CI/SfB

(35)

Xh2

DONN DXSF

Suspension Systems for Plasterboard Ceilings

Screw Fix Rapid Fix Wall to Wall

DONN DXSF Suspension Systems for Plasterboard Ceilings

The USG DONN DX Screw Fix range represents a major breakthrough in plasterboard ceiling construction and is another example of USG's excellence in innovation and system engineering. The USG DONN DX Screw Fix range is a pre-engineered ceiling suspension system created to reduce the design and installation difficulties associated with plasterboard ceilings. Flat Plasterboard Ceilings The pre-engineered components of the USG DONN DX Screw Fix range can be quickly connected to form attractive, rigid plasterboard ceilings. The system eliminates the labourintensive practice of connecting furring profile to channel profile. In contrast to conventional plasterboard suspension systems, the USG main tees with pre-indexed cross tee hole locations significantly reduce time spent measuring cross member locations. Transitions No other suspension system gives you the flexibility to make easy transitions from soffits, flat to curved plasterboard ceilings. Transitions from plasterboard to acoustical ceilings are also easily accomplished. Additional Information This technical brochure will guide you through the details of the USG DONN DX Screw Fix range. For samples - which now include DONN DX Rapid Fix and DONN DX Wall to Wall system for spanning shorter distances in corridors and small rooms - or for technical assistance, call our Customer Service/ Technical Department on 0191 586 1121. Europe USGs European operations are based on four regional sales and manufacturing organisations: in France (Dreux); Germany (Viersen); Russia (St. Petersburg); and United Kingdom (Peterlee). ISO 9000/BS 5750/EN 29000 programmes have been implemented in all USG European plants. Strict quality assurance procedures covering manufacturing and finished products are your guarantee of complete satisfaction. USG sales offices throughout western and eastern Europe provide local expertise and support to an extensive distribution and sales network, ensuring that products can be delivered wherever you need them - on spec and on time.

About USG
World wide USG has been a leader in the building materials industry for 100 years. Our products can be found in buildings where people live and work, in more than 125 countries throughout the world. Headquartered in Chicago, USA, we have offices throughout the U.S., Europe, Canada, Mexico, Middle East and Asia/Pacific. With sales in excess of $5 billion, we are the worlds largest producer of gypsum wallboard and a leading manufacturer of ceiling components and systems. USG is the worlds leading manufacturer of ceiling grid in fact, DONN brand DX grid can be found in more ceilings, world wide, than any other supplier.

Contents
Introduction ............................................................................................................................................................................. 2-3 DONN DX Screw Fix range ...................................................................................................................................................... 4-5 DONN DX Screw Fix .................................................................................................................................................................... 6 DONN DX Rapid Fix ..................................................................................................................................................................... 7 DONN DXWW Wall to Wall system .......................................................................................................................................... 8-9 Accessory selector ................................................................................................................................................................... 10 Transition to acoustical ceilings .............................................................................................................................................. 11 Soffits ................................................................................................................................................................................... 12-13 Frequently asked questions ................................................................................................................................................ 14-15

Flat plasterboard ceilings

Flat plasterboard ceilings

Features and benets
The pre-engineered cross tees and main tees of the USG DONN DX Screw Fix range join easily for rapid installation. The tees lock in place to form a rigid, square, level structure to which plasterboard is easily attached.

Feature
Pre-indexed hole locations on main tees Quick insertion of DONN cross tees into main tee DONN DX QUICK-RELEASE clip on cross tees

Benet
Reduces measuring, aligning, and squaring time significantly Faster installation; eliminates labour-intensive practice of connecting furring profile to channel profile; substantial labour cost savings Removes without tool Fast, locked-in connections, no overlap waste or fixings Easily transitions from soffits, flat and curved surfaces Also transitions to acoustical ceilings Allow easy creation of a variety of details (see page 5) Easier screw attachment Heavy-duty systems for all applications improve flexibility for increased load bearing capability Protection against corrosion in high humidity environments 60 minutes structural fire protection in accordance with BS 476 pt.23 Holds grid sections securely without the need for additional screw fixings

Integral main tee splices System flexibility USG accessories Knurled face on DX components Heavy-duty main tees, 40mm face width Hot dipped galvanised steel Fire rated assembly Perimeter channel trim

DONN DXSF Suspension Systems for Plasterboard Ceilings

Construction details

USG DONN DX Screw Fix suspension system is designed to install quickly, easily, and inexpensively.

