This document provides a welding procedure specification for manual shielded metal arc welding of joints in IS 2062 B steel with E7018 electrodes. It specifies a double-V butt joint with backing for root passes, a minimum preheat of 100°C, and multiple stringer bead passes with weaving restricted to 2.5 times the electrode diameter. Process parameters like current, voltage, and travel speed are provided for each weld layer in a table.
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Welding Procedure Specification: Technip KT India Limited
This document provides a welding procedure specification for manual shielded metal arc welding of joints in IS 2062 B steel with E7018 electrodes. It specifies a double-V butt joint with backing for root passes, a minimum preheat of 100°C, and multiple stringer bead passes with weaving restricted to 2.5 times the electrode diameter. Process parameters like current, voltage, and travel speed are provided for each weld layer in a table.
This document provides a welding procedure specification for manual shielded metal arc welding of joints in IS 2062 B steel with E7018 electrodes. It specifies a double-V butt joint with backing for root passes, a minimum preheat of 100°C, and multiple stringer bead passes with weaving restricted to 2.5 times the electrode diameter. Process parameters like current, voltage, and travel speed are provided for each weld layer in a table.
Copyright:
Attribution Non-Commercial (BY-NC)
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Download as XLS, PDF, TXT or read online from Scribd
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Welding Procedure Specification: Technip KT India Limited
This document provides a welding procedure specification for manual shielded metal arc welding of joints in IS 2062 B steel with E7018 electrodes. It specifies a double-V butt joint with backing for root passes, a minimum preheat of 100°C, and multiple stringer bead passes with weaving restricted to 2.5 times the electrode diameter. Process parameters like current, voltage, and travel speed are provided for each weld layer in a table.
Copyright:
Attribution Non-Commercial (BY-NC)
Available Formats
Download as XLS, PDF, TXT or read online from Scribd
Download as xls, pdf, or txt
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TECHNIP KT INDIA LIMITED
MRPL MANGALORE -CDU VDU HEATERS
WELDING PROCEDURE SPECIFICATION
( QW - 482 AS PER ASME SECTION IX ) : TPKTI/MRPL/772/WPS-01 Welding Procedure Specification No :TPKTI/669/HGU/PQR/001 Supporting PQR No :SMAW Welding Process(es)
Date : 19.04.2010 Date : 06.05.2003 Types : MANUAL Automatic,Semi-automatic, manual,machine Type of joint
P.No : Specification Type & Grade Thickness & Dia of test coupon Qualified thickness range Qualified dia range FILLER METALS (QW - 404 ) SFA Specification AWS Specification Filler Metal F No Weld Metal Analysis A No Size of filler metal Deposited weld metal Brand name/make POSITION ( QW - 405 ) Position of groove Weld progression (Uphill/Downhill ) PREHEAT ( QW - 406 ) Preheat Temperature Interpass Temperature Pre-heat method : NA : NA : NA : NIL : NA
P No. : IS 2062 A : 12 MM
Group No. to
P.No : -
Group No.
