FLOWSIC600 Ultrasonic Gas Flow Meter

Custody transfer gas flow measurement and process monitoring

P R o D uc T i N fo R m AT io N

Investing in a High-Quality Meter Saves Money

Natural gas pipeline in Bawu-Changnan using FLOWSIC600

Every day natural gas flows in great quantities through pipelines or into storage facilities, thus changing owners. Precise gas quantity measurement is of the utmost importance, as even very small measurement errors could result in substantial economic loss. In addition, challenging ambient measurement conditions often play a decisive role. Moisture, ice, cold, heat and desert sand place great demands on the instruments in the field. This is why a gas flow meter is needed that is both accurate and reliable. The FLOWSIC600 gas flow meter from SICK achieves both of these goals. It is ideal for both natural gas custody transfer and the highly precise measurement of process gases in the chemical industry.

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Highly Durable The FLOWSIC600 compact gas flow meter hermetically shields all of its measurement equipment from the environment. The use of internal cable routing prevents harsh climate conditions and contamination from harming the device. The FLOWSIC600 is virtually maintenance-free.

High Measurement Accuracy The FLOWSIC600 measures gas flow using ultrasonic technology. The arrangement of the ultrasonic sensors in the measurement device (path layout) matches its performance parameters perfectly. With the FLOWSIC600, SICK developed ultrasonic sensors designed for maximum immunity to noise.

Maximum Reliability The FLOWSIC600 uses ultrasonic measurement and operates without mechanically moving parts making it largely resistant to contamination and wear. The result is maximum measurement reliability even under adverse measurement conditions.

Excellent System Integration The FLOWSIC600 is available for nominal pipe sizes from DN80 to DN1200 for custody transfer applications, and as small as DN50 for process applications. Easy connection to flow computers allows straightforward integration into any measurement station. SICK also provides inlet and outlet sections, flow computers, and pressure and temperature transmitters.

Worldwide Approvals The FLOWSIC600 conforms to all relevant natural gas guidelines and has worldwide approval.

Low Power Consumption SICK ultrasonic sensors combine high performance with low power consumption. Due tolow power consumption, it is possible to use a stand-alone power supply, such as a solar module.

The FLOWSIC600 is available in four types

Ideal for custody transfer applications Ideal for applications having additional monitoring Ideal for fully redundant measurements Ideal for process gas measurement and internal billing

FLOWSIC600, 4-path

FLOWSIC600 2plex

FLOWSIC600 Quatro

FLOWSIC600, 2-path

The standard design is equipped with a fourpath system in which the measured values of the individual sensor pairs are averaged.

The 2plex design provides enhanced diagnostics, combining a custody transfer meter with a check meter.

The FLOWSIC600 Quatro provides a redundant solution, integrating two meters into one meter body while retaining the same overall length.

A reliable two-path design provides adequate measurement accuracy in both custody and non-custody applications.

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Excellent Measurement Technology in an Outstanding Measurement Device

The FLOWSIC600 is a top-quality measurement device. It features arobust meter body incorporating measurement equipment, performs measurement with high noise immunity and long-term stability, and is nearly maintenance-free.

Ultrasonic Sensors from SICK

The FLOWSIC600 is equipped with high-performance ultrasonic sensors developed by SICK. A hermetically sealed titanium housing contains ultrasonic transducers that operate at a selectable ultrasonic frequency of 80 kHz, 135kHz, 200 kHz, or 300kHz to match the operating conditions. The sensors can also be deployed at very high or very low temperatures (from 194 C to +280 C), at high pressures (up to 450 barg), under corrosive conditions, and with heavy background noise. Theyexhibit unrivaled reliability in sound-absorbing gases that are high in carbon dioxide. The FLOWSIC600 features an efficient transducer for performing measurements at atmospheric pressure, allowing calibration using air.

Direct Path Layout

The transit time difference principle is used for performing ultrasonic gas flow measurement. This measurement principle uses ultrasonic transit time to determine the gas flow rate. The direct path layout minimizes the influence of turbulence, contamination, moisture, and background noise. Two ultrasonic sensors are installed opposite each other at a specific angle to the gas flow and operate alternately as a transmitter and receiver.

Sensor

Direct path layout

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Automatic Self-Diagnostics
The FLOWSIC600 is equipped with a warning signal that informs the user of a malfunction before the measured value is affected. To do this, current diagnostic indicators are compared to indicators that werelearned bythe device under normal measurement conditions. The results of the self-diagnosticsare permanently logged by an internal electronic data log to allow a retroactive check of the measurement process. Important measured variables such as gas flow and gas velocity (VOG) or diagnostic parameters such as signal-to-noise ratio (SNR) or speed of sound (SOS) can be read directly.

