Painting Inspection Grade, 2

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The document discusses various standards related to paint application and surface preparation such as BS7079, ISO 8501, and SIS 055900. It also discusses topics such as corrosion, surface cleaning methods, and paint application procedures.

Some of the main standards discussed are BS7079, ISO 8501, ISO 8502, ISO 8503, ISO 8504, SIS 055900, B6C PS PA 5, B6C PS PA 7, B6C PS PA 8, B6C PS PA 9, B6C PS PA 10, 1GE SR 21.

Some of the main surface preparation methods mentioned are blast cleaning, wet blasting, solvent cleaning, and flame cleaning.

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Painting Inspection Grade, 2


Question No. 1: hat is IG!"# 21 and write si$ safet% considerations& Question No. 2: If non'dr%ing oils are use than what is the pro(lem with paint& Question No. ): rite ad*antages and disad*antages of water (orne paint& Question No. +: hat is prohesion, ,dhesion and cohesion& Question No. -: hat is pol%meri.ation& rite its t%pe and detail& Question No. /: hat are two paints use for damp surfaces& rite application of that of an% one& Question No. 0: 1ow shot and grit mi$ to gi*e uniform surface profile& Question No. 2: hat are the four test done on paint performance in P, 3& Question No. 3: hat are the gauges use on ferrous and non'ferrous surfacese$plain their function& Question No. 14: hat is the DF5 to F5 of 12- um and *s /46& Question No. 11: hat is a pot life& If pot life is e$ceeded then what are thepro(lems& Question No. 12: hat is the process to ma7e paint& Question No. 1): hat are the two catholic protection methods e$plain one of them& Question No. 1+: hat is the non'conformance report& rite some e$amples& Question No. 1-:

ad*antages and disad*antages of water (orne coating.


Question No. 1/:

define rouge pea7.


Question No. 10:

define (lasting grades.


Question No. 12:

what is sspc.
Question No. 13:

write saft% igesr21.


Question No. 24:

write test to detect the presence of millscale.


Question No. 21:

what is pigment,how we dri*e it.


Question No. 22:

write the fi*e names of opa8ue pigments,with colours.


Question No. 2):

wh% we use anti s7inning agents.


Question No. 2+:

gi*e fi*e properties of sol*ent.


Question No. 2-:

define anti settling agents.


Question No. 2/:

if corrosion occurs at anodic areas wh% does steel corrod all o*er the surface.
Question No. 20:

wh% is it considered essential to remo*e millscale prior to painting.


Question No. 22:

what are other two assessments when the three grades are not appropriate.

Question No. 23:

descri(e the duple$ s%stem.


1.what is title of (s0403. 2.wh% are (last hose car(on impregnated. ).what is meant (% 9dead mans handle: +.name fi*e methods of wet (lasting. -.what is meant (% st2 and st). /.write open (lasting safet%.rules 0.how does (s 0403 define flame cleaning standards. 2.what are disad*antages of wet (lasting. 3.what is meaning of ph. 11.name three methods of measuring and accessing profile. 12.what is purpose of mi$ing shot and grit. 1).write two theories of adhesion. Q1: hat 7ind of process is corrosion& ,: ;orrosion is a process of elecrol%sis. Q2: hat particular pro(lem relate to the maintaining of an effecti*e coating s%stem inthe splash .one& ,:Pro(lem in the splash .one include growth of algae, ne*er dries properl%< water is anelectol%tic solution promoting corrosion plus added impurities. Q): hat factors influence the rate of corrosion&,:Factors that influence the rate of corrosion are1.
=

$%gen content on the surface >wet or dr%?2. #16 >a(o*e /46 is critical?). Presence of impurities >salts?+. 1igher no(ilit% >mill scale? Q+: hat is mill scale and wh% is it a particular pro(lem when attempting to protectsteel&,:@ill scale is formed during steel ma7ing and is a thin la%er of o$idised iron, whichloosel% adheres to the surface and if painted o*er will fla7e off causing premature(rea7down of the caoting< mill scale is also higher no(ilit% than steel. Q-: hat is the num(er of the swedish standard contained within A"0403 and listthe rust and (lasting grades together with their (rief rele*ant titles& ,: "'4-'-3'44#ust grades,:@ill scale with little or no rust A:@ill scale and rust mi$ed ;:#ust and light pitting D:1ea*% rust and pitting Alast gardes",1 light (last cleaning

