Product Specifications PSS 4-24A4 A

Control Valve System

PN 16 / 40 DN 15 - 100
Application
Control of gases, vapours and liquids.
The modular concept of valve, multi spring actuator
and digital FOXBORO/Eckardt positioner Type SRD
992 facililates trouble free expansion to allow for
the communication capability of the FOXPAK Valve
System.
Optionally also using a PSL electric linear actuator.
With its simple design the FOXPAK modular con-
cept has a wide range of application.
Product features
Compact overall height
Body shape gives optimum flow
characteristic
Largest possible kvs-values
Excellent flow dynamics when correctly selected
Long service life and operational
reliability
Low clearence double guided valve stem achie-
ved by an additional guide bushing, thus minimi-
zing vibration and wear
Replaceable trim
Simple maintenance as the valve body remains in
the piping when trim is replaced
Seat = DN, screwed seat
Wide range of application
Trims are generally interchangeable
Similar stem plug with both standard and bellows
seal bonnet
Quick delivery
FOXPAK Control Valves can be delivered within 48
hours
Quality assurance system certificated acc.
ISO 9001/EN 29001.
FOXPAK Control Valve System
The System
2
Actuator
Bonnets
Trim
Body
Within the series following combinations of
body, trim, bonnets and actuators for each
valve size are possible: Three-Flange Body,
flanged
Gasket
Bellows seal-
Bonnet
Standard-
Bonnet
Contoured Plug
98 S
C
HER
R
MV- direct mounting on
VDI/VDE 3845 E surface
Positioner direct mounting
on SRD 991/2 surface
Valve Selection
3
Pressure-Temperature Ratings acc. to DIN 2401
Body Material W.Nr.: 1.0619, GS-C 25
PN
(bar)
safe load operating pressure in bar at C
16
40
-200 -60 -10 0 120 200 250 300 350 400 450 500
16 16 16 14 13
40 40 40 35 32
-85
Body Material W.Nr.: 1.4581, G-X5CrNiMoNb 1810
PN
(bar)
safe load operating pressure in bar at C
16
40
-200 -60 -10 0 120 200 250 300 350 400 450 500
16 16 14 12 11,5
40 40 35,5 30,5 29
-85
Standard
Extended Standard
Nominal Pressure Rating, Form of Connection
Form C
Flange acc. to
DIN 2526
Form of Connection
Form D, R, N
Packing Box
Bonnet
Type of Packing
PTFE-Rings - 10 C 250 C, BAM
PTFE-V-Ring, spring-loaded - 10 C 250 C, maintenance-free
Bellows seal Bonnet Standard Bonnet
1)
Only for characteristic modified-equal percentage !
2)
Seat facing for seat diameter < 10 mm = 10 mm
3)
Full stellited
Contoured Plug
Characteristic: modified-equal percentage or linear
Incorporable seat diameter depends on nominal size DN Material / Design
1.4571
Stroke = 20 mm 40 mm partial stellited
Seat

100
84
80
67
53
50
42
40
34
25
25
20
20
16
16
12
10
8
6
Kvs
(m /h)
3
180
160
125
100
63
47,5
40
31,5
25
16
14
10
8
6,3
5,6
4,0
2,5
1,6
0,63
standard
1)
1)
1)
34 22,4
67 80
15 20 25 32 40 50 65 80 100
4 0,40
1)
4 0,25
1)
4 0,16
1)
soft seated
2)
3)
3)
3)
Nominal Size DN
PN
16
40
15 20 25 32 40 50 65 80 100
Seat Leakage Test ( Factory Standard )
Standard
Contoured plug, design
standard, partial stellited
Pressure of Test Medium ( bar )
Test Medium ( L - Water, G - Air )
Test Procedure acc. to Standard
max. Seat Leakage acc. Leakage Class
DIN
IEC 534-4
Trim
p p, min. 3,5
L G
2 1
Class IV ( 0,01% ) Class VI ( dicht )
Contoured plug, design
soft seated
4
Actuator Selection
Actuator Selection for Standard Bonnet
Using the FOXPAK valve system in the grey fields requires special knowledges and is recommended only for moderate operating conditions !
Seat

100
84
80
67
53
50
42
40
34
25
25
20
20
16
16
12
10
8
6
Kvs
(m
3
/h)
180
160
125
100
63
47,5
40
31,5
25
16
14
10
8
6,3
5,6
4,0
2,5
1,6
0,63
DN
15, 20, 25
15
20, 25, 32
20
25, 32, 40
25
32, 40, 50
40, 50
40
50
50
65, 80
80, 100
80
100
100
Stroke
(mm)
20
40
42 40 65
max. differential pressure in bar for actuator selection
2
,
0