Operating Software
MEPAFLOW600 CBM operating software allows efficient and effective meter and data management and provides extensive diagnostics options. The software provides simple, user-friendly access to FLOWSIC600 data. MEPAFLOW600 CBM provides permanent online and offline access to the FLOWSIC600. In addition to easy-to-understand visualization, the software supports the user with logs and assistance functions when operating the gas flow meter.

MEPAFLOW600 CBM

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FLOWSIC600

Ultrasonic Gas Flow Meter

A B C D E F H I J K L M N O P Q R S T

Gas Flow Meters for Custody Transfer and Process Applications

Product Description
The FLOWSIC600 measurement device is an ultrasonic gas flow meterand sets the standard in its market segment. The visually technical design demonstrates that it is geared to the tough industry conditions. The compact design with integrated cable routing means that the measuring system is durable, failsafe, low-maintenance, and has long-term stability. The FLOWSIC600 features extensive diagnostics options to allow detection of malfunctions even before the measurement is affected. Types having 2, 4, 4+ 1, or 4+ 4measuring paths enable a variety of custody transfer measurements and process applications.

At a Glance
Highly efficient ultrasonic transducers Direct path layout Intelligent self-diagnostics Compact, robust design Integrated log book and data logger Large measuring range 1:120 Bidirectional measurement Low power consumption: <1 W

Your Benefits
Long-term stability, reliable measurement Low maintenance due to intelligent self-diagnostics

Virtually immune to pressure regulator noise

Ultrasonic transducers can be exchanged under operating pressure

Wide application range

US

Additional Information
Fields of Application 7 Detailed Technical Data 7 Measuring Ranges8 Ordering Information9 Dimensional Drawings9 Dimensions 10 Installation Instructions 14
-- www.mysick.com/en/FLOWSIC600
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more.

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Ultrasonic Gas Flow Meter

FLOWSIC600

Fields of Application
Custody transfer applications Onshore and offshore applications Underground gas storage facilities
(bidirectional measurement possible) (natural gas, N2, O2, air, ethylene)

Cryogenic gas applications down to 194C Also for process gases For gas with high H2S component such as sour gas or biogas

Detailed Technical Data

System
Measured variables Number of measuring paths Measurement principle Measurement medium Measuring ranges
Operational volume flow 4... 400m/h/1,600... 100,000m/h Measuring ranges depend on nominal pipe size <0.1% of the measured value Error limits 2-path design :
1

Operational volume flow, operational volume, gas velocity, sound velocity 2, 4, 4+1, 4+4 Ultrasonic transit time difference measurement Natural gas, N2, O2, air, C2H4, steam, process gases

A B C D E F H I J K L M N O P Q R S T

Repeatability Accuracy

1% 0.5% dry-calibrated

4-path design 2:

4-path design 2: 4-path design 2:

0.2% After flow calibration and adjustment using constant factor 0.1% After flow calibration and adjustment using polynomial or piecewise correction
1 In the range Qt... Qmax with straight 20D/3D inlet/outlet section or with 10D/3D flow conditioner 2 In the range Qt... Qmax with undisturbed 10D/3D inlet/outlet section or with 5D/3D flow conditioner

Diagnostic functions Gas temperature Operating pressure Nominal pipe size Ambient temperature

Integrated device diagnostics and enhanced diagnostics via MEPAFLO600CBM software 40C... +180C On request: 194C... +280C 0bar (g)... 250bar (g) On request: Up to 450bar (g) 2" ... 48" (DN 50... DN 1200) ATEX, CSA: 40C... +60C IECEx: 40C... +70C Optional IECEx: 50C... +70C 40C... +70C 95% Relative humidity AGA Report No. 9 API 21.1 OIML D11 OIML R137-1 ISO17089-1 BS 7965 Design approvals: MID, Measurement Canada, GOST ...