",2 thorough (last cleaning ",2 B *er% thorough (last cleaning ",) (last cleaned to *isuall% clean steel Q/:Name three test for locating 1%groscopic salts and mill scale on a (last cleaned su(strate&,: 1. Potassium ferroc%anide test for solu(le iron salts 2. sil*er nitrate test for solu(le chlorides ). copper sulphate test for mill scale Q0: hat factors influence how clean and how rough the surface (ecomes after (lastcleaning&,: si.e,shape,hardness and densit% of (last"peed,angel,distance and time of no..le. Q2:#egarding hand and power tool cleaning state what alwa%s concludes thisprocess and to what standards&,:"'4-'-3'44 and finish with manual wire (rushing surface must not (e polished orpoor adhesion will occur. Q3: hat three (asic ingredients ma7e up a traditional sol*ent carr%ing paint&,:5hree main ingredients are (inder,pigment and sol*ents. Q14: hat are the functions of each of these three in a sol*ent carr%ing paint& ,:Ainder'holds particles together,gi*e finish, gi*e adhesion, gi*e fle$i(ilit%Pigment'gi*es colour,gi*es resistance to acidsCal7alis and opacit%"ol*ent'e*aporating parts of process, thins paint,washes e8uipment and can acts asdegreaser. Q11:Name fi*e items that can (e included in paint to impro*e its performance or suita(ilit% for a certain use&,: 1. !$tenders'to ma7e paint go furthur2. ,nti s7inning'to stop paint s7inning o*er in thin). "ta(iliser'to stop the ingredients separating in the tin+. 5hi$otropic agent'to ena(le high (uild-. Dr%er'to impro*e or ena(le dr%ing Q12:Identif% si$ paints (% their (inder names&,: 1. ,cr%lic2. ;ellulose). !po$%+. !mulsion-. Pol%urethane Q1):Name four (inderCsol*ent con(inations&,: 1. !po$% acetone2. ;hlorinated ru((er $%lene). ,l7%d resin white spirit+. !mulsion water Q1+:Name si$ opa8ue pigments together with their respecti*e colours&,: 1. #ed lead red

2. Dinc chromate %ellow). 5itanium dio$ide white+. ;ar(on (lac7-. coal tar (lac7Q1-:Descri(e what a laminar pigment is&,:, laminar pigment is a pigment that has leaf shaped particles and when dr%ing the%interloc7 and form a coating which is highl% imper*ious to waterQ1/:Name an e$ample of a non destructi*e DF5 gauge and destructi*e gauge DF5&,: , non destructi*e test gauge is a (anana gauge, destructi*e gauge is a paint inspectors gaugeQ10:Name four artificial

weathering de*ices and sa% what the% are designed tosimulate&,: 1. ater soa7 to test permea(ilit%2. ;old (o$ to test for cold crac7ing and contraction). "alt spra% to simulate a marine en*ironment+. 5emperature (o$ to test for fle$i(ilit% alternating hot and coldQ12:Name two dr%ing curing tests and state how the% are operated&,: "t%lus test a test (loc7 is painted and needles of differing tension are pulled along ascale is on top in hours can test for wet, tac7, hard and full% cured Aalltoni test a test (loc7 is painted and tin% glass (alls are dropped on at regularinter*als can test for wet tac7 and dr%Q13: hat does a cr%ptometer measure and gi*e two e$amples of a cr%ptometer&,: , cr%ptometer measures the opacit% of paint two e$mples are1. 1iding power charts2. Pfund cr%ptomter

Q24: hat determines the degree of gloss a paint ma% posses&,:5he degree of gloss a paint posses is down to the fineness of the pigment grindFine' high gloss course' dull Q21:Name three adhesion tests and descri(e how one of them is carried out&,:5he three adhesion tests are cross cut, cross hatch, and doll% test 5o perform a doll% test1. Paint a sample and let full% cure2. ,ttach a doll% using regular aralidite and let harden for 2+ hours at 2- c). ;ut around doll% to isolate paint undrneath+. Pull of doll% and record pulling force re8uired also record if failure is adhesi*e orcohesi*e Q22:"tate the conditions under which Aritish gas allow painting to ta7e place&,: ;ondition re8uired are1. "u(strate temperature must (e ) c a(o*e dew point 2. #elati*e humidit% must (e less than 346).