DXSF Range Selection Chart

Properties Fast installation of plasterboard ceilings Pre-punched holes for fast setting out Ability to insert cross tees for integration of services 40mm wide tee face for flexible board location Knurled tee face for positive screw location Perimeter channel to secure ends of all tees Carry ceiling loads up to 19.85 kg/m * Carry ceiling loads up to 15.00 kg/m * Fire rated ceiling assemblies Use in corridors and small areas with maximum span of 3.6m Unsupported span up to 1.8m** Shallow void depths (as little as 50mm) Simple transistion from plasterboard to acoustical ceiling Easily create bulkheads and other details
2 2

DX Screw Fix a a a a a a a a a r r a a a

DX Rapid Fix a a a a a a r a r r r a a a

DX Wall to Wall a

a a a a a r r r a a a r r

* - Based upon main runners and hangers spaced at 1200mm crs ** - Based upon a maximum board weight of 8kg/m
2

DONN DX Screw Fix and Rapid Fix assembly

Typical grid layout to suit 1800 x 900mm and 2400 x 1200mm boards

DONN DX Screw Fix and Rapid Fix assembly

0 45

mm

ma

x.
B 7

rigid hanger gypsum board fire expansion notch

main tee

Board fixing as per board manufacturers recommendations

cross tee main tee splice A 7

Component quantities for DONN DX Screw Fix (per m ceiling)

2

Module (board size) 1800 x 900mm Nr Description Main Runner 1200 Cross Tee Item reference DXSF40Q H360X DXSF 120 Quantity 0.833 lin m 2.23 lin m Spacing B - 1200mm Quantity 0.833 lin m 1.66 lin m 2400 x 1200mm Spacing

B - 1200mm D - 600mm

D - 450mm

Perimeter Channel DCSF41X30X19 Rigid Hanger DGA5

0.694 no A - 1200mm

0.694 no A - 1200mm

Component quantities for DONN DX Rapid Fix (per m ceiling)

2

Module (board size) 1800 x 900mm Nr Description Main Runner 1200 Cross Tee Item reference DXSF40X H360 X DXSF 120 Quantity 0.833 lin m 2.23 lin m Spacing B - 1200mm Quantity 0.833 lin m 1.66 lin m 2400 x 1200mm Spacing

B - 1200mm D - 600mm

D - 450mm

Perimeter Channel DCSF41X30X19 Rigid Hanger DGA5

0.694 no A - 1200mm

0.694 no A - 1200mm

DONN DX Screw Fix

Features and Benefits Featuring a heavy duty main runner for increased strength, DONN DXSF Screw Fix is the highest specification in the Screw Fix range of products, offering maximum performance. Use DONN DXSF Screw Fix where double skin board finishes are required, supporting a load of up to 19.85kg/m under normal grid configuration.
2

The original drywall ceiling grid tried, tested & proven

Main Runner DXSF40Q H360X

40 mm

DONN DXSF Screw Fix is designed for fire rated ceiling assemblies, tested in accordance with BS 476: part23 with various brands of plasterboard. Contact USG Technical dept for further details. Where specialist boards, e.g. USG Fiberock Clima-Tough Interior board, are to be used as a ceiling lining, DONN DXSF Screw Fix system is capable of carrying the heavier loads associated with these boards. See loading information for details. Where double hung ceilings are installed, DONN DXSF Screw Fix may be utilised without additional hangers. Contact USG Technical dept for further details. System characteristics:  Fast and simple to install up to 50% faster when compared to conventional gypsum ceiling suspension systems  Pre-indexed hole locations on main tees reducing measuring, aligning and squaring time  Pre-engineered splice eliminating overlap waste and connection time  Patented QUICK-RELEASE clip design: easy to remove without tools  Knurled face on DX components easier screw attachment  System flexibility easy transitions from soffits, flat and curved surfaces Easy transitions to acoustical ceilings and USG speciality range, Curvatura, Compsso, DXC  Multi transitional features including borders to acoustical ceilings, boxed soffits, upstands etc.

