannot replace industrial experience or a temperature rise test. The values indicated for the cross-sectional area of the vents should be considered as general indications only given that the thermal performance of a switchboard with natural ventilation depends on many parameters, e.g. shape, porosity and location of vents and air flow within the switchboard.
B-18
Masterpact NW12-16 N/H/L (switchboard 2300 x 800 x 900) - area of outlet vents: 350 cm
Type NW12 N1 NW12 H/L NW16 N1
Switchboard composition 4 3 2 1 Connection type Busbar dimensions (mm) Ventilated switchboard (V IP31)
DB108438.eps
NW16 H/L
3b. 63 x 5 3b. 50 x 5 4 3 2 1 1250 4 3 2 1 1250 4 3 2 1 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250
3b. 63 x 5 3b. 50 x 5 1250 1250 1250 1250 1250 1250 1250 1250 1250
3b. 80 x 5 3b. 63 x 5
3b. 80 x 5 3b. 63 x 5
Ta = 35 C
1250
1250 1250
1250
1250
1250 1250
1550
1600
1600 1600
1600
1600
1600 1600
Ta = 45 C
1250
1250 1250
1250
1250
1250 1250
1470
1600
1500 1600
1600
1600
1600 1600
Ta = 55 C
1250
1250 1250
1250
1250
1250 1250
1380
1500
1380 1500
1520
1600
1470 1600
(1) Area of outlet vents: 350 cm. (2) Area of inlet vents: 350 cm. Non ventilated switchboard (V IP54)
Db101491.eps
Ta = 35 C
Ta = 45 C
Ta = 55 C
1250
1250 1250
1250
1250
1250 1250
1440
1550
1425 1550
1600
1600
1600 1600
1250
1210 1250
1250
1250
1250 1250
1360
1470
1360 1470
1500
1600
1500 1600
1200
1140 1200
1250
1250
1250 1250
1280
1380
1280 1380
1400
1520
1400 1520
Note: the values indicated in these tables have been extrapolated from test data and theoretical calculations. These tables are only intended as a guide and cannot replace industrial experience or a temperature rise test. The values indicated for the cross-sectional area of the vents should be considered as general indications only given that the thermal performance of a switchboard with natural ventilation depends on many parameters, e.g. shape, porosity and location of vents and air flow within the switchboard.
B-19
Installation recommendations
Derating in switchboards
Masterpact NW20-40 N/H/L (switchboard 2300 x 800 x 900) - area of outlet vents: 350 cm
Type NW20 H1/H2/H3 NW20 L1 NW25 H1/2/3
Switchboard composition 4 3 2 1 Connection type Busbar dimensions (mm) Ventilated switchboard (V IP31)
DB108438.eps
NW32 H1/2/3
NW40 H1/2/3
Ta = 35 C
Ta = 45 C
Ta = 55 C
4b. 100 x 5
3b. 100 x 10
4b. 100 x 10
2000
2000
2375
2500
3040
3200
3320
3700
2000 2000
1810
1960
1750 1920
2250
2380
2880
3100
3160
3500
2000 2000
1700
1850
1640 1800
2100
2250
2690
2900
2960
3280
(1) Area of outlet vents: 350 cm. (2) Area of inlet vents: 350 cm. Non ventilated switchboard (V IP54)
Db101491.eps
Ta = 35 C
Ta = 45 C
Ta = 55 C
2000
2000 2000
1800
1900
1750 1890
2125
2275
2650
2850
3040
3320
1960
1900 1960
1680
1810
1660 1800
2000
2150
2550
2700
2880
3120
1920
1780 1920
1590
1700
1550 1700
1900
2020
2370
2530
2720
2960
Note: the values indicated in these tables have been extrapolated from test data and theoretical calculations. These tables are only intended as a guide and cannot replace industrial experience or a temperature rise test. The values indicated for the cross-sectional area of the vents should be considered as general indications only given that the thermal performance of a switchboard with natural ventilation depends on many parameters, e.g. shape, porosity and location of vents and air flow within the switchboard.
B-20
Masterpact NW40b-63 H1/H2 (switchboard 2300 x 1400 x 1500) - area of outlet vents: 500 cm
Type NW40b H1/H2 NW50 H1/H2 NW63 H1/H2
Switchboard composition 4 3 2 1 Connection type Busbar dimensions (mm) Ventilated switchboard (V IP31)
DB108445.eps
Ta = 35 C
Ta = 45 C
Ta = 55 C
7b. 100 x 10
8b. 100 x 10
4700
5000
5850
4450
4850
5670
4200
4600
5350
(1) Area of outlet vents: 500 cm. (2) Area of inlet vents: 500 cm. Non ventilated switchboard (V IP54)
Db101492.eps
Ta = 35 C
Ta = 45 C
Ta = 55 C
4000
4350
4650
5290
4000
4100
4400
5040
3840
3850
4150
4730
Note: the values indicated in these tables have been extrapolated from test data and theoretical calculations. These tables are only intended as a guide and cannot replace industrial experience or a temperature rise test. The values indicated for the cross-sectional area of the vents should be considered as general indications only given that the thermal performance of a switchboard with natural ventilation depends on many parameters, e.g. shape, porosity and location of vents and air flow within the switchboard.
B-21
Installation recommendations
Substitution kit
It is possible to replace a Masterpact (M08 to M32) with a new Masterpact (NW08 to NW32) with the same power rating. Substitution is possible for the following types of circuit breakers: bb N1, H1, H2 for both fixed and drawout versions bb L1 for drawout versions up to 2000 A.
Fixed version
DB117050.eps
Mounting diagram
DB117049.eps
Drawout version
: Masterpact NW : Masterpact M
Fixing points are identical for Masterpact (M08 to M32) and Masterpact (NW08 to NW32), except for the four-pole chassis.
Door cut-out
Fixed version
DB117048.eps DB117047.eps
bb Without an escutcheon, the cut-out is identical (270 x 325 mm). bb With the former escutcheon, the cut-out is identical (270 x 325 mm). bb With the new escutcheon, the cut-out is different. Drawout version
Power connection
Select a set of retrofit connectors to replace the standard connectors and avoid any modifications to the busbars (see the retrofit section in orders and quotations).
Note: (1) Without escutcheon. (2) With escutcheon. References X and Y represent the symmetry planes for three-pole devices.