-

4
,
8
1
,
5

-

2
,
7
0
,
5

-

1
,
9
0
,
5

-

1
,
9
Effective area 125 cm
2
Spring range -
Air supply (bar)
Spring closes
2,9 3,5 5,0 5,0
Spring range -
Air supply (bar)
Spring opens
2
,
0

-

4
,
8
1
,
5

-

2
,
7
0
,
2

-

1
,
0
0
,
2

-

1
,
0
Effective area 250 cm
2
Spring range -
Air supply (bar)
Spring closes
2,9 3,5 5,0 5,0
Spring range -
Air supply (bar)
Spring opens
2
,
0

-

4
,
8
1
,
5

-

2
,
7
0
,
2

-

1
,
0
0
,
2

-

1
,
0
Effective area 500 cm
2
Spring range -
Air supply (bar)
Spring closes
2,9 3,5 5,0 5,0
Spring range -
Air supply (bar)
Spring opens
2
,
0

-

4
,
8
1
,
5

-

2
,
7
0
,
2

-

1
,
0
0
,
2

-

1
,
0
Effective area 700 cm
2
Spring range -
Air supply (bar)
Spring closes
2,9 3,5 5,0 4,3
Spring range -
Air supply (bar)
Spring opens
40
40
40
40
40
40
38
38
23
23
11
7
6
3,7
40
40
40
40
40
40
40
40
36
36
18
12
11
7
40
26
26
12
8
7
4,3
40
33
23
21
14
40
40
40
40
40
40
40
40
40
40
31
22
20
13
40
32
29
20
40
40
38
26
40
40
27
16
11
10
7
38
23
16
14
10
30
21
19
13
36
32
22
40
40
25
17
15
11
40
40
35
24
22
15
40
40
40
31
28
19
40
40
40
40
37
26
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40 40
40 40
40
Multi-Spring Actuator
Actuators are selected for use on
FOXPAK dependent upon spring action
and air supply pressure:
Effective area
( cm
2
)
Air supply
(bar)
Spring closes Spring opens
Spring ranges (bar)
125 2,9
2,0 - 4,8
250
500
5,0
2,9
5,0
2,9
5,0
3,5
3,5
0,5 - 1,9
1,5 - 2,7
0,2 - 1,0
2,0 - 4,8 0,2 - 1,0
0,2 - 1,0
0,2 - 1,0
1,5 - 2,7
2,0 - 4,8
1,5 - 2,7 *)
3,5 0,5 - 1,9
700 2,9
5 / 4,3
3,5 0,2 - 1,0
0,2 - 1,0
1,5 - 2,7
2,0 - 4,8 *) only using with a positioner and PTFE-V-ring
40
5
Positioner System
Product features
SRD 992 digital positioner ( direct mounting ! )
Product Specifications PSS EVEA106 A
Auto-calibration
Configuration via local panel
Signal 4 - 20 mA or programmable split-ranges
Low air consumption
Resistant to vibration in all directions
Air supply up to 6 bar
Single and double-acting
Direct mounting with integral pipework in compliance with US Health and
Safety Act; alternatively according IEC 534 Teil 6 (NAMUR)
Enclosure IP65
EEx ia IIC T4 according CENELEC "Intrinsic safety" according FM and CSA
Limit switch set optional
Optional gauges for supply and output
Volume booster optional
SRD 991 intelligent positioner ( direct mounting ! )
Product Specifications PSS EVEA105 A
Technical data same as SRD 992 with additional features
Self-diagnostics
Communication via HART or FOXCOM
Configuration via hand-terminal, PC or I/A - System
Analog or digital input signal
Built-in valve diagnostics features
Optional pressure sensors to control supply and output
SRP 981 pneumatic positioner
Product Specifications PSS EVEA101 A
Input signal 0,2 - 1,0 bar 3 split ranges adjustable
Independent adjustment of zero and span
Extreme low vibration influence
Air supply up to 6 bar
Single- and double acting version
Mounting according IEC 534 Teil 6 ( NAMUR - recommandation )
Limit switch set optional
Optional gauges for signal, supply and output
Volume booster optional
FRS B72G airset
Max. supply pressure up to 10 bar
Output range 0,3 - 10 bar
Filter 5 m
Manually operated drain
With gauge
MV - valve ( direct mounting ! )
2401109.0827 - 6,8 Watt, 24 VDC, IP 65, standard-version
2401109.3960 - 3,9 Watt, 24 VDC, EEx em II T5/6-version
2401109.2001 - 1,5 Watt, 24 VDC, EEx ib IIC T6-version
Alternative voltages on request !
Tubing
Plastic-pipe ( standard )
Steel, chromatised
Stainless steel
Any further information see product specifications sheet.
SRP 981 pneumatic positioner
SRD 992 digital positioner
6
Actuator Selection
Actuator Selection for Standard Bonnet
Using the FOXPAK valve system in the grey fields requires special knowledges and is recommended only for moderate operating conditions !
Seat