Long Cross Tee DXSF120

40mm

40mm 40mm

Short Cross Tee DXSF60 (where applicable)

40mm

40mm 40mm

Maximum allowed weight of tiles per m of ceiling

2

Hanger dist (mm)

800 1000 1200 1500

2

Main runner 1200 1800 x 900 2400 x 1200 36.2 36.93 36.2 36.93 19.46 19.85 7.01 7.15

Module

Main runner 600 1800 x 900 2400 x 1200 -

38.91
14.01

39.7
14.3

Note: The load per m must be distributed uniformly (no point loads) over the ceiling area. After loading, the deflection of any grid component will remain within the maximum deflection per span as stated in BS: 8290: 1991, provided the grid layout is as presented in the sketch. Maximum loads above have been determined by calculation.

Specification DONN DXSF

Grid shall be DONN DXSF Screw Fix concealed grid system for fixing of gypsum and other boards. Hot dipped galvanised steel ' T ' section with knurled hot dipped galvanised steel capping for easier screw attachment. Table width 40mm. To suit variable module sizes, most typically accomodating board sizes 1800 x 900mm and 2400 x 1200mm. Main runners: 38 x 40mm, ref DXSF40Q H360X shall be normally spaced at 1200mm centres and suspended from the structure or soffit using 25 x 25mm HDG steel angle section, ref DGA5, fixed to main runners using appropriate self drilling screws or nut and bolt fixings, at typically 1200mm centres. First hanger shall be no more than 450mm from the perimeter. Main runners joined end on by means of the integral splice. Splice connections shall be supported within 150mm with a hanger, and shall be staggered across the ceiling area. Cross tees: 1200mm cross tees, 38 x 40mm ref DXSF120, shall be installed perpendicular between the main runners at either 450mm or 600mm centres dependant upon the board size being used. All cross tees feature a joggled end detail. Perimeter trims: 41 x 30 x 19mm knurled hot dipped galvanised steel channel trim ref DCSF41X30X19, fixed to perimeter wall using fixings appropriate to the structure at maximum 450mm centres. Cut ends of main runner or cross tees will fit into the web of the channel to be held secure when fixing boards up to the grid. Hangers: Shall be 25 x 25mm HDG steel angle section, ref DGA5, fixed to main runners using appropriate self drilling screws or nut and bolt fixings. Hangers shall be normally spaced at 1200mm centres although alternative spacings are acceptable provided maximum loadings stated above are not exceeded. Hangers to be fixed to structure or soffit using fixings appropriate to the structure or soffit.

DONN DX Rapid Fix

DONN DX Screw Fix and DONN DX Rapid Fix

The low cost solution for drywall ceiling grids

Main Runner DXSF40X H360 X
2400 mm, 3000 mm, 3600 mm

Features and Benefits NEW DONN DX Rapid Fix from USG is an economical way of installing monolithic plasterboard ceilings quickly and easily. With a standard duty main runner. DONN DX Rapid Fix is suitable for most plasterboard ceiling installations. Use DONN DX Rapid Fix where single skin board finishes are required, or double skins of thin board with a maximum load of up to 15.00kg/m under normal grid configuration.
2

28 mm

40 mm

Long Cross Tee DXSF120

19 mm 41 mm

3000 mm

30 mm

DONN DX Rapid Fix is suitable for use with many performance boards such as abuse or sound resistant plasterboards. NOT SUITABLE for fire rated ceiling installations. System characteristics:  Fast and simple to install up to 50% faster when compared to conventional gypsum ceiling suspension systems  Pre-indexed hole locations on main tees reducing measuring, aligning and squaring time  Pre-engineered splice eliminating overlap waste and connection time  Patented QUICK-RELEASE clip design: easy to remove without tools  Knurled face on DX components easier screw attachment  System flexibility easy transitions from soffits, flat and curved surfaces Easy transitions to acoustical ceilings  Multi transitional features including borders to acoustical ceilings, boxed soffits, upstands etc.