B-22
Electrical diagrams
Correspondences between Masterpact NW and Masterpact M terminal blocks. Power
DB117052.eps
Control unit
Remote operation
Indication contacts
DB117051.eps
Chassis contacts
Different than Masterpact M. (1) The current transformer for the external neutral must be replaced.
B-23
TOOLS
schneider-electric.com
This international site allows you to access all the Schneider Electric Solution and Product information via : ppcomprehensive descriptions pprange data sheets ppa download area ppproduct selectors pp... You can also access the information dedicated to your business and get in touch with your Schneider Electric country support.
Masterpact NT and NW
2 A-1 B-1
C-1
Dimensions
DB101188.eps Db101189.eps
Db101190.eps
Safety clearances
Db101193.eps Db101194.eps Db101195.eps
Db101191.eps
Door cutout
DB117189.eps
A B
Note: X and Y are the symmetry planes for a 3-pole device. A(*) An overhead clearance of 50 mm is required to remove the arc chutes. An overhead clearance of 20 mm is required to remove the terminal block.
C-2
Connections
Horizontal rear connection
Db101197.eps Db101198.eps Db101199.eps Db101200.eps
Detail
Detail
View A detail.
Front connection
Db101205.eps Db101206.eps Db101231.eps
Detail
Top connection
Db101208.eps
Bottom connection
View A detail.
Note: recommended connection screws: M10 class 8.8. Tightening torque: 50 Nm with contact washer.
C-3
Connections
Front connection with spreaders
Db101210.eps Db101211.eps Db101527.eps Db101528.eps
Detail
Detail
Db101217.eps
Db101220.eps
View A detail.
: datum.
C-4
Db101221.eps
Connections
Front connection via vertical connection adapters
Db101222.eps Db101223.eps Db101232.eps Db101225.eps
Detail
View A detail.
Front connection via vertical connection adapters fitted with cable-lug adapters
Db101226.eps Db101227.eps Db101233.eps Db101229.eps
Detail
View A detail.
Note: recommended connection screws: M10 class 8.8. Tightening torque: 50 Nm with contact washer.
C-5
Dimensions
DB101234.eps Db101235.eps
Db101236.eps
Safety clearances
Db101256.eps Db101239.eps Db101240.eps
Door cutout
Db101241.eps
A B C
C-6
Connections
Horizontal rear connection
Db101242.eps Db101243.eps Db101244.eps Db101200.eps
Detail
Detail
View A detail.
Front connection
Db101251.eps Db101252.eps Db101254.eps
Detail
Top connection
Db101255.eps
Bottom connection
View A detail.
Note: recommended connection screws: M10 class 8.8. Tightening torque: 50 Nm with contact washer.
C-7
Connections
Front connection with spreaders
Db101257.eps Db101258.eps Db101265.eps
Db101266.eps
Db101220.eps
View A detail.
: datum.
C-8
Db101221.eps
Connections
Front connection via vertical connection adapters fitted with cable-lug adapters
Db101261.eps Db101262.eps Db101264.eps Db101229.eps
View A detail.
Note: recommended connection screws: M10 class 8.8. Tightening torque: 50 Nm with contact washer.
C-9
Dimensions
Db101267.eps Db101268.eps
Mounting detail
Safety clearances
Db101271.eps Db101272.eps Db101273.eps
Door cutout
Insulated parts
A B 0 0 : datum.
Metal parts
0 0
Energised parts
100 60
(1) Without escutcheon. (2) With escutcheon. Note: X and Y are the symmetry planes for a 3-pole device. A(*) An overhead clearance of 110 mm is required to remove the arc chutes. An overhead clearance of 20 mm is required to remove the terminal block.
C-10
Connections
Horizontal rear connection
DB101277.eps Db101278.eps Db101274.eps Db101276.eps
Detail
Detail
View A detail.
Front connection
Db101283.eps Db101284.eps Db101288.eps
Detail
Top connection
Db101286.eps
Bottom connection
View A detail. Note: recommended connection screws: M10 class 8.8. Tightening torque: 50 Nm with contact washer.
C-11
Dimensions
DB101289.eps Db101290.eps
Mounting detail
Safety clearances
Db101293.eps Db101294.eps Db101295.eps
Door cutout
Insulated parts
A B 0 0 : datum.
Metal parts
0 0
Energised parts
0 60 (1) Without escutcheon. (2) With escutcheon. Note: X and Y are the symmetry planes for a 3-pole device.
C-12
Connections
Horizontal rear connection
Db101296.eps Db101297.eps Db101298.eps
Detail
Detail
DB101282.eps
View A detail.
Front connection
Db101303.eps Db101304.eps Db101308.eps
Detail
Top connection
Db101306.eps
Db101278.eps
Bottom connection
View A detail. Note: recommended connection screws: M10 class 8.8. Tightening torque: 50 Nm with contact washer.
C-13
Dimensions
Db101267.eps Db101268.eps
Mounting detail
Safety clearances
Db101271.eps Db101272.eps Db101273.eps
Door cutout
Insulated parts
A B 0 0 : datum.
Metal parts
0 0
Energised parts
100 60
(1) Without escutcheon. (2) With escutcheon. Note: X and Y are the symmetry planes for a 3-pole device. A(*) An overhead clearance of 110 mm is required to remove the arc chutes. An overhead clearance of 20 mm is required to remove the terminal block.
C-14
Connections
Horizontal rear connection
DB101309.eps Db101276.eps
Detail
DB101311.eps Db101310.eps
Detail
Db101287.eps Db101314.eps
Note: recommended connection screws: M10 class 8.8. Tightening torque: 50 Nm with contact washer.
Db101315.eps
View A detail.
C-15
Dimensions
DB101289.eps Db101290.eps
Mounting detail
Safety clearances
Db101293.eps Db101294.eps Db101295.eps
Door cutout
Insulated parts
A B 0 0 : datum.
Metal parts
0 0
Energised parts
0 60 (1) Without escutcheon. (2) With escutcheon. Note: X and Y are the symmetry planes for a 3-pole device. The safety clearances take into account the space required to remove the arc chutes.
C-16
Connections
Horizontal rear connection
Db101316.eps Db101297.eps
Detail
Db101317.eps DB101311.eps Db101314.eps Db101315.eps
View A detail.
