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    Home Brewery Design

    Uploaded by

    Sachin Darji
    A guide to planning, efficiently laying out and organizing a home brewery, and how to actually brew with that layout.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    Home Brewery Design

    Uploaded by

    Sachin Darji
    302 views55 pages
    A guide to planning, efficiently laying out and organizing a home brewery, and how to actually brew with that layout.

    Copyright

    © Attribution Non-Commercial (BY-NC)

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    A guide to planning, efficiently laying out and organizing a home brewery, and how to actually brew with that layout.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    302 views55 pages

    Home Brewery Design

    Uploaded by

    Sachin Darji
    A guide to planning, efficiently laying out and organizing a home brewery, and how to actually brew with that layout.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 55

    BreweryLayout, B L t Organization, O i ti AndBrewDayExecution Whylessismore Wh planningsaves Why sa eswork ork Whybiggerisnotalwaysbetter

    JohnBlichmann BlichmannEngineering,LLC

    Keyelementstotheperfectbrewday.

    Tipsfornewbrewers,brewersstartingallgrain, andadvancedbrewers, brewers garagebrewers&indoor brewing Takeaway:afewgoodtipsandathought processforlayingoutyourbrewery Presentationisp postedontheAHAwebsite!!

    Workspace p p planning gandlayout y forefficiency y Organizingequipmentandingredients Brewdayexecutionplan Documentation

    BasicsofOrganization Ingredients Layout


    Ap placeforeverything y gandeverything y ginitsplace p Purgetheclutter lessismore!!! Properstorageandaccessibility Locate L t utilities tiliti and dmajor j appliances li where h used d Locatefrequentlyusedgearinbrewarea Movelessusedequipmentoutofthebrewarea

    Equipment Software

    PlanFirst buildlater
    Makeascaledrawingofyourbrewingandstorage

    area Walkthroughyourbrewdayandlistallequipment andingredientsused(wrenchestosinks) Additemstoy yourdrawing gandcontinuetovisualize thebrewdayonthedrawing. Minimizemovements Onlystoreequipmentinthebrewareathatisused there Biggerisnotbetter

    Note:italwayslooksbiggeronpaper..

    WorkspaceFor Laptop,etc

    BrewArea8.5X8

    Thesink thefocalpointofthebrewery Thisisprobablythemostusedpieceof brewingequipment.Buyonce,cryonce. Used drestaurantsupply l storesareagreat resource localp pickup pvs.shipping pp gtruck PlasticlaundrysinksareinexpensiveandBIG. Floors nonslipandstainresistant.Can Cant t beata2partepoxyfloor Walls easytocleantileorfiberglasssheets

    MattRaby StateofFranklinHomebrewers

    Sideboardgreatforcleaningand d i i /drying draining d i

    TimRunnette

    Thesecondmostimportantpieceofbrewingequipment!!

    SmallgardenpumpfromWalMart

    Keepcapsonkegpostsafter cleaning/filling McMasterpart#9753K47 cleaning/filling. $5For100pc AdamMills

    15

    Removesheat,odors,gasses,steam Evenelectricbreweriesneedventilation! Cautions


    Vacuumfromfanscancausefurnace/waterheatertoback

    draftCO.(lessofanissuewithforcedraftequipment) Always l provide d airinlet l (openwindow d ormake k upduct) d AlwaysuseaCOdetector NEVERleavelitstovesunattended

    Airflowrequirementforexcellentventilation:
    BTU/hr BTU/h / /30=CFM Example:50,000BTU/hr/30=1666CFM

    ForreasonablecomfortandCOprotection halfofthisisOK HOWEVER thisassumes youareusingahoodoverthepot(s)!!! Uselargeductsandminimizeturns Inlineductsilencersareworththemoney!! M k sureyourf Make fani israted t df forat tl least t140F F

    Uselargeductsandminimizeturns

    Eachsharp90degelbow=10ftofstraightduct Each45degelbow=5ftofstraightduct 10diaductwillhandle400CFM 10 12diaductwillhandle700CFM 14diaductwillhandle1100CFM 14 16diaductwillhandle1500CFM ThisassumesaMAXof100ftofequivalentstraight ductlength.Soforasystemwith(4)90degelbows youcouldhaveup y pto60ftofstraight g duct

    AlFeeberg

    Airflow

    Notestir paddleon wall

    Fan

    Silencer

    Water cooling, cleaning, b brewing l l

    Water supply pp y

    Coolingwater supply&drain

    Dontlift gethelp lifting aid! l f alone l h l orgetal f d

    Hot noshirt,noshoes,nobrains.Anddude,

    wearpants. p High useastool,orbetteryet useapump. NEVERlifthotp potsofliquids!!! q Healthrisk airflow,COdetectorifindoors Fires extinguishernearby(CO2ifpossible) stay awayfromstructuresandwooddecks. Yes thisonesucks Yes, sucks,butdon dont tdrinkwhilebrewing. brewing Youwanttowinabrewingaward,notaDarwin award.

