1 - 8 0 0 -8 4 8 -6 1 6 6 w w w . s u p e r i o r c la y .

c o m

Superior Clay Corp. Masonry Fireplaces

Superior Clay Corporation produces and designs components for masonry fireplaces in a complete range of styles and sizes. Superior Clay and our over 1,700 dealers provide technical support using an 800 toll-free telephone and fax service. Fireplace designs are available for Rumford or Standard Fireplace designs as well as seethrough, Kiva and triangular designs. Also in this catalog are decorative elements for fireplaces and chimneys such as Decorative Chimney Tops, Victorian Tiles, Herringbone Fireboxes and Mantels. Superior Clay is your source for masonry fireplace components, if you cant find it, call us, chances are we can help. To order call 1-800-848-6166 or visit our web site at http://www.superiorclay.com

Fireplace by Buckley Rumford Components from Superior Clay

This Rumford Fireplace was one of two Rumfords in the award winning home featured in the Ft. Worth Texas Street of Dreams. The home was built by Fred Parker Company Inc, Ft. Worth, Texas.
1

ried & T ested for over 200 years.

Rumford Fireboxes
Rumford fireplaces have a long, rich history. Designed by Count Rumford, noted scientist and inventor, the Rumford fireplace is tall and shallow with steeply angled side walls and an elegant curved throat. This design radiates more heat into the room, minimizes loss of heated air up the chimney and burns cleanly. Rumford fireplaces were quite common during the 1800s. In fact, they were used by Thomas Jefferson when he built Monticello and mentioned by Henry David Thoreau as one of the modern conveniences we take for granted.

A Rumford Fireplace complements any decor.

Today Rumford fireplaces are easy to install using Superior Clays line of Rumford components backed up by our excellent technical support and our comprehensive website at www.superiorclay.com.

Streamlining
Rumford streamlined the throats, or in his words rounded off the breast to remove those local hindrances that forcibly prevent the smoke from following its natural tendency to go up the chimney. With an intuitive understating of fluid dynamics far beyond the science of his day, Rumford created a venturi nozzle that propels the smoke and air up the chimney. By eliminating turbulence, the air stream is much easier to control and the throat opening can be reduced for maximum efficiency.

Radiant Heat
Tall and elegant, a Rumford fireplace is a very effective radiant heater. The tall shallow firebox with widely splayed side walls radiates more heat into the room.

Clean Burning

The straight back and streamlined throat have a beneficial effect that Count Rumford could never have imagined. By keeping the smoke hotter further up the chimney, more particulate is burned, making Rumfords the only clean burning traditional fireplaces. Rumfords have been lab tested and meet wood burning appliance emission regulations.

Decorating
The beauty of masonry is in the infinite choices of decorating the fireplace and chimney. As with any fireplace, Rumfords can be decorated with any method and material that meets building codes. Deep surrounds block some radiant heat, and the surround should never drop below the leading edge of the throat. No matter how you decorate, you will still have an efficient heating fireplace.

Sizing
24" and 30" are ideal for dens, bedrooms of less than 200 square feet and conversions of Victorian coal or gas burning fireplaces. 36" and 42" Rumfords are suited to living rooms, dining rooms, and family rooms of 200 to 400 square feet. 48" Rumfords are for use in large rooms with tall ceilings, or as Rumford would say Great Halls. Fireplaces larger than 48" are often used in lobbies and lodges with large open spaces.

Rumford Fireplace
...Components by Superior Clay Corp.
Tall and elegant... the fireplace that keeps you warm. Rumford fireplaces are shallow to reflect more heat and have streamlined throats to eliminate turbulence and carry away the smoke with little loss of heated room air. By using Superior Clay Rumford fireplace components, you can be sure that all the critical ratios are engineered for you so the fireplace will be efficient and draw well. The builder or mason need only follow the instructions that come with the components to guarantee quality, save time and ensure the correct Rumford design.

Do Not Drop Bel ow Edge of Throat

Rumford Fireplaces by Superior Clay

FIREPLACE SIZE 24" wide 30" wide 36" wide 42" wide 48" wide THROAT (A x F) DAMPER (Frame) SMOKE CHAMBER (Base x G) 8.5" x 24" x 19" 13" x 30" x 18" 13" x 30" x 18" 13" x 34" x 19" 16" x 36" x 19" FLUE TILE 8.5" x 13" 13" x 13" 13" x 13 " 13" x 18" 16" x 20" OTHER DIMENSIONS: A B C D 24" 30" 36" 42" 48" 12" 13.5" 13.5" 12" 13.5" 15" 14" 13.5" 18" 15" 15" 21" 16" 18" 22.5" E 24"-28" 28"-32" 32"-38" 38" -42" 42"-48" F 12" 12" 14" 15" 16" G 19" 18" 18" 18" 18"

24" x 12" 5.5" x 18" 30" x 12" 9" x 24" 36" x 14" 9" x 24" 42" x 15" 9" x 30" 48" x 16" 9" x 30"

Rumford Fireplace Components . . .

make building a masonry Rumford fireplace easy for any mason. We do the design work. All you do is build the firebox out of fire brick, set the throat, damper and smoke chamber, bringing the masonry up as you go; set the first flue tile and complete the chimney and you have built the highest quality of all masonry fireplaces since 1796.

By using these Rumford fireplace components you can be sure that all the critical ratios (depth-to-width, throat-to-fireplace opening, smoke chamber and flue size) are engineered so the fireplace will be efficient and draw well. The builder or mason need only follow the instructions that come with the components to guarantee quality, save time and ensure the correct Rumford design.

Damper Throat

RECOMMENDED SPECS
Fireplace Width Throat Size Damper Dimensions Smoke Chamber

24" 30" 36" 42" 48"

24" 30" 36" 42" 48"

5.5" x 13" 9" x 24" 9" x 24" 9" x 30" 9" x 30"

8.5" x 18" 13" x 13" 13" x 13" 13" x 18" 16" x 20"

Note: Other smoke chamber sizes can be substituted when appropriate. Designs and component lists for other sizes are available at our web site or by calling us at 800-848-6166.