40 40

Short Cross Tee DXSF60 (where applicable)

40 40

Maximum allowed weight of tiles per m of ceiling

2

Hanger dist (mm)

1000 1200 1500

2

Main runner 1200 1800 x 900 2400 x 1200 27.5 28.0 14.7 15.0 7.15

Module

Main runner 600 1800 x 900 2400 x 1200 -

29.5
10.6

30.1
10.8

Note: The load per m must be distributed uniformly (no point loads) over the ceiling area. After loading, the deflection of any grid component will remain within the maximum deflection per span as stated in BS: 8290: 1991, provided the grid layout is as presented in the sketch. Maximum loads above have been determined by calculation.

Specification DONN DX Rapid Fix

Grid shall be DONN DX Rapid Fix concealed grid system for fixing of gypsum and other boards. Hot dipped galvanised steel ' T ' section with knurled hot dipped galvanised steel capping for easier screw attachment. Table width 40mm. To suit variable module sizes, most typically accomodating board sizes 1800 x 900mm and 2400 x 1200mm. Main runners: 38 x 40mm, ref DXSF40X H360 X shall be normally spaced at 1200mm centres and suspended from the structure or soffit using 25 x 25mm HDG steel angle section, ref DGA5, fixed to main runners using appropriate self drilling screws or nut and bolt fixings, at typically 1200mm centres. First hanger shall be no more than 450mm from the perimeter. Main runners joined end on by means of the integral splice. Splice connections shall be supported within 150mm with a hanger, and shall be staggered across the ceiling area. Cross tees: 1200mm cross tees, 38 x 40mm ref DXSF120, shall be installed perpendicular between the main runners at either 450mm or 600mm centres dependant upon the board size being used. All cross tees feature a joggled end detail. Perimeter trims: 41 x 30 x 19mm hot dipped galvanised steel channel trim ref DCSF41X30X19, fixed to perimeter wall using fixings appropriate to the structure at maximum 450mm centres. Cut ends of main runner or cross tees will fit into the web of the channel to be held secure when fixing boards up to the grid. Hangers: Shall be 25 x 25mm HDG steel angle section, ref DGA5, fixed to main runners using appropriate self drilling screws or nut and bolt fixings. Hangers shall be normally spaced at 1200mm centres although alternative spacings are acceptable provided maximum loadings stated above are not exceeded. Hangers to be fixed to structure or soffit using fixings appropriate to the structure or soffit.

DONN DXWW Wall to Wall system

Features and Benefits NEW DONN DX Wall to Wall from USG is the fast and easy way to install flat plasterboard ceilings in corridors and small rooms. Eliminates or minimises hanger wires and cross tees reducing material and labour costs. Single span up to 1.8m supporting a typical single skin gypsum board. For spans greater than this up to 3.6m a single hanger centrally is usually sufficient. Standard main runner lengths of 2.4m, 3.0m & 3.6m. Custom lengths can be manufactured on request. Spans of 1.2m, 1.5m or 1.8m to be formed from full length main runners cut in two. Cross tee holes at 100mm along length of main runner to allow installation of a DXSF60 cross tee for integration with services, forming of access hatches and additional stability of the system. Standard DCSF41X30X19 perimeter channel supports and secures main runners at perimeters whilst allowing movement for adjustment of module. Main runners can be secured to perimeter channel simply using a self drilling (TEK) screw. System characteristics:  Fast and simple to install - up to 50% faster when compared to conventional gypsum ceiling suspension systems  Pre-indexed hole locations on main tees reducing measuring, aligning and squaring time  Hot dipped galvanised steel construction for corrosion resistance  NOT SUITABLE for fire rated ceiling installations  Knurled face on DX components easier screw attachment

For easy installation of short span plasterboard ceilings

Main Runner DXWW 240, 300 and 360
2400 mm, 3000 mm, 3600 mm

38 mm

2400 mm, 3000 mm, 3600 mm

28 mm

40 mm

50 mm

100 mm

100 mm

35 mm Perimeter Channel DCSF41X30X19 19 mm 41 mm 19 mm 30 mm 41 mm

3000 mm

3000 mm

40 30 mm

Short Cross Tee DXSF60 (where applicable)

