NB Series Manual
NB Series Manual
NB Series Manual
V109-E1-04
NB-series
NB3Q-TWB NB5Q-TWB NB7W-TWB NB10W-TW01B
Programmable Terminals
OMRON, 2012
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
Introduction
Thank you for purchasing an NB-series Programmable Terminal. NB-Series Programmable Terminals (PTs) are designed to handle information generated in FA production sites. Be sure to understand the functions and performances etc thoroughly before using PT correctly.
Intended Audience
This manual is intended for the following personnel, who must also have knowledge of electrical systems (an electrical engineer or the equivalent). Personnel in charge of introducing FA systems into production facilities. Personnel in charge of designing FA systems. Personnel in charge of installing and connecting FA facilities. Personnel in charge of managing FA systems and facilities
General Precautions
The user must operate the product according to the performance specifications described in the operation manuals. Do not use the PT touch switch input functions for applications where danger to human life or serious property damage is possible, or for emergency switch applications. Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems, machines and equipment that may have a serious influence on lives and property if used improperly, consult your OMRON representative. Make sure that the ratings and performance characteristics of the product are sufficient for the systems, machines, and equipment, and be sure to provide the systems, machines, and equipment with double safety mechanisms. This manual provides information for connecting and setting up an NB-Series PT. Be sure to read this manual before attempting to use the PT and keep this manual close at hand for reference during installation and operation.
NB-series Manuals
NB-series manuals are organized in the sections listed in the following tables. Refer to the appropriate section in the manuals as required.
Programmable Terminals Startup Guide Manual (Cat. No. V109) (This manual)
Section Section 1 NB Overview Section 2 System Design Section 3 Installation and Wiring Section 4 Screen Creation Section 5 Run Section 6 Maintenance and Troubleshooting Contents This section provide specifications of the NB Unit, describes its names and functions of the various parts. This section describes the manual structure, takes NB7W as an example to introduce the operation procedures of the NB system. This section describes how to install and wire the NB Unit. This section describes how to create a demonstration project through NB-Designer. This section describes how to start running at the Host side and prepare to send screen data to NB7W. This section describes the maintenance and inspection methods for preventing errors occurring, and troubleshooting measures when errors occur.
WARNING
Failure to read and understand the information provided in this manual may result in personal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given.
Manual Structure
Page Structure and Icons
The following page structure and icons are used in this manual.
2 Installing the NB Unit and Connecting Peripheral Devices
Level 3 heading
2-1-2
Install the NB Unit by embedding it into the operation panel. Use the metal kit and tool (a crosshead screwdriver) supplied with the Unit for installation. Proceed the installation following the procedures below.
Step in a procedure
Indicates a step in a procedure.
Panel cutout with dimensions is shown below. Fit the NB Unit into the panel from the front side.
Width
2
Opening dimensions Height
2-1-2 Installation onto the Operation Panel
Page tab
Gives the number of the section.
Opening Dimension (W H mm) 119.0(+0.5/-0) 93.0(+0.5/-0) 172.4(+0.5/-0) 131.0(+0.5/-0) 191.0(+0.5/-0) 137.0(+0.5/-0) 258.0(+0.5/-0) 200.0(+0.5/-0)
As follows, insert panel fixators at the locations indicated by red box around the back of the NB Unit. Insert the hooks of positioners into the square holes on the Unit to hold the fixators properly, and tighten the screws firmly with the screwdriver.
NB5Q/NB7W-TW
Manual name
2-3
This illustration is provided only as a sample and may not literally appear in this manual.
Special Information
Special information in this manual is classified as follows:
Precautions for Safe Use Precautions on what to do and what not to do to ensure using the product safely. Precautions for Correct Use Precautions on what to do and what not to do to ensure proper operation and performance. Additional Information Additional information to increase understanding or make operation easier.
Terminology
The following terminology is used in this manual.
Terms NB Unit NB Series Descriptions Indicates the main Unit of the products in the OMRON NB Series of Programmable Terminal. Indicates products in the OMRON NB Series of Programmable Terminal. In this manual, unless otherwise specified, NB Series is taken as the subject concerned. Indicates a Programmable Controller. Indicates the following products in the OMRON CP Series of Programmable Controllers: CP1H, CP1L, CP1E Indicates the following products in the OMRON CS/CJ Series of Programmable Controllers: CS1G, CS1H, CS1G-H, CS1H-H, CJ1G, CJ1M, CJ2M, CJ2H Indicates the following products in the OMRON C Series of Programmable Controllers: C200HX(-Z), C200HG(-Z), C200HE(-Z), CQM1, CQM1H, CPM1A, CPM2A, CPM2C Indicates a Serial Communication Unit for an OMRON SYSMAC CS/CJ-Series PLC. Indicates a Serial Communication Board for an OMRON SYSMAC CS/CJ-Series PLC. Indicates a Communication Board for an OMRON C200HX/HG/HE(-Z) PLC. Indicates a CPU Unit in the OMRON CP, CS/CJ or SYSMAC C Series of Programmable Controllers. Indicates the OMRON NB-Designer. Indicates the PLC and other units functioning as the control devices for NB-Series Units. Indicates an OMRON Programmable Terminal. Indicates an OMRON Programmable Terminal.
PLC CP Series CS/CJ Series C Series Serial Communication Unit Serial Communication Board Communication Board CPU Unit NB-Designer Host PT HMI
CONTENTS
Introduction............................................................................................................... 1 NB-series Manuals.................................................................................................... 2 Manual Structure ...................................................................................................... 4 Terminology .............................................................................................................. 5 Safety Precautions ................................................................................................. 12 Precautions for Safe Use ....................................................................................... 14 Precautions for Correct Use .................................................................................. 16 Conformance to EC Directives .............................................................................. 17 Related Manuals ..................................................................................................... 18
Sec. 1
1-1 1-2
NB Overview........................................................................... 1-1
Models of NB Series................................................................................................................ 1-2 Part Names and Functions ..................................................................................................... 1-3
Sec. 2
2-1 2-2
Sec. 3
3-1 3-2
Sec. 4
4-1 4-2 4-3 4-4 4-5 4-6
Sec. 5
5-1 5-2
Sec. 6
6-1 6-2 6-3 6-4
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRONS ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customers application or use of the products. At the customers request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this manual. Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the users programming of a programmable product, or any consequence thereof.
10
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.
PERFORMANCE DATA
Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRONs test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.
11
Safety Precautions
Notation Used for Safety Information
The following notation is used in this manual to provide precautions required to ensure safe usage of the product. The safety precautions that are provided are extremely important to safety. Always read and heed the information provided in all safety precautions.
WARNING
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Additionally, there may be severe property damage.
Precautions for Safe Use Indicates precautions on what to do and what not to do to ensure using the product safely. Precautions for Correct Use Indicates precautions on what to do and what not to do to ensure proper operation and performance.
Note Indicates suggestive information and precautions on operation of the product.
Symbols
Prohibition Indicates a general prohibition.
12
WARNING
Do not attempt to take the product apart and do not touch the product inside while the power is being supplied. Otherwise it may result in electric shock.
Always ensure that the personnel in charge confirm that installation, inspection, and maintenance were properly performed for the NB Unit. Personnel in charge refers to individuals qualified and responsible for ensuring safety during machine design, installation, operation, maintenance, and disposal.
Ensure that installation and post-installation checks are performed by personnel in charge who possess a thorough understanding of the machinery to be installed.
Do not use the input functions of the touch switch, etc. of the NB Unit, in applications that involve human life, in applications that may result in serious injury, or for emergency stop switches.
Do not attempt to disassemble, repair, or modify the NB Unit. Otherwise it may impair the safety functions.
Never press more than two points on the touch panel of the NB Unit at a time. Otherwise, it may activate a switch somewhere between the two points.
13
14
When changing the password with the screen, do not reset or turn OFF the power supply until writing is finished. Failure to save the password may cause the screen to fail to function. When using an equipment monitor, confirm the safety of the system before carrying out the following operations: Changing monitor data. Changing operation mode. Forced setup/reset. Changing the current value or the set value. Do not connect a USB connector to any device that is not applicable. When connecting the equipment with the USB HOST connector, make sure the supply equipments current capacity is below 150mA before using it. The DC+5V voltage output of the NB Unit is +5V5%, and the maximum current is 150mA. Before connecting a USB connector to a device, make sure that the device is free of damage. Commercially available and the recommended USB HUBs are different from the general specifications of the NB Unit. The unit may not function well in an environment subject to noise, static electricity. Therefore, when using a USB HUB, employ sufficient noise and static electricity insulation measures, or install it at a site free of noise or static electricity. While uploading or downloading screen data or system programs, do not perform the following operations that may corrupt the screen data or the system program: Turning OFF the power supply of the NB Unit. Pressing the PTs reset switch. Dispose of the Units and batteries according to local ordinances as they apply.
When exporting products with lithium primary batteries containing perchlorate at 6ppb or above to or delivering them through California, USA, the following precautionary measures have to be publicized. Perchlorate material - applicable through special processing. Refer to http://www.dtsc.ca.gov/hazardouswaste/perchlorate. NB-Series products contain lithium primary batteries. When exporting products containing this kind of batteries to or delivering them through California, USA, label all the product packages as well as the appropriate delivery packages. Do not use benzene, paint thinner, or other volatile solvents, and do not use chemically treated cloths. Do not dispose the Units together with general waste at waste yards. When disposing them, follow the related local ordinances or rules. Customers may not replace the backlight lamp inside the NB Unit. Please contact OMRONs customer service center. Deterioration over time can cause the touch points to move. Calibrate the touch panel periodically. Water and oil resistance will be lost if the front sheet is torn or is peeling off. Do not use the Unit, if the front sheet is torn or is peeling off. The rubber packing will deteriorate, shrink, or harden depending on the operating environment. Inspect and replace the rubber packing periodically. The communication cables of the COM1 and COM2 connectors are not interchangeable. Confirm the pins of the ports before carrying out communications. (NB3Q-TW00B and NB3Q-TW01B only have COM1.) Periodically check the installation conditions in applications where the PT is subject to contact with oil or water. Do not perform the following operations during the communication of the USB memory: Turning off the power supply of the NB Unit. Pressing the Reset button on the NB Unit. Removing the USB memory. Do not use the USB memory in the environment subject to strong vibration.