Detail
Db101307.eps
Note: recommended connection screws: M10 class 8.8. Tightening torque: 50 Nm with contact washer.
C-17
Dimensions
Db101267.eps Db101320.eps
Mounting detail
Safety clearances
Db101271.eps Db101323.eps Db101322.eps
Door cutout
Insulated parts
A B 0 0 : datum.
Metal parts
0 0
Energised parts
100 60
(1) Without escutcheon. (2) With escutcheon. Note: X and Y are the symmetry planes for a 3-pole device. A(*) An overhead clearance of 110 mm is required to remove the arc chutes. An overhead clearance of 20 mm is required to remove the terminal block.
C-18
Connections
Horizontal rear connection (NW40b - NW50)
Db101332.eps Db101324.eps Db101325.eps Db101278.eps
Detail
Detail
View A detail.
Detail
Note: recommended connection screws: M10 class 8.8. Tightening torque: 50 Nm with contact washer.
View A detail.
C-19
Dimensions
DB101334.eps DB101335.eps
Mounting detail
Safety clearances
Db101293.eps Db101338.eps Db101339.eps
Door cutout
Insulated parts
A B 0 0
Metal parts
0 0
Energised parts
0 60
(1) Without escutcheon. (2) With escutcheon. Note: X and Y are the symmetry planes for a 3-pole device. : datum.
C-20
Connections
Horizontal rear connection (NW40b - NW50)
Db101341.eps Db101342.eps Db101343.eps
Detail
Detail
DB101282.eps
View A detail.
Detail
Note: recommended connection screws: M10 s/s class A4 80. Tightening torque: 50 Nm with contact washer.
Db101314.eps
View A detail.
Db101278.eps
C-21
NT/NW accessories
Detail
View A detail.
Detail
Note: recommended connection screws: M10 class 8.8. Tightening torque: 50 Nm with contact washer. : datum.
View A detail.
C-22
Escutcheon
Masterpact NT Fixed device
Db101363.eps Db101364.eps
Drawout device
Drawout device
: datum.
C-23
C-24
C-25
C-26
Busbars
Window (mm) Weight (kg)
I y 1600 A
280 x 115 14
I y 3200
470 x 160 18
Busbars path
280 x 115 mm window Busbars spaced 70 mm centre-to-centre
DB117029.eps Db101393.eps
DB117028.eps
Db101395.eps
C-27
Dimensions
DB114991.eps DB114992.eps
96
96 Y
Mounting
Through panel
DB114993.eps DB114994.eps DB118545.eps
92 0
+ 0.8
10.6 30 Z 23
92 0
+ 0.8
On panel
DB114996.eps DB115121.eps DB115270.eps DB115122.eps
2 22.5
16.5 X 19 99.3 X
32
+ - 0.5
15 Z
37
20
33
Connector (optional). 99.3
+ - 1.5
13 17
2 22.5
+0.3 -
C-28
Masterpact NT and NW
Electrical diagrams
Masterpact NT and NW
Communication D-8
Masterpact NT and NW
24 V DC external power supply AD module Additional characteristics Catalogue numbers andorderform D-12 E-1 F-1
D-1
Electrical diagrams
The diagram is shown with circuits de-energised, all devices open, connected and charged and relays in normal position. Power
DB101401.eps
Control unit
Remote operation
Control unit
Terminal block marking Com
E5 E6 E3 E4 E1 E2
Remote operation
UC2 UC3
F2+ VN F1
UC1
SDE2 /
184 182 181 / /
Res
K2
SDE1
84 82
MN
D2
/ MX2
/ C12
MX1
C2 C3
XF
A2 A3 A1
PF
254 252 251
MCH
B2 B3 B1
Z5 M1 M2 M3 Z3 Z4 Z1 Z2 T3 T4 T1 T2
K1
81
D1
C11
C1
A
b b
Control unit Com : E1-E6 communication UC1 : Z1-Z5 zone selective interlocking Z1 = ZSI OUT SOURCE Z2 = ZSI OUT ; Z3 = ZSI IN SOURCE Z4 = ZSI IN ST (short time) Z5 = ZSI IN GF (earth fault) M1 = Vigi module input (Micrologic 7) UC2 : T1, T2, T3, T4 = external neutral M2, M3 = Vigi module input (Micrologic 7) UC3 : F2+, F1 external 24 V DC power supply VN external voltage connector (must be connected to the neutral with a 3P circuit breaker) UC4 : External Voltage Connector (PTE option)
or
Remote operation SDE2 : fault-trip indication contact or Res : remote reset SDE1 : fault-trip indication contact (supplied as standard) MN : undervoltage release or MX2 : shunt release MX1 : shunt release (standard or communicating) XF : PF : closing release (standard or communicating) ready-to-close contact
b b b b b b b
b b b b b
b b b b b
b b b
b b
M6C : 6 programmable contacts to be connected to the external module M6C) ext. 24 V DC power supply required.
P : A + power meter + additional protection. H : P + harmonics.
D-2
Electrical diagrams
Indication contacts
Db101406.eps Db101407.eps
Chassis contacts
Indication contacts
OF4
44 42 41
Chassis contacts
OF1
14 12 11
OF3
34 32 31
OF2
24 22 21
CD2
824 822 821
CD1
814 812 811
CE3
334 332 331
CE2
324 322 321
CE1
314 312 311
CT1
914 912 911
Chassis contacts
CD2 : disconnected CD1 position contacts CE3 : CE2 CE1 connected position contacts CT1 : test position contacts
Key: drawout device only. XXX SDE1, OF1, OF2, OF3, OF4 supplied as standard. interconnected connections (only one wire per connection point).