Smoke Chamber

Installation of the Rumford Fireplace ...

Four easy steps to build a Rumford Fireplace

1. Build the Rumford Firebox with 9" standard firebrick laid with minimum joints using refractory mortar. The firebrick should be backed up with solid masonry to make the firebox walls at least 8" thick. 2. Set the curved Rumford throat in the refractory mortar on the top of the firebox and lay up the surrounding masonry to the top of the throat. 3. Set the cast iron damper in position over the throat opening. 4. Set the smoke chamber over the damper, making sure that the damper will open and close freely. Lay up surrounding masonry at least 4" thick around it. You are now ready to set the flue tiles in place and continue the chimney upward to the desired height. Complete the job with a beautiful Superior Clay chimney top.
6

Making Rumford Fireplaces Deeper

Count Rumford and Jim Buckley would argue that you should never make fireplaces deeper than we show on our chart on page 4 because this is the approximate depth Count Rumford determined, through experimentation, to provide optimum transfer of radiant heat. As Jim would say, Its like putting a lawn mower engine in your Jaguar. However, if you have to have a deeper firebox, as long as you bring the face straight into the room and dont drop below the curved throat with your lintel, the fireplace will work fine.

Facing just to cover edge of throat. Do not drop below this point.

Arched Fronts
Facing just to cover edge of throat. Do not drop below this point.

For arched fronts the same rule applies. Dont drop the lintel down below the curved throat, as this creates turbulence. Put the high point of the arch at the same elevation as the leading edge of the curved throat.

Large or Modified Rumford Fireplace

...Based on the principles of the legendary Count Rumford
Tall and elegant... the fireplace that keeps you warm.
Rumford fireplaces have shallow fireboxes to reflect more heat and have streamlined throats to eliminate turbulence and carry away the smoke with little loss of heated room air. By using Superior Clay fireplace components, you can be sure that all the critical ratios are engineered for you so the fireplace will be efficient and draw well. The builder or Mason need only follow the instructions that come with the components to guarantee quality, save time and ensure the correct design.

Smoke Chamber
Offset or centered (see table below or pg. 17)

Damper
Cast iron or steel)

Coving
Fits the curve of the throat tiles

Superior Clay Throat Tiles Rumford Fireplaces by Superior Clay

FIREPLACE
SIZE (DEPTH X WIDTH)

THROAT OPENING

DAMPER SIZE

SMOKE CHAMBER
(Base x G)

FLUE SIZE 13" x 13 " 13" x 18" 16" x 20" 20" x 20" 24" x 24"

A 36" 42" 48" 60" 72"

OTHER DIMENSIONS C D E

G 18" 18" 19" 30" 30"

36" wide 42" wide 48" wide 60" wide 72" wide

4" x 17" 4.5" x 20" 5" x 23" 10" x 27" 10" x 34"

20" x 4" 13" x 30" x 18" 23.5" x 4.5" 13" x 34" x 19" 27.5" x 5" 16" x 36" x 19" 10" x 42"* 20" x 50" x 30" 10" x 48"* 24" x 57" x 30"

14" 13.5" 18" 32"- 36" 13.5" 15" 15" 21" 38" - 42" 13.5" 16" 18" 22.5" 42"- 48" 13.5" 20" 22.5" 27" 45" - 54" 13.5" 24" 27" 31.5" 45"- 60" 13.5"

*Dome - style damper with modified handle

Building the Large or Modified Rumford

Superior Clay Corporation masonry Rumford fireplaces are designed to help you build the best fireplaces availablesystematically, quickly and profitably. Build the Rumford Firebox backed up with solid masonry to the top of the opening. Continue to lay block 12.5" above the opening to support the angle which carries the throat sections. Set the throat and continue to build the firebox and surrounding masonry, being careful to get the correct throat opening depth. Then cover the throat opening with the damper, set the smoke chamber, surround it with masonry and start stacking flues for the chimney.

Flue Smoke Chamber Damper Coving Damper Throat

RECOMMENDED SPECS
Fireplace Width Throat Sections Coving Section Min. Damper Throat Damper Frame Smoke Chamber

36" 42" 48" 60"

3 3.5 4 5

1Left,1Right 1Left,1Right 1Left,1Right 1Left,1Right

20" x 4" 23.5" x 4.5" 27.5" x 5" 10" x 42"

9" x 24" 9" x 30" 9" x 30" 42" dome

13" x 13" 13" x 18" 16" x 20" 20" x 20"

72" 6 1Left,1Right 10" x 48" 48" dome 24" x 24" Note: Designs and component lists for other sizes are available at our web site or by calling us at 800-848-6166. Smoke chambers are available either straight or offset for all sizes.

The Certified Core

Lab-Tested Clean Burning Rumfords
Rumford Fireplaces that have been tested and certified to meet emissions standards are available as core kits. All Rumfords are clean burning, however, to meet certain indoor air and efficiency requirements. In some areas, doors and air intakes are included in the cores. If you are required to have an approved, clean burning fireplace, specify the Rumford Certified Core.

Air Intake

Models: R30, R36, R42 and R48

Clay Flue Liners
R30 - 12" x 12" R36 - 12" x 16" R42 - 16" x 16" R48 - 16" x 20"

Throat*
R30 - Superior Clay TS30 R36 - Superior Clay TS36 R42 - Superior Clay TS42 R48 - Superior Clay TS48

Smoke Chamber*
R30 - Superior Clay SC1212 R36 - Superior Clay SC1216 R42 - Superior Clay SC1616 R48 - Superior Clay SC1620

Firebox*
R30 - 70 std 9" Firebrick R36 - 80 std 9" Firebrick R42 - 100 std 9" Firebrick R48 - 120 std 9" Firebrick

Damper*
R30 - K & W 1730 ss R36 - K & W 1736 ss R42 - K & W 1742 ss R48 - K & W 1748 ss

Refractory Mortar
R30 - one 15# pail Heatstop R36 - one 15# pail Heatstop R42 - two 15# pails Heatstop R48 - two 15# pails Heatstop

FrischAir Door System*

R30 - FA30 R36 - FA36 R42 - FA42 R48 - FA48

10

The Principles of Good Fireplace Design

1. Larger front faces and proper angles at back wall radiate more heat into a room. 2. Curved throats create good laminar air flow in the fireplace. 3. Smaller throat openings draw less heated room air up the chimney. Superior Clay fireplaces typically have smaller throat openings because curved throat sections eliminate turbulence and prevent smoking. The principles of good fireplace design can be applied to any type of fireplace.