NB-series Programmable Terminals Startup Guide Manual(V109)
15
16
Conformance to EC Directives
NB-Series Programmable Terminals are EMC compliant.
Concepts
OMRON products are electronic devices that are incorporated in machines and manufacturing installations. OMRON PTs conform to the related EMC Directives (see note) so that the devices and machines into which they are built can more easily conform to EMC Directives. The actual products have been through inspections and are completely in accordance with EMC directives. However, when they are built into customers systems, whether the systems also comply with these Directives is up to the customers for further inspection. EMC-related performance of OMRON PTs will vary depending on the configuration, wiring, and other conditions of the OMRON equipment or control panel. The customer must, therefore, perform final checks to confirm that the overall machine or device conforms to EMC standards.
Note The applicable EMC (Electromagnetic Compatibility) standards are as follows: EMS (Electromagnetic sensitivity): EN61131-2: 2007 EMI (Electromagnetic Interference): EN61131-2: 2007
Conformance to EC Directives
NB-Series Programmable Terminals are EC compliant. Heed the following precautions in order to ensure that the customers overall machine and device conform to EC Directives.
1 2 3
The PT must be installed in a control panel. You must use reinforced insulation or double insulation for the DC power supply and the DC power supply must have minimal voltage fluctuations and provide a stable output even if the power supply input is interrupted for 10 ms. The PTs conform to the standard EN 61131-2, but radiated emission characteristics (10m regulations) may vary depending on the configuration of the control panel used, other devices connected to the control panel, wiring, and other conditions. You must therefore confirm that the overall machine or equipment complies with EC Directives. This is a Class A product (Product for industry purpose). It may cause radio interference in residential areas, in which case the user may be required to take adequate measures to reduce interference.
17
Related Manuals
The related manuals are as follows:
Devices and Software NB series Manual Name NB Series NB-Designer Operation Manual NB Series Setup Manual NB Series Host Connection Manual NB Series Startup Guide (This manual) PLC SYSMAC CP Series CP1L CPU Unit Operation Manual SYSMAC CP Series CP1H/L CPU Unit Programming Manual SYSMAC CP Series CP1H CPU Unit Operation Manual SYSMAC CP Series CP1E CPU Unit Hardware USERS Manual SYSMAC CP Series CP1E CPU Unit Software USERS Manual SYSMAC C200HX/HG/HE(-E/-ZE) Installation Guide SYSMAC C200HX/HG/HE Operation Manual SYSMAC C200HX/HG/HE(-ZE) Operation Manual SYSMAC CPM1A Operation Manual SYSMAC CPM2A Operation Manual SYSMAC CPM1/CPM1A/CPM2A/CPM2C/SRM1(-V2) Programming Manual SYSMAC CPM2C Operation Manual SYSMAC CS1 Series CS1G/H Operation Manual SYSMAC CS/CJ Series Serial Communications Boards and Serial Communications Units Operation Manual SYSMAC CJ Series CJ1G/H(-H) CJ1M CJ1G Operation Manual SYSMAC CS/CJ Series Programming Manual SYSMAC CS/CJ Series INSTRUCTIONS Reference Manual SYSMAC CS/CJ Series Programming Consoles Operation Manual SYSMAC CS/CJ Series Communications Commands Reference Manual SYSMAC CJ Series CJ2 CPU Unit Software USERS Manual SYSMAC CS/CJ Series CS1W/CJ1W-ETN21 (100Base-TX) Ethernet Units Operation Manual Construction of Networks SYSMAC CS/CJ Series CS1W/CJ1W-ETN21 (100Base-TX) Ethernet Units Operation Manual Construction of Applications SYSMAC CS/CJ Series CS1W/CJ1W-EIP21 (100Base-TX) EtherNet/IP Units Operation Manual External Tool CX-Programmer Ver.9. Operation Manual Manual No. V106 V107 V108 V109 W462 W451 W450 W479 W480 W302 W303 W322 W317 W352 W353 W356 W339 W336 W393 W394 W340 W341 W342
SYSMAC CJ Series CJ2 CPU Unit Hardware USERS Manual W472 W473 W420 W421 W465
18
1
\
NB Overview
This section provide specifications of the NB Unit, describes its names and functions of the various parts.
1-1 Models of NB Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 1-2 Part Names and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1-1
1 NB Overview
1-1
Models of NB Series
There are 7 models of NB series PTs available now: NB3Q-TW00B/TW01B, NB5Q-TW00B/TW01B, NB7W-TW00B/TW01B and NB10W-TW01B. With TFT display used, NB series has higher cost performance. The LED backlight used is more environmentally-friendly, energy-efficient and with longer service life compared to traditional CCFL backlight. The display device of NB series (PT: Programmable Terminals) can be used for information display and receive-input operation. It can show operating states of the system and devices in graphic forms to users.
Major Parameters
Models NB3Q TW00B TW01B NB5Q TW00B TW01B NB7W TW00B 7TFT LCD WVGA 800480 TW01B NB10W TW01B 10TFT LCD
Performance Specifications Display Size Resolution Display Color Backlight Memory Downloading Programs USB Port 3.5TFT LCD QVGA 320240 65536 colors LED 128M FLASH + 64M DDR2 RAM (NB-TW01B supports the USB storage) USB / Serial Port / Network Interface (Only NB-TW01B supports the network interface downloading) Equivalent of USB 2.0 Full speed NB-TW00B: USB Slave 1 NB-TW01B: USB Slave 1, USB Host 1 Communication Serial Ports Port COM1: RS-232C/ 422A/485 COM1: RS-232C COM2: RS-232C/422A/485 5.6TFT LCD QVGA 320234
Network Only supported by the HMI of NB-TW01B Interface Electrical Specifications Rated Power Rated Voltage Case Color Dimensions WHD(mm) Weight Version No. 5W DC24V Structural Specifications Black 129.8103.852.8 310g 315g 184.0142.046.0 620g 625g 202.0148.046.0 710g 715g 268.8210.8 54.0 1545g 9W 6W 10W 7W 11W 14W
Software Tools NB-Designer Ver1.2X For download the application programs, please access your local Omron website. If local site cannot be found, please access Omron IA global site http://www.ia.omron.com/ at first and select the area where you are. Note NB7W is used as the abbreviated name of NB7W-TWB hereinafter.
1-2
1 NB Overview
1-2 Part Names and Functions
1-2
NB3Q-TW00B/NB3Q-TW01B model
Front view
Power Indicator
Display
Back view
: NB
-TW01B only
Precautions for Safe Use Confirm the safety of the system before turning ON or OFF the power supply, or pressing the reset button.
1-3
1 NB Overview
NB5Q-TW00B/NB5Q-TW01B model
Front view
Power Indicator
Display
Back view
: NB
-TW01B only
Precautions for Safe Use Confirm the safety of the system before turning ON or OFF the power supply, or pressing the reset button.
1-4
1 NB Overview
1-2 Part Names and Functions
NB7W-TW00B/NB7W-TW01B model
Front view
Power Indicator
Display
Back view
: NB
-TW01B only
Precautions for Safe Use Confirm the safety of the system before turning ON or OFF the power supply, or pressing the reset button.
1-5
1 NB Overview
NB10W-TW01B model
Front view
Power Indicator
Display
Back view
Precautions for Safe Use Confirm the safety of the system before turning ON or OFF the power supply, or pressing the reset button.
1-6
1 NB Overview
1-2 Part Names and Functions
* Pins 4 and 5 are not used, thus not compliant with RS or CS functions.
Precautions for Safe Use When using the No. 6 pin of the serial communications port COM1 connector for a voltage of DC+5V, make sure the supply equipments current capacity is below 250 mA before using it. The DC+5V voltage output of the NB Unit is +5V5%, and the maximum current is 250 mA. NB3Q-TWB NB3Q-TWB has only 1 serial port COM1, and this port supports communication based on RS-232C, RS-422 and RS-485, of which only 1 connection mode can be applied at one time. By means of the RS-232C mode (PIN 2~5), it can be connected to a controller based on RS-232C, and can also be used for downloading programs, as well as debugging for the product (connected to a PC). While with the RS-422 or the RS-485 mode (PIN 1, PIN 6~8), only a PLC can be connected. The pins are defined as follows:
Pins 1 2 3 4 5 6 Signals SDB+ SD RD RS(RTS) CS(CTS) RDB+ I/O I/O O I O I I/O Functions RS-232C PLC Sending data PLC Receiving data Request to send* Clear to send* RS-485 RS485B Send/Receive data(+) RS485A Send/Receive data(-) RS-422A Sending data(+) Receiving data(+) Sending data(-) Receiving data(-)
7 8
SDARDA-
I/O I/O
SG
Signal ground
* Pins 4 and 5 are not used, thus not compliant with RS or CS functions.
1-7
1 NB Overview
USB HOST
NB-TW01B is equipped with USB HOST port, which is USB A-type port. Through this port, USB memory can be connected to perform uploading, downloading, project operation and storage of related data. And its pins are defined as follows:
Pins Signals Vbus DD+ GND Functions USB +5V power supply output (Max. current: 150mA) Data Data + USB power supply ground
1 2 3 4
1 2 3 4
Precautions for Safe Use When connecting the equipment with the USB HOST connector, make sure the supply equipment's current capacity is below 150mA before using it. The DC+5V voltage output of the NB Unit is +5V5%, and the maximum current is 150mA.