Specification Type & Grade : IS 2062 A
: FILLET UP TO 24 MM : NIL
: 5.1 : E 6013 :2 :1 : DIA 2.5 MM / 3.15 MM : FILLET 12 MM : JACOBS APPROVED BRAND
POST WELD HEAT TREATMENT (QW - 407) : NA Temperature range Rate of Heating Rate of cooling Soaking time Others : NA : NA : NA : NA
(Amps&volts range should be recorded for each electrode size,position and thickness.This Flow rate information may be listed in a tabular form similar to that shown below ) Tungsten electrode size : NA : NA
Shielding Trailing Backing
: NA
Mode of metal transfer for GMAW
: NA : NA
Electrode Wire feed speed range
: NA
TECHNIQUE (QW - 410 ) Stringe or weave bead Orifice or gas cup size Intial and interpass cleaning Method of back gouging Oscillation Contact tube to work distance Multiple or single pass (per side ) Multiple or single electrode Travel speed range Peening Others Filler metal Weld Layer(s) Process Class / Dia ROOT I PASS IINDPASS ST
: Stringe for root weave for others ( Weaving restricted to 2.5 x Dia of electrode) : NA : CHIPPING AND BRUSHING : NA : NA : NA : MULTIPLE : SINGLE : 40 mm / min. : NA : NIL
Current Type Polarity
EN EN EN
Amps range 60-80 80-110 80-110
Travel speed range
40 mm / min 40 mm / min 40 mm / min
Remar ks
SMAW SMAW SMAW
E 6013 E 6013 E 6013
TPKTI
JACOBS
TECHNIP KT INDIA LIMITED
MRPL MANGALORE -CDU VDU HEATERS
WELDING PROCEDURE SPECIFICATION
( QW - 482 AS PER ASME SECTION IX ) Welding Procedure Specification No : TPKTI/MRPL/772/WPS-02 REV.O Date :PPSL/UNIT-II/TECHNIP/PQR NO-939 Date Supporting PQR No :SMAW Welding Process(es) Types : 12.05.2010 : 11.03.2010 : MANUAL
JOINTS (QW - 402 )
Joint Design Backing (Yes/No ) Root opening Groove angle Backing gouging : DOUBLE " V " BUTT :YES FOR BACKGOUGING WELDING :3-4 MM : 60
Automatic,Semi-automatic, Manual, Machine Type of joint
Yes / No Group No. to P.No : Group No. Specification Type & Grade : IS 2062 B
BASE METAL (QW - 403)
P.No : Specification Type & Grade Thickness & Dia of test coupon Qualified thickness range Qualified dia range FILLER METALS (QW - 404 ) SFA Specification AWS Specification Filler Metal F No Weld Metal Analysis A No Size of filler metal Deposited weld metal Brand name/make POSITION ( QW - 405 ) Position of groove Weld progression P No. : IS 2062 B : 16 MM :GROOVE FROM 4.8 TO 32 MM : ABOVE 24" FILLET ALL
: 5.1 : E 7018 :2 :1 : DIA 3.2 MM / 4.0 MM : 16 MM : ADOR X-BOND
: 1G :FOREHAND
( Uphill/Downhill/Forehand/Backhand ) PREHEAT ( QW - 406 ) Preheat Temperature Interpass Temperature Pre-heat method
: 100C MIN. : NA : LPG BURNER
POST WELD HEAT TREATMENT (QW - 407) Temperature range Rate of Heating Rate of cooling Soaking time : NA : NA : NA : NA : NA
Temperature measuring method,if any
: YES - TEMP.CRAYONS / DIGITAL THERMOMETER
Others
GAS (QW - 408 ) Percenatge Composition
ELECTRICAL CHARACTERISTICS (QW 409)
Current :80 - 170 AMPS Volts :24 - 31 V
Gas(es)
Mixture
Flow rate
(Amps&volts range should be recorded for each electrode size,position and thickness.This information may be listed in a tabular form similar to that shown below ) : NA Tungsten electrode size Mode of metal transfer for GMAW Electrode Wire feed speed range : NA
Shielding Trailing Backing
: NA : NA : NA
: NA
TECHNIQUE (QW - 410 ) Stringe or weave bead Orifice or gas cup size Intial and interpass cleaning Method of back gouging Oscillation Contact tube to work distance Multiple or single pass (per side ) Multiple or single electrode Travel speed range Peening Others Weld Layer(s) ROOT I PASS II PASS III RD ND ST
: Stringe for root weave for others ( Weaving restricted to 2.5 x Dia of electrode) : NA : CHIPPING AND BRUSHING : NA : NA : NA : MULTIPLE : SINGLE : 100-125 mm / min. : NA : NIL
Filler metal Process Class / Dia in mm
SMAW SMAW SMAW SMAW SMAW SMAW E 7018 / 3.12 E 7018 / 4.00 E 7018 / 4.00 E 7018 / 4.00 E 7018 / 4.00 E 7018 / 4.00