    Epoxyfloorswithtexture availableathomeimprovementstores

    easytodoyourself.

    Antislip Easytoclean Highlystainresistant

    Weveallseenthenasty yp pics!!!! Wearantislipgloves ysupporting pp gthebottom Carry Keepacoveronthem

    Malt/grainsstoragerequirements
    Keep K out tof fhumidity h idit Keepbugsout Keeproomtemporbelow(storeinbasement,

    pantry, p y,butnotingarage) g g

    Inventorycontrol
    Usebrewingsoftware Useclearbins quickviewtodeterminestock

    100#

    60#

    30# 10#6#3#

    Dehumidifier

    Hops vacuumseal,storeinfreezer

    RichardHeld

    DaveGreenbaum

    TimRunnette

    RichardLane CarolinaBrewMasters Charlotte,NC

    Tim Runnette

    TimRunnette

    Software spreadsheet,ProMash,BeerSmithetc.Use them. Knowingthetargetsandresultsleadstoconsistentbeer

    Targetbrewing parameter b whiteboard Brewdayflowchart Laptophandyorprintout

    Timer

    Greatfor brewersnewtoall f b llgrain Greattooltoreducethelength g ofyour y brewday Helpsyoupreventforgottensteps Ifsomethinggoeshaywire(stuckmash, missedefficiency)youcanreactwithout forgettingwhereyouare

    OneWeek Before

    Finalizerecipe (ProMashetc)

    MakeYeastStarter (useJamilcalculator)

    BuyIngredients d EquipmentCheck

    OneDay Before

    TreatWater CrushGrain Hi Smack Hit S kPack P k

    Tip!
    SetSmackPackalarm onyourphone

    30

    ItsBrewDay!!

    HeatStrike/HLT Water

    Doughin/Mash

    Sanitizefermentor Counterflowchiller

    Sparge

    MeasureHops Yeastnutrient Irishmoss

    Boil

    Cleanmashtun

    Chill

    CleanBrewpot

    CleanChiller&Hoses

    Documentresultsin B Brewing i S Software f

    Haveabeer

    Ferm Cap(asurfactant,dropsduringclarification) 25%clearanceinbrewpot(approx2timesfinishedbatchsize) Waterspray(itdoesn doesnt tneedtobeaparrot) Dissolvewort/Irishmoss/yeastnutrientsinwort,thenaddtopot Remotethermometerwithalarm

    TravisHammond

    MartinBrungard Indianapolis,IN

    Aircirculatedthroughplywood/foam fermentationboxusingPCfanand tempcontroller

    Tapeonprobegreatlyreducescycling,overcooling ymaintain+/ / 2Fathigh g krausen( (corevs outside) ) Easily Controlwellbelow30F Efficient,reliable,quiet Greatforfinishedbeerstoragetoo! ForcompletedetailsclicktheFAQtabonthispage: www.BlichmannEngineering.com/fermenator.html

    Be documentin brewing B suretod i b i software f too!! !!

    Clipon

    Magneticwhiteboard onFridge

    PaintersTape

    TimRunnette

    PlasticadhesivebusinesscardsleevesavailableatULine

    2X6frameforCO2&beerlinepassage Plywoodhalfdeckallowseasyaccesstorearkegs (TimRunette)

    W hi machine Washing hi d drain i h hose Daytonblowermodel2C782

    Diaphragm p g p pump p circulateBLCand sanitizerthroughalltaplinesusingmanifold. 3way yvalvedrainsbacktobucketortodrain fornormaluse

    45

    Lessismore! PLAN locateequipment&utilitieswhereused Organizebyfunction Keepinfrequentlyusedequipmentoutofthemain brewingarea Planning&documentationyieldsrepeatability!

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