USB SLAVE
USB SLAVE port is USB B-type port, which can connect the USB port on PC side to perform the uploading, downloading and debugging of the programs for the product. And its pins are defined as follows:
Pins
3 4 2 1
1 2 3 4
1-8
1 NB Overview
1-2 Part Names and Functions
Ethernet Interface
NB-TW01B is equipped with Ethernet Interface, which is adaptive RJ-45 type interface with the transmission rate of 10M / 100M. It can be connected with PC to perform the uploading and downloading of the programs and the system refreshing, and can also be used to realize the communication with the controller supporting the Ethernet communication. And its pins are defined as follows: TOP Bottom
Pins 1 2 3 4 5 6 7 8 Signals TD+ TDRD+ ----RD----Functions Sending data + Sending data Receiving data + Not used Not used Receiving data Not used Not used
8 1
DIP Switch
NB5Q/NB7W only has 2 switches SW1 and SW2, while for the NB3Q and NB10W, there are totally 4 DIP switches, and for all models, SW1 and SW2 feature the same functions. The settings and corresponding operating modes are as follows:
ON
ON
ON
SW2
Operating modes System Setting Mode Calibrate Mode Downloader Mode User Project Mode
1 2
OFF OFF
System Setting Mode: The PT will be launched into a built-in system setup screen, and is subject to the user for brightness, system time and buzzer settings. Calibrate Mode: When the user touches the panel, a symbol + will pop up on the screen, with which the touch control precision level can be calibrated. Downloader Mode: This is used for basic operations such as updating the firmware, downloading and uploading the users engineering documents, etc. and this mode is not intended for general users. User Project Mode: This is the User Project Mode of NB-Series PTs. The PT will display the startup screen of the project already downloaded. As mentioned above, the settings and corresponding operating modes of the switches SW1 and SW2 of NB3Q and NB10W are the same as those of NB5Q/NB7W (see the table above), and the functions of SW3 and SW4 of NB3Q and NB10W are stated as below:
ON
Reset Switch
When pressing the reset switch located on the back side of the PT, the system will be rebooted.
1-9
1 NB Overview
1-10
System Design
This section describes the manual structure, takes NB7W as an example to introduce the operation procedures of the NB system.
2-1
2 System Design
2-1
Manual Structure
The structure of the NB system (Take NB7W as an example) is described in the following sequence in this manual:
The examples of circuit configuration, wiring and applications are used for reference only. Be sure to refer to the relevant manuals for the specifications, performance and safety of each component when configuring practical systems.
2-2
2 System Design
2-2
Demonstration System
2-2 Demonstration System
This section takes garage door control as a demonstration system. After NB-Designer is installed, the project file of this demonstration system will be shown in the Start Menu. Click [Sample Screen(NB7)] in the [Start]-[All Programs]-[OMRON]-[NB-Designer]-[Screen Data] to open the demonstration project. Please note that the demonstration project includes macro files, so it can only be edited by running as an administrator in Vista or Win7 systems. Run the NB-Designer as the administrator, and then open the demonstration project in the [project]-[DemoProject_NB7W] file of NB-Designers installation directory.
Operation
The demonstration system opens/closes the garage door according to inputs from NB7W and the sensors.
The garage door opens when the sensors detect three times of flash of headlights within 10 seconds.
b c d a
a Light sensor c STOP switch b OPEN switch d CLOSE switch
The state of garage door is displayed on NB7W. The open, close or stop operations of garage door can also be controlled by related switches on display device.
a
a Vehicle sensor
NB-series Programmable Terminals Startup Guide Manual(V109)
2-3
2 System Design
The garage door will not be closed before the CLOSE switch is pressed or the vehicle sensor is ON after being fully opened.
a [Deactivate Auto-close] button The garage door will be closed when the sensors detect that the entire vehicle is in the garage. If [Deactivate Auto-close] button is pressed, the garage door will not be closed even if the vehicle sensor is ON. Please control the garage door using related switches on the display device when the vehicle is being driven out of the garage.
a Maintenance button NB7W will display maintenance screen for checking input devices when the maintenance button is pressed.
System Components
The following components are used in the garage door control system: Display device NB7W-TWB XW2Z-200T(PT-PLC connecting cable: 2m) XW2Z-500T(PT-PLC connecting cable: 5m) PLC CP1E-N20D- (20-dot I/O type) Programming device and software Personal computer USB cable (A-type connector(male) - B-type connector(female)) NB-Designer Ver1.1X (screen programming tool for NB series) CX-Programmer (PLC programming tool) 2-4
NB-series Programmable Terminals Startup Guide Manual(V109)
2 System Design
Input OPEN / STOP / CLOSE switches; SW1 / SW2 / SW3 (Function Keys on the NB7W screen) Vehicle sensor: SEN1 Light sensor: SEN2 Limit switch, being ON when the garage door is fully opened: LS1 Limit switch, being ON when the garage door is fully closed: LS2 Output The contact for activating the motor controlling the door opening: M01 The contact for activating the motor controlling the door closing: M02
2-2 Demonstration System
2
LS1 MO1 MO2 LS2 SEN1
SEN2
CP1E
The CP1E is an economical PLC with high performance, which can be ideally used for small-scale manufacturing machines and control systems. The CP1E-N20D- is shown below:
Please refer to the SYSMAC CP series CP1E CPU Unit User Manual for details on CP1E.
2-5
2 System Design
SEN1(0.03)
SEN2(0.04)
2-6
2 System Design
NB7W Screen
The screens below will be displayed on NB7W. (1) WAIT The screen will be displayed when the garage door is fully closed. The number of flash of headlights is indicated in the form of Bar Picture. The transparent button on the upper left corner is used for switching to the maintenance screen.
2-2 Demonstration System
(2) OPEN The screen will be displayed when the motor for opening control is activated.
(3) CLOSE The screen will be displayed when the motor for closing control is activated.
(4) STOP The screen will be displayed when the STOP switch is pressed.
2-7
2 System Design
(5) FULLY OPEN The screen will be displayed when the garage door is fully opened. There is a button for keeping the garage door open.
(6) CHECK 1 This screen is used for maintenance by displaying the input states of the sensors. The screen will be displayed when the maintenance button on [1 WAIT] screen is pressed.
(7) CHECK 2 This maintenance screen can check the operation through displaying the input states of Function Keys.
(8) CHECK 3 The current values of the timer and counter (used for counting flash times of headlights)are displayed on this screen which is used for maintenance.
2-8
2 System Design
7.Check 2
2
Next Screen Button ON Last Screen Button ON
8.Check 3
2-9
2 System Design
Ladder programs
The ladder program examples are shown below. Refer to the SYSMAC CP series CP1E Software Manual and SYSMAC CX-Programmer Operation Manual for details on creating ladder programs.
2-10
2 System Design
2-11
2 System Design
2-12
3-1
3-1
Installation
This section describes the installation environment of the NB Unit and how to mount the NB Unit to the control panel. When mounting the NB unit onto the operation panel, pay attention to the following precautions.
WARNING
Always ensure that the personnel in charge confirm that installation, inspection, and maintenance were properly performed for the NB Unit. Personnel In charge refers to individuals qualified and responsible for ensuring safety during machine design, installation, operation, maintenance, and disposal.
Ensure that installation and post-installation checks are performed by personnel in charge who possess a thorough understanding of the machinery to be installed.
Precautions for Correct Use Do not install the Unit in any of the following locations: Locations subject to rapid changes in temperature Locations subject to temperatures or humidity outside the range specified in the specifications Locations subject to condensation as the result of high humidity Locations subject to corrosive or flammable gases Locations subject to strong shock or vibration Locations outdoors subject to direct wind and rain Locations subject to strong ultraviolet light Locations subject to dust Locations subject to direct sunlight Locations subject to splashing oil or chemicals Take appropriate and sufficient countermeasures when the product is used in the following locations: Locations subject to static electricity or other forms of noise Locations subject to strong electric field or magnetic field Locations close to power supply lines Locations subject to possible exposure to radioactivity
Precautions for Safe Use When unpacking the NB Units and the peripheral devices, check carefully for any external scratches or other damages. Also, shake the Unit gently and check for any abnormal sound.
3-2
Panel cutout with dimensions is shown below. Fit the NB Unit into the panel from the front side.
Width
3-1 Installation
Opening dimensions
Height
3
Models NB3Q-TW00B/TW01B NB5Q-TW00B/TW01B NB7W-TW00B/TW01B NB10W-TW01B Opening Dimension (WH mm) 119.0(+0.5/-0)93.0(+0.5/-0) 172.4(+0.5/-0)131.0(+0.5/-0) 191.0(+0.5/-0)137.0(+0.5/-0) 258.0(+0.5/-0)200.0(+0.5/-0)
As follows, insert the panel mounting brackets at the locations indicated by red box around the back of the NB Unit. Insert the hooks of positioners into the square holes on the Unit to hold the fixators properly, and tighten the screws firmly with the screwdriver.
NB5Q/NB7W-TWB
3-3
The insert positions on the body of NB3Q-TWB/NB10W-TW01B (same fixing method as above)
NB3Q -TW
NB10W -TW
Precautions for Safe Use Do not let metal particles enter the Units when preparing the panel. The mounting panel must be between 1.6 and 4.8 mm thick. Tighten the Mounting Brackets evenly to a torque of between 0.5 and 0.6 Nm to maintain water and dust resistance. If the tightening torque exceeds the specified value, or the tightening is not even, deformation of the front panel may occur. What is more, make sure the panel is not dirty or warped and that it is strong enough to hold the Units.
Horizontal display
Vertical display
3-4
3-2
Equipment Wiring
This section describes the wiring of the NB Unit and CP1E.
Power Supply
Precautions for Safe Use Do not connect an AC power supply to the DC power terminals. Use a DC power with a slight voltage fluctuation and that will provide a stable output even if the input is momentarily interrupted for 10 ms. Rated Power Supply Voltage: DC 24 V (Allowable range DC 20.4 ~ 27.6 V) The connectable power supply specifications are as follows: figure out a suitable power supply specification so as to satisfy the requirement for power supply capacity.
Models NB3Q-TW00B NB3Q-TW01B NB5Q-TW00B NB5Q-TW01B NB7W-TW00B NB7W-TW01B NB10W-TW01B Rated Voltage DC24V Allowable Voltage Range DC20.4V to 27.6V Power 5W 9W 6W 10W 7W 11W 14W
NB5Q/NB7W/NB10W-TWB
0V 24V
MCCB DC24V
NB3Q -TWB
24V 0V
MCCB DC24V
3-5
Precautions for Safe Use Making the connection by using terminal screws crimping on a twisted-pair cable with a crimping range of 12~26 AWG, and only 6.5 mm of insulation peel of the cable needs to be peeled off. Tighten the terminal screws at a torque of between 0.3 and 0.5 Nm. Make sure the screws are properly tightened.
Grounding
The NB unit has a functional earthing terminal ( ).