Kvs
(m
3
/h)
max. differential pressure in bar for actuator selection
AP 102 AP 204 AP 204 AP 208
Stroke
(mm)
20
40
DN
15, 20, 25
15
20, 25, 32
20
25, 32, 40
25
32, 40, 50
40, 50
40
50
50
65, 80
80, 100
80
100
100
65
100
84
80
67
53
50
42
40
34
25
25
20
20
16
16
12
10
8
6
42
180
160
125
100
63
47,5
40
31,5
25
16
14
10
8
6,3
5,6
4,0
2,5
1,6
0,63
40
40
12
8
7
4
40
40
40
40
40
40
40
26
26
40
40
40
40
40
40
40
40
40
40
40
28
25
17
5
4
3
23
13
8
40
29
18
12
11
7
4 0,40 40 40
4 0,25 40 40
4 0,16 40 40
PSL-Actuator
Actuators are selected for use on
FOXPAK:
Linear actuator Voltage Power input
AP 102
AP 204
AP 208
alternating
current
230 V, 50 Hz
21 W
10,9 W
49 W
7
Dimensions and Weights
BL Face to Face Dimension
H1 for Standard Bonnet
Weight in kg for Bellows seal Bonnet, without accessories
Flanges Drilled and Dimensioned acc. to
Designation
Nominal Size DN
Stroke 20 mm
DIN 2501, Form C, D, R, N
40 mm
H2 for Bellows seal Bonnet
Weight in kg for Standard Bonnet, without accessories
IP 127
IP 252
IP 502
D
198
265
352
198
265
352
IP 700 405
405
65
290
536
849
57
66
647
960
72
81
32
180
356
23
540
18
363
547
23
27
80
310
536
849
65
74
647
960
77
86
100
350
539
851
79
86
650
962
93
99
50
230
361
29
542
24
368
549
28
33
40
200
356
24
540
20
363
547
24
29
25
160
355
18
538
15
362
545
19
22
20
150
355
17
538
13
362
545
18
21
15
130
355
16
538
13
362
545
17
20
AP 102 177 525 578 525 508 508 508
AP 204 177 525 578 525 508 508 508
AP 208 177 669 669 673
15
16
21
22
17
17
12
12
11
11
10
10
39 46 60
IP 127
IP 252
IP 502
IP 700
IP 127
IP 252
IP 502
IP 700
AP 102
AP 204
AP 208
IP 127
IP 252
IP 502
IP 700
631 631 635
37 44 58
Valve with Standard Bonnet
and AP-Actuator

H
1
D

H
2
Valve with Bellows seal Bonnet
and IP-Actuator
Valve with Standard Bonnet
and IP-Actuator
BL