Storage temperature Ambient humidity Conformity

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FLOWSIC600

Ultrasonic Gas Flow Meter

A B C D E F H I J K L M N O P Q R S T

Ex approvals
IECEx Gb/Ga Ex d e ib [ia Ga] IIA T4 Gb/Ga Ex d e ib [ia Ga] IIC T4 Ultrasonic transducer, intrinsically safe II 1/2G Ex de ib [ia] IIA T4 II 1/2G Ex de ib [ia] IIC T4 Ultrasonic transducer, intrinsically safe Class I, Division 1, Groups B, C, D T4 Class I, Division 2, Groups A, B, C, D T4 Class I, Division 1, Group D T4 Class I, Division 2, Group D T4 Ultrasonic transducer, intrinsically safe CE IP65/ IP66/ IP67 1 output (optional): 4 ... 20mA, 200 Active/passive, galvanically isolated Up to 3outputs: 30V, 10mA Passive, galvanically isolated, open collector or NAMUR-compliant (EN50227), fmax= 6kHz (scalable) RS-485 (2x, for configuration, measured value output and diagnostics) MODBUS ASCII MODBUS RTU HART Via meter display and MEPAFLOW600CBM software See dimensional drawings Depending on device design Low-temperature carbon steel, stainless steel, duplex steel Voltage Power consumption 12... 28.8VDDC With active current output: 15 ... 28.8VDDC 1W The scope of delivery depends on application and customer specifications

ATEX

NEC/CEC (US/CA)

Electrical safety Enclosure rating Analog outputs

Digital outputs

Interfaces Bus protocol

Operation Dimensions (W x H x D) Weight Material in contact with media Electrical connection

Scope of delivery

Measuring Ranges
Flow rate m/h Nominal pipe size
DN 50 DN 80 DN 100 DN 150 DN 200 DN 250 DN 300 DN 350 DN 400 DN 450 DN 500 DN 550 DN 600 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24"

Max. speed * ft/h m/s Max.

14,000 35,000 56,000 106,000 159,000 247,000 282,000 353,000 494,000 600,000 707,000 919,000 1,131,000 65 65 60 50 45 40 33 33 33 33 33 33 33 213 213 197 164 148 131 108 108 108 108 108 108 108

ft/s

Min.
4 8 13 20 32 50 65 80 120 130 200 260 320

Max.
400 1,000 1,600 3,000 4,500 7,000 8,000 10,000 14,000 17,000 20,000 26,000 32,000

Min
140 280 460 710 1,130 1,770 2,300 2,830 4,240 4,600 7,070 9,185 11,300

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Ultrasonic Gas Flow Meter

Flow rate m/h Nominal pipe size
DN 650 DN 700 DN 750 DN 800 DN 850 DN 900 DN 950 DN 1000 DN 1050 DN 1100 DN 1150 DN 1200 26" 28" 30" 32" 34" 36" 38" 40" 42" 44" 46" 48"

FLOWSIC600

Max. speed * ft/h m/s Max.

1,272,500 1,414,000 1,590,000 1,767,000 2,050,000 2,333,000 2,580,500 2,828,000 3,004,000 3,181,000 3,358,000 3,535,000 32 30 30 30 30 30 30 30 30 28 28 27 103 98 98 98 98 98 98 98 98 92 91 89

ft/s

Min.
360 400 400 400 525 650 650 650 1,300 1,400 1,500 1,600

Max.
36,000 40,000 45,000 50,000 58,000 66,000 73,000 80,000 85,000 90,000 95,000 100,000

Min
12,700 14,100 14,100 14,100 18,550 23,000 23,000 23,000 46,000 49,500 53,050 56,600

A B C D E F H I J K L M N O P Q R S T

* When using installation configuration 2(with flow conditioner), the maximum allowed gas velocity in the pipe is limited to 40m/s.

Ordering Information
Our regional sales organization will help you to select the optimum device configuration.

Dimensional Drawings
Designs for nominal pipe sizes of 3"/DN 80 up to and including 14"/DN 350 (cast)
206

Dimensions in mm

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FLOWSIC600

Ultrasonic Gas Flow Meter

A B C D E F H I J K L M N O P Q R S T

Designs for nominal pipe sizes starting at 16"/DN 400 (forged)

D A

Longitudinal section for nominal pipe sizes up to 48"/DN 1200

10

Dimensions
Nominal pipe size
3"

F*

Connection flange
Cl. 150 Cl. 300 Cl. 600 Cl. 900

Weight Standard
ANSI B16.5

Length (A) [mm]

240

Height (B) [mm]

344 354 354

Flange diameter (C) [mm]

190 210 210 240 200 215 230 230 255 275 290 220 250 265 280 320 355 380 285 345 355

Measuring Interior diamerange width (D) ter (E) [mm]

180

[kg]
37 38 42 84

[mm]
73

400 240

395 349 356 364

DN 80

PN 16 PN 63 PN 100

DIN2633 DIN2636 DIN2637 ANSI B16.5

37 40 43 44 55 66 99

4"

