MTCR Handbook Item9
MTCR Handbook Item9
MTCR Handbook Item9
Navigation Equipment
CATEGORY II ~ ITEM 9
Navigation
Produced by
Instrumentation, navigation and direction finding equipment and companies in
systems, and associated production and test equipment as follows; and
specially designed components and software therefor: • China
(a) Integrated flight instrument systems, which include gyrostabilizers or • France
automatic pilots and integration software therefor, designed or mod- • Germany
ified for use in the systems in Item 1; • Israel
• Italy
Notes to Item 9: • Japan
(1) Items (a) through (f) may be exported as part of a manned aircraft, • Norway
satellite, land vehicle or marine vessel or in quantities appropriate for • Russia
replacement parts for such applications. • South Africa
• Spain
• Sweden
Nature and Purpose: Integrated flight instrument systems use a variety of
• Switzerland
sensors as well as inertial instruments (accelerometers and gyroscopes) to
• Ukraine
track a missile’s flight path. Because they collect and use more data than • United Kingdom
purely inertial guidance sets, they are often more accurate. The additional • United States
sensor data often allow the use of less expensive inertial instruments without
a reduction in accuracy. These systems utilize all available information in var-
ious and often innovative schemes to navigate accurately. Because manufac-
turers have used a variety of names for integrated flight instrument systems
(e.g., navigation systems), items with other names may actually be MTCR-
controlled integrated flight instrument systems.
ITEM 9 9-1
Photo Credit: Litton Guidance and Control Systems
Photo Credit: Litton Guidance and Control Systems
Figure 9-1: The main body of a cruise missile Figure 9-2: Another view of the same integrated flight
integrated flight instrumentation system. instrument system shown in Figure 9-1.
9-2 ITEM 9
Appearance (as packaged): Although integrated flight instrument systems
are not as delicate and expensive as some of the more expensive ballistic mis-
sile guidance sets, their packaging is usually robust and includes desiccants
and air-tight wrappers for protection against moisture. These systems are
usually shipped in cushioned containers with labels indicating the need for
careful handling.
(b) Gyro-astro compasses and other devices which derive position or ori- Produced by
entation by means of automatically tracking celestial bodies or satellites; companies in
Other Uses: Gyro-astro compasses are used in space probes and some air-
craft as well as on some ships to aid in navigation.
ITEM 9 9-3
Appearance (as packaged): Because gyro-astro compasses are delicate
mechanisms, they are usually packed in robust shipping containers that pre-
vent damage from moisture and mild shock. Shipping containers usually have
warning labels indicating that they contain costly assemblies of sensitive op-
tical, electrical, or mechanical equipment.
Produced by
(c) Accelerometers with a threshold of 0.05 g or less, or a linearity error
companies in
within 0.25 percent of full scale output, or both, which are designed
for use in inertial navigation systems or in guidance systems of all
• China
types;
• France
• Germany Notes to Item 9:
• Israel (1) Items (a) through (f) may be exported as part of a manned aircraft,
• Italy satellite, land vehicle or marine vessel or in quantities appropriate for
• Japan replacement parts for such applications.
• North Korea (3) Accelerometers which are specially designed and developed as MWD
• Norway (Measurement While Drilling) Sensors for use in downhole well ser-
• Russia vice operations are not specified in Item 9 (c).
• South Africa
• Sweden
• United Kingdom Nature and Purpose: Accelerometers are sensitive pieces of electro-
• United States mechanical equipment used in measuring acceleration, which is the rate of
change of speed in a given direction. Acceleration is integrated once to pro-
vide velocity and integrated again to provide distance traveled from the
point of origin or launch. Two of the most important performance para-
meters are the threshold, the smallest measurement detectable, and the
linearity error, the maximum error from the actual value measured.
9-4 ITEM 9
are much the same. The small weight is held in a null position by an elec-
tromagnet. As the acceleration changes, the weight moves, and control cir-
cuitry changes the current in the electromagnet to bring the weight back to
the null position. The amount of current required for this repositioning, or
rebalancing, is proportional to the acceleration.