See through fireplaces

Triangular Fireplace
Superior Clay Throat

stone

6" dia. steel pipe

11

Hes really not two feet tall... this is a big fireplace!

One of the largest Rumfords ever is this 10-foot wide beauty built by Martin Barnes of Bow, Washintgton (pictured on the mantel).

Arched Openings

Large Fireplaces Kiva Fireplaces

12

Stacked Rumford Fireplaces

Building fireplaces that share a chimney and foundations is a good way to cut the cost of masonry fireplaces. For example, a 30" fireplace upstairs in a bedroom would only add to the cost of a firebox and a few flue liners. Any additional cost to the chimney or foundation would be minimal. Adding flues to the chimney stack is an economical way to vent other appliances like furnaces or hot water tanks.

This drawing displays the typical arrangement of a Rumford fireplace on the second floor above a Rumford fireplace (on the first floor) with flues for a stove or furnace in the basement, which is incorporated all within the same chimney. See individual fireplace plans for actual sizes and details.

13

The Kiva-Rumford
...Two Great Traditions in One Fireplace
Flue Liner

Damper

Superior Clay Smoke Chamber Superior Clay Rumford Throat

firebrick floor

The Superior Clay all-masonry Rumford fireplace system is fully integrated with an all masonry or adobe Wall System. The two systems work together. There are no complicated distance to combustible code rules to follow if you dont build with combustibles. Safer, longer lasting and more energy efficient, an all masonry traditional Rumford fireplace works best in an all masonry home.

14

istinct

in design

B la ck

R ed

I v o ry

G ol d

Herringbone Fireboxes
The distinctive Herringbone pattern fireboxes, that adorn palaces and castles throughout Europe, are available pre-panelized for Superior Clay Rumford Fireplaces. Real firebricks, available in a variety of colors, are laid in the Herringbone pattern and bonded to reinforced concrete, forming a 5-inch thick panel. The Herringbone panels are installed by the mason during construction of the fireplace to create a beautiful focal point for any room.

Herringbone Fireboxes
Superior Clay Herringbone pattern fireboxes can be customized by choosing the size of exposed firebrick face, the color or blending of colors or by creating your own variation of patterns. The exposed firebrick face most commonly used is 11/4 x 9, which creates a thin, elegant coursing with lots of joints. The 21/2 x 9 or 41/2 x 9 face offers a bold and less busy appearance. The firebox floor, or hearth, can be installed by the mason prior to the installation of the Superior Clay pre-panelized Herringbone walls or ordered separately from Superior Clay in the Herringbone pattern.

Installation Instructions
Herringbone fireplace fireboxes, built by Superior Clay Corporation, are faced with 9" x 11/4" firebrick in a vertical Herringbone pattern. The fireboxes are shipped in three sections two covings and the fireback (inner hearths are also available) and are easily erected at the job site. The pre-made fireboxes save master masons much time and aggravation and allow less experienced masons to build beautiful Herringbone fireboxes. (1) The mason lays the inner hearth, level and centered, in a bed of mortar. (2) The next day, the covings and the fireback are set in place, (in the refractory mortar provided) on the hearth. They are temporarily supported with concrete blocks or lumber. (3) A solid masonry-backing wall at least four inches thick is built to permanently support the firebox. (4) Refractory mortar is used to fill any cracks between the four pieces of the firebox and the firebox is washed with clean water. (5) Now the firebox is ready to be treated like any other carefully until the solid masonry has cured.

Herringbone Firebox Weights

36" - 1165 lb 42" - 1645 lb 48" - 1894 lb 60" - 2000 lb 72" - 3600 lb

Make your chimney a focal point

Whether you aspire to recreate the feel of the Victorian era or want to finish your chimney with the clean simple lines of a classic chimney pot, Superior Clay can help. With more than 45 standard styles to choose from, we can also create custom designs to ensure you achieve the look you desire.

www.claychimneypots.com

Old World

Craftsmanship
Every one of our chimney pots are handmade by skilled craftsmen. The technique, handed down from generation to generation, starts with blending our clays. Next, the clay is molded into the chimney-pot shape. The pot is then hand finished, then dried and carefully fired in our kilns to approximately 2000o F. The result is a unique, architectural element you will be proud to add to your home.

18

Clay himney C Pots

Make your chimney a focal point

Selecting Chimney Pots

hen selecting a chimney pot that will function properly it

is important to consider the top opening in relation to the fireplace opening, and the base dimensions in relation to the flue they are covering. The top opening should be in ratio to the fireplace opening. The chimney pot opening is often smaller than the effective area of the flue liner in order to reduce the effect of wind on the draft. Flue area is typically about 1/10 the fireplace opening area for square flues and about 1/12 for round flues. For chimney pots this ratio is often reduced should be nearly as large or larger than the largest dimension of the
Camelot
33" Tall

to 1/15 - 1/20. The base inside dimension and the base outside dimension flue they are being installed on. The base of the chimney pot should not impinge on the effective area of the flue by more than 3/4 of an inch. Many other

Fairmont
59" Tall

factors such as fireplace chimney construction and house air pressure can affect proper chimney operation.