1 2
When a potential difference occurs between the NB Unit and the host, arrange the earthing as illustrated. If the distance is too long to realize a single-point earthing, do not ground the earthing terminal of the NB Unit. When the NB Unit, and noise source equipments such as motors and inverters, etc. are installed on the same panel, do not ground the earthing terminal of the NB unit.
NB7W
CP1E
Precautions for Safe Use To prevent malfunctions caused by noise, ground the Unit correctly.
CP1E Wiring
This section provides a CP1E grounding example. Please refer to the SYSMAC CP series CP1E CPU Unit User Manual for details on CP1E.
Note Tighten the AC power cable to the terminal block at a torque of between 0.3 and 0.5 Nm. Loose screws may occasionally result in fire or failure.
3-6
L1
L2/N COM 01 00 02
03 04
05
07 06 08
09 10
11
Output
MO1 L (100.00)
00
3
L
01
MO2 (100.01)
02 03 04 05 07
NB
CP1E
RS-232C(15m max)
Note Please use OMRON PT-PLC connecting cable. Using other cables may result in failure.
Precautions for Safe Use Always keep the connector screws firmly tightened after the communication cable is connected. The maximum tensile load for cables is 30 N. Do not apply loads greater than this. Turn OFF the power supply before connecting or disconnecting cables.
3-7
3-8
Screen Creation
This section describes how to create a demonstration project through NB-Designer.
4
4-1 Starting NB-Designer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 4-2 Main Window of NB-Designer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 4-3 Creating Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 4-4 Screen Creation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13 4-5 HMI Attribute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27 4-6 Save and Load Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
4-1
4 Screen Creation
4-1
Starting NB-Designer
This section describes how to start NB-Designer. NB-Designer is a programming tool (software) for creating screens displayed on NB7W. Select [Start]-[All Programs]-[OMRON]-[NB-Designer_enu]-[NB-Designer_enu]. Starting NB-Designer. The startup can also be realized by clicking the shortcut icon on the desktop.
(Note: When using Vista/Win7 systems, run the NB-Designer as an administrator.) The main window will be displayed after starting NB-Designer completely.
Note Please refer to the NB-Designer Operation Manual for details of NB-Designer, such as the operating environment, installation and operation.
4-2
4 Screen Creation
4-2
a
b c
h d
e f
(a) Title Bar Indicating the names of applications. (b) Menu Bar Classifying the functions of NB-Designer in groups. Grouping functions are indicated in the form of pull-down menu. (c) Toolbar Displaying icons for common functions. The function names will be indicated when the cursor is put on related icons. The toolbar contains sub-toolbars for basic functions, such as drawing, position, system, page up/down, database, compilation and debugging, etc. (d) Graph Element Window The Graph Element Window contains: Communication Connection, HMI, PLC, PLC Parts, Function Parts and Project Database. (e) Message Window Displaying the compilation process of a project and providing compilation error information. (f) State Bar Displaying information such as the current cursor position, the width/height of the target object and the editing state, etc. (g) Design Window The window is used for designing images and setting the communication method between the HMI and PLC.
NB-series Programmable Terminals Startup Guide Manual(V109)
4-3
4 Screen Creation
(h) Project Files Window The Window adopts a tree structure to show the correlations between the project-related touch panel and macro files & BMP files. (i) Project Structure Window The Window adopts a tree structure chart to show the relations of the PLC, HMI, internal windows and components of the HMI in the whole project.
4-4
4 Screen Creation
4-3
Creating Project
This section describes how to configure settings of NB7W operations and create targets effectively. The date created through NB-Designer are regarded as Project.
Select [File]-[New] from the main menu. The [New Project] dialogue border will pop up.
Select [NB7W-TW00B] from [HMI] Element Library, drag HMI to the design window after selecting it with a single-click. Select horizontal for HMI display Mode.
Note This project can also be made by using HMI of NB7W-TW01B with the same method used for NB7W-TW00B.
4-5
4 Screen Creation
Select [Omron CP1H/L/E] from [PLC] Element Library, drag PLC to the design window after selecting it with a single-click.
Select [Serial Port] from [Connector], drag it to the design window after selecting it with a singleclick.
4-6
4 Screen Creation
Adjust the positions of HMI and PLC on the design window to connect serial communication cables to COM1 of HMI and COM0 of PLC.
4 Communication Setting
Click the project name on the project structure window and the connecting diagram of HMI and PLC appears. Then double-click the HMI and HMI Attribute window pops up, select COM1 Setting page and set the communication mode to RS232, 115200, 7, Even Parity Check, 2. Click OK button and the settings of the communication mode of HMI COM1 are completed.
4-7
4 Screen Creation
To setting the PLC: In CX-Programmer open the project, in project workspace select [PLC Settings]. Be sure to set the communication mode of PLC [Built-in RS232C Port] to RS232C, 115200, 7, Even Parity Check, 2.
Creating Macro
This project uses Macro files to initialize the addresses of LW.B 10.0 to 1, thus initializing the Bit State Lamp on the [Stop] screen.
4-8
4 Screen Creation
Then a macro code edit window will appear, use single right click in the Parameters window, select Add Variable, a Macro Code Variable window will open, user can define variable parameter with it.
After click OK there is a new parameter added in the Parameters window, it can be used in macro program as a defined variable.
Please refer to 3-9 Macro Function in the NB-Designer Operation Manual for details.
Select [Draw]-[New Graphics] from the main menu. The [New Graphics] window will appear.
4-9
4 Screen Creation
After create a new graphic, select CTRL_BAR001.vg in the project files window, select state0 and right single click graph below and select Copy.
Then select Middle.vg graphics, and copy the graphics to be copied into it. Copy the state1 into the graphics by the same method, and then select Rectangle in the toolbar to draw it into the graphics.
4-10
4 Screen Creation
Then make the settings in the Graphics Attribute dialog box to the geometric figures, as shown below:
Note Please save the project after the completing the creation of vector graphics.
Please create the vector graphics Up.vg (an upward hollow triangle) and Down.vg (a downward hollow triangle) referring to the above-mentioned method.
4-11
4 Screen Creation
Create a vector graphics Dashed.vg: first add a light cyan rectangle into the graphics, and then make the related settings in the Graphics Attribute dialog box, as shown below:
Create a vector graphics BlueFrame.vg: first add a blue hollow rectangle into the graphics, and then make the related settings in the Graphics Attribute dialog box, as shown below:
4-12
4 Screen Creation
4-4
Screen Creation
This part describes how to create screens displayed on NB7W.
[1 Wait]
[1 Wait] is the first display screen in the garage door control system. The screen will be displayed with the lower limit LS ON. Configure functions below: Bar Picture component, indicating numbers of flash of headlights detected in forms of graphics. Bit State Setting components, allocated to [Open], [Stop] and [Close] garage door operations respectively. Bit State Setting component, for accessing the maintenance screen. The component turns ON when the button is pressed for 3 seconds. The whole screen is shown below. The following objects must be created and configured:
4-4 Screen Creation
b
Use the vector graphic: Up.vg Address: W_bit 1.00
4
[Open]
c
[Stop]
Use the vector graphic: Middle.vg Address: W_bit 1.01
[Close]
a Screen
c Texts
Screen
Start the following procedures after the NB7W operation is set.
The initial design frame ID is 0, named Frame0, when user added a new frame, the frame ID start from 10 by default. Frame 1 to 9 are default frames for the system.
4-13
4 Screen Creation
User should use this method to create totally 7 frames for this project, the frames ID and names are listed as below:
Frame ID 10 11 12 13 14 15 16 17 Wait Open Close Stop Fully Open Check1 Check2 Check3 Frame Name
Double-click Wait window to eject [Window Attribute], select User Background Color and set Fill Color to lightCyan.
Bit State Setting component for switching to the maintenance screen The Bit State Setting component on the upper left corner is used for switching to the maintenance screen ([6 Check 1] screen). Function: The ladder programs of CP1E will switch the screen to [6 Check 1] after pressing it to set W0.02 to be ON. The Function Key is set transparent and will not function until being pressed for 3 seconds for the purpose of avoiding being pressed accidentally. Select [Bit State Setting component] from [PLC Parts], drag it to the design window after selecting it with a single-click. The attribute settings are:
Write Address Bit State Setting Types Graphics W0.02 On Use the vector graphic: Dashed.vg (A vector graphic created by user, which is a light cyan rectangle) Control Setting (Security Setting) Minimum press time 3s
4-14
4 Screen Creation
4-15
4 Screen Creation
Bit State Setting component for Open/Stop/Close Function: After the component is pressed, the bits for address switch (i.e. W_bit 1.00 (Open switch) / W_bit 1.01 (Stop switch) / W_bit 1.02 (Close switch)) will be reset after being set to 1. The attribute settings are:
Component Name Write Address Bit State Setting Type Graphics Open W_bit 1.00 Reset switch Use the vector graphic: Up.vg (A vector graphic created by user, which is an upward arrow) Use the vector graphic: Middle.vg (A vector graphic created by user, which is a square) Use the vector graphic: Down.vg (A vector graphic created by user, which is an downward arrow) Stop W_bit 1.01 Close W_bit 1.02
Fixed Text
Select the Text button on the drawing toolbar and set the attribute of fixed text.
4-16
4 Screen Creation
[2 Open]
The [2 Open] screen will be displayed when the motor for garage door opening control is activated. Configure functions below: Fixed text indicating the garage door state. Bit State Setting components, allocated to [Open], [Stop] and [Close] garage door operations respectively.
4-17
4 Screen Creation
The whole screen is shown below. The creating method is the same as that of [1 Wait].
a c b
[3 Close]
The [3 Close] screen will be displayed when the motor for garage door closing control is activated. Configure functions below: Fixed text indicating the garage door state. Bit State Setting components, allocated to [Open], [Stop] and [Close] garage door operations respectively. The whole screen is shown below. The creating method is the same as that of [1 Wait].
a c b
[4 Stop]
The [4 Stop] screen will be displayed when all the conditions below are satisfied. The opening and closing motors are not activated. The upper limit LS and lower limit LS are OFF. The Maintenance button is OFF. Configure functions below: Bit State Lamp showing the garage door state. To make the whole screen flash to draw attention. Bit State Setting components, allocated to [Open], [Stop] and [Close] garage door operations respectively.