H
1
D
Parts List
8
2.1
2.5
1.3
1.2
2.2
1.1
3.2
3.13
3.14 2.4
1.4
2.19
3.17
3.1
3.18
3.16
2.15
3.4
3.1
3.3
3.2
3.20
3.3
1.4 1.4
3.18 3.25
9
98 S
C
HER
R
Body
Designation Part
1.1 1.0619 1.4581
Bonnet Gasket 1.2
Stud Bolt 1.3 G A2-70
Hex Nut 1.4 G A2-70
Screwed Seat 2.1
Contoured Plug 2.2
Bellows seal Unit 2.4
Profil Ring 2.5
Spring Washer 2.19
Standard Bonnet 3.1
1.0460 1.4571
Bottom Ring 3.2
Packing Box 3.3
Yoke sleeve 3.4
Gasket 3.13
Locking Screw 3.14
Hex Nut 3.16 G A2-70
Stud Bolt 3.17 G A2-70
Distance Ring 3.20
Bellows seal Bonnet
A4 only by bellows seal bonnet
1.4571 / Iglidur X
1)
Pure Graphite on Support Plate from 1.4401
2)
Pure Graphite on Support Plate from MYLAR
K Plug
F Bellows seal Unit
S Seat
D Gasket Set
Spare
Parts
D
S
K
F
S
F
D
D
Materials
Pure Graphite
1)
1.4571
Pure Graphite
1.4571
PTFE-Rings, PTFE-Graphite Rings
A2
1.4571
PTFE-Graphite
1.4571
Pure Graphite
2)
Yoke 3.18 0.7043
V-Ring
Head Gasket 2.15 Pure Graphite
1)
D
1.4571
Separable Flange 3.25 0.7043
SPM - Code
10
Body Material 1.0619
1.4581
Certificates according International
Standards
TRB 801
Valve group A PB
50 V725 DCFNA 40 1.0619/BB PN1GG 42 40 1.4571
Form of Connection
Flange acc. to Form C
DIN 2526 Form D
Form R
Form N
PTFE-Rings, BAM A
PTFE-V-Ring T
Nominal Size DN 15 - 100
Nominal Pressure PN 16 16
Nominal Pressure PN 40 40
0,16 - 180 Kvs - Value
4 - 100 Seat Diameter
Characteristic
N
D
K
W
standard
partial stellited
full stellited
soft seated
G
L
equal percentage
linear
Standard Bonnet FN
Bellows seal Bonnet FF
Standard Bonnet, for PSL FP
Type DN PN Body./Cert. Plug Seat kvs Trim Actuator S
Certificates unaccording
International Standards
Cert. for pressure stressed parts
without O .
acc. EN 10 204 - 2.2Z Z .
acc. EN 10 204 - 3.1B B .
Pressure / Tightness Certificate
without . O
acc. EN 10 204 - 2.2Z . Z
acc. EN 10 204 - 3.1B . B
Actuator Size
IP 127 Area 125 cm
2
IP 252 Area 250 cm
2
IP 502 Area 500 cm
2
IP 700 Area 700 cm
2
IP 252 AOZ
Operation on air failure
A Stem retracted
Z Stem extended
Spring Ranges
A 0,2 - 1,0
B 0,5 - 1,9
V 1,5 - 2,7
F 2,0 - 4,8
Hand Wheel
O without
L top, light-weight-variant
Electric linear actuator
AP 102 actuating power 2 kN
AP 204 actuating power 4,5 kN
AP 208 actuating power 8 kN
AP 204 ZQO
Positioning electronics
O without
M Positioning electronics,
input in mA
V Positioning electronics,
input in V
Positioning feedback
O without
E 2 ad. limit switches
P 1000 potentiometer
M 4 - 20 mA position
feedback
Q 1000 potentiometer
and 2 add. limit switches
N 4 - 20 mA position feed-
back and 2 add. limit
switches
Mains power
Z monophase current
230 V, 50 Hz
11
FOXBORO Model-Code
Description Model
V725 = Control Valve System FOXPAK V725
Body Size:
-OH= DN15 -OH
-3Q = DN20 -3Q
-01 = DN25 -01
-5Q = DN32 -5Q
-1H = DN40 -1H
-02 = DN50 -02
-2H = DN65 -2H
-03 = DN80 -03
-04 = DN100 -04
Body Style:
D = Three-Flange Body, D
flanged
Pressure Class:
DN = PN 16 DN
DQ = PN 40 DQ
Body Material:
Q = 1.0619 - carbon steel Q
K = 1.4581 - stainless steel K
End Connection:
C = Flanges acc. DIN 2526 Form C C
D = Flanges acc. DIN 2526 Form D D
R = Flanges acc. DIN 2526 Form R R
N = Flanges acc. DIN 2526 Form N N
Bonnet:
N = Standard Bonnet for pn. Actuator N
F = Bellows seal Bonnet for pn. Actuator F
P = Standard Bonnet for el. Actuator P
Continuation
Packing:
A = PTFE, adjustable A
T = PTFE-V-ring, maintenance-free T
Material Certificate:
N = without N
Z = acc. EN 10204 2.2 Z
B = acc. EN 10204 3.1 B B
Q = acc. TRB 801 Q
Pressure and Leakage Test
N = without N