ith manufacturers specificationQ2):Name eight duties of a paint inspector&,: "ee 24 chapter of (oo7Q2+:Eist eight contractor malpractices&,:1. Fsing un8ualified people2. Fnsafe wor7ing condition). Incorrect paint+. Incorrect thic7ness applied-. #eusing e$penda(les a(rasi*es/. Incorrect storage of paint0. Fsing paint after specified pot life 2. Incorrect use of thinners Q2-:Name three methods of appl%ing paint and compare the ad*antages and disad*antages of each in terms of 8ualit% and cost effecti*eness&,:1. Arush"low and small co*erage (ut good finish and wor7s paint into su(strate *er% well.Ea(our intensi*e. ;heap cost of (rushes and eas% to clean2. #ollerProduces an une*en coat (ut can (e used in areas out of reach (% use of e$tensionpoles. Faster than (rushing and does not wor7 paint into su(strate. ;o*erage mediumsi.ed areas). "pra%Fast and co*ers large areas not as much la(our re8uired, can cause e$plosi*eatmosphere due tp atomised paint and re8uires large reser*oir of paint. !8uipmentre8uires regular cleaning for (est performance. ,w7ward areas ma% (e (etter co*ereddue to paint (eing forced out at pressure at su(strate Q2/: hat is A" +244 and how is it used in the construction industr%&,:A" +244 is the specified for paint colours for (uilding purposes. Q20:1ow do AG," define the following&Glong term protection app. 14 %earsGmedium term protection.. app. - %earsGshort term protection. ,pp.2') %earsGnew gal*ansing.. shine% and no o$ide la%erGweathered gal*ani.ing.. dull and o$ide la%er formed Q22: hat is the procedure for remo*ing oil and grease from a surface (efore preparation commences&

,:5o remo*e oil and grease (efore preparation commences clean with sol*ent or forlarge areas wash with 26 detergent low pressure wash and rinse with fresh water anddr%Q23: hat is the procedures for remo*ing oil and grease from a surface if found afterpreparation has ta7en place& ,:If oil and grease is found after preparation, clean with sol*ent wash with 26 detergentwash rinse with fresh water and re'(last. Q)4: hat is the procedure for remo*ing algae and mould growth from pipewor7&,:5o remo*e algae and mould treat with a 7iller for 2+ hours scru( with stiff (rush orpower'wash rinse with fresh water and dr%. Q)1:Fnder what conditions must paint (e stored&,:Paint must (e stored as per manufacturers conditions i.e. cool< in flameproof containers and in accordance with health and safet% and cossh regulationsQ)2:
%

hat is 5 wash&
%

hat is it used for&


%

hat colour is it&


%

1ow is it chec7ed for correct reaction when using it&,:1. 5'wash is etch primer2. 5'wash is used for priming .inc). 5'wash is (lue in colour+. 5'wash will turn (lac7 if used correctl% Q)): hat two coats are applied at wor7s&,:5he two coats applied at wor7s are1. 1igh solids sol*ent (ased epo$% primer2.
!po$% @I=

Q)+: hat distance must (e left at areas to (e welded when painting&,: , distance of 1-4mm either side of weld are must (e left.

Q)-:1ow much must new paint o*erlap on repaires&,: New paint on repairs must o*erlap (% 144mm on either side. Q)/: hat is the ma$imum allowed time for priming to ta7e place following preparation and (% what method is primer applied&,: 5he ma$imum time allowed is + hours and applied (% spra%ing.
EI"5 =F "P!;IFI;,5I=N ,ND A" NF@A!#" A" +14 ' "pecification for test sie*es.A" 241- ' Glossar% of paints and related terms.A" 2-/3 Pt 2 ' "pecification for spra%ed metal coatings.A" )344 ' @ethods of test for paints.A" +244 ' "chedule of paint colourHs for (uilding purposes.A" -2-2 ' Framewor7 for colour co'ordination for (uilding purposes.A" -+3)' ;ode of practice for protecti*e coating of iron and steel structures.A" 0403' Preparation of steel su(strates (efore application of paintsand related products.A" 0403 Group ,' Iisual assessment of surface cleanliness.A" 0403 Group A' @ethods of assessment of surface cleanliness.A" 0403 Group ; ' "urface roughness characteristics of (last cleaned steel su(strates.A" 0403 Group D' @ethods for surface preparation.I"= 2-41' Group 9,: as a(o*e.I"= 2-42 ' Group 9A: as a(o*e.I"= 2-4)' Group 9;: as a(o*e.I"= 2-4+' Group 9D: as a(o*e."I" 4--344 ' Pictorial surface preparation standards for painting steel surfaces.A/; P" P, - ' Notes for guidance, painting inspection.A/; P" P, 0 ' "to*ed paint finishing.A/; P" P, 2 ' Internal coating for steel small (ore pipe.A/; P" P, 3' Paint properties and performance re8uirements.A/; P" P, 14 ' New and maintenance painting at wor7s and site for a(o*eground pipeline and plant installations.1G! "# 21' ;ode of practice for safet% during (last cleaning operations.A/; P" P ;1' ,coustic claddingA/; P" P ;2 ' 5hermal insulation of a(o*e ground pipe wor7 and e8uipment

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