81/2 X 13 Peerless
28" Tall

Cannon Barrel
31" Tall

Beacon
36" Tall

18 x 18 Diamond Belmont
35" Tall 30" Tall

81/2 X 81/2 Classic

22" Tall

18 x 18 Peerless
30" Tall

Anchor Bonnet
28" Tall

Birdcage
18" Tall

Bishop King Arthur

33" Tall 30" Tall

Installation

81/2 X 81/2 Cathedral

22" Tall

Chimney pots are set in a bed of mortar on the masonry chimney cap. The base of the chimney pot need not match the dimensions of the flue liner it is being installed on top of, but should not impinge on the inside area of the flue liner except for the maximum 3/4 of an inch in the corners. The flue liner may extend up inside the chimney pot, or the flue liner may be flush with the top surface of the chimney cap. Additional anchoring may be used to prevent damage from tornadoes, hurricanes or earthquakes. A 1/4 - 1/2 inch diameter hole may be drilled in at least two opposite sides of the chimney pot and a bar used to anchor the top into the grout or the chimney walls. When installing on wood chase chimneys, special attention should be given to preventing water leakage around the base of the chimney pot.
Colonial
18" Tall

Mini Windsor
18" Tall

Queen Anne
18" Tall

Mini Edwardian
18" Tall

Chimney Base
13" Tall

Essex
12" Tall 18" Tall

Mini Hampshire Large Edwardian

36" Tall

Sizing Key
8 24 30 36 42 48 60 72
Circle indicates pots used to vent appliances with a maximum flue diameter of 8 . Shapes indicate the maximum opening width for single-face fireplaces.

Mandary

31" Tall

Excalibur Sentry
25" Tall

13x18 Excalibur
36" Tall

36" Tall

Hampshire
32" Tall

12x12 Dry Top

30" Tall

8x8 Dry Top

30" Tall

Mathis Belair
29" Tall 26" Tall

Halifax
30" Tall

Plaza
24" Tall

Hanover
30" Tall

Avon
31" Tall

Kent

33" Tall

Savoy
24" Tall

Tuscan
31" Tall

Large Governor Small Halifax

23" Tall 46" Tall

Magnum Super Magnum

50" Tall 46" Tall

York
33" Tall

32" Tall

Duchess

Smooth Duchess
32" Tall

18x18 Classic
24" Tall

Small Mansard
13" Tall

Monarch

36" Tall

Wellington Windsor
32" Tall 26" Tall

24 x 24 Classic
24" Tall

Austen EX
50" Tall

Devonshire Governor
32" Tall 36" Tall

Edwardian
35" Tall

Austen
36" Tall

81/2 X 81/2 Diamond

27" Tall

Baron
32" Tall

Large Kensington
32" Tall

Small Kensington
30" Tall

Willow
34" Tall

Imperial

82" Tall

Virginian
24" Tall

Empress Victorian
25" Tall 36" Tall

Archduke Sherwood
28" Tall 30" Tall

Nottingham
28" Tall

Sizing Key
8 24 30 36 42 48

Vanguard
30" Tall

60

72

Circle indicates pots used to vent appliances with a maximum flue diameter of 8 . Shapes indicate the maximum opening width for single-face fireplaces.

STYLE HEIGHT WEIGHT Anchor Bonnet 28 78 Archduke 30 366 Austen 36" 138 Austen EX 50" 175 Avon 31 225 Baron 32 125 Beacon 36" 125 Belair 29" 160 Belmont 35" 110 Bird Cage 18" 37 Bishop 30" 115 Camelot 33" 160 Cannon Barrel 31" 132 Cathedral Style 81/2x81/2 Cathedral 22" 25 81/2x13 Cathedral 22" 32 13x13 Cathedral 13x18 Cathedral 18x18 Cathedral Chimney Base Classic Style 81/2x81/2 Classic 81/2x13 Classic 13x13 Classic 13x18 Classic 18x18 Classic 20x20 Classic 24x24 Classic Colonial Devonshire Diamond Style 81/2x81/2 Diamond 81/2x13 Diamond 13x13 Diamond 13x18 Diamond 18x18 Diamond Dry Top Style 8x8 Dry Top 8x12 Dry Top 12x12 Dry Top Duchess Style Duchess Smooth Style Edwardian Style Mini Edwardian 81/2 x 81/2 Mini Edwardian 81/2 x13 Edwardian Large Edwardian Magnum Super Magnum 23" 32" 32" 13" 24 24" 24 24 24" 24 24 18" 36" 27" 27 28" 29" 31" 30 30 30 32" 32 42 90 125 44 35 48 58 93 126 168 260 65 95 41 54 75 125 175 67 72 112 250 250

TOP OPENING (2) 71/2" 191/4" 81/4" 81/4" 111/4" 91/2" 63/4" (2) 71/2" x 9" (2) 61/2" x 7" (4) 31/2"x 61/2" 81/4" 71/2" 111/2" (4) 41/2" x 41/2" (2) 41/2" x 41/2" (2) 63/4 x 63/4" (4) 6"x 6" (2) 6"x 6" (2) 81/2" x 81/2" (4) 9x 9 63/4" 43/4" x 43/4" 61/2" x 61/2" 71/2" x 71/2" 10" x 10" 101/2" x 101/2" 111/2" x 111/2" 15" x 15" 81/4" 7" (4) 41/2" x 41/2" (2) 51/2" x 51/2" (2) 6" x 6" (4) 7" x 7" (4) 7" x 7" (4) 81/2" x 81/2" (4) 41/2" x 8" (2) 41/2" x 8" (2) 71/2" x 8" (4) 71/2" x 71/2" 161/2" 161/2

BASE I.D. 111/4" 24 12" 12" 141/2" x 141/2" 131/2" x 131/2" 12" 121/2" 111/4" x 111/4" 113/4" 1 10 /2" x 101/2" 13" 181/4" 7" x 7" 7" x 111/4" 111/4" x 111/4" 11" x 151/2" 16 x 16 93/4" x 93/4" 7" x 7" 7"x 111/2" 111/4" x 111/4" 11" x 16" 16" x 16" 171/2" x 171/2" 21"x 21" 10" 111/4" x 111/4" 7" x 7" 7 x 11 111/2" x 111/2" 11" x 16" 16" x 16" 61/2" x 61/2" 61/2" x 101/2" 101/2" x 101/2" 191/2" 191/2"