D-3
Electrical diagrams
The diagram is shown with circuits de-energised, all devices open, connected and charged and relays in normal position. Power
DB101401.eps
Control unit
Remote operation
Control unit
Terminal block marking Com
E5 E6 E3 E4 E1 E2
Remote operation
UC2 UC3
F2+ VN F1
UC1
UC4
V3 V2 V1
M2C / M6C
484 474 471 / / / Q3 Q2 Q1
SDE2 /
184 182 181 / /
Res
K2
SDE1
84 82
MN
D2
/ MX2
/ C12
MX1
C2 C3
XF
A2 A3 A1
PF
254 252 251
MCH
B2 B3 B1
Z5 M1 M2 M3 Z3 Z4 Z1 Z2 T3 T4 T1 T2
K1
81
D1
C11
C1
A
b b
E
b b
P
b b
H
b b
Control unit Com : E1-E6 communication UC1 : Z1-Z5 zone selective interlocking Z1 = ZSI OUT SOURCE Z2 = ZSI OUT ; Z3 = ZSI IN SOURCE Z4 = ZSI IN ST (short time) Z5 = ZSI IN GF (earth fault) M1 = Vigi module input (Micrologic 7) UC2 : T1, T2, T3, T4 = external neutral M2, M3 = Vigi module input (Micrologic 7) UC3 : F2+, F1 external 24 V DC power supply
Remote operation SDE2 : fault-trip indication contact or Res : remote reset SDE1 : fault-trip indication contact (supplied as standard) MN : undervoltage release or MX2 : shunt release MX1 : shunt release (standard or communicating) closing release (standard or communicating) ready-to-close contact
b b b b b b b
b b b b b
b b b b b
XF : VN external voltage connector (must be connected to the neutral with a 3P circuit breaker) PF : UC4 : External Voltage Connector (PTE option) M2C : 2 programmable contacts (internal relay) ext. 24 V DC power supply required
or
b (1) b
b b
b b
M6C : 6 programmable contacts (to be connected to the external module M6C) ext. 24 V DC power supply required
A : digital ammeter. P : A + power meter + additional protection. E : energy. H : P + harmonics. (1) The PTE option with Micrologic E is not compatible with an external potential CT.
D-4
Electrical diagrams
Indication contacts
Db101409.eps
Chassis contacts
Indication contacts
OF4 44 42 41 OF3 34 32 31 OF2 24 22 21 OF1 14 12 11 OF24 OF23 OF22 OF21 OF14 OF13 OF12 OF11 244 242 241 234 232 231 224 222 221 214 212 211 144 142 141 134 132 131 124 122 121 114 112 111
Chassis contacts
CD3 834 832 831 CE6 364 362 361 CD2 824 822 821 CE5 354 352 351 CD1 814 812 811 CE4 344 342 341 CE3 334 332 331 CE2 324 322 321 CE1 314 312 311 CT3 934 932 931 CE9 394 392 391 CT2 924 922 921 CE8 384 382 381 CT1 914 912 911 CE7 374 372 371
or
or
or
or
or
or
or
or
or
or
EF24 EF23 EF22 EF21 EF14 EF13 EF12 EF11 248 246 245 238 236 235 228 226 225 218 216 215 148 146 145 138 136 135 128 126 125 118 116 115
Indication contacts
OF4 : OF3 OF2 OF1 ON/OFF indication contacts OF24 or EF24 OF23 or EF23 OF22 or EF22 OF21 or EF21 OF14 or EF14 OF13 or EF13 OF12 or EF12 OF11 or EF11 ON/OFF indication contacts Combined connected-disconnected
Chassis contacts
CD3 CD2 CD1 or CE6 CE5 CE4 disconnected CE3 position CE2 contacts CE1 connected position contacts connected position contacts CT3 CT2 CT1 or CE9 CE8 CE7 or CD6 CD5 CD4 test position contacts
Key: drawout device only. XXX SDE1, OF1, OF2, OF3, OF4 supplied as standard. interconnected connections (only one wire per connection point).
D-5
Electrical diagrams
Masterpact NT and NW
Shield Drain
D-6
Electrical diagrams
Masterpact NT and NW
Connection of the rectangular-sensor secondary circuit Use the cable shipped with the rectangular sensor.
Neutral protection
bb Three pole circuit breaker: vv neutral protection is impossible with Micrologic A, E vv Masterpact equipped with Micrologic P or H vv the current transformer for external neutral is necessary (the wiring diagram is identical to the one used for the residual earth-fault protection) bb Four pole circuit breaker: vv Masterpact equipped with Micrologic A, E, P or H vv the current transformer for external neutral is not necessary.
D-7
Electrical diagrams
Masterpact NT and NW
Communication
Ethernet
24 V c Modbus 24 V c 1 External 24 V c power supply module (AD) 2 Ethernet gateway (EGX100) 3 Modbus Communication Interface Module (TRV00210) with stacking accessory (TRV00217) 4 Modbus network 5 ULP cable 6 FDM121 display (TRV00121) Compact NSX cord (LV434200, LV434201, 7 LV434202) 8 Modbus CCM chassis 9 Breaker ULP cord (LV434195, LV434196, LV434197) 10 Modbus BCM ULP device
5...8
OK
Mode
OK
OK
auto
Mode
u man
Mode
Compact NSX160
9 9
10
100%
100%
10
40%
40%
D-8
Electrical diagrams
Masterpact NT and NW
Communication
DB402146.eps
Ethernet
Modbus Communication Interface Module (Compact NSX) The configuration is only possible with CCM marked Schneider Electric on the front face.
24 V
0V
D0
D1
24 V
0V
D0
D1
24 V
0V
D0
D1
+ FDM121
version > V2.0.2
+ FDM121
version > V2.0.2
+ CCM
Network Breaker
A A
B B
A' A'
B' B'
+ -
Z1 Z2 Z3 Z4 Z5
M1 M2 M3 F1- F2+ T1 T2 T3 T4
F10V
VN
F2+ 24 V
Micrologic
BCM ULP
E1 E2
E3 E4
E5 E6
100
me n
Micrologic P/H
Modbus Com Address Baud-rate 19.2 k 4W, 2W+ULP
Micrologic E
w
2w+ULP
D-9
Electrical diagrams
Micrologic P/H
Modbus Com Address 47 Baud-rate 19.2 k 4W, 2W+ULP
Micrologic P/H
Modbus Com Address 47
100 %
Micrologic E
w
menu
Micrologic E
w
100
menu
4wires
2w+ULP
red black
white blue
D-10
Electrical diagrams
Micrologic P/H
Modbus Com Address 47
100 %
Micrologic P/H
Modbus Com Address
100
Micrologic E
w
%
menu
Micrologic E
w
menu
4wires
2w+ULP
+ CCM + -
+ A A B B A A B CCM B + -
A A
B B
A A
B B
+ FDM121
version > V2.0.2
+ CCM + -
Network
Network Breaker
Network Breaker
A A
B B
A A
B B
Breaker
red black
white blue
D-11
Electrical diagrams
Masterpact NT and NW
DB128383.eps
bb With Micrologic A/E, it is recommended to connect 24 V DC external power-supply (AD module) to the Micrologic control unit (F1- F2+) in order to keep available the display and the energy metering, even if Current < 20 % In.
