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Quality Concept

The document outlines a course curriculum covering quality concepts in design. Unit I discusses design fundamentals and methods including computer-aided engineering, concurrent engineering, and design for manufacturing. Unit II focuses on quality function deployment to identify customer needs and design targets. Unit III covers failure mode and effects analysis and Six Sigma problem solving methods. Unit IV discusses design of experiments including factorial designs and Taguchi's approach. Unit V examines statistical tools for process control and reliability analysis including probability distributions, control charts, and reliability modeling.

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SasiKumar Petchiappan
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115 views2 pages

Quality Concept

The document outlines a course curriculum covering quality concepts in design. Unit I discusses design fundamentals and methods including computer-aided engineering, concurrent engineering, and design for manufacturing. Unit II focuses on quality function deployment to identify customer needs and design targets. Unit III covers failure mode and effects analysis and Six Sigma problem solving methods. Unit IV discusses design of experiments including factorial designs and Taguchi's approach. Unit V examines statistical tools for process control and reliability analysis including probability distributions, control charts, and reliability modeling.

Uploaded by

SasiKumar Petchiappan
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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QUALITY CONCEPTS IN DESIGN UNIT I DESIGN FUNDAMENTALS, METHODS AND MATERIALSELECTION

Morphology of Design The Design Process Computer Aided Engineering Concurrent Engineering Competition Bench Marking Creativity Theory of Problem solving (TRIZ) Value Analysis - Design for Manufacture, Design for Assembly Design for casting, Forging, Metal Forming, Machining and Welding

UNIT II

DESIGN FOR QUALITY

Quality Function Deployment -House of Quality-Objectives and functions-TargetsStakeholders- Measures and Matrices-Design of Experiments design process-Identification of control factors, noise factors, and performance metrics - developing the experimental planexperimental design testing noise factors- Running the experiments Conducting the analysis-Selecting and conforming factor-Set points-reflecting and repeating.

UNIT III

FAILURE MODE EFFECT ANALYSIS AND DESIGN FORSIX SIGMA

Basic methods: Refining geometry and layout, general process of product embodiment Embodiment checklist- Advanced methods: systems modeling, mechanical embodiment principles-FMEA method- linking fault states to systems modeling - Basis of SIX SIGMA Project selection for SIX SIGMA- SIX SIGMA problem solving- SIX SIGMA in service and small organizations - SIX SIGMA and lean production Lean SIX SIGMA and services

UNIT IV

DESIGN OF EXPERIMENTS

Importance of Experiments, Experimental Strategies, Basic principles of Design, Terminology, ANOVA, Steps in Experimentation, Sample size, Single Factor experiments Completely Randomized design, Randomized Block design, Statistical Analysis, Multifactor experiments Two and three factor full Factorial experiments, 2K factorial Experiments, Confounding and Blocking designs, Fractional factorial design, Taguchis approach - Steps in experimentation, Design using Orthogonal Arrays, Data Analysis, Robust Design- Control and Noise factors, S/N ratios

UNIT V

STATISTICAL CONSIDERATION AND RELIABILITY

Frequency distributions and Histograms- Run charts stem and leaf plots- Pareto diagramsCause and Effect diagrams-Box plots- Probability distribution-Statistical Process controlScatter diagrams Multivariable charts Matrix plots and 3-D plots.-Reliability-Survival and FailureSeries and parallel systems-Mean time between failure-Weibull distribution

REFERENCES
1.Dieter, George E., Engineering Design - A Materials and Processing Approach, McGraw Hill, International Editions, Singapore, 2000 2. Product Design Techniques in Reverse Engineering and New Product Development, KEVIN OTTO & KRISTIN WOOD, Pearson Education (LPE), 2001. 3. Product Design And Development, KARL T. ULRICH, STEVEN D. EPPINGER, TATA McGRAW-HILL- 3rd Edition, 2003. 4. The Management and control of Quality-6th edition-James R. Evens, William M Lindsay Pub:son south-western(www.swlearning.com) 5. Fundamentals of Quality control and improvement 2nd edition, AMITAVA MITRA, Pearson Education Asia, 2002. 6. Montgomery, D.C., Design and Analysis of experiments, John Wiley and Sons, 2003. 7. Phillip J.Rose, Taguchi techniques for quality engineering, McGraw Hill, 1996.

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