BASE O.D. 121/2" 27 141/2" 141/2" 173/4" x 173/4" 153/4" x 153/4" 141/2" 16" 131/4" x 131/4" 13" 131/4" x 131/4" 15" 20" 81/2" x 81/2" 81/2" x 13" 13" x 13" 13"x 18" 18 x 18 111/2" x 111/2" 81/4" x 81/4" 81/2" x 13" 13" x 13" 13" x 18" 18" x 18" 20" x 20" 24"x 24" 121/2" 131/4" x 131/4" 81/2" x 81/2" 81/2" x 13 131/4" x 131/4" 13" x 18" 181/4" x 181/4" 8 x 8 12 x12 12 x 12 221/2" 221/2"

18" 18" 35" 36" 46" 50"

52 58 125 190 400 540

71/4" 71/4" 81/4" 111/4" 141/4" 181/4"

9" x 9" 9" x 13" 103/4" x 103/4" 141/4" x 141/4" 181/4" x 181/4" 25" x 25"

11"x 11" 111/4" x 13" x 161/2" x 211/2" x 271/2" x 153/4" 13" 161/2" 211/2" 271/2"

Sizing Key
8 24 30 36 42 48 60 72
Circle indicates pots used to vent appliances with a maximum flue diameter of 8 . Shapes indicate the maximum opening width for single-face fireplaces.

STYLE Empress Essex Excalibur 13x18 Excalibur Fairmont Governor Large Governor Halifax Large Halifax Small Halifax Hampshire Mini Hampshire Hanover Imperial Large Kensington Small Kensington Kent King Arthur Mandary Small Mansard Marquis Mathis Monarch Nottingham Peerless Style 81/2x81/2 Peerless 81/2x13 Peerless 13x13 Peerless 13x18 Peerless 18x18 Peerless Plaza Large Plaza Queen Anne Savoy Large Savoy Sentry Sherwood Tuscan Vanguard Victorian Virginian Wellington Willow Windsor Mini Windsor York

HEIGHT WEIGHT 36 308 12" 60 36" 130 36" 195 59" 290 32" 116 46" 480 30" 180 30" 457 23 128 32" 165 18" 70 30" 250 82" 720 32" 122 30" 92 33" 190 33" 120 31" 63 13" 83 36" 450 26" 120 36" 280 28" 186 26" 28" 30" 30" 30 24" 32" 18" 24" 32" 25" 28" 31" 30" 25" 24" 26" 34" 32" 18" 33" 47 69 91 168 240 110 338 56 110 338 116 180 250 360 90 85 180 122 142 65 202

TOP OPENING 19 1/4" 12" x 12" (4) 7" (6) 7" 91/2" 41/2" x 8" 12" x 16" 161/4" 201/2" 111/2 12" 81/4" 141/4" 171/2" 101/4" 81/2" 91/2" x 91/2" 10" (4) 21/4" x 5" 9" x 9" 24" 121/2" 18" 201/4" (4) 43/4" x 43/4" (2) 5"x 8" (2) 5"x 5" (4) 6" x 7" (2) 6"x 9" (2) 6" x 6" (4) 51/4" x 93/4" 121/4" 191/4" 8" 121/2" 191/4" (4) 61/2" x 5" 201/4" (4) 5 x 13 (4) 8 x 13 19" with (10) 4" 101/4" x 101/4" 101/2" 171/4" 81/2" 12" 81/4" 143/4"

BASE I.D. 231/2" 15" x 15" 121/4" x 121/4" 121/4" x 20" 123/4" x 123/4" 8" x 103/4" 18" x 22 1/4" 201/4" 24" x 24" 15 16" 101/4" 171/4" x 171/4" 22" x 22" 12" x 12" 73/4" x 11" 141/2" x 141/2" 121/4" x 121/4" 113/4" 1 13 /4" x 131/4" 24" 161/2" x 161/2" 18" 213/4" 7"x 7" 6 / " x 111/4"
34

BASE O.D. 27 17" x 17" 141/4" x 141/4" 141/4" x 221/4" 153/4" x 153/4" 10" x 13" 203/4" x 251/2" 22 3/4" 27" x 27" 161/2" 181/2" 121/4" 201/2" x 201/2" 24" x 24" 14" x 14" 10" x 133/4" 18" x 18" 141/2" x 141/2" 13" 16" x 16" 29" 19" x 19" 203/4" 24" 81/2" x 81/2" 81/2" x 13" 13"x 13" 131/2" x 173/4" 18" x 18" 161/4" x 161/4" 25" x 25" 121/2" 1 16 /2" x 161/2" 25" x 25" 173/4" x 173/4" 24 183/4" x 233/4" 27" 15" x 15" 14" 251/2" 141/2" 19" 123/4" 221/2" x 221/2"

111/2" x 111/2" 111/2" x 151/2" 153/4" x 153/4" 133/4" x 133/4" 22" x 22" 91/2" 14" x 14" 22" x 22" 151/2 x 151/2 213/4" 1 15 /4" x 20" 24" 13" x 13" 111/2" 221/2" 121/4" 161/2" 101/2" 20" x 20"

Antique

Custom Capabilities

Salt Glaze Black Glaze Brick Red

Grey Limestone

Seven Standard and Custom Glazes Available

Want a Superior Clay chimney pot in a different color? Not a problem. Any of our pots can be ordered in any of seven standard glazes. In addition to natural terra cotta, choose from black, buff, blue limestone, gray limestone, sandstone, brick red or salt glaze (brown). And if none of these suit your fancy, we can develop custom glazes and finishes to meet your needs. In addition to more than 60 standard chimney pots, Superior Clay offers custom-made designs that add very personal character to a home. Whether you want to make minor modifications to an existing chimney pot or have us bring your own design to life, if it can be done, our artisans can do it. Contact Superior Clay for quotations on custom work.