Cl. 150 Cl. 300 Cl. 600 Cl. 900

300

375 388 398

240

95

500 300

408 372 405 410

DN 100

PN 16 PN 63 PN 100

DIN2633 DIN2636 DIN2637 ANSI B16.5

40 52 61 100 110 140 220

6"

Cl. 150 Cl. 300 Cl. 600 Cl. 900

450

445 465 483

300

142

750 450

496 448 478 483

DN 150

PN 16 PN 63 PN 100

DIN2633 DIN2636 DIN2637

90 110 130

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Ultrasonic Gas Flow Meter

Flange diameter (C) [mm]
345 380 420 470 340 415 430 405 445 510 545 405 470 505 485 520 560 610 460 530 585 535 585 605 640 520 600 655 595 650 685 705 580 670 635 710 745 785 700 775 815 855 715 670 620 570 540 470 410

FLOWSIC600

Nominal pipe size

8"

Connection flange
Cl. 150 Cl. 300 Cl. 600 Cl. 900

Weight Standard
ANSI B16.5

Length (A) [mm]

600

Height (B) [mm]

498 516 536 562 498 535 543

Measuring Interior diamerange width (D) ter (E) [mm]

350

[kg]
150 180 210 300

[mm]
190

DN 200

PN 16 PN 63 PN 100

DIN2633 DIN2636 DIN2637 ANSI B16.5

140 190 210 240 250 330 470 750

10"

Cl. 150 Cl. 300 Cl. 600 Cl. 900

548 568 600 625 547 580 597

235

DN 250

PN 16 PN 63 PN 100

DIN2633 DIN2636 DIN2637 ANSI B16.5

220 270 320 350 400 490 720 900

A B C D E F H I J K L M N O P Q R S T

12"

Cl. 150 Cl. 300 Cl. 600 Cl. 900

586 605 625 685 575 610 638

270

DN 300

PN 16 PN 63 PN 100

DIN2633 DIN2636 DIN2637 ANSI B16.5

325 425 525 475 600 675 850 1,050

14"

Cl. 150 Cl. 300 Cl. 600 Cl. 900

642 667 677 700 635 675 705

315

DN 350

PN 16 PN 63 PN 100

DIN2633 DIN2636 DIN2637 ANSI B16.5

475 625 750 475 550 640 1,025 800 762 820 762

For all meters 16", an installation length of 3D is optionally available 16" Cl. 150 Cl. 300 Cl. 600 Cl. 900 DN 400 18" PN 16 PN 63 Cl. 150 Cl. 300 Cl. 600 Cl. 900 DN 450 20" PN 16 Cl. 150 Cl. 300 Cl. 600 Cl. 900 DN 500 PN 16 DIN2633 ANSI B16.5 750 930 1,080 1,500 700 1,000 902 902 DIN2633 DIN2636 ANSI B16.5 700 728 745 755 693 738 754 792 820 900 830 Data on request 815 853 872 892 823 450 360

370 600 660 760 960 1,300

405

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FLOWSIC600

Ultrasonic Gas Flow Meter

Flange diameter (C) [mm] Measuring Interior diamerange width (D) ter (E) [mm] [mm]

A B C D E F H I J K L M N O P Q R S T

Nominal pipe size

22"

Connection flange
Cl. 150 Cl. 300 Cl. 600 Cl. 900

Weight Standard [kg]

Length (A) [mm]

Height (B) [mm]

Data on request

DN 550 24"

PN 16 Cl. 150 Cl. 300 Cl. 600 Cl. 900 ANSI B16.5 1,090 1,390 1,615 2,100 DIN2633 ASME B16.47 1,015 1,475 1,825 2,100 2,500 ASME B16.47 1,950 2,225 2,450 3,000 ASME B16.47 2,195 2,545 2,820 3,350 ASME B16.47 2,485 2,835 3,110 3,800 1,400 1,350 1,200 1,300 1,150 1,250 1,100 1,200 991 1,050 991 927 978 990 1,040 940 965 1,016 1,038 1,073 Data on request 1,027 1,080 1,100 1,150 Data on request 1,080 1,135 1,154 1,205 Data on request 1,145 1,190 1,212 1,272 Data on request Data on request 1,061 1,150 1,194 1,315 979 720 985 1,092 1,130 1,232 902 675 927 1,035 1,073 1,169 862 630 815 915 940 1,040 840 870 972 1,016 1,086 828 585 760 540

DN 600 26"

PN 16 Cl. 150 Cl. 300 Cl. 600 Cl. 900

DN 650 28"

PN16 Cl. 150 Cl. 300 Cl. 600 Cl. 900

DN 700 30"