Note: in case of using the 24 V DC external power supply (AD module), maximum cable length between 24 V DC (G1, G2) and the control unit (F1-, F2+) must not exceed 10 meters. The BAT battery module, mounted in series upstream of the AD module, ensures an uninterrupted supply of power if the AD module power supply fails. The internal voltage taps are connected to the botton side of the circuit breaker. With Micrologic P/H, external voltage taps are possible using the PTE option. With this option, the internal voltage taps are disconnected and the voltage taps are connected to terminals VN, V1, V2, V3. The PTE option is required for voltages less than 220 V and greater than 690 V (in which case a voltage transformer is compulsory). For three-pole devices, the system is supplied with terminal VN connected only to the control unit (Micrologic P). When the PTE option is implemented, the voltage measurement input must be protected against short-circuits. Installed as close as possible to the busbars, this protection function is ensured by a P25M circuit breaker (1 A rating) with an auxiliary contact (cat. no. 21104 and 21117). This voltage measurement input is reserved exclusively for the control unit and must not ever be used to supply other circuits outside the switchboard.
Connection
The maximum length for each conductor supplying power to the trip unit or M6C module is 10 m. Do not ground F2+, F1-, or power supply output: bb the positive terminal (F2+) on the trip unit must not be connected to earth ground bb the negative terminal (F1-) on the trip unit must not be connected to earth ground bb the output terminals (- and +) of the 24 V DC power supply must not be grounded. Reduce electromagnetic interference: bb the input and output wires of the 24 V DC power supply must be physically separated as much as possible bb if the 24 V DC power supply wires cross power cables, they must cross perpendicularly. If this is not physically possible, the power supply conductors must be twisted together bb power supply conductors must be cut to length. Do not loop excess conductor.
D-12
Masterpact NT and NW
Additional characteristics
Presentation Functions and characteristics Installation recommendations Dimensions and connection Electrical diagrams
Contents
E-2
E-4 E-5 F-1
E-1
Additional characteristics
Tripping curves
Micrologic 2.0
DB105112.EPS
E-2
Additional characteristics
Tripping curves
(1)
Ig = In x...
In < 400 A 400 A y In y 1200 A In > 1200 A
A
0.3 0.2 500
B
0.3 0.3 640
C
0.4 0.4 720
D
0.5 0.5 800
E
0.6 0.6 880
F
0.7 0.7 960
G
0.8 0.8 1040
H
0.9 0.9 1120
I
1 1 1200
E-3
Additional characteristics
Limitation curves
Current limiting
Voltage 380/415/440 V AC
Limited short-circuit current (k peak)
Db101515.eps
Voltage 660/690 V AC
Limited short-circuit current (k peak)
Db101516.eps
E-4
Additional characteristics
Limitation curves
Energy limiting
Voltage 380/415/440 V AC
Limited energy
Db101513.eps
Voltage 660/690 V AC
Limited energy
Db101514.eps
E-5
E-6
Masterpact NT and NW
Presentation 2 Functions and characteristics A-1 Installation recommendations B-1 Dimensions and connection C-1 Electrical diagrams D-1 Additional characteristics E-1
Masterpact NT
Connection F-4 Micrologic control unit, communication option Remote operation Chassis locking and accessories Clusters Circuit breaker locking and accessories Mechanical interlocking for source changeover Indication contacts Instructions F-5 F-6 F-7 F-8 F-9 F-10 F-11 F-12
F-13
Connection F-14 Micrologic control unit, communication option Remote operation Chassis locking and accessories Clusters Circuit breaker locking and accessories Mechanical interlocking for source changeover Indication contacts Instructions F-15 F-16 F-17 F-18 F-19 F-20 F-21 F-22
F-23 F-24
F-1
Catalogue numbers
To replace a Masterpact M with a Masterpact NW, order a retrofit device (without connections) and select a set of connectors corresponding to the replaced device. The Masterpact NW is installed in exactly the same place as the old Masterpact M device, without any modifications required on the switchboard.
Masterpact M16
Type N1/NI/H1/H2/HI/HF Top 3x Bottom 3x 48954 48965 4x 4x 48954 48965
Masterpact M32
Type H1/H2/HI/HF Top Bottom 1x 1x 48962 48961 1x 1x 48960 48960
Catalogue numbers
To replace a Masterpact M with a Masterpact NW, order a retrofit device (without connections) and select a set of connectors corresponding to the replaced device. The Masterpact NW is installed in exactly the same place as the old Masterpact M device, without any modifications required on the switchboard.
Masterpact M16
Type N1/NI/H1/H2/HI/HF/L1 Top 3x Bottom 3x 48969 48969 4x 4x 48969 48969
Masterpact M32
Type H1/H2/HI/HF/M20/L1 Top 1x Bottom 1x 48974 48974 1x 1x 48978 48978
Masterpact M16
Type N1/NI/H1/H2/HI/HF/L1 Top 3x Bottom 3x 48954 48965 4x 4x 48954 48965
Masterpact NT
Connection
Connection
3P 4P
250/630-1600 A
47069
47070
Installation manual
DB402835.eps DB402836.eps
Vert. mounting.
47102
250/630-1600 A
33588
33589
Installation manual
DB402835.eps DB402836.eps
Vert. mounting.
47102 3P 4P 33643
Connection accessories
Vertical connection adapters 250/630-1600 A / Replacement kit (3 or 4 parts)
DB404389.eps
33645
Installation manual
Installation manual
For fixed and drawout front and rear-connected circuit breakers For drawout rear-connected circuit breakers Installation manual
47336
F-4
Masterpact NT
Battery + cover
DB404395.eps
menu
Communication option
Chassis
DB404396.eps
Modbus COM 6 wires terminal drawout (1 part) 6 wires terminal fixed (1 part)
Installation manual
33088
External sensors
DB404381.eps
400/1600 A
33576
DB404382.eps
Source ground return (SGR) earth-fault protection / 1 part External sensor (SGR) MDGF summing module Rectangular sensor for earth-leakage protection + Vigi cable / 1 part 280 mm x 115 mm
33579 48891
DB404382.eps
33573
1 battery
24 V DC
L4 L3
t Inpu 24VDC Output 24VDC G2
AD 220
A
G1
F-5
Masterpact NT
Remote operation
Remote operation
Gear motor
DB404397.eps
DC
.
