electrohydraulic

solenoid valves

www.atos.com

Atos... a leading manufacturer of solenoid valves

many millions of valves operate today worldwide
Atos valves features: shell-moulding castings machined by transfer lines and then cleaned by thermal deburring - large internal cores for low pressure drops - interchangeable precision spools - wet solenoids with manual override individual testing of each valve
electric connector

solenoid coil solenoid plunger

interchangeable spools manual override

solenoid DC or AC

body shell moulding casting

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Atos solenoid valves are designed with subplate ISO mounting surface sizes 06, 10, 16, 25, 32, see below subplate mounting surfaces ISO 4401

standard ISO mounting surfaces

size 06

size 10

size 16

size 25

size 32

Technical tables with valves specific data, info & curves are available on Catalog on-line at www.atos.com

flow/p for solenoid valves

p bar
10 8 6 4 2 l/min

06

10

16

25

32

60

120

250

500

1000

DHE, DKE, DPHE-2 valves

direct operated solenoid valves

flange solenoids model size nominal flow - l/min P, A, B port Pmax - bar T port DHI 06 60 350 120 33 W 60 VA 65 VA 65 VA 85 VA 105 VA DHO 06 80 350 210 (8W) 32 W DHE 06 80 350 210 30 W screw-in solenoids DHER 06 80 350 210 (15W) 30 W DKE 10 120 315
120(AC), 210(DC)

DKER 10 120 315

160(AC), 210(DC)

electrical power DC - W

36 W

39 W

DC voltages

12, 14, 24, 28, 110, 220 special 6, 9, 18, 48, 125

with electronic rectifier 110RC 230RC 110/50/60, 230/50/60

electrical power AC - VA

AC voltages

24/50/60, 48/50/60, 120/60, 230/60

details on table E010, E012, E025

 DHI are solenoid valves for light duty, CURUS certified. They may be used for DC or AC supply just changing coils but solenoid remains the same  DHE have improved performances plus screw-in solenoids different for AC/DC supply.  DHER as DHE but with CURUS certified solenoids. Also available with low power consumption (15W) for reduced operating limits  DKE, DKER are size 10 valves with screw-in solenoids different for DC/AC supply

 DHO are special performance size 06 valves with proportional solenoid adapted to On/Off function, also available with low power consumption (8W) for reduced operating limits  interchangeable spools available in a wide variety of configurations, also for damped switching and low leakage  L devices for controlling switching times  /WP devices for manual operation by prolonged push-pin  /MV or /MO hand lever execution  operating limits of solenoid valves see tech. tables

basic spools
Symbol Code -631/2 -610 -611 -613 -632/2 DHI B B B C D DHE DHER A A A B D

reference to operating limits at side

DKE DKER A A A B C Code -751/2 -710 -711 -713 -714 Symbol

operating limits according to spools

coil options
C
A  DHE

DIN 43650 connector IP 65

AMP Junior Timer connector IP 67

Deutsch DT connector IP 67

lead-wire connection

valves, single solenoid AC, double solenoid DC

B  Section of DKER valve with CURUS

certified solenoid
C R  ange of connectors of DHI valve:

X SP-666 = standard  SP-669 = b  uilt-in rectifier for AC supply on RC coils

J SP-J = AMP JT connector K SP-K = Deutsch DT connector S SP-S = lead-wire connection

standard, AMP JT, Deutsch, lead-wire

for other electric or electronic connectors: details on table K500 5

pilot operated solenoid valves

DPHI, DPHE and DPHER are spool type, two or three position directional two stage solenoid valves designed to operate in oil hydraulic systems.
details on table E080
model size nominal flow - l/min Pmax - bar P, A, B, X port T port DPH*-1 10 160 DPH*-2 16 300 350 250 see pilot valve DHI/DHE/DHER DPH*-3 25 650 DPH*-6 32 1000

electrical power DC or AC

options: /  H adjustable switching times /S spool stroke limiter /R check valve in P port for low pressure systems

They are operated by a direct solenoid valve available in three different executions: DHI, DHE, DHER, see page 4. Shell-moulding castings machined by transfer lines and then cleaned by thermal deburring. Optimized flow paths largely cored with extrawide channels for low pressure drops. Valves can be supplied with optional devices for control of switching times. Coils are easily re-placeable without aid of tools. Rugged execution suitable for outdoor use.
DPHE-2, DPHE-3 pilot operated valves 

dimensions of DPH
DPH*-6 DPH*-1 DPH*-2 DPH*-3

185

220

290

395

configurations

spools

configurations

spools

1 0
61

2
1

1 0

2
2

1 0

2
3

1 0

2
63

1 0
1 2
63/A 0/2

1 0
0

0
67

2 2

61/A 4 5 6 7

1 2

1/2

90

09

91 70

2/2

1 2

1 0
71

67/A

19

93

39

94

49

16

17

58

1 2

75

1 0

A full range of ISO electrohydraulics for potential explosive environments with presence of flammable gas or dust. Atos ex-proof valves conform to international safety directives and are largely applied in thousands of systems worldwide, offering high reliability and withstanding extreme temperatures, corrosive fluids and aggressive conditions.