Buff Blue Limestone Sandstone

Custom Texture Warwick

33" Tall

Gargoyle
23" Tall

Elizabethan
Top Opening from 7" to 24

Round

18" Tall

Rain Guards
Rain guards are available for just about any style of chimney pot. Round and Octagonal rain guards are used with chimney pots that have a round top opening and square rain guards are available for chimney pots and flues with a square top opening.
Top Opening from 8" to 24 Top Opening from 7" to 18

Octagonal

Square

1-800-848-6166 www.superiorclay.com

Smoke Chambers
Rumford - Large or Modified
SIZE DIMENSIONS (D x W x H) ASSEMBLY TYPE DAMPER SIZE

81/2 x 13 13 x 13 12 x 16 13 x 18 16 x 20 18 x 18 20 x 20 20 x 24 24 x 24 24 x 24

81/2 x 23 x 191/2 13 x 34 x 30 12 x 34 x 30 13 x 34 x 30 16 x 34 x 30 18 x 32 x 30 20 x 50 x 30 20 x 57 x 32 24 x 66 x 36 24 x 57 x 32

2 pc. 2 pc. 2 pc. 2 pc. 2 pc. 4 pc. 4 pc. 6 pc. 12 pc. 6 pc.

30" S.S. 30" Flat 24" Flat 30" Flat 30" Flat 30" Flat 42" Dome 48" Dome 60" Dome 48" Dome

H W

Centered

See-Through
SIZE DIMENSIONS (D x W x H) ASSEMBLY TYPE DAMPER SIZE

16 x 20 18 x 18 20 x 20 20 x 24 24 x 24 24 x 24 24 x 38

16 x 42 x 30 18 x 49 x 30 20 x 54 x 30 20 x 49 x 30 24 x 54 x 30 24 x 66 x 36 24 x 79 x 36

6 pc. 6 pc. 6 pc. 6 pc. 6 pc. 12 pc. 12 pc.

36" Dome 42" Dome 48" Dome 42" Dome 48" Dome 60" Dome 72" Dome

Offset

Short
SIZE DIMENSIONS (D x W x H) ASSEMBLY TYPE DAMPER SIZE

81/2 x 13 12 x 12 13 x 13 12 x 16 13 x 18 16 x 16 16 x 20

81/2 x 24 x 19 12 x 28 x 191/2 13 x 30 x 18 12 x 271/2 x 19 13 x 34 x19 16 x 37 x19 16 x 36 x19

2 pc. 2 pc. 2 pc. 2 pc. 2 pc. 2 pc. 2 pc.

30" S.S. 24" Flat 24" Flat 24" Flat 30" Flat 30" Flat 30" Flat

Large Centered

Other sizes available on request Damper size listed is the maximum size damper to be used for that smoke chamber. A smaller damper can be used if preferred.

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Clay Flue Lining

Standard Flue Ring

Round Flue Lining Tee

Superior Clay manufactures a complete line of vitrified clay flue liners from 3 to 36 diameters in round flue liners and from 4" x 8" to 24" x 24" in square and rectangular flue liners. Socket type joints and self aligning joints are available in round flue liners. Superior manufactures flues with holes, contoured flue rings, and flue tees. Flue rings are available in lengths from 4" to 18".

Contour Flue Ring

Square Flue Lining Tee

Superior Clay Flue Liner and Flue Ring Dimensions

Rectangular Flue Lining
Outside Dimensions (Approx. In.) Effective Flue Area (Sq. In.)

Round Flue Lining

Normal Inside Diameter (In.) Effective Flue Area (Sq. In.)

Flue Lining with Opening

Flue Lining With Opening Size of Flue (In.) 81/2 x 81/2 Size of Opening (In.) 61/2

41/2 x 81/2 41/2 x 13 8x8 81/2 x 81/2 8 x 12 81/2 x 13 81/2 x 18 12 x 12 12 x 16 13 x 13 13 x 18 16 x 16 16 x 20 18 x 18 20 x 20 20 x 24 24 x 24 3x6 3 x 12 4x4 4x6 4x9 4 x 12

23 34 42 49 67 76 102 102 131 127 173 181 222 233 298 335 431 5x4 5x6 5x9 5 x 12 5 x 15 5 x 18 6x4 6x6 6x9 6 x 12 6 x 15 6 x 18

4 5 6 7 8 9 10 12 15 18 21 24 27 30 33 36

12 19 28 38 50 64 79 113 177 255 346 452 530 706 829 989

81/2 x 13 13 x 13 8x8 8x12 12 x 12

8 or 10 10 61/2 8 or 9 10

Flue Ring Tees and Flue Tee Sizes correspond to regular flue and flue rings.

Standard Flue Ring Sizes

7x4 7x6 7x9 7 x 12 7 x 15 7 x 18 8x4 8x6 8x9 8 x 12 8 x 15 8 x 18 9x4 9x6 9x9 9 x 12 9 x 18 10 x 4 10 x6 10 x9 10 x 12 10 x 18 12 x 4 12 x 6 12 x 9 12 x 12 12 x 18

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Terra Cotta Wine Storage Tiles

Storing wine in Terra Cotta Tiles is the preferred method for serious collectors. Terra Cotta tiles, with their unique physical properties, have been used to safely store valuable collections for centuries. Terra Cotta tiles are right at home in the cool, humid environment of the wine cellar. They never rot or deteriorate. The thermal mass of the tiles help maintain ideal temperature and humidity by reducing fluctuations. And infinite flexibility, combined with their natural beauty, make them the perfect choice for collections of all sizes. Available in round, hexagonal or octagonal outer shapes, as well as four bottle units, you can use Terra Cotta Wine Storage Tiles to display and store your favorite vintages.