PN16 Cl. 150 Cl. 300 Cl. 600 Cl. 900

DN 750 32"

PN16 Cl. 150 Cl. 300 Cl. 600 Cl. 900

DN 800 34"

PN 16 Cl. 150 Cl. 300 Cl. 600 Cl. 900

DN 850 36"

PN 16 Cl. 150 Cl. 300 Cl. 600 Cl. 900 ASME B16.47 3,125 3,525 3,850 5,225 ASME B16.47 3,800 3,725 4,300 Data on request 1,450 1,300 1,250 1,250 1,300 1,323 1,396 Data on request 1,310 1,275 1,325 1,421 Data on request 1,238 1,169 1,270 1,461 1,160 855 1,169 1,270 1,315 1,461 1,082 810

DN 900 38"

PN 16 Cl. 150 Cl. 300 Cl. 600 Cl. 900

DN 950

PN 16

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Ultrasonic Gas Flow Meter

Flange diameter (C) [mm]
1,289 1,239 1,321 1,512 1,346 1,289 1,404 1,562 1,261

FLOWSIC600

Nominal pipe size

40"

Connection flange
Cl. 150 Cl. 300 Cl. 600 Cl. 900

Weight Standard
ASME B16.47

Length (A) [mm]

1,350

Height (B) [mm]

1,359 1,334 1,375 1,470

Measuring Interior diamerange width (D) ter (E) [mm]

1,213

[kg]
3,825 4,125 4,675

[mm]
900

Data on request ASME B16.47 4,675 4,650 5,450 Data on request 1,450

DN 1000 42"

PN 16 Cl. 150 Cl. 300 Cl. 600 Cl. 900

Data on request 1,415 1,386 1,444 1,523 Data on request Data on request 945

DN 1050 44"

PN 16 Cl. 150 Cl. 300 Cl. 600 Cl. 900

A B C D E F H I J K L M N O P Q R S T

DN 1100 46"

PN 16 Cl. 150 Cl. 300 Cl. 600 Cl. 900 Data on request

DN 1150 48"

PN 16 Cl. 150 Cl. 300 Cl. 600 Cl. 900 ASME B16.47 6,400 6,475 7,850 12,100 1,900 1,600 1,574 1,552 1,615 1,711 Data on request 1,511 1,467 1,594 1,785 1,416 1,080

DN 1200

PN 16

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FLOWSIC600

Ultrasonic Gas Flow Meter

A B C D E F H I J K L M N O P Q R S T

Installation Instructions
FLOWSIC600 integration into the pipeline for unidirectional use in configuration 1(A) and configuration 2(B)
3 DN 10 DN 1,5 ... 5 DN

2
DN

A
5 DN 2 DN 3 DN

1
3 DN 1,5 ... 5 DN

1 FLOWSIC600 2 Temperature measurement point 3 Flow conditioner

FLOWSIC600 integration into the pipeline for bidirectional use in configuration 1(A) and configurations 2(B)

10 DN 5 ... 8 DN

10 DN 5 ... 8 DN

2 A
5 DN 2 DN 3 DN 1 ... 5 DN

2 1
3 DN DN 5 DN 2 DN 1 ... 5 DN

2 B

1 FLOWSIC600 2 Temperature measurement point 3 Flow conditioner

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SICK at a glance
SICK is a leading manufacturer of intelligent sensors and sensor solutions for factory, logistics, and process automation. With more than 6,000 employees and over 40 subsidiaries worldwide, we are always close to our customers. A unique range of products and services creates the perfect basis for controlling processes securely and efficiently, protecting individuals from accidents and preventing damage to the environment. We have extensive experience in various industries and understand their processes and requirements. With intelligent sensors, we can deliver exactly what our customers need. In application centers in Europe, Asia and North America, system solutions are tested and optimized in accordance with customer specifications. All this makes us a reliable supplier and development partner. Comprehensive services round out our offering: SICK LifeTime Services provide support throughout the machine life cycle and ensure safety and productivity. For us, that is Sensor Intelligence.

Worldwide presence: Australia, Belgium/Luxembourg, Brasil, esk republika, Canada, China, Danmark, Deutschland, Espaa, France, Great Britain, India, Israel, Italia, Japan, Mxico, Nederland, Norge, sterreich, Polska, Romnia, Russia, Schweiz, Singapore, Slovenija, South Africa, South Korea, Suomi, Sverige, Taiwan, Trkiye, United Arab Emirates, USA. Please find detailed addresses and additional representatives and agencies in all major industrial nations at: www.sick.com

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