DB404399.eps
48 V 100/130 V 200/240 V 277/415 V 440/480 V + resistor 24/30 V 48/60 V 100/125 V 200/250 V For fixed circuit breaker For drawout circuit breaker
33186 33176 33177 33179 33179 33193 33185 33186 33187 33188 47074 33098
DB404398.eps
Fixed.
DB404400.eps
Drawout.
47103
33658 33659 33660 33661 33662 33663 33664 33032 33033 33034 33035 33036 33037 33038 47074 33098
DB404398.eps
Fixed.
DB404400.eps
Drawout.
Installation manual Undervoltage release (1 part) AC 50/60 Hz 24/30 V DC, 24 V AC DC 48/60 V DC, 48 V AC 100/130 V AC/DC 200/250 V AC/DC 380/480 V AC Terminal block (1 part) For fixed circuit breaker For drawout circuit breaker
47103
Undervoltage release MN
33668 33669 33670 33671 33673 47074 33098
DB404398.eps
Fixed.
DB404399.eps
Drawout.
Installation manual MN delay unit (1 part) R (non-adjustable) AC 50/60 Hz DC 48/60 V AC/DC 100/130 V AC/DC 200/250 V AC/DC 380/480 V AC/DC 33684 33685
47103
MN delay unit
DB404320.eps
Installation manual
F-6
Masterpact NT
Chassis locking
Disconnected position locking / 1 part
DB402875.eps
By padlocks VCPO By Profalux keylocks Profalux 1 lock with 1 key + adaptation kit 2 locks 1 key + adaptation kit 2 locks 2 different keys + adaptation kit identical key not identified combination identical key identified 215470 combination identical key identified 215471 combination 1 lock with 1 key + adaptation kit 2 locks 1 key + adaptation kit 2 locks 2 different keys + adaptation kit identical key not identified combination identical key identified EL24135 combination identical key identified EL24153 combination identical key identified EL24315 combination adaptation kit Profalux adaptation kit Ronis adaptation kit Castell adaptation kit Kirk Standard 64909 64910 64911 33173 33174 33175 64912 64913 64914 33189 33190 33191 33192 33769 33770 33771 33772 47104 33172
Installation manual
Installation manual
47104 33788
Installation manual
47104 33767
Installation manual
47104
Chassis accessories
Auxiliary terminal shield (CB) / 1 part
DB402872.eps
Terminal shield
3P 4P
33763 33764
Installation manual
47104
F-7
Masterpact NT
Clusters
Clusters
DB403280.eps
64906
Racking handle
47098
F-8
Masterpact NT
By padlocks
33897
Installation manual
47103
By padlocks + BPFE support 47514 By Profalux keylocks + BPFE support Profalux 1 lock with 1 key + adaptation kit 2 locks 1 key + adaptation kit 1 keylock Profalux identical key not identified combination (without adaptation kit): identical key identified 215470 combination identical key identified 215471 combination By Ronis keylocks + BPFE support Ronis 1 lock with 1 key + adaptation kit 2 locks 1 key + adaptation kit 1 keylock Ronis identical key not identified combination (without adaptation kit): identical key identified EL24135 combination identical key identified EL24153 combination identical key identified EL24315 combination Adaptation kit adaptation kit Profalux (without keylock): adaptation kit Ronis adaptation kit Kirk adaptation kit Castell Installation manual 64918 64919 33173 33174 33175 64920 64921 33189 33190 33191 33192 47515 47516 47517 47518 47103
33895
Installation manual
Escutcheon
DB404404.eps
Cover
Installation manual
47103 47094
Installation manual
47103
47092
Installation manual
47103
3P 3 x 47095 3 x 47096
4P 4 x 47095 4 x 47096
Installation manual
47103
F-9
Masterpact NT
33912 33913
1 complete assembly for Masterpact NT fixed devices 1 complete assembly for Masterpact NT drawout devices Note: the installation manual is enclosed.
33920 33921
F-10
Masterpact NT
Indication contacts
Indication contacts
ON/OFF indication contacts (OF) / 1 part
Changeover contacts (6 A - 240 V) 1 low-level OF to replace 1 standard OF (4 max.) Wiring For fixed circuit breaker For drawout circuit breaker Installation manual 47076 47077 47074 33098 47103 47078 47079 47074 33098 47103 PF 47080 47081 47074 33098 47103 BPFE 64917
DB402837.eps
1 pushbutton
Installation manual
47103
3 wire terminal (1 part), terminal block (1 part) Jumpers (10 parts) Installation manual
F-11
Masterpact NT
Instructions
Instructions
Chassis accessories Circuit breaker accessories Fixed and drawout circuit breaker Micrologic user manual 47104 47103 47102 33076 33077 33079 33080 33079 33080 33082 33083 33085 33086 47106 47107 33088
20/50 (French) 20/50 (English) 2A/7A (French) 2A/7A (English) 2E/6E (French) 2E/6E (English) 5P/7P (French) 5P/7P (English) 5H/7H (French) 5H/7H (English) NT user manual French English Modbus communication notice for manual
F-12
Switchboard front display module FDM121 FDM mounting accessory (diameter 22 mm)
TRV00121 TRV00128
Breaker ULP cord L = 0.35 m Breaker ULP cord L = 1.3 m Breaker ULP cord L = 3 m
DB111443.eps
VW3A8306DRC (2)
DB115623.eps
TRV00870
DB111444.eps
TRV00880
10 RJ45/RJ45 male cord L = 0.3 m 10 RJ45/RJ45 male cord L = 0.6 m 5 RJ45/RJ45 male cord L = 1 m 5 RJ45/RJ45 male cord L = 2 m 5 RJ45/RJ45 male cord L = 3 m 1 RJ45/RJ45 male cord L = 5 m
DB111445.eps
Ethernet gateway
RS485/Ethernet (1) For measurement display with Micrologic A, E, P and H. (2) See Telemecanique catalogue. (*) Consult us.