Terra Cotta Wine Cellar Tiles

Round
These round tiles are available in 4 and 6 inch inside diameters, 12 inches long. Other sizes available on request.

Octagonal
8-sided tiles 4 inch inside diameter, 12 inches long

Hexagonal
These 6-sided tiles interlock for easy stacking 4 inch inside diameter, 12 inches long

4 Bottle Set of Octagonal Tiles

D E S I G N / ST Y L E

I N S I D E D I A M E TE R

O U T S I D E D I A M E TE R

WE I GH T

R O UN D

4 6 4

5 1/ 8 7 5 1/ 8

6 lb 1 4 lb 8 lb

H EX A G O N

O CT A GO N

H E I GH T

W I D TH

WE I GH T

O C TA G O N 4 UN I T C EL L

1 01/ 8

1 01 / 8

5 1/ 8

8 lb 28 lb

Terra Cotta... Unlimited Possibilities

The design freedom inherent in terra cotta has been rediscovered by a new generation of architects. Terra cotta offers full scale design and production capabilities with an unlimited range of colors and textures. Terra cotta is, both in its structural and decorative form, unlimited in its ability to be formed to almost any shape, color or texture that the mind can conceive. Terra cotta can be an economical alternative to stone and being a unique medium, many effects can be obtained that cannot be achieved with stone or other building materials. Terra cotta is the definition of substainable; it is unaffected by corrosives, it is fire proof, waterproof, strong, will not change form, it is colorfast and maintenance free. Many of the buildings built in the last century were masterpieces of terra cotta design and construction. They stand as a testament to the artistic beauty of design and the flexibility and longevity of the material.

23

Its not

ust a firebrick. J

K e e p y o u r o pt io n s o p e n .
You work hard to select the right floor material. You agonize over wall coverings. You were torn between mauve and lilac. But you're going to leave the fireplace up to the mason? Superior Clay offers a variety of standard and custom brick colors to create the perfect fireplace for your home. Available in our Rumford fireboxes or separately, you can combine these color options with a variety of coursing techniques to achieve virtually any look for your fireplace.

Firebrick
De c o r ativ e & Func ti o nal

The

ptions are endless with O

Running Bond Herringbone

Firebricks are bricks specially formulated and

processed to withstand the repeated heating cycles in a fireplace. They must meet the requirements for ASTM C 1261. Superior Clay offers 6 standard colors of firebrick, plus the ability to custom glaze firebrick in any color and finish, so we're able to provide the color that will best suit your home.

These bricks have an applied matte black glaze which produces a consistent solid finish.

B la ck

These bricks have an applied deep red glaze which produces a consistent solid finish.

D ar k R e d Gl a ze

Flecks of black, brown and buff work together to give this brick an overall earthy gold color.

G ol d

This yellow/white brick is the most common firebrick. Variations toward orange or gray are normal.

Buff

This red firebrick has flecks of buff and varies from red to orange in color. Similar to the Buff, this brick is known for more consistent color and size. It is a bit rougher on the surface and contains flecks of black.

R ed

I vo r y

Superior Clay Firebrick

Bu f f
9 X 41/2 X 21/2 9 X 41/2 X 11/4 9 X 4 X 21/4 9 X 4 X 11/4 81/4 X 4 X 21/2 81/4 X 4 X 11/4 9 X 41/2 X 21/2
Size Weight 7.3 4 6 3.6 6.3 3.5 7.3 FULL SPLIT SMALL SMALL SPLIT LADLE LADLE SPLIT OLD WORLD

Ant i que Fi r eb r ick Superior Clay also offers antique firebrick

a selection of brick that has aged in our kilns for many years. These firebrick, by their very nature, vary in color and texture, giving them an authentic antique appearance. Call for more details.

Re d
9 X 41/2 X 21/2 9 X 41/2 X 11/4 9 X 41/2 X 21/2
FULL SPLIT OLD WORLD 7.3 4 7.3

D ar k Re d G l az e
9 X 41/2 X 21/2 9 X 41/2 X 11/4
FULL SPLIT 7.35 3.6

Iv or y
9 X 41/2 X 21/2 9 X 41/2 X 11/4
FULL SPLIT 7.65 3.9

G ol d
9 X 41/2 X 21/2 9 X 41/2 X 11/4
FULL SPLIT 8 4

In addition to our standard and custom color

FULL SPLIT 7.3 7.3

Bl ac k
9 X 41/2 X 21/2 9 X 41/2 X 21/2

options, Superior Clay firebrick can be professionally installed in a variety of patterns. Choosing coursing options such as "Running Bond" or "Herringbone" can help personalize and distinguish your firebox.

Antique
2 1/2 X 4 1/2 X 9 2 1/2 X 4 1/2 X 9
FULL SPLIT

Firebrick
D e co r a t i ve & F u n c t i o n a l

Heat Stop Refractory Cement Products

Heat stop refractory cements should be used to install clay flue liners, firebrick and for masonry repairs. Heat Stop products provide resistance to temperatures of up to 2000 F and meet all building codes.

FOR NEW CONSTRUCTION MARKET Heat Stop

Premixed & ready to use. Color is gray. Ideal for firebrick construction of a fireplace firebox. Some insist on its premixed feature. Binder is sodium silicate. Easy cleanup. 15 lbs. - 1 gal or 50 lbs. - 3 1/2 gal. Many uses for boilers, furnaces, kilns, etc.

FOR REPAIR MARKET Flue Glue

This product has all the features of Heat Stop II and Heat Stop 50 mix, however, it is far better for repair work. Stronger, more water and acid resistant. Ideal for do-it-yourself market. Great stuff for chimney sweeps and heating contractors. Repair broken firebrick, refill old mortar joints, repair broken or chipped clay flue lining. Repairs to boiler, ash pit, chimney crown, firebox, clay flues, vent connections, smoke chamber and more. 5 lbs. - 1/2 gal.

Domestic Fireplace Mortar

Same features as Heat Stop premixed only beige in color and looser consistency. 15 lbs. - 1 gal. or 50 lbs. - 3 1/2 gal.