A spinning mass gyroscope with an unbalanced mass added along its spin
axis can be used as an accelerometer. The gyroscope revolves about a pivot
perpendicular to its axis of spin at a rate proportionate to acceleration in-
cluding gravity. The sum of these revolutions serves as a mechanical inte-
gration of acceleration to provide an output proportionate to velocity rather
than acceleration. Accelerometers of this type are known as pendulous inte-
grating gyroscopic accelerometers (PIGAs). PIGAs can be very expensive
and have been used in some of the most accurate long-range ballistic mis-
sile systems.
Other Uses: Accelerometers are used in both civilian and military aircraft
and space systems, in oil well drilling stress testing, as inertial navigators in
cars and other land vehicles, and in electronic equipment, manufacturing,
gravity meters, robotics, and carnival rides (roller coasters). However, most
of these uses do not require the high stability and highly calibrated accuracy
of inertial-grade accelerometers.
ITEM 9 9-5
Photo Credit: Litton Sextant Avionque
9-6 ITEM 9
ioned lining of some sort. The documentation on the accuracy of each
model- and serial-numbered accelerometer is usually contained in its
package.
(d) All types of gyros usable in the systems in Item 1, with a rated drift Produced by
rate stability of less than 0.5 degree (1 sigma or rms) per hour in a companies in
1 g environment;
• Austria
Notes to Item 9: • Canada
(1) Items (a) through (f) may be exported as part of a manned aircraft, • China
satellite, land vehicle or marine vessel or in quantities appropriate for • France
replacement parts for such applications. • Germany
(2) In subitem (d): • Israel
(a) Drift rate is defined as the time rate of output deviation from the • Italy
desired output. It consists of random and systematic components • Japan
and is expressed as an equivalent angular displacement per unit • North Korea
time with respect to inertial space. • Russia
(b) Stability is defined as standard deviation (1 sigma) of the varia- • South Africa
tion of a particular parameter from its calibrated value measured • Sweden
under stable temperature conditions. This can be expressed as a • United Kingdom
function of time. • United States
ITEM 9 9-7
integrated flight instrumentation system. Several different types of gyros ex-
ist, each with its own method of operation. Most inertially guided missiles
use either spinning mass gyros or electro-optical gyros.
Spinning mass gyros contain a spinning disk and operate on the gyroscopic
principle whereby a proportionate measurable torque is generated perpen-
dicular to the angular disturbance. There are two common types of spinning
mass gyros. Single degree-of-freedom (SDF) gyros sense rotation about
only one axis, while two degree-of-freedom (TDF) gyros sense rotation
about two axes. Since missile guidance systems usually require orientation
knowledge for all three axes, three SDF gyros are required, but only two
TDF gyros (one axis will be redundant).
An SDF gyro has the spinning mass suspended cross-axis inside a cylinder
that floats inside yet another slightly larger cylinder fixed to the guidance
platform. Many designs float the inner cylinder in a liquid while others sus-
pend it with gaseous flow. Rotations of the floated inner cylinder are related
to input orientation changes by the gyroscopic effect of the spinning mass.
Measurement of those rotations or measurement of the force needed to pre-
vent those rotations is the output of the SDF gyro.
The most commonly used TDF gyro is the dynamically tuned gyro (DTG).
It uses no floatation fluid, so it is sometimes referred to as a “dry” tuned
gyro. A DTG has the spinning mass suspended on a complex gimbaled flex-
hinge assembly, essentially an ultra-precision universal joint. The complex
hinge assembly is tuned so its error torques cancel at one specific speed, of-
ten in excess of 10,000 rpm. Naturally, DTGs need very good speed regu-
lation to operate reliably at the tuned rpm. Older types of TDF gyros con-
sist of a series of mechanical gimbals that isolate the spinning rotor from the
case. The angular position of the spinning mass with respect to the case is
used to measure the platform’s orientation changes.