40

Maximum allowed weight of board per m of ceiling

2

Support centres of

Main runner (mm) 1200 1500 1800

Main runner @ 450mm 38 kg/m 19 kg/m 8 kg/m

2

Module Main runner @ 600mm 28 kg/m 7 kg/m

2

15 kg/m
2

All above loads are based upon a maximum deflection of the main runner of L/300. Note: The load per m must be distributed uniformly (no point loads) over the ceiling area. After loading, the deflection of any grid component will remain within the maximum deflection per span as stated in BS: 8290: 1991, provided the grid layout is as presented in the sketch. Maximum loads above have been determined by calculation.
2

Specification DONN DXWW

Grid shall be DONN DXWW Screw Fix concealed grid system for fixing of gypsum and other boards spanning corridors or short distances up to a maximum of 3.6m. Hot dipped galvanised steel 'T' section with knurled hot dipped galvanised steel capping for easier screw attachment. Table width 40mm. To suit variable module sizes, most typically accomodating board sizes 1800 x 900mm and 2400 x 1200mm. Perimeter trims: 41 x 30 x 19mm knurled hot dipped galvanised steel channel trim ref DCSF41X30X19, fixed to perimeter wall using fixings appropriate to the structure at maximum 450mm centres. Cut ends of main runner will fit into the web of the channel to be held secure when fixing boards up to the grid. Main runners: 38 x 40mm, ref DXWW 240, 300 or 360 shall be normally spaced at 450mm or 600mm centres and span between perimeter channels up to a maximum span of 1.8m (see loading chart for specific details). Where additional suspension is required (over 1.8m span), main runners are to be suspended from the structure or soffit using 25 x 25mm HDG steel angle section, ref. DGA5, fixed to main runners using appropriate self drilling screws or nut and bolt fixings. Typically, no more than one hanger should be required (see loading chart for specific details). Hangers: Where required shall be 25 x 25mm HDG steel angle section, ref DGA5, fixed to main runners using appropriate self drilling screws or nut and bolt fixings. Hangers to be fixed to structure or soffit using fixings appropriate to the structure or soffit. Cross tees: Not normally required with the wall to wall system. However, if forming a hatch, opening, framing for recessed light fittings or similar modular feature, 600mm cross tees, 38 x 40mm ref DXSF60, can be installed perpendicular between the main runners at either 450mm or 600mm centres dependent upon the feature being created. All cross tees feature a 'joggled' end detail.

DONN DXWW Wall to Wall System

Component quantities for DONN DX Wall to Wall (per m ceiling)

2

Module (board size) 1800 x 900mm Nr Description Main Runner Item reference Quantity Spacing Quantity 2400 x 1200mm Spacing

DXWW 240 DXWW 300 DXWW 360

2.23 lin m 2.23 lin m 2.23 lin m

D - 450mm D - 450mm D - 450mm

1.66 lin m 1.66 lin m 1.66 lin m

D - 600mm D - 600mm D - 600mm

Perimeter Channel DCSF41X30X19 Rigid Hanger

B - Spaced no greater than 3.6m apart Centre span of main runner when req'd (over 1.8m span)

DGA5

450mm

600mm access door

Off-module detail
off module main runner

450mm

600mm

450mm

DXSF60 cross tee DXWW main runner

off module main runner

Cross tee connection

450mm

450mm

DCSF41X30X19 perimeter channel

Accessory selector
The following information will help you select and use the appropriate accessories. Many of the accessories are multifunctional. Transitions from soffits, curved, or flat surfaces can be easier with the use of accessories. DGTC-90 / Transition Clip DGTC-90 / Transition Clip / Field Modified

The Transition Clip securely joins two tier grid components, regardless of face width, at a 90 angle. Bend down tabs secure the clip to the grid. Screws are required to provide a structural connection.

The Transition Clip has a slotted bend line to facilitate connecting grid members that are not in line.

DGSC-180 / Splice Clip

DGSC-180 / Splice Clip

The primary purpose of the Splice Clip is to join two field cut to length in-line main tees, either straight or curved.

Another common use of the Splice Clip is joining two grid tees that are intersecting off module, such as a utility opening. The link joining the bend down tabs on the clip is cut allowing it to be folded on the slotted bend line.