Heat Stop II & Heat Stop 50

Dry mix, just add water & mix. Its non-water soluble feature makes it the first choice for clay flue construction of a chimney. Binder is calcium aluminate. Meets N.F.P.A - 211. One product that meets all building codes. The pros use it for both firebrick and clay flue construction. Heat Stop II, 10 lbs., 1 gal. Heat Stop 50- (50 lb. bag) is the most economical choice for both flues and firebrick. BEST BUY OF ALL. Also for sealing piping and wiring in wall, ceiling and floor penetrations.

All products meet ASTM C-199 & ASTM E-136. Heat Stop brand products have passed the test of time in hundreds of thousands of installations throughout all climates of North America.

Heat Stop Products displayed with Rumford style fireplace.

28

Dampers
Superior Clay stocks these dampers. Other styles and sizes available on request.

FIREPLACE DAMPER - POKER CONTROL - ALL CAST IRON

Model No. Throat Dimensions Front Back Depth Height Overall Dimensions Front Back Depth Standard Pkg. Wt.Ea. Lbs. Part Code

30 33 36 42 48

30" 33" 36" 42" 48"

23" 26" 29" 35" 41"

10" 10" 10" 10" 10"

6" 6" 6" 6" 6"

34" 37" 40" 46" 52"

263/4" 131/2" 293/4" 131/2" 323/4" 383/4" 443/4" 131/2" 131/2" 131/2"

1 1 1 1 1

35 39 43 51 56

01-002 01-003 01-004 01-005 01-006

Note: When dome style dampers are used with Rumford throats or curved throat sections, a modified handle supplied by Superior Clay must be used.

Fireplace Cranes - Steel

Model Size Wt. (each)

015 016 017 018

22" 261/2" 33"

Grate hangers (pair)

6.1 7.0 8.0 1.0

Masonry Anchors Included with Above Cranes

Flat Cast Iron Dampers

Flat cast iron dampers to fit the traditional straight-back Rumford fireplaces manufactured by Superior Clay Corp. with openings from 24" to 48" wide: 24" x 9" frame with 19" x 6" valve 30" x 9" frame with 25" x 6" valve
29

Masonry ovens have been built in American homes since the first colonists landed here. Oven traditions date back much farther to at least Roman times. Now you can have an authentic brick oven in your home or backyard. Superior Clay makes components and provides plans and instructions for building these traditional masonry ovens. Bread and pizza baking purists know that there is no substitute for these ovens made of bricks.

Cooking in a masonry oven requires some experimenting. A fire is built in the oven and stoked until the oven is heated sufficiently. When the oven is ready, throw some corn meal on the oven floor and bake right on the hot firebrick. Some foods, such as pizzas, cook fast in a hot oven - three minutes at about 700 F - and are cooked in the oven while the fire is still burning. French bread is traditionally baked in a periodic oven with a moist atmosphere and declining temperature. Heat the oven up to about 400F. Rake out the fire and mop the hearth with a wet towel. Load the oven with enough bread to fill it, which will keep the moisture high.

Push the oven door all the way in, past the flue entrance, to seal in the moist heat until the bread is baked. Meats and roasts can also be seared and roasted in a periodic oven with declining temperature after the fire has been raked out. The oven can be used as a smoker by keeping the temperature low, using the right wood and maybe a pan of liquid, depending on the recipe. And, of course, the oven is a great place to warm plates as it continues to cool. Enjoy!

Four Sizes To Choose From

ood fired masonry ovens, built of brick, stone and clay, have been cooking and baking since the dawn of civilization. Superior Clay has developed components and a set of plans and instructions for the construction of these traditional ovens. Superior Clay wood fire ovens can be built along side a Rumford Fireplace or as a stand-alone unit in your kitchen backyard. The exterior of the oven can be finished with a variety of masonry materials including brick, stone, stucco or tile. Superior Clay offers a terra cotta shell, glazed or unglazed, to finish your oven. An arched entrance or the entire shell is available in a variety of colors.

18 inch 24 inch 36 inch 48 inch

Materials List:
18 Oven
Oven Dome Entrance Tunnel Heat Stop II Refractory Mortar Insulating Castible Firebricks needed for floor
20 O.D. 10 10 lb. 105 lb. 40

24 Oven
27 O.D. 18 20 lb. 140 lb. 50

36 Oven
22 O.D. 18 50 lb. 210 lb. 40

48 Oven
27 O.D. 24 100 lb. 700 lb. 80

34 40 62

4x 8 Flue 18 24 36 10 15 18

41 50 66

32

Wall Coping
Superior Clay Terra Cotta Wall Coping is available in the classic standard shapes: Double Slant, Camel Back, Streamline and Single Slant. All styles come in 9 and 13 to fit most block walls. Double Slant is also available in 18 and 21, and Streamline is available in 18. Wall Coping is available in Classic Salt Glaze as well as Custom Glazes.

Camel Back Wall Coping

Single Slant Wall Coping

Streamline Coping

Double Slant Wall Coping (Salt Glaze)

A complete line of Superior Clay fittings are available.

Use Superior Clay Fireplace Components to Build Any Type of Fireplace

See Through Large Fireplaces Kiva Style Arched Fireplaces 3 or 4 Sided Corner Fireplaces
Superior Clay has taken the principles of Count Rumford and designed components that are used to build the best fireplaces available. Tests have shown Superior Clay Fireplaces: Deliver more heat to the room Waste less heat up the chimney Burn more cleanly Provide greater resistance to downdrafts

Using Superior Clay components and following our designs, masons can build fireplaces quickly and inexpensively. We do the engineering. Mantle and surround designs are unlimited using wood, brick, tile, stone or terra cotta. Call Superior Clay for plans, assistance during construction or to locate the dealers nearest you.

34

P.O. Box 352 Uhrichsville, Ohio 44683 (800) 848-6166 Visit our web site at http://www.superiorclay.com