explosion proof valves

ex-proof solenoids valves have original ex-proof solenoids, integral and consistent to valves, designed to contain the explosion inside the enclosure, and to limit their external temperature, according to the certified class, in order to avoid self ignition of the explosive mixture in the environment.

ex-proof on-off valves

control function directional, 4 way spool type directional, 2- & 3-way poppet type, leak free 2-way cartridges with ex-proof, pilot valve pressure valves with ex-proof venting valve (1) D = direct operated; P = pilot operated ISO sizes 6 10, 16, 25, 32 6 6 1663 1032 20, 32 (1) D P D D P P P type code DHA DPHA-1, 2, 3, 6 DLOH-AO DLOK-AO LIDEW-AO AGAM-AO ARAM-AO

details on table E120, E125, F600

P max bar 350 250 350 Q max l/min 70 160 1000 12 30 160 3600 200 600 350, 500

ex-proof certifications

ATEX 94/9/EC standard protection mode: - for Gas & Dust environments - Atos code A or AO - for Mining plants - Atos code A/M IECEx international certification system - Atos code A/IE UL 1002 american standards - Atos code A/UL ROST Russian Rostechnadzor - Atos code A/RU

ATEX 94/9/EC ex-proof certifications are currently available for other several components, like: hydraulic pumps hydraulic cylinders hydraulic units auxiliary components

proportional valves the whole range of Atos proportional valves is available in explosion proof execution

intrinsically safe valves

Intrinsically safe specification is based on the principle of limiting the energy of electric circuits in environments with hazardous atmospheres. To limit the max input current, the solenoid must be powered through specific safety barriers Y-BX-NE. In fact the intrinsically safe circuit must be unable to produce electrical surges or thermic effects which could cause explosion also in a break-down situation.
details on table E130
model size nominal flow - l/min Pmax - bar DHW 06 25 210 DLOH-OW 06 12 210 Intrinsically safe valves and barriers are certified according to ATEX 94/9/CE, Group I mining plants or Group II surface plants with gas or vapours environment, category 1, zone 0, 1 and 2.

DHW intrinsically safe pilot valve 

stainless steel valves

Full line of electrohydraulic controls in stainless steel for corrosive environments: rugged inoxizable design, suitable for use with mineral oils, water glycol and special hydraulic fluids. Also available in special execution for water hydraulics applications. Original stainless steel solenoids are explosion-proof type, with possible ATEX or UL ex-proof certification.
A-B DLOHX leak free valve with & without manual reset option Full range of stainless steel C  electrohydraulics in standard (25w), ex proof (8w) or low power (3,5w) execution

Stainless steel on-off valves

control function 4 way, spool type solenoid valves 3 way, poppet type, leak free, solenoid valves 3 way, poppet type, leak free, solenoid valves relief valve, direct screw-in relief valve, DIN cartridge ISO sizes 06 (ISO 4401) 06 (ISO 4401) no no no no 25 (ISO 7368) (1) D D P D P type code DHAX4 DLOHX6-AO DLOHX4-AO DLOKX4-AO DLOPX6-AO SP-CART-MX-3 SP-CART-MX-6 SP-CART-AREX-20 SC LIX-2531* LIMMX-2/*

details on table E135, E137

P max bar 350 315 350 315 315 350 350 400 350 Q max l/min 60 10 12 25 220 2,5 40 (60 PED) 120 (150 PED) 400

(1) D = direct operated; P = pilot operated

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Stainless steels specifications

DHAX DLOHX solenoid housing valve body internal parts springs seals STD /PE AISI 630 AISI 316L AISI 316L, 420B, 440C, 430F AISI 302 HNBR (buna) FPM (viton) SP-CART-*X HMPX AISI 316L AISI 316L, 420B, 630 AISI 302 HNBR (buna) FPM (viton)

solenoid coil

screw terminal board

body casting

manual override

solenoid housing solenoid plunger

water electrohydraulics
Stainless steel cylinder Water solenoid valves on-off & proportional

interchangeable spools

is designed for applications requiring uninflammability or intrinsic fluid eco-compatibility/non toxicity; internal parts in contact with fluid are made in stainless steel. The term water refers to specific HFA Water based fluids or just pure water instead of common mineral or synthetic oils. The HFA emulsion is generally composed by a minimum of 95% of water and only 5% (or less) of oil

Water hydraulics is actually used in die-castings, steel plants and mining sectors. The water based fluids are also appreciated in several applications where the final products must not be tainted by accidental contact with fluid, for example in food, chemical and pharmaceutical industry
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options & features

hydraulic fluids
Components included in this catalog are designed for oil-hydraulic systems, i.e. for suitable hydraulic fluids, as:

Atos components are customer-tailored to fulfil requirements of any application by a variety of special purpose options of different materials/seals & auxiliary devices
hydraulic fluids (1) mineral oil HLP, HL-DIN 51524, vegetal oil HETG - VMDA 24568 water glycol HFA, HFC - DIN 51502 phosp. ester HFD - DIN 51502, synt. ester HESS and polyglicol HEPG - VDMA 24568 special aeronautic SKYDROL - HyJet IV/V seals type NBR-buna /WG /PE /EP

special materials

(1) water glycol (/WG) and phosp. ester (/EP) fluids involve a reduction of performances, ask for specific information