DGC4 / DGC6 / DGC8 / Compsso Clips

Three Compsso Trim Clips are available for DXSF to match 100mm, 150mm, or 200mm Compsso trim. These clips are suitable for varying thicknesses of plasterboard - see USG Technical Department for details. The two portions of the clip are pivoted to accommodate Compsso Trim DGTC-90 at any angle in relation to the grid. Transition Clip

DGSC-180 Splice Clip

DGC4 Compsso Drywall Clip

10

Transition to acoustical ceiling

Construction details

Accessory selector and Transition to acoustical ceiling

rigid hanger

cross tees C 9 main tee

cross tees

acoustical lay-in panel

main tee

D B 7 galvanised angle gypsum board main tee 9

The new USG DONN DX Screw Fix suspension system is totally compatible with our Donn DX acoustical suspension systems, making it easy to transition between flat plasterboard and acoustical ceilings. Flush or offset transitions are possible. Additional cross tees are necessary at plasterboard edge to provide adequate support (as shown above).

Plasterboard ceiling to acoustical transition - eld cut connection

main tee cross tee splice clip cross tee
acoustical cross tee acoustical main tee

Plasterboard to acoustical transition

cross tee

main tee

cross tee

main tee

cross tee

bead gypsum board main tee

acoustical panel bead acoustical ceiling ceiling D 9 gypsum board

C 9

Plasterboard to acoustical transition - factory end connection

main tee 225mm main tee 150mm cross tee

Flush transition

galvanised angle

main tee

35mm

gypsum board bead 15mm or 24mm grid C alt 9

acoustical panel

accoustical panel

gypsum board D alt 9

11

Soffits
Construction details
cross tees

F H 11 11

rigid hanger cross tee

gypsum board

F 11

G 11 E 11 B 7

The USG DONN DX Screw Fix suspension system is the best choice for designing and building soffits. Soffits can now be built at a much lower cost than with metal stud construction. Soffit suspension system components The soffit suspension system components are identical to the components used in flat surface areas. Soffit notes  In some instances, rigid hangers, bracing, and grid components have been omitted or truncated for clarity. For additional information, please contact technical services.  When constructing soffits, bracing of the plasterboard suspension and/or additional rigid hangers may be necessary to ensure stability and structural performance during and after plasterboard attachment.  The maximum vertical soffit height is 1200mm with cross tees spaced 600mm on centre. Intermediate cross tees are not necessary when soffit dimensions do not exceed 600mm.  When used in soffit construction,all Transition Clips are to have a minimum of 4 screws for attachment.

75

12

Boxed soffits
90 outside corner using Transition Clip (DGTC-90)
gypsum board main tee or cross tee transition clip (DGTC-90) main tee or cross tee

Soffits

90 outside corner with field cut tee

gypsum board

main tee or cross tee

galvanised angle

galvanised angle

E 11

E alt 11

90 inside corner

90 outside corner with main tee at bottom edge

main tee gypsum board

bend transition clip (DGTC90) main tee tee galvanised angle transition clip (DGTC- 90)

tee

transition clip galvanised angle

gypsum board F 11 G 11

90 inside corner with galvanised angle at top edge

galvanised angle cross tee gypsum board

main tee tee H 11

13

Frequently asked questions

1.  What makes the DXSF system so fast to install compared with traditional furring systems? The system is based around the DONN DX exposed grid system which is acknowledged worldwide as the fastest installing grid available due to the DX clip. DXSF systems have all holes pre punched to take cross tees, therefore all setting out of components is measured and controlled by the holes. Once initial set out is established, everything else is automatic. In addition, the cross tees connect by a simple push fit action so there are no wires or clips needed to connect main runners and cross tees. This makes installation and progress significantly faster, with whole ceiling areas being gridded out without interruption, prior to fitting of boards. 2.  Can DXSF systems be used in fire protecting ceiling constructions? Yes. Whilst we cannot cover every possible circumstance with DXSF systems, testing has been carried out at Warrington Fire Research in conjunction with various boards to provide 1 hour structural fire protection in accordance with BS 476: pt 23. Please consult USG Technical Services for full details of these tests.