F-13
Masterpact NW
Connection
Connection
3P 4P
Top Top
47990 47992
47991 47993
DB404408.eps
800-1600 A 2000/3200 A
Bottom Bottom
47932 47942
47933 47943
Installation manual Rear connection (vertical or horizontal mounting) / Replacement kit (3 or 4 parts) 800-2000 A Vertical Horizontal 2500/3200 A Vertical Horizontal Vertical mounting 4000 A Vertical Horizontal 4000b/5000 A Vertical Horizontal 6300 A Vertical Horizontal mounting Installation manual
47950 47964 47964 47966 47966 47968 47970 2x 47966 2x 47966 2x 47968 47950 47965 47965 47967 47967 47969 47971 2x 47967 2x 47967 2x 47969
DB404367.eps
DB404366.eps
47960 47962
47961 47963
Installation manual Rear connection (vertical or horizontal mounting) / Replacement kit (3 or 4 parts) 800-2000 A types N1/H1/H2 Vertical 800-1600 A types H3/L1 Horizontal 2500/3200 A types H1/H2 Vertical 2000/3200 A types H3/L1 Horizontal Vertical mounting 4000 A Vertical Horizontal 4000b/5000 A Vertical Horizontal 6300 A Vertical Horizontal mounting Installation manual
47950 47964 47964 47966 47966 47968 47970 2x 47966 2x 47966 2x 47968 47950 3P 47965 47965 47967 47967 47969 47971 2x 47967 2x 47967 2x 47969
DB404367.eps
DB404366.eps
Connection accessories
4P 48466 48467
1600 A 2000/3200 A
48464 48465
Installation manual
For fixed rear-connected circuit breaker For drawout rear-connected circuit breaker
Installation manual
47950 47829
F-14
Masterpact NW
Battery + cover
DB404395.eps
menu
Communication option
Chassis
DB404396.eps
Modbus COM 6 wires terminal drawout (1 part) 6 wires terminal fixed (1 part)
Installation manual
33088
External sensors
DB404381.eps
DB404382.eps
Source ground return (SGR) earth-fault protection / 1 part External sensor (SGR) MDGF summing module Rectangular sensor for earth-leakage protection + Vigi cable / 1 part (up to 3200 A) 280 mm x 115 mm 470 mm x 160 mm
33579 48891
DB404382.eps
33573 33574
1 battery
24 V DC
L4 L3
t Inpu 24VDC Output 24VDC G2
AD 220
A
G1
F-15
Masterpact NW
Remote operation
Remote operation
Gear motor
DB404410.eps
DC
DB404322.eps
DB404398.eps
48 V 100/130 V 200/240 V 250/277 V 380/415 V 440/480 V 24/30 V 48/60 V 100/125 V 200/250 V For fixed circuit breaker For drawout circuit breaker
47889 47893 47894 47895 47896 47897 47888 47889 47890 47891 47074 47849
Fixed.
DB404400.eps
Drawout.
47951
DB404398.eps
Fixed.
DB404400.eps
DB404322.eps
Drawout.
Installation manual Undervoltage release (1 part) AC 50/60 Hz 24/30 V DC, 24 V AC DC 48/60 V DC, 48 V AC 100/130 V AC/DC 200/250 V AC/DC 380/480 V AC Terminal block (1 part) For fixed circuit breaker For drawout circuit breaker
47951
Undervoltage release MN
33668 33669 33670 33671 33673 47074 47849
DB404398.eps
Fixed.
DB404322.eps
Drawout.
Installation manual MN delay unit (1 part) R (non-adjustable) AC 50/60 Hz DC 48/60 V AC/DC 100/130 V AC/DC 200/250 V AC/DC 380/480 V AC/DC 33684 33685
47951
MN delay unit
DB404320.eps
Installation manual
F-16
F-16
Masterpact NW
Chassis locking
Disconnected position locking / 1 part
DB404325.eps
By padlocks VCPO By Profalux keylocks Profalux 1 lock with 1 key + adaptation kit 2 locks 1 key + adaptation kit 2 locks 2 different keys + adaptation kit identical key not identified combination identical key identified 215470 combination identical key identified 215471 combination 1 lock with 1 key + adaptation kit 2 locks 1 key + adaptation kit 2 locks 2 different keys + adaptation kit identical key not identified combination identical key identified EL24135 combination identical key identified EL24153 combination identical key identified EL24315 combination adaptation kit Profalux / Ronis adaptation kit Kirk adaptation kit Castell Standard 64934 64935 64936 33173 33174 33175 64937 64938 64939 33189 33190 33191 33192 48564 48565 48566 47952 47914
Installation manual
47952 64940
Racking interlock
DB404327.eps
5 parts
Installation manual
47952 33767
Installation manual
47952
Chassis accessories
Auxiliary terminal shield (CB) / 1 part
DB404331.eps
800/4000 A 4000b/6300 A
3P 4P 3P 4P
3P 4P 3P 4P
Installation manual
47952 3P 4P 48434
F-17
Masterpact NW
Clusters
Clusters
DB403280.eps
64906
32 32 48 56
Racking handle
DB403281.eps
Racking handle
47944
DC rear connection
Serial connection kit
DB105109.eps
For NW10/20 DC
48642
DB105110.eps
For NW40 DC
48643
F-18
Masterpact NW
By padlocks
48536
Installation manual
47951
By padlocks 48539 By Profalux keylocks Profalux 1 lock with 1 key + adaptation kit 2 locks 1 key + adaptation kit 2 locks 2 different keys + adaptation kit identical key not identified combination identical key identified 215470 combination identical key identified 215471 combination 1 lock with 1 key + adaptation kit 2 locks 1 key + adaptation kit 2 locks 2 different keys + adaptation kit identical key not identified combination identical key identified EL24135 combination identical key identified EL24153 combination identical key identified EL24315 combination adaptation kit Profalux / Ronis adaptation kit Kirk adaptation kit Castell 64928 64929 64930 33173 33174 33175 64931 64932 64933 33189 33190 33191 33192 64925 64927 64926 47951
48535
Installation manual
Installation manual
47951 47939
Front cover
Installation manual
47951 47940
Installation manual
47951
F-19
Masterpact NW
48612 48612
F-20
Masterpact NW
Indication contacts
Indication contacts
ON/OFF indication contacts (OF) / 12 parts
DB404321.eps
1 additional block of 4 contacts Wiring For fixed circuit breaker For drawout circuit breaker
Installation manual