4-18
4 Screen Creation
c
4-4 Screen Creation
a Screen b Bit State Lamp c Bit State Setting components The configuration of the Bit State Lamp is shown below. The creating method of the Bit State Setting components is the same as that of [1 Wait].
Select [Bit State Lamp] from [PLC Parts], drag it to the design window after selecting it with a single-click. The attribute settings for the Bit State Lamp are:
Read Address Function Rate Tag LW.B 10.0 Value 1 Blinking state 1, value 0 Showing state 0 5100 ms Use 0: blank 1: Shutter Stopped
4-19
4 Screen Creation
To keep the Bit State Lamp in the Stop screen flashing together with the value of LW.B10.0 set to 1, we can initialize its values by creating the Macro file. The defining method for Macro has been described in [Creating Project] part. After the project is downloaded into HMI, initialization by using the Macro is required, i.e. selecting macro_0.c option after checking Use INIT Macro in HMI Extended Attributes tab in HMI Attribute screen is required to perform the initialization (Refer to 4-5 HMI Attribute for the setting method).
4-20
4 Screen Creation
[5 Fully Open]
The [5 Fully Open] screen will be displayed with the lower limit LS ON. Configure functions below: Fixed text indicating the garage door state. Bit State Setting components for blocking inputs from vehicle sensors to prevent the garage door from closing automatically. Bit State Setting components, allocated to [Open], [Stop] and [Close] garage door operations respectively.
4-4 Screen Creation
The whole screen is shown below. The creating methods for fixed text and Bit State Setting components for [Open], [Stop] and [Close] garage door operations are the same as that of [1 Wait].
a c b
Graphics
[6 Check 1]
The [6 Check 1] screen will be displayed when the maintenance button on [1 WAIT] screen is pressed. Configure functions below: Fixed text indicating the garage door state. The Bit State Lamp components activating relevant lamp when the vehicle sensor, light sensor, upper limit LS or lower limit LS turns ON. Function Key components, buttons for switching to [1 Wait] and [7 Check 2] screens. Bit State Setting components, allocated to [Open], [Stop] and [Close] garage door operations respectively.
NB-series Programmable Terminals Startup Guide Manual(V109)
4-21
4 Screen Creation
The whole screen is shown below. The creating methods for fixed text and Bit State Setting components for [Open], [Stop] and [Close] garage door operations are the same as that of [1 Wait].
a b e
c
a Screen b Fixed Texts c Bit State Lamp d Function Keys e Bit State Setting components
Graphics
[7 Check 2]
The [7 Check 2] screen will appear after the screen-switching button on [6 Check 1] or [8 Check 3] screen is pressed. Configure functions below: Fixed text indicating the garage door state. Bit State Lamp components activating relevant lamp to check operations when the [OPEN], [STOP] or [CLOSE] Function Key turns ON. Function Key component, a button for switching to [6 Check 1] and [8 Check 3] screens. Bit State Setting components, allocated to [Open], [Stop] and [Close] garage door operations respectively.
4-22
4 Screen Creation
The whole screen is shown below. The creating methods for fixed text and Bit State Setting components for [Open], [Stop] and [Close] garage door operations are the same as that of [1 Wait].
a b e
d c
a Screen b Fixed Texts c Bit State Lamp d Function Keys e Bit State Setting components
Graphics
Graphics
[8 Check 3]
The [8 Check 3] screen will be displayed when the screen-switching button on the [7 Check 2] screen is pressed. Configure functions below: Fixed text indicating the garage door state. Number Display components displaying the current values of TIM000 and CNT000 used in the ladder program. Function Key components, buttons for switching to [7 Check 2] and [1 Wait] screens. Bit State Setting components, allocated to [Open], [Stop] and [Close] garage door operations respectively.
NB-series Programmable Terminals Startup Guide Manual(V109)
4-23
4 Screen Creation
The whole screen is shown below. The creating methods for fixed text and Bit State Setting components for [Open], [Stop] and [Close] garage door operations are the same as that of [1 Wait].
a b e
c
a Screen b Fixed Texts c Number Display components d Function Keys e Bit State Setting components
Graphics
4-24
4 Screen Creation
Change Window
Select [PLC Control] from [Project Database].
After clicking the Add button, make the settings in the PLC Control dialog box as shown below.
4-25
4 Screen Creation
After click [OK], there is a new event added in the control list.
Refer to 3-8-5 PLC Control of NB-Designer Operation Manual for details on PLC control.
4-26
4 Screen Creation
4-5
HMI Attribute
1
Select Task Bar page on HMI Attribute window and in this project example, the Display Task Bar is not checked. Click OK button to save the settings.
Select HMI Extended Attributes page in HMI Attribute window and in this project example, the Use INIT Macro item is selected and the Initial Window is set to [10 Wait] screen. Click OK button to save the settings.
The default Initial Window is 0: Frame0 when HMI has not created a window screen. The serial number and name of the window will appear in the pull-down menu of Initial Window after the user establishes the window screen.
4-27
4 Screen Creation
4-6
Save Project
Select [File]-[Save As] from the main menu. The [Project Save Path] dialogue border will pop up.
Designate [Save File] location and input the file name. Click OK. The NB-Designer project file is saved.
4-28
4 Screen Creation
Open Projects
Select [File]-[Open] from the main menu. The [Open] dialogue border will pop up.
Designate the [Look in] location and select the file name. Single-click [Open]. Open the NBDesigner project file.
4-29
4 Screen Creation
Test function
The display effect of the created screen can be checked by the NB-Designer itself through the offline simulation without need to connect it to the PLC. Select [Tools] - [Compile] from the main menu. After the successful compilation, select [Tools] - [Offline Simulation] and then right-click the mouse to select close to exit from the simulation. Please note that it needs to be recompiled and then simulated each time when the setting or project is changed. The offline simulation is convenient for users to preview the screen effect visually without need to download programs to the HMI, thus enhancing the programming efficiency substantially, but the offline simulation can only show the display effect of the project screen. Because this project involves the data sampling and input/output control of PLC, the actual operating effect can be seen only after the edited project being downloaded into HMI for operation and the communication with PLC being established. If the user just wants to see the created screen effect, it needs to place one Number Input component in the Common Window with the address of LW0 (for example), and then add the same address into the PLC Control component with the Control Type of Change Window in the PLC Control dialog box. In this case, each created window can be seen after the number of 10 to 17 input into the Number Input component during the offline simulation. Later, it just needs to delete the Number Input component and the added control conditions after the correct confirmation.
Please refer to 3-14 Simulation in the NB-Designer Operation Manual for details on simulation.
4-30
Run
This section describes how to start running at the Host side and prepare to send screen data to NB7W.
5-1
5 Run
5-1
Preparations
This part describes how to start running at the Host side (CP1E) and prepare to send screen data to NB7W.
a c b
a. PC
b. USB Cable
c. CP1E
Note USB driver is needed to be installed when CP1E is connected to a PC the first time. Refer to the SYSMAC CP series CP1E CPU Unit Operation Manual for details on installing USB driver.
Connect CP1E
CX-Programmer is a programming tool [software] for creating ladder programs executed by CP1E. Aside from the programming function, it also provides functions for setting and operating CP1E, such as debugging program addresses, indication of current values, monitoring function, PLC settings and remote programming and monitoring through the internet, etc. Please refer to the SYSMAC CX-Programmer Operation Manual for details on CX-Programmer. Run CP1E after sending programs to CP1E. Create CP1E programs using CX-Programmer.
1 2
Start CX-Programmer and open the created program. Select [PLC]-[Work Online] from the main menu of CX-Programmer.
5-2
5 Run
5-1 Preparations
4 5
Send data according to the procedures described on the screen. Select [PLC]-[Operating Mode]-[Run] from the main menu. CP1E starts running.
5-3
5 Run
Note USB driver for NB7W must be installed in the PC if USB is used to connect NB7W and the PC. The USB driver should be installed automatically when NB-Designer is run on a PC the first time. Please refer to 2-4 Installation of USB Driver for NB in the NB-Designer Operation Manual for details on the USB driver.
Ethernet Cable
1 2 3 4 5 6
Make Network Setting in the [HMI] tab in [HMI Attribute] dialog box of NB-Designer. (e.g. IP is 192.168.250.1; Subnet Mask is 255.255.255.0 and Default Gateway is 0.0.0.0.) Set the DIP Switch of this HMI to 1 ON and 2 ON, and then make the Network Setting: IP, Port, Subnet Mask and Gateway (Network Setting also available for the HMI with Ethernet interface). Make the Network Setting in this mode same as that in the HMI tab of NB-Designer. (e.g. IP is 192.168.250.1 and Subnet Mask is 255.255.255.0.) Restart the HMI, and then check if the IP and Subnet Mask are set successfully. Set the IP address of PC and that of HMI locating in the same network segment with the first 3 parts being same and the last part being different (e.g. IP is 192.168.250.2 and Subnet Mask is 255.255.255.0.). Use the network cable to connect HMI and PC, and then the project can be downloaded immediately.
Note For the details of Ethernet connection, refer to NB-Designer Operation Manual.
5-4
5 Run
5-2
Run NB7W
This part describes how to send screen programs of NB-Designer to NB7W .
1 2 3
Connect NB7W and a PC. Start NB-Designer and open the screen program created. Select [Tool]-[Compile] from the main menu. Select [Tool]-[Download] after compilation is completed.
5-5
5 Run
Note To download the project into USB for operation (NB-TW01B supporting this function), refer to 6-1-5 Download to USB1 in NB-Designer Operation Manual.
In this case, the exemplary project of garage door control system will work normally after the programs are transferred to CP1E successfully by CX-Programmer and the project are downloaded into HMI successfully by NB-Designer, as well as the NB Unit are connected with CP1E together with other devices according to the requirements.
5-6
6-1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 6-2 Checking and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 6-3 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6-3-1 6-3-2 6-3-3 6-3-4 6-3-5 Software Trouble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5 Communication-related Troubles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26 Hardware Troubles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30 Problems about FINS/UDP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32 Other Troubles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32
6-1
6-1
Maintenance
This section describes the maintenance methods for preventing errors occurring. Maintain the PT to keep it in its optimal condition.