3.  How can DXSF systems accommodate the size variation and tolerance of boards? Gypsum boards can be supplied up to 6mm under the specified length. DXSF grid is manufactured to much tighter tolerances, therefore there is potential for a mismatch at some point. In the worst case, with boards on bottom tolerance and assuming an 1800mm long board, there would be a problem fixing the end of the board into the tee after three lengths of boards are installed, or every 5.4m. The simple solution to this is to cut the board back to the centre line of the previous cross tee and use this as a new datum line. There will be very little extra material wastage and the time taken to cut the board is much less than having to readjust furring channels to accommodate the intolerance of board sizes, meaning installation time is still reduced. Of course where the boards are not up to the maximum tolerance, this equation is reduced accordingly. For example, if the boards were supplied 3mm under size, this action would be required only after every six board lengths, or every 10.8m.

14

?
4.  Do boards need to be installed to line through with cross tees and main runners? No. Try to think of the DXSF grid as having the benefits of an exposed grid in respect of installation speed with the benefits of a metal furring system in respect of versatility. Board fixings should be as recommended by the board supplier and are the same for the DXSF system as they would be for a metal furring system. Typically, an 1800 x 900mm board has lines of fixings along its length at 450mm centres. The DXSF system allows cross tees to be installed at 450mm centres to take these fixings. All fixings are into the cross tees; there is no need to fix into the main tees, therefore board edges do not need to line up along the DXSF main runners. Likewise a 2400x1200mm board is installed typically with lines of fixings at 600mm along length. The DXSF system can also allow for cross tees at 600mm centres thus satisfying this. Again the board edges do not need to line up with the main runners. However, if this is a requirement for some reason by the board supplier, this can obviously be accommodated with this grid layout. 5.  Can DXSF systems be used to create plasterboard borders with exposed grid ceilings? Yes. As the DXSF system is based around the use of the DX clip, all clips and cross tee holes are identical to our DONN DX24 and DX15 exposed grid systems. This therefore makes the creation of plasterboard borders very easy indeed with the DXSF grid simply splicing to the DX24 or DX15 grid automatically. Details of these junctions are covered on page 11 of this brochure. 6.  Can DXSF systems accommodate a change in direction (for example the turn of a corridor or an L shaped room) Yes. Using the accessories available with the system (DGSC-180) it is very simple to splice a tee at 90, or indeed any angle, to allow changes in direction of the main runners. Details of this are covered on page 10 of this brochure. 7.  What is the maximum recommended spanning distance from a main tee to the wall channels when setting out? The first main runner parallel to the wall should be no more than 600mm from the wall. The first hanger on the main runner should be no more than 450mm from the perimeter.

8.  Is there a benefit in cost or time using 1800 x 900mm boards over 2400 x1200mm plasterboards? The size of board to be used may be dependent upon a number of factors, none of which are dictated by the DXSF systems. DXSF systems can accommodate both board sizes equally well and the installation of the DXSF system is effectively the same either way. If a particular board recommends fixings to be at 600mm centres rather than 450mm centres, this would result in DXSF cross tees being installed at 600mm centres, thus resulting in a saving in terms of material and cost. 9.  Can DXSF systems be installed vertically? Is there a maximum vertical elevation recommended? Yes. Using the accessories available with the system (DGTC-90) a vertical junction can be created. This is designed to create and construct bulkhead details quickly and with the minimum of fuss. Details of this are covered on pages 12 and 13 of this brochure. It should be noted however that DXSF systems are intended to be used as a ceiling system and should not be used as a wall lining, therefore the maximum vertical elevation should be limited. This will vary depending upon individual circumstances. Please contact USG Technical Services to discuss. 10.  Can DXSF systems be used in an external application, i.e. under canopies? No. Whilst DXSF systems are manufactured from Hot Dipped Galvanised steel, they are designed to be used in internal applications only. 11.  What is the maximum board weight that can be carried by DXSF systems? Can DXSF systems take 2 layers of board? The maximum load bearing capability of DXSF systems is dictated by the installation configuration but uniformly distributed loads of up to 39.7 kg/m can be carried by DXSF systems. More information on this is contained in the specific system pages of this brochure. Please contact USG Technical Services to discuss high loading applications. 12.  Can DXSF systems be suspended on wire hangers? The recommended method of suspension for DXSF systems is to use a rigid HDG angle section. This is primarily to provide vertical resistance when screw fixing boards up to the grid. Wire hangers would not provide the vertical resistance required to fix the boards and are therefore not recommended.