Special materials are used for specific applications, for instance: spheroidal cast iron for pressure up to 500 bar, stainless steel for bodies and spools, non-magnetic execution for military, plastics/rubber for auxiliary parts NBR-buna standard for mineral & vegetal hydraulic oil /WG special NBR-buna for water glycol fluids /PE FKM-Viton for phosphate esther HFD fluids & high temperature /EP EPDM-ethylene propylene for special aeronautic fluids

specific seals are applied as follows: low temperature

Low temperature components /BT are supplied to withstand ambient temperature down to -40C, they derive from standard versions by using stainless steel springs plus specific HNBR seals

enhanced corrosion protection

ECP - Enhanced Corrosion Protection - is applied to all Atos valves to grant high rust resistance in open air / aggressive environments and in long-term storage. A valuable plus, it consists of zinc plating with black passivation of bodies, anodizing, Geomet, plastic encapsulation and conforms to RoHS Directive 2002/95/CE, Cr+6 free. Photos at side show a valve after 120 hours testing in salt spray chamber without-with ECP treatment

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safety solenoid valves

To ensure safety and avoid uncontrolled movement of actuators Atos range is TV certified to Machine Directive 2006/42/CE and includes specific optional devices for monitoring spool position and the relevant hydraulic status, the output signal means intercepted line or not intercepted line. DKE-0751/FC Two basic executions: /FI inductive proximity - /FC mechanical microswitch

DKE-0751/FC

DH-0611/FI
DH-0611/FI

DH-0611/FI
DKE-1751/FC
DH*-0 6 I - U -O 5 20 DK*-1 10 E - ER 5 20 DPH*-2 16 I-U 250 250 DPH*-3 25 I-U 250 250

model ISO 4401 size solenoid type max pressure FI at T port FC

modular safety valves

model size max flow - l/min Pmax - bar

details on table E110

to be modular staked with size 06 solenoid valves

HF 06 60 P, A, B port T port 350 120(I) 210(U) 20 HF*/FI

details on table TD030

leak free valves

Size 06 valves in 2- or 3- way execution used to cut off the line of hydraulic power to an actuator or to grant the fixed position of vertical actuators in case of maintenance, emergency, safety situations
nominal flow Pmax - bar P, A, B port T port
12 350 160 33

details on table E041

30 315 210 32

internal leakages electrical power DC - W

less than 5 drops/min (<0,36 cm3/min) at max pressure

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modular valves

full line of ISO 4401 valves, to be staked with ISO solenoid valves
solenoid valve sizes 06, 10, 16, 25
A1 A1 P1 P1 T1 T1 B1 B1 A1 P1 A1 P1 T1 T1 B1 B1 A1 A1 P1 P1 T1 T1 B1 B1 A1 P1 A1 P1 T1 T1 B1 B1

A A

P P

T T

B B

A A

P P

T T

B B

A A

P P

T T

B B

relief valve direct or pilot operated

A1 A1 P1 P1 T1 T1 B1 B1 A1 A1 P1 P1 T1 T1 B1 B1 A1 A1 P1 P1 T1 T1

pressure reducing direct or pilot operated

A1 A1 P1 P1 T1 T1 B1 B1

A A

P P

T T

B B

B1 B1

A P check valveT

B B

A A

P P

T T

B B

A A

P P

T T

B B

A A

T B P flow control

directional valves
DH hand lever DH cam
cam

hand lever, cam, pneumatic/hydraulic operated

model description size 06 size 10 size 16 size 25 DP-213 DP-313 DP-215 DP-315 DP-211 DP-311 DP-214 DP-315 symbols 2 positions DH-013 DK-113 2 position + detent DH-015 DK-115 hand lever 3 positions DH-011 DK-111 3 position + detent DH-014 DK-114 2 positions DH-02 DK-12

DH pneumatic/hydraulic

2 positions DH-04 DK-14 DP-24 DP-34 hydraulic 3 positions DK-051 DK-151 DP-251 DP-351 2 position + detent DK-055 DK-155 2 positions DH-08 DK-18 DP-28 DP-38 pneumatic 3 positions DH-091 DK-191 DP-291 DP-391 2 position + detent DH-095 DK-195 DP-295 DP-395

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first class facilities

modern factories advanced machinery
2 3 4 1 Atos headquarters in Sesto Calende, Italy, a town close to Alps at shore at Lago Maggiore 2-5 machining by CNC transfers with robot 5 6 7 loading 6 washing & thermal deburring 7 precise honing of valves bodies 8 laser welding for solenoids & spools 9 3D micrometric control 10 valves assembly lines 11 assembly & 8 9 10 testing of cylinders 12-13 shipping & storage depts 14-15 electronic dept 16 CNC testing of proportionals

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12

13

14

15

16

solenoid valves

Atos spa
TE12-1/E

I - 21018 Sesto Calende - Fax +39 0331 920005 - Tel +39 0331 922078 - [email protected] - www.atos.com