WARNING
Do not attempt to take the product apart and do not touch the product inside while the power is being supplied. Otherwise it may result in electric shock.
Always ensure that the personnel in charge confirm that installation, inspection, and maintenance were properly performed for the NB Unit. Personnel in charge refers to individuals qualified and responsible for ensuring safety during machine design, installation, operation, maintenance, and disposal. Do not attempt to disassemble, repair, or modify the NB Unit. Otherwise it may impair the safety functions.
Backup of application
When the unit needs to be repaired due to the occurrence of some faults or to be replaced by the substitute, be sure to make backup of the applications and keep it in a safe location.
Replace of battery
The lithium battery is used for the backup of the non-screen data such as calendar data, clock data etc. The life of the battery is approximate 5 years at 25 C (1 year = 365 days 12 hours /day). If the battery is used at high temperature, its life will be reduced. Please replace the battery after the data backup according to the operating environment.
6-2
6-2
Cleaning method
If the display part is dirty, then the screen will hard to see. Please perform cleaning periodically according to the following points: During the daily cleaning, please use the dry soft cloth. But if use the dry soft cloth to clean forcefully when it is too dirty, the front panel may be damaged. In this case, use the wet cloth to clean it in advance. When the dirt cannot be cleaned by dry cleaning, please dip the cloth into the diluted neutral washing agents (concentration of 2%) completely first, and then perform cleaning after the wet cloth is wringed out. Waste, ethylene products or tape sticking to the Unit for a long period will generate dirt. If there is dirt sticking to the Unit, please remove it during the cleaning.
6-2 Checking and Cleaning
Precautions for Safe Use Do not use benzene, paint thinner, or other volatile solvents, and do not use chemically treated cloths.
6
Checking method
Please perform checking once every 6 months to 1 year. But the frequent checking should be necessary when the Unit is used in the extreme environments such as the environment with high temperature, high humidity or more dust etc.
Checking items
Please check the following items for the criterion. If the item does not conform to the criterion, please improve the surrounding environment, retighten the screw etc. to make it conform to the criterion.
Checking Items Supply voltage Checking Contents Voltage fluctuation at power terminal Ambient temperature (temperature inside operation panel) Ambient humidity (humidity inside operation panel) Dirt Oil mist sticking Criterion Allowable voltage fluctuation range (DC24V, -15% to +15%) Surrounding environment state 0~50C Thermometer Checking Method Multimeter
10%~90% RH(without condensation) Without dirt No oil penetrating into the space between the front panel and Unit box
Hygrometer
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Checking Contents Looseness of fixing metal pieces etc. Connection state of connector for the cable Looseness of screw for external wiring State of external connection cable
Criterion Specified torque Inserted fully and without looseness. Without looseness Without abnormality such as disconnection etc. With enough brightness Backlight life: approx. 50,000 hours (Typ) at room temperature (25 C) with 40% brightness. 5 years (at 25 C)
Checking Method Phillips screwdrivers Phillips screwdrivers Phillips screwdrivers Visual check + multimeter Visual check
Backlight brightness
Battery
Precautions for Safe Use Customers may not replace the backlight lamp inside the NB Unit. Please contact OMRONs customer service center. Deterioration over time can cause the touch points to move. Calibrate the touch panel periodically. Water and oil resistance will be lost if the front sheet is torn or is peeling off. Do not use the Unit, if the front sheet is torn or is peeling off. Dispose of the Units and batteries according to local ordinances as they apply. Periodically check the installation conditions in applications where the PT is subject to contact with oil or water. The rubber packing will deteriorate, shrink, or harden depending on the operating environment. Inspect and replace the rubber packing periodically.
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6-3
Troubleshooting
This section describes troubleshooting measures when errors occur. When a problem occurs during operation, refer to the listed problems below for the corresponding solutions.
6-3-1
Software Trouble
The condition of the USB driver for the HMI If HMI cannot perform normal downloading/uploading, its usually because the USB driver is not set up properly. Setup Method: During the process of the software setup, the PC will automatically prompt you to set up the USB driver. You can choose the correct setup method according to the displayed information, click the [Still Proceed] at the final step to complete the process. However, if the automatic setup fails, you can still perform the setup manually. Connect the Unit and the PC with a USB cable, energize the Unit, and a prompt to set up new hardware will pop up at the right bottom corner. Following the displayed information, choose [Install from a list specific location (Advanced)], and find the USB driver in the driver file of NB-Designers installation directory. The NB-Designer software can run in XP/Vista/Win7 systems It is compatible with XP, Vista and Win7 operating systems. Pay attention to the following items when using Windows Vista/7: (a) You must log in Vista/Win7 operating systems as the administrator. (b) If you have compatibility problems when running the NB-Designer, run the software in compatibility mode. Right-click the mouse on the icon NB-Designer.exe to select compatible with Windows XP.
6-3 Troubleshooting
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6-3-1 Software Trouble
(c) When running the NB-Designer for the first time, right-click the mouse on the icon NBDesigner.exe to select Run this program as an administrator. And then, run the software directly.
6-5
How to change system parameters like user level passwords and Baud rate These are all controlled by the local special register. These system parameters can be found by double-clicking the component attributes, and selecting [System register].
For example, the addresses for changing the password online are: LW10022~10023 Password/0 level Occupying a double word; LW10024~10025 Passowrd/1 level Occupying a double word; LW10026~10027 Password/level 2 Occupying a double word; besides, LW10118~10143 Password/level 3~15 Occupying double word * 13. If the level 2 password needs to be changed, set in the software as follows: First, place a Number Input component on window, check [System Register], then select LW10026, as shown below
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6-3 Troubleshooting
Select [Password] for the Data Type in the attributes page of [Numeric Data], as follows:
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6-3-1 Software Trouble
The process is the same for changing other system parameters online. But note that after changing the following system parameters, the HMI needs to be rebooted to validate the changes.
System Parameter Setting: the following addresses will take effect after reboot. Addresses 10010 10011 10013 10014 10015 10016 10017 10018 Descriptions Initial Window number Screen saver (backlight saver) Common window/Pop-up window Common window/attribute Storage event number RTC source Default language System reserve 0~65535 0 (OFF, Constant, Screen saver inactivated) 1~600 minutes (activated) 0: Normal 1: Higher than other windows 0: Lower than the Base window 1: Higher than the Base window 0~65535 0: PLC(Local Word) 1: Internal RTC 0~3 HMI internal use comments
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The difference between User permissions and User levels User levels: there is a difference between high-level users and low-level users - high-level users can access low-level windows, while low-level users can not access high-level windows. Whole windows can be encrypted based on user levels. User permissions: user permissions are not restricted by user levels. As long as the users name and password are input correctly, the component which is set limited for access to it can be operated. With the user permission, user accounts can be added or deleted. User permissions only work on components, and have nothing to do with the window password. What if the uploading password or the online change password of the HMI is lost If the uploading password of HMI is lost, data cannot be uploaded, and the only solution is to download the project again to overwrite the original one. Similarly, if the online change password is lost, it also requires to download the project again and set a new password. Thus, in order to guarantee the safety of users projects, please back up the original projects, for decryption is not within our service range. Why cannot the system time be changed during offline simulation Offline simulation uses the PCs clock, therefore the time cannot be changed. It can only be changed when downloaded to the HMI. How to use the Operator Confirm function When the user is fabricating a screen, some buttons may require a second confirmation to validate the operation, and at this time, the Operator Confirm function can fit well here. This function can control components. For example, you can check the [Operator Confirm] on the [Control Setting] attributes page of the bit status setting component, as shown below:
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6-8
When opening a project, what if there is a prompt: [Font not existing in the system]
, a prompt [
6-3 Troubleshooting
How to set the addresses of the component for displaying warnings and events, and how to inquire warnings and events Its best to use the internal register of the HMI - LW for the address type of the component for displaying warnings and events, and the address can be designated as any of the vacant address in the project. When we record warnings and events on HMI, one page is almost certainly not enough, then turn-page inquiring is needed to be set, thus the address in the attributes of the component for displaying warnings and events takes effect. Take LW10 for an example, as follows:
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6-3-1 Software Trouble
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Use two [Multi-State Setting Component] as the Page Up/Down button, designate the button address the same as the component for display, and set as follows in the attributes page of [Multi-State Setting].
Note Incremental upper limit is determined by how many events the customer wants to record, while the decremental lower limit is recommended to be set to 0.
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11 How to keep the time in the event record and in the PLC synchronized
Check [Use The External Clock for Event] in [HMI Attribute] __ [HMI Extended Attributes], as follows:
6-3 Troubleshooting
Meanwhile, clock register data inside the PLC is also needed to be transmitted to the local register LW9010-9017. For details, refer to the NB-Designer User Manual [3-10-3 HMI Extended Attributes].
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6-3-1 Software Trouble
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13 The cause of HMI prompting RTC Device error and the solution
When HMI prompt RTC Device error, its probably because the clock chip fails. If the recipe component or the system time is not used, this notice can be shielded without affecting other operations. The method to shield it is: place a [Bit State Setting Component] in the projects common window, with the address set to LW.B 9298.0 and the set type to [Set On when Window Open] status.
14 What if there is one digit less when displaying negative numbers, or it displays ****
When the data type in the software is decimal, the minus sign also occupies a bit, therefore one more integer bit is needed.
15 When switching the screens with PLC control, why cannot the screen being set up be accessed
repeatedly It's likely because the value of the PLC address through which screen switching is set does not change. When switching the screen and leaving it in other ways (eg. by screen switching button), as the value of the PLC address does not change, the screen cannot be accessed repeatedly with PLC control. Solution: add a [Multi-State Setting component] to the window of leaving designated screen, with the address set to the same as the one in [PLC Control Change Window], and the attribute to [Set at Window Close] (This value can be set as a negative).
16 When calling a screen with a direct window, why does not the target screen show up completely
When calling a target screen with a direct window, the left top corner is taken as the base point. If the size of the direct window component is smaller than then target window, the display may be incomplete. Therefore, when editing the target screen, place the component with the left top corner as the base point and make sure that the size of the target screen is the same as that of the direct window component.