13.  Can DXSF systems incorporate lighting? Yes. Modular recessed lights can be easily supported on the bulb of the DXSF tees. Using the accessories available with the system (DGSC-180) it is very simple to splice a tee at 90 to provide a framework for the light fitting.

14.  Can DXSF systems be adjusted once installed? One of the advantages of DXSF systems is the use of the DONN DX clip which allows the cross tees to be demounted and removed from the installation without the need for cutting or specialist tools. If the installation needs to be adjusted for any reason then this feature allows demountability and reconnection as required. 15.  What warranty is offered on ceilings incorporating DXSF systems? USG is only able to offer a warranty on the materials and products manufactured and supplied by USG, therefore a system warranty including the board and finish is not possible. USG will offer a limited product warranty of up to 10 years on the DXSF system, however, which will be based upon the circumstances of the individual project. Please contact USG customer services to discuss.

16.  Why should we use DXSF systems instead of traditional Metal Furring? USG believes that the use of DONN DXSF systems can greatly reduce installation time over traditional systems in many different project applications. DONN DXSF systems offer these advantages of speed and simplicity in particular on projects where smaller rooms, corridors and short spans are prominent, i.e. Apartments, Housing, Student Accommodation, Schools, Hospitals and many more. The DONN DX clip allows fast and accurate installation without the labour intensive practice of connecting furring sections to channels and with fewer components required to complete an installation. No other system offers the flexibility to create bulkheads, upstands and transitions from plasterboard to acoustical ceilings quickly, easily and with standard components. ISSUE 3, July 2008

Frequently asked questions

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United Kingdom, Ireland USG (UK) Ltd. 1 Swan Road South West Industrial Estate Peterlee Co. Durham SR8 2HS United Kingdom Tel: +44 (0)191 586 1121 Fax: +44 (0)191 586 0097 e-mail: [email protected] Deutschland, sterreich, Schweiz USG Deutschland GmbH Metallstrasse 1 D-41751 Viersen Deutschland Tel: +49 (0)2162 9570 Fax: +49 (0)2162 4461 e-mail: [email protected] Espaa, Portugal, Marruecos USG Interiors Espaa S.L. C/Jos Lzaro Galdiano, 4 28 036 Madrid Espaa Tel: +34 (91) 457 00 50 Fax: +34 (91) 457 10 16 e-mail: [email protected] France, Belgique, Luxembourg USG France S.A. Z.I. Nord - BP 287 9 Rue des Livraindires 28109 Dreux Cedex France Tel: +33 2 37 38 50 50 Fax: +33 2 37 42 10 73 e-mail: [email protected] Italia USG Italia SRL Via Avv. Ambrosoli, 10/A 20090 Rodano-loc. Millepini (MI) Italia Tel: +39 02 95 32 85 87 Fax: +39 02 95 32 86 37 e-mail: [email protected] Russia, Ukraine, Byelorussia, Kazakhstan & CIS countries USG Building Systems RUS ul. Salova 45 F 192 102 St. Petersburg Russia Tel: +7 812 347 79 26 Fax: +7 812 347 79 27 e-mail: [email protected] Sverige, Norge, Danmark, Finland, Island USG Scandinavia Ankdammsgatan 28 S-171 43 Solna Sweden Tel: +46 (0)8 444 38 30 Fax: +46 (0)8 626 94 51 e-mail: [email protected] Middle East USG Middle East Ltd. PO Box 2897 Dammam 31461 Saudi Arabia Tel: +966 3 812 0995/1075 Fax: +966 3 812 1029 USG International Inc 550 West Adams Street Chicago, Illinois 60661-3676 USA Tel: +1 312 436 4000 Fax: +1 312 672 7726
USG reserves the right to change specications or design and supply products which may differ from those described and illustrated without notice and without liability. All weights and measures are nominal. DONN DX is a trademark of USG Interiors Inc. or afliated companies. DC/02B/UK/08/08 2008

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