There are two common types of optical gyros, the ring laser gyro (RLG) and
the fiber optic gyro (FOG), and there are several variations of each. RLGs
create their counter-rotating beams of laser light inside gas tubes that are cav-
ities configured in a closed polygonal path, often triangular, but sometimes
four or five sided. These cavities are made in glass with a near-zero thermal
expansion for higher accuracy. FOGs use long spools of fiber optic cable to
carry the counter-rotating beams. An important difference between RLGs
and FOGs is that the spool of fiber optic cable gives the FOG a much longer
optical path length and, at least theoretically, better accuracy. In practice,
however, this improvement is offset by imperfections in the fiber optic cable
9-8 ITEM 9
and cable interfaces. FOGs are under development in several countries, and
their performance characteristics are continually improving. They hold much
promise for becoming the lowest cost gyro yet devised.
FOGs are designed as single-axis gyros so most missiles that use them will
need three to track rotations about all three axes; the same is true of single-
ring RLGs. Sometimes multi-axis RLGs are used that contain three or more
rings in a single block of glass; only one such unit would be required in a
guidance set.
Other types of gyros include the hemispherical resonating gyro, which es-
tablishes and monitors a standing vibration wave in a hemispherical cup
(somewhat like a small wineglass). There are also designs like small tuning
forks that operate by a method that involves Coriolis force. However, any
gyro capable of meeting MTCR performance specifications is controlled re-
gardless of its method of operation.
Other Uses: Gyros are used in non-missile guidance sets, integrated flight
instrumentation systems, gyrostabilizers, automatic pilots, and in naviga-
tional equipment. Military applications include artillery, tanks, ships, and
aircraft. Commercial applications include ships, aircraft, and oil drilling. In
most non-missile applications, gyros can be smaller, cheaper,
ITEM 9 9-9
Photo Credit: Honeywell
Photo Credit: British Aerospace Ltd.
9-10 ITEM 9
(e) Continuous output accelerometers or gyros of any type, specified to Produced by
function at acceleration levels greater than 100 g; companies in
ITEM 9 9-11
electrical connectors. Because smaller instruments
Photo Credit: Litton Guidance
and Control Systems
Other Uses: This equipment can also be used in guidance sets and naviga-
tion systems for a whole range of space flight, aviation, gravity mapping,
ocean navigation, land navigation, and well drilling uses.
9-12 ITEM 9
Figure 9-14: A
Photo Credit: The Charles Stark
Draper Laboratory, Inc.
ITEM 9 9-13
Produced by
companies in
(g) Production equipment and other test, calibration and alignment
equipment, other than that described in 9(h), designed or modified
• China
to be used with equipment specified in a-f above, including the fol-
• France
lowing:
• Germany
(1) For laser gyro equipment, the following equipment used to char-
• Italy
acterize mirrors, having the threshold accuracy shown or better:
• Japan
(i) Scatterometer (10 ppm);
• Russia
(ii) Reflectometer (50 ppm);
• Switzerland
(iii) Profilometer (5 Angstroms).
• United Kingdom
(2) For other inertial equipment:
• United States
(i) Inertial Measurement Unit (IMU Module) Tester;
(ii) IMU Platform Tester;
(iii) IMU Stable Element Handling Fixture;
(iv) IMU Platform Balance fixture;
(v) Gyro Tuning Test Station;
(vi) Gyro Dynamic Balance Station;
(vii) Gyro Run-In/Motor Test Station;
(viii) Gyro Evacuation and Filling Test Station;
(ix) Centrifuge Fixture for Gyro Bearings;
(x) Accelerometer Axis Align Station;
(xi) Accelerometer Test Station.
(h) Equipment as follows:
(1) Balancing machines having all the following characteristics:
(i) Not capable of balancing rotors/assemblies having a mass
greater than 3kg;
(ii) Capable of balancing rotors/assemblies at speeds greater
than 12,500 rpm;
(iii) Capable of correcting unbalance in two planes or more; and
(iv) Capable of balancing to a residual specific unbalance of 0.2
gram mm per kg of rotor mass;
(2) Indicator heads (sometimes known as balancing instrumenta-
tion) designed or modified for use with machines specified in
9(h) 1;
(3) Motion simulators/rate tables (equipment capable of simulating
motion) having all the following characteristics:
(i) Two axis or more;
(ii) Slip rings capable of transmitting electrical power and/or
signal information; and
(iii) Having any of the following characteristics:
(a) For any single axis:
(1) Capable of rates of 400 degrees/sec or more; or
30 degrees/sec or less; and
(2) A rate resolution equal to or less than 6
degrees/sec and an accuracy equal to or less than
0.6 degrees/sec;
9-14 ITEM 9
(b) Having a worst-case rate stability equal to or better
(less) than plus or minus 0.05 percent averaged over 10
degrees or more; or
(c) A position accuracy equal to or better than 5 arc second;
(4) Positioning tables (equipment capable of precise rotary position-
ing in any axes) having the following characteristics:
(i) Two axes or more; and
(ii) A positioning accuracy equal to or better than 5 arc second;
(5) Centrifuges capable of imparting accelerations above 100 g and
having slip rings capable of transmitting electrical power and sig-
nal information.