Z = acc. EN 10204 2.2 Z
B = acc. EN 10204 3.1 B B
Q = acc. TRB 801 Q
Plug:
P = Contoured Plug P
Plug Design:
BM = standard BM
SM = soft seated SM
SP = partial stellited SP
Plug Guidance:
1 = top guided 1
Plug Characteristic:
G = modified equal percentage G
L = linear L
Continuation
Direction of Flow:
G = Flow to open G
Port Size / kvs:
EW = 4 mm, 0,16 m
3
/h EW
EY = 4 mm, 0,25 m
3
/h EY
EZ = 4 mm, 0,40 m
3
/h EZ
EA = 6 mm, 0,63 m
3
/h EA
EC = 8 mm, 1,6 m
3
/h EC
EE = 10 mm, 2,5 m
3
/h EE
EG = 12 mm, 4,0 m
3
/h EG
EJ = 16 mm, 5,6 m
3
/h EJ
EL = 16 mm, 6,3 m
3
/h EL
EQ = 20 mm, 8 m
3
/h EQ
EP = 20 mm, 10 m
3
/h EP
ER = 25 mm, 14 m
3
/h ER
ET = 25 mm, 16 m
3
/h ET
HC = 34 mm, 22,4 m
3
/h HC
HD = 34 mm, 25 m
3
/h HD
HG = 40 mm, 31,5 m
3
/h HG
HI = 42 mm, 40 m
3
/h HI
HL = 50 mm, 47,5 m
3
/h HL
HO = 53 mm, 63 m
3
/h HO
HR = 67 mm, 80 m
3
/h HR
HT = 67 mm, 100 m
3
/h HT
OG = 80 mm, 125 m
3
/h OG
HX = 84 mm, 160 m
3
/h HX
IA = 100 mm, 180 m
3
/h IA
Trim Material:
S = 1.4571 - stainless steel S
Actuator:
I = with pneumatic actuator I
A = with electric linear actuator A
Alternate positioners on request for direct- or NAMUR mounting !
Description Model
IPS = Pneumatic Linear Actuator IPS
Actuator Size:
-127 = 125 cm
2
-127
-252 = 250 cm
2
-252
-502 = 500 cm
2
-502
-700 = 700 cm
2
-700
Stroke:
A = 20 mm A
B = 40 mm B
Spring Range:
A = 0,2 - 1,0 bar A
B = 0,5 - 1,9 bar B
V = 1,5 - 2,7 bar V
F = 2,0 - 4,8 bar F
Operation on air failure:
A = Spring opens A
Z = Spring closes Z
Option:
-N = Actuator without Accessories -N
-P = with Positioner SRP 981 -P
-E = with Positioner SRD 992 -E
-I = with Positioner SRD 991 -I
-K = with Airset FRS 72 -K
-O = with top mounted Hand Wheel -O
Description Model
SRD992 = Positioner SRD992
Version:
-B = Single acting -B
Input / Communication:
I = Signal range 4 - 20 mA I
Additional Inputs / Outputs:
M = without M
Built-in limit switch:
S = without S
Electrical connection:
2 = Cable gland Pg 13,5 2
Electrical certification:
EA4 = EEx ia IIC T4 EA4
Attachement kit:
D = for directly mounting (not for DN 150) D
Manifold and Booster relay:
A = without A
Description Model
APS = Electric Linear Actuator APS
Size:
-W = 1 kN positioning force, 0,25 mm/s -W
-C = 4,5 kN positioning force, 0,5 mm/s -C
-D = 8 kN positioning force, 0,5 mm/s -D
Supply:
Z = 230V / 50 Hz - AC Z
Positioning Feedback:
O = without O
E = 2 additional limit switches E
P = 1000 potentiometer P
Q = 1000 potentiometer and Q
2 additional limit switches
M = 4 - 20 mA position feedback M
N = 4 - 20 mA position feedback and N
2 additional limit switches
Positioning Electronics:
O = without O
M = positioning electronics, Input in mA M
V = positioning electronics, Input in V V
M
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8
A Siebe Group Company
Kasernengasse 6
Postfach 189
A-9500 Villach
Phone +43 (0) 42 42 / 41 1 81 - 0
Fax +43 (0) 42 42 / 41 1 81 - 50 or 51
SCHMIDT ARMATUREN
Gesellschaft m.b.H.
European Valve Manufacturing Centre:
Latin America Headquarter
Nunez 4334
1430 Buenos Aires
Phone 0054 11 4545-2100
Fax 0054 11 4546-1143
Foxboro Argentina S.A.
Middle East Headquarter
City Tower II
Sheikh Zayed Road
P.O. Box 27814
Dubai
Phone 00971 4 319050
Fax 00971 4 317441
Foxboro Control Valves
c/o Foxboro Intercontinental Ltd.
USA Headquarter
422 Thornton Road, Suite 110
Lithia Springs
GA 30122
Phone 001 770 739 1158
Fax 001 770 739 7745
Foxboro Control Valves
Asia & Australia Headquarter
No. 19 Jurong Port Road
Singapore 619093
Phone 0065 266 6596
Fax 0065 266 1670
Foxboro Control Valves