47951 6 A - 240 V Low-level For fixed circuit breaker For drawout circuit breaker 47915 47916 47074 47849
Installation manual
1 changeover contact (5 A - 240 V) 1 low-level changeover contact Wiring For fixed circuit breaker For drawout circuit breaker Installation manual
6 A - 240 V Low-level
Installation manual
47952 48560
Combined closed / connected contacts for use with 1 auxiliary contact / 1 part
DB404322.eps
48477 48478
Installation manual
1 pushbutton
Installation manual
F-21
Masterpact NW
Instructions
Instructions
Chassis accessories Circuit breaker accessories Fixed and drawout circuit breaker User manual 47952 47951 47950 47954 47955 64923 64924 33076 33077 33079 33080 33079 33080 33082 33083 33085 33086 33088
NW AC (French) NW AC (English) NW DC (French) NW DC (English) Micrologic user manual 20/50 (French) 20/50 (English) 2A/7A (French) 2A/7A (English) 2E/6E (French) 2E/6E (English) 5P/7P (French) 5P/7P (English) 5H/7H (French) 5H/7H (English) Modbus communication notice for manual
F-22
Switchboard front display module FDM121 FDM mounting accessory (diameter 22 mm)
TRV00121 TRV00128
Breaker ULP cord L = 0.35 m Breaker ULP cord L = 1.3 m Breaker ULP cord L = 3 m
DB111443.eps
VW3A8306DRC (2)
DB115623.eps
TRV00870
DB111444.eps
TRV00880
10 RJ45/RJ45 male cord L = 0.3 m 10 RJ45/RJ45 male cord L = 0.6 m 5 RJ45/RJ45 male cord L = 1 m 5 RJ45/RJ45 male cord L = 2 m 5 RJ45/RJ45 male cord L = 3 m 1 RJ45/RJ45 male cord L = 5 m
DB111445.eps
Ethernet gateway
RS485/Ethernet (1) For measurement display with Micrologic A, E, P and H. (2) See Telemecanique catalogue. (*) Consult us.
F-23
Order form
Masterpact NT and NW
To indicate your choice, check the applicable square boxes and enter the appropriate information in the rectangles
Indication contacts
OF - ON/OFF indication contacts Standard 4 OF 6 A-240 V AC (10 A-240 V AC and low-level for NW) Alternate 1 OF low-level for NT Max. 4 qty Additional 1 block of 4 OF for NW Max. 2 Max. 8 Max. 8 qty qty qty EF - combined connected/closed contacts 1 EF 6 A-240 V AC for NW 1 EF low-level for NW SDE - fault-trip indication contact Standard 1 SDE 6 A-240 V AC Additional 1 SDE 6 A-240 V AC Programmable contacts Carriage switches CE - connected position CD - disconnected position CT - test position 2 M2C contacts Low level Max. 3 for NW/NT Max. 3 for NW - 2 for NT Max. 3 for NW - 1 for NT
Qty
Masterpact type NT NW Rating A Sensor rating A Circuit breaker N1, H1, H2, H3, L1 Special circuit breaker H2 anticorrosion, H10 (NW) Special circuit breaker NW16/32 H1T, NT16 H2T Switch-disconnector NA, HA, HF, ES, HA10 (NW) Number of poles 3 or 4 Schneider Electric Brand Square D Option: neutral on right side (NW) Type of equipment Fixed Drawout with chassis Drawout without chassis (moving part only) Chassis alone Earthing switch kit for chassis
1 SDE low level 6 M6C contacts 6 A-240 V AC qty qty qty qty V V V Low level 6 A-240 V AC V V V
Remote operation
Remote ON/OFF MCH - gear motor XF - closing voltage release MX - opening voltage release PF - ready to close contact BPFE - electrical closing pushbutton RES - electrical reset option RAR - automatic reset option Remote tripping MN - undervoltage release R - delay unit (non-adjustable) Rr - adjustable delay unit 2nd MX - shunt release V
Locking
VBP - ON/OFF pushbutton locking (by transparent cover + padlocks) OFF position locking: VCPO - by padlocks VSPO - by keylocks Keyock kit (w/o keylock) 1 keylock 2 identical keylocks, 1 key 2 keylocks, different keys (NW) Chassis locking in disconnected position: VSPD - by keylocks Keyock kit (w/o keylock) 1 keylock 2 identical keylocks, 1 key 2 keylocks, different keys VPEC - door interlock Profalux Kirk Profalux Profalux Profalux Profalux Kirk Profalux Profalux Profalux Ronis Castell Ronis Ronis Ronis Ronis Castell Ronis Ronis Ronis
Communication
Modbus
Device
Chassis
Modbus Device Chassis (*) (*) for drawout devices, please order 1 Modbus chassis COM module Mounting accessories
Front Display Module (FDM121) Breaker ULP L = 0.35 m Cord L = 1.3 m L=3m
Connection
Horizontal Vertical Front Vertical-connection adapters Cable-lug adapters Arc chute screen Interphase barriers Spreaders Disconnectable front connection adapter Top Bottom Top Bottom Top Bottom NT - FC fixed, draw. NT - FC fixed, draw. NT - FC fixed NT, NW fixed, drawout NT fixed, drawout NW fixed
Optional connected/disconnected/test position lock On right-hand side chassis On left-hand side chassis VPOC - racking interlock IPA - cable-type door interlock VDC - mismatch protection VIVC - shutter position indication and locking for NW IBPO - racking interlock between crank and OFF pushbutton for NW DAE - automatic spring discharge before breaker removal for NW
Accessories
VO - safety shutters on chassis for NT and NW CDM - mechanical operation counter NT, NW CB - auxiliary terminal shield for chassis NT, NW CC - arc chute cover for fixed NT CDP - escutcheon NT, NW CP - transparent cover for escutcheon NT, NW OP - blanking plate for escutcheon NT, NW KTM - Grounding kit NW Brackets for mounting NW fixed Test kits Mini test kit X
Lugs for 240v or 300v cables NT fixed, drawout Micrologic control unit functions: 2.0 : basic protection (long time + inst.) 5.0 : selective protection (long time + short time + inst.) 6.0 : selective + earth-fault protection (long time + short time + inst. + earth-fault) 7.0 : selective + earth-leakage protection (long time + short time + inst. + earth-leakage)
F-24
Notes
F-25
Notes
F-26
10-31-1247
04-2013