Notes to Item 9:
(4) The only balancing machines, indicator heads, motion simulators,
rate tables, positioning tables, and centrifuges specified in Item 9 are
those specified in 9 (h).
(5) 9 (h) (1) does not control balancing machines designed or modified
for dental or other medical equipment.
(6) 9 (h) (3) and (4) do not control rotary tables designed or modified
for machine tools or for medical equipment.
(7) Rate tables not controlled by 9 (h) (3) and providing the characteris-
tics of a positioning table are to be evaluated according to 9 (h) (4).
(8) Equipment that has the characteristics specified in 9 (h) (4) which
also meets the characteristics of 9 (h) (3) will be treated as equipment
specified in 9 (h) (3).
Other Uses: Most spacecraft, aircraft, and other vehicles using inertial nav-
igation or guidance units require similar equipment and technologies for
development, production, test, and calibration. However, many other non-
missile applications can use inertial instruments with higher drift rates,
lower vibration and acceleration tolerances, and lower stability require-
ments. Thus, the test, calibration, alignment, and production equipment for
non-missile inertial equipment is often less sophisticated and less precise
than that required for accurate missiles.
ITEM 9 9-15
Appearance (as manufactured): Specially de-
Photo Credit: Digital Instruments
Figure 9-19: A typical IMU module tester. • A reflectometer (50 ppm) measures the ability
of a mirror to reflect light to a measurement ac-
Photo Credit: Litton Guidance and
Control Systems
9-16 ITEM 9
• An IMU Platform Tester operates a complete
IMU platform, that is, the stable element or
fully operational strapdown IMU. A three-axes
rate table, also referred to as a motion simulator,
often is used as part of an IMU platform tester;
an example is shown in Figure 9-21. Such tables
are controlled under Item 9 (h) (3). An IMU
tested by this equipment should correctly sense
the earth’s gravity and rotation through all ori-
entation changes without misinterpreting it as
lateral or vertical movement and without losing
track of its initial alignment with respect to a
fixed coordinate reference frame.
Figure 9-21: A three-axis rate table for testing IMUs or
• An IMU Stable Element Handling Fixture gyros.
safely handles the IMU stable element, that is,
• A Gyro Tuning Test Station energizes the gyro at the desired voltage over
a range of speeds to determine the best operating rate of rotation, or rpm.
The best rpm is achieved when the effects of gyro error sources are min-
imized as indicated by data collected. A typical rate table used as part of
a gyro tuning test station is shown in Figure 9-22.
• A Gyro Run-In/Motor Test Station energizes the gyro or gyro motor at the
desired voltage and frequency to accumulate run time and thereby break in
the gyro bearings and measure motor performance at the design rpm.
• A Gyro Evacuation and Filling Test Station purges a gyro internal cavity
and fills it with the design pressure of a desired liquid or blend of gases.
Most gyros and accelerometers will be filled with an inert dry gas to
ITEM 9 9-17
• improve long term performance. In addition, cer-
Photo Credit: A.G. Davis Gage & Engineering
9-18 ITEM 9
precision. Balancing machines are
Control Systems
Photo Credit: Litton Guidance &
controlled under Item 9 (h) (1).
Appearance (as packaged): Packaging varies greatly with the size, weight,
and sensitivity of the specific equipment. However, because most of these
items are precision equipment sensitive to shock or rust, packaging is likely
to be robust, with padding and coverings to protect against shock and mois-
ture. Much of the equipment can be disassembled and shipped in separate
containers or crates.
ITEM 9 9-19