17 Components on the screen such as the indicator, button etc. will not show up properly, while
offline simulation still works as normal It may be caused by communication disruption between the HMI and the slave. If the communication fails and the component on the screen takes the slaves address, components like the indicator and buttons will not show up properly. Restoring the communication will solve this problem. With respect to how to restore the disrupted communication, refer to communication-related issues in this manual.
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6-3-1 Software Trouble
6-3 Troubleshooting
20 When the backlight is dimmed, how to light it up by means of the PLC addresses
Select the PLC control component, then select [Backlight Open], as shown below:
6-13
22 How to skip to the target screen after inputting the password correctly
Place a Function Key Component on the screen, and overlay it with a Trigger Touch component. Assume that the device address of the Trigger Touch Component is LB10 and the Trigger Type of it is OFFON, then select Trigger Register in the control settings of the attributes of the Number Input Component for password input. Cause the LB10 to be turned ON after setting the attribute to After Written Notice. When the password is input correctly, it can directly skip to the screen switched by the Function Key.
Note The function of the Trigger Touch Component is equivalent to clicking the area covered by the Trigger Touch. When the trigger condition is satisfied, the components in this area will be executed.
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23 What if a warning: no newline at end of file pop up when compiling a macro program
When compiling a program, a macro instruction compiling warning warning: no newline at end of file pops up on the Message window. No error is found after check, but the warning persists after compiling. In this situation, input an enter at the last row of the macro instruction, as follows:
24 Why does a System Crash: SegV appear after calling a macro program
6-3 Troubleshooting
The likely causes are as follows: (a) The address range specified in the macro instruction exceeds the actual address (b) When using array data, the array data range exceeds limits. For example: when defining int array [10], if array [10] is used, there will be an issue of array exceeding limits. (c) When proceeding division operation, the denominator is 0, and no judgment is made. (d) An endless loop forms in the macro.
25 Why cannot a project edited recently be renamed after closing the NB-Designer
The project file names cannot be changed directly, and the only way to rename a project is to use the [Save As] option in the [File] menu.
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6-3-1 Software Trouble
6-15
After checking [Use the index register], click the arrow and a window as follow will turn up.
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28 When a new project is created, what roles do the windows coming with the system play
respectively, and can they be deleted Its better not to delete or alter the windows coming with the system, especially for new users, because each window plays a specific role. The indications of the windows are as follows: Window 0: default Startup Window (Frame 0), which can be used for editing the first page. Window 1: Common Window, in which there are two direct windows used for ejecting the numeric keyboard coming with the system, and what is more, all the components in the Common Window work in any of windows of the project. Window 2: Fast Selection Window, used for ejecting the taskbar, and users can place a pageturning button in this window. Windows coming with the system also include: NUM keyboard ASCII keyboard HEX Keyboard Operator Confirm Window: this window is used together with the [Operator Confirm] of the attributes page of [Control Setting]. You can change the attributes of the windows coming with the system in [HMI Extended Attributes] of [HMI Attribute], as shown below:
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6-3-1 Software Trouble
6-3 Troubleshooting
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Method 2: [Function Key] [Execute Macro]: each time the Function Key is clicked, the macro program is executed once, as shown below:
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Method 3: [Timer] [Execute Macro]: The triggering and execution of the macro program is controlled by time.
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6-3-1 Software Trouble
6-3 Troubleshooting
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Method 4: [PLC Control] [Execute Macro Program]: The execution of the macro program is controlled by the PLC address.
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Method 5: [Event Information] [Execute Macro]: the macro program is triggered and executed by events, and when the set event condition is satisfied, the macro program is executed.
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6-3-1 Software Trouble
6-3 Troubleshooting
30 What formats of pictures does NB-Designer support, and how to import these pictures
The formats of pictures that can be imported include: .JPG, .GIF, .BMP and .PNG. Import method: (a) Create a new figure, and select Bitmap
6-21
(b) In the dialogue box that pops up, right-click Load Image.
(d) After a successful import, the imported picture can be used in programs
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After a password is set, the password needs to be entered correctly to carry out uploading, or not, the uploading cannot proceed; you can disable uploading completely by deselecting [Allow Upload]. If [Allow Decompilation] is selected and a password is set, the correct password is required to be entered to proceed with decompilation. If [Allow Decompilation] is deselected, decompilation cannot be performed even after a project is uploaded. Note that if the project is large and decompilation is not required, then decompliation can be deselected to save the storage space of the HMI.
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6-3-1 Software Trouble
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(b) Add a [Bit State Switch] and a static text on the screen, with the Use TextLib selected for tags, as shown below:
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(c) Add two Multi-State Setting Components on the screen, with both of the addresses being LW9130, the setting Mode being Set Constant, the values set to 0 and 1 (0: Chinese display, 1: English display); online language switching can be achieved by changing the value of LW9130. (d) When activating the English button, the screen will be displayed in English, and when activating the Chinese button, the screen will be displayed in Chinese, as shown below:
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6-3-1 Software Trouble
6-3 Troubleshooting
6-25
6-3-2
Communication-related Troubles
What if the communication between the PLC and HMI fails Many customers experienced communication problems between the HMI and PLC when they used HMI. As this happens, follow the procedures below to check what is going wrong. (a) Check whether the hardware connections are correct or not, especially whether the fabrication of the communication cable correct or not; (b) Check the COM port parameters in the HMI attributes settings are set correctly or not, such as the Baud Rate, Word Length, Efficacy, and PLC Station No., etc. and make sure the HMI serial port communication parameter settings are in consistent with that of the slave Unit; (c) Is the communication serial port selected correctly, for example, if COM1 is selected in software configuration, but COM2 is used actually, this would be considered wrong; (d) Use the serial programming cable of the PLC to download PLC programs, and make sure the downloading go smoothly. Exit the downloading mode and use the [Direct Online Simulation] function of the NB-Designer by clicking [Tool] [Direct Online Simulation]. If the [Direct Online Simulation] communication fails, it is likely because the communication parameters of the HMI and PLC are inconsistent. In this case, check the communication parameter settings of the PLC and HMI; (e) If the [Direct Online Simulation] functions well, please check the efficacy of the communication cable of the HMI and PLC (If its the user who make the cable, please check whether the male and female pins are deployed in right correspondence, and whether there is false soldering.); (f) When the connection is realized by the Ethernet method, please check whether the IP address of HMI and that of PLC are correct.
(g) When the connection is realized by the Ethernet method, please confirm whether PLC supports MODBUS TCP protocol or Fins UDP protocol. (h) If all turn right following the above procedures, but communications still will not work, please contact the supplier.
Components cannot be displayed simultaneously after a page-turn, and in some cases, they turn up after a few seconds This is probably due to a low communication speed. With respect to the solution, refer to [3. Why is the communication between the HMI and slave Unit slow and how to improve it]. Why is the communication between the HMI and slave Unit slow and how to improve it The possible causes of a slow communication: (a) There are too many components on a single screen communicating with the slave Unit, and besides, the addresses are not continuous: (b) The macro program calls too many addresses of the salve Unit directly, and its not recommended to directly use slave Unit addresses in a macro program; (c) The Common Window or some other window employs too many timers; (d) Too many background components such as Trend Curve, XY Plot and historical data are employed, and the background components are running all the time; (e) Warning and Event Information Registration addresses are too many and not continuous; (f) Too many PLC control components are used; (g) On-site Interference; (h) Too many vector font formats are used, while the font formats featured in a project should be as few as possible; (i) Too many bitmaps are used;
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(j)
Too many windows pop up, such as direct windows and indirect windows;
(k) There are too many controllers communicating with the HMI and too many communication addresses. Solutions: (a) Components on a single screen communicating with the slave Unit should be as few as possible; (b) Try to keep the addresses of the components on a single screen communicating with the slave Unit continuous; (c) Try to use HMIs internal addresses for variables in a macro program. If there is a need for exchanging data between the touch panel and slave Unit communication components, resort to the data transmission function of the timer or data transmission components; (d) Keep a minimum of number of channels of background components such as Trend Curve, XY plot and historical data display components, etc. and make sampling periods as long as possible; (e) Try to keep Warning and Event Information Registration addresses continuous; (f) Do not use too many PLC control components;
6-3 Troubleshooting
(g) Use a shielded cable for the communication cable. Keep it at least 10 CM away from power lines, and make sure the system is grounded properly; (h) Try to use tag fonts when programming. Try to use less vector fonts, and when using vector fonts, keep font formats as few as possible.
PLC No Response: what is the meaning of XX-XX-X XX-XX-X means: HMI number - PLC station number - HMI serial port number. For example, 0001-01 means the No.0 HMI using the serial port COM1 loses communication connection to the controller with the station number 1. The serial port number is defined as: 01/02 represent COM1/COM2. The causes for a project downloading failure Downloading through USB fails: Check whether hardware connections are still functioning well or not, then check through the following factors (a) USB driver is not installed successfully. (b) USB driver has been damaged. Find the driver at NB-Designer/driver and reinstall it; (c) The USB downloading cable has been damaged, so replace it; (d) The USB port of the HMI or the PC fails; (e) Electromagnetic interference is affecting the USB downloading cable. Make sure the system is grounded properly. Downloading in the serial mode fails: (a) [Tool] menu [Downloading Mode Options] Whether [Serial] is selected. (b) Whether the serial No. of the PC is correct; (c) The serial port is occupied or problems arise to the PC serial port; (d) The fabrication of the communication cable is incorrect or the bonding wire falls off; (e) The downloading cable is plugged incorrectly, and it should be plugged to the COM1 port with the label indicating the NB Unit; (f) The serial port of the HMI fails (The serial port does not support hot plug, so take care and avoid man-made damage).
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6-3-2 Communication-related Troubles
Downloading in the network interface mode fails: (a) [Tools] menu -> [Download Way] -> Whether [Network Interface] is selected.
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(b) [Tools] menu -> [Download Way] -> Whether the IP address and port number are same as that in HMI settings. In HMI System Setting Mode, the network settings for HMI Unit can be viewed. (For the operation method, please refer to 3-1 Installation in the NB Series Setup Manual.) (c) The IP address of PC and that of HMI are not set in the same network segment.
How to decide whether communications are normal or not through the internal addresses of the HMI Decide which station breaks off through a bit; Serial port 2: LW9432-9447, 16 words are equivalent to 256 bits, with each bit corresponding to a PLC. No response = ON, Normal = OFF. See the following diagram:
Assume that 3 S7-200 PLCs connect to the COM2 port of NB7W, the station numbers of which are 2, 3, 4 respectively; if the PLCs with the station numbers 2 and 4 fail communication, the internal registers LW.B9432.2 and LW.B9432.4 will turn ON automatically, as shown below:
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6-3 Troubleshooting
The communications of the PT and PLC are normal, but why are some numeric values are indicated as **** When the data coming from registers communicating with the PLC exceeds the setting range of the Number Display or Number Input, **** will appear. It indicates an overflow of a numeric value. The user can set the integer bit digit number range of the Number Display or Number Input larger through the software to make numeric value display normal. For example, change the integer bit digit number from 3 to 4. Why is the window-switching speed of the PT becoming slow after macro instructions are used When writing macro-code programs, if a large of number of address variables of the PLC or slave Unit are defined, the execution speed of the PT may suffer. When executing a macro program, the processor picks up the variable addresses defined first, executes macro operation, then carries out output. If the macro program is executed at a high frequency, a large amount of time is used to perform communication with the slave Unit, thus affecting the execution speed of the PT as a whole.
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6-3-2 Communication-related Troubles
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6-3-3
Hardware Troubles
How to calibrate the system time of the PT There are 2 methods to calibrate the time: Method 1: there are 2 DIP switches on the backside of the PT. Tweak both of the DIP switches 1 and 2 to ON, reboot the PT, then the Setup Screen turns up, as shown below: (take NB5QTW00B as an example)
Click the time component, input the current time. Method 2: Create a new project, and place 7 Number Input components on the screen, with each of the addresses LW10000~LW10006 respectively corresponding to the Second, Minute, Hour, Day, Month, Year and Week The time can thus be calibrated through changing the values of these 6 Number Input components.
The time cannot be saved or the display is not accurate If the time cannot be saved, the most likely cause is that the battery runs low. When the PT is disconnected from the power supply, the RTC needs to be energized by the battery on the PT mainboard. When the battery voltage descends to an unsustainably low level, it may cause that the time cannot be saved or the display is not accurate, therefore requiring the Unit to be sent back to replace. Why is there no response from touch-control When operating the touch panel, if clicking a component on the screen does not receive a proper response, the first thing you have to do is to make sure that this button is indeed operable. If it is confirmed, the problem may result from a touch-control shift. The touch panel is a panel of 4-wire precision resistors, and because the resistors are subject to impacts from temperature, humidity and also their own characteristics, its recommended that touch-control calibration be carried out yearly. Calibration method: tweak the DIP switches on the backside of the PT, SW1 to OFF, SW2 to ON, and restart the PT. A + will appear on the screen. Click it, the + will shift after the PT responds. You have to click again and after a total of 5 consecutive clicks, the PT will prompt you whether the calibration is a success. If it is a success, the PT will skip to the user program screen, while if it is not a success, the + will pop up again, requiring another round of calibration.
Note After a successful calibration, the DIP switch 2 needs to be set back to OFF, or not, the system will prompt you for a calibration every time you turn on the power supply.
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Why is the PT touch-control not responding or insensitive The likely causes are as follows: (a) The communications are abnormal, and when this happens, the touch-control may not respond; (b) The touch-control shifts, and change of the operation environment or the touch panel characteristics may cause the touch-control to be unable to respond; (c) The touch panel is damaged or the touch-control circuit suffers a poor contact; Solutions: (a) Resolve the communication problem; (b) Try out a touch-control calibration; (c) Send it back to the factory for tests.
Why does the PT screen dim or without backlight The screens we normally see on a PT are displayed in liquid crystal. However, the liquid crystal itself does not give out light, so it is usually used together with a light source, and so far, the most commonly used light-emitting equipments for industrial PT products are of CCFL or LED backlight. The NB-Series touch panel employs LED backlight. LED backlight: LED, (i.e. Lighting Emitting Diode), is a kind of semiconductor solid light-emitting device. It uses solid semiconductor chips as the light-emitting material. Surplus energy breaks out during the process of combination of charge carriers in the semiconductor, triggering photon emissions, and this is used to display various kinds of information, such as characters, graphics, images, animations, quotations, videos and video signals on display panels. The generally used LED backlight is made up of an array, e.g. an array of 34 with a total of 12 LEDs, and if one or even more LEDs are not working normally, the screen will dim. When none of the LEDs is working normally, the screen will have no backlight. The possible causes for a black screen are as follows: (a) The power supply to the PT is abnormal; (b) The PT enters the screen saver (backlight saver) mode; (c) Control backlight OFF is set through the PLC Control Component; (d) Backlight broken or the LCD panel is damaged. Solutions: (a) Check the power supply to the PT, use a multimeter to measure whether the voltage is within the normal range or whether the output power is too low; (b) Click the PT screen to exit the screen saver mode; (c) Check whether control backlight OFF is set through the PLC Control Component in the PT program; (d) Please contact OMRONs customer service center.
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6-3-3 Hardware Troubles
6-3 Troubleshooting
PT white screen and flickering screen The causes of a white screen or a flickering screen: the ambient temperature exceeds the range specified on the PT nameplate, or the liquid crystal is damaged. Solutions: Check the ambient temperature and compare it with that specified on the PT, or contact OMRONs customer service center. The serial port gets heated when the PT communicates with other devices Check the grounding of the PT and other communication devices. If the grounding is not shared, there is a possible significant voltage difference between the devices, leading to a heavy current, thus causing a heated serial port.
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6-3-4
1 2
What consequences will occur if the same IP address is used for two PLCs The user should avoid such kind of setting. If it occurs, NB may receive the information from one PLC at a moment while receive the information from the other PLC at the next moment. What consequences will occur if the same Node ID is used for two PLCs The user should avoid such kind of setting. If two PLCs have the same Node ID but different IP address, NB can only connect with the one that is set in the NB-Designer. If two PLCs have the same Node ID and IP address, NB may receive the information from one PLC at a moment while receive the information from the other PLC at the next moment. What will happen if the NB is connected with PLCs more than 32 units No error will occur in NB, but NB will not respond to the PLC which is not set because NB only supports the FINS client protocol.
6-3-5
Other Troubles
During Direct Online Simulation, the internal data of the PLC is readable, but not alterable Check whether the internal storage addresses of the PLC is writable or not. If the address property is Read only, the data cannot be changed; then check whether the communication cable is normal or not. What is the difference between the USB Host and Slave ports USB Slave port is used for downloading/uploading data, executing functions related to the NBDesigner and connecting printers using pictBridge protocol, and not for communicating with the slave Units. USB Host port can be connected with a USB flash disk to perform the uploading, downloading, project operation and storage of related data. According to the appearance, the Slave port is customarily called [Square port], while like the USB port on a PC, the Host port is customarily called [Flat port]. The USB Slave port is as shown below:
Slave Port
What influences do on-site interferences have on the PT, and what are the countermeasures On an industrial site, various kinds of interferences will be encountered inevitably. Interferences may cause the following troubles for the touch panel. (a) A small information window displaying PLC NO RESPONSE appears intermittently; (b) Communications with the PT breaks off, whenever an inverter, motor, transformer or some other equipment alike starts; (c) The PT crashes; (d) The touch-control of the PT becomes insensitive.
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The interference issue is a rather complicated one, and the commonly used methods for handling this issue include: (a) Anti-strong-electricity-interference - Keep weak electricity cables such as communication cables, signal cables and control cables away from strong electricity, and do not lay them parallel with strong electricity cables. If possible, wire them through iron tubes, and if the cable duct is multilayered, lay the weak electricity cables below the strong electricity ones. (b) Anti-inner-cabinet-interference - Its recommended that the alternating current cables and the direct current cables be laid in separate channels, and if laid in the same channel, the weak electricity cables and the strong electricity ones need to be bundled separately, and be kept as far away as possible. (c) Signal cable anti-interference - Employ STP cables, and ground the shielding layer at one side or add a magnetic ring. (d) Anti-inverter-interference - Connect a filter to the power-supply side of the inverter, and shroud it with a metal casing. (e) Every equipment needs to be grounded properly. (f) Use a separate switching power supply for the PT.
6-3 Troubleshooting
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6-3-5 Other Troubles
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Revision History
A manual revision code appears as a suffix to the catalog number on the front cover of the manual.
Revision code
Revision code 01 02
Revised content Added PLC settings in [communication setting] of [4-3 Creating Project]. Added create macro detail in [creating macro] of [4-3 Creating Project]. Added create vector graph detail in [creating vector graphics] of [4-3 Creating Project]. Modify contents of [4-4 Screen creation] Modify illustration of [HMI Attribute] Modify contents of [4-6 Save and Load Project] Added the descriptions of NB5Q/NB7W-TW01B. Added the descriptions of Ethernet connection and the storage of USB disk. Added the descriptions of NB3Q-TW00B/TW01B and NB10W-TW01B.
03
April 2012
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August 2012
Revision-1
Revision-2
OMRON Corporation
Tokyo, JAPAN
Authorized Distributor:
Contact: www.ia.omron.com
Regional Headquarters OMRON EUROPE B.V. Wegalaan 67-69-2132 JD Hoofddorp The Netherlands Tel: (31)2356-81-300/Fax: (31)2356-81-388
OMRON ASIA PACIFIC PTE. LTD. No. 438A Alexandra Road # 05-05/08 (Lobby 2), Alexandra Technopark, Singapore 119967 Tel: (65) 6835-3011/Fax: (65) 6835-2711
OMRON ELECTRONICS LLC One Commerce Drive Schaumburg, IL 60173-5302 U.S.A. Tel: (1) 847-843-7900/Fax: (1) 847-843-7787 OMRON (CHINA) CO., LTD. Room 2211, Bank of China Tower, 200 Yin Cheng Zhong Road, PuDong New Area, Shanghai, 200120, China Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200 OMRON Corporation 2012 All Rights Reserved. In the interest of product improvement, specifications are subject to change without notice. Cat. No. V109-E1-04 0812