Rigid Pavement Manual
Rigid Pavement Manual
Rigid Pavement Manual
620-1
July 1, 2008
The primary disadvantage of PPCP is the high cost of precasting. PPCP also needs a smooth base underneath the precast panels during construction to even out the loads on the slab and avoid uneven deflection that could lead to faulting at the joints, slab settlement, and premature cracking. PPCP is currently used on an experimental basis in California, and must follow the procedures for experimental projects and special designs discussed in Topic 606.
620-2
June 26, 2006
620-3
July 1, 2008
(1) Smoothness. The smoothness of a pavement impacts its ride quality, overall durability, and performance. Ride quality (measured by the smoothness of ride) is also the highest concern listed in public surveys on pavement condition. Smoothness specifications have been improved and incentive/disincentive specifications have been developed to assure that smoothness values are achieved in construction. Incentive/disincentive specifications can be used where the project meets the warrants for the smoothness specification. For up to date, additional information on smoothness and application of specifications see the smoothness page on the Department Pavement website.
manholes. Isolation joints are filled with a joint filler material to keep cracks from propagating through the joint and to prevent water/dirt infiltration. (4) Expansion. Expansion joints (known previously as pressure relief joints) are similar in purpose to isolation joints except they are used where there is a need to allow for a large expansion, greater than 12 mm, between slabs or pavements. Expansion joints are typically used where CRCP abuts up to bridges, structure approach slabs or other types of rigid pavements. Expansion joints are also used with PPCP. Expansion joints are typically not used with JPCP. Additional information on rigid pavement joints and when, where, and how to place them can be found in the Standard Plans, Standard Specifications/Special Provisions, Pavement Interactive Guide, and the Department Pavement website.
620-4
July 1, 2008
620-5
July 1, 2008
order to maintain some load transfer across the longitudinal joint, Standard Plan P18 includes details for placing dowel bars in the longitudinal joint for this situation. For individual slab replacements, the placement of dowel bars is determined on a project-by-project basis based on proposed design life, construction work windows, existence of dowel bars in adjacent slabs, condition of adjacent slabs, and other pertinent factors. For further information on slab replacements, see Standard Plan P8, the Slab Replacement Guide and supplementary Design Tools for Slab and Lane Replacements on the Department Pavement website.
620-6
July 1, 2008
bonding between rigid pavement and lean concrete base, consult the District Materials Engineer.
622.7 Texturing
Longitudinal tining is the typical texturing for new pavements. Grooving is typically done to rehabilitate existing pavement texture or to improve surface friction. Grinding is typically done to restore a smooth riding surface on existing pavements or for individual slab replacements. Grooving or grinding are options on new pavement in lieu of longitudinal tining where there is a desire to minimize noise levels on rigid pavement.
in Table 623.1A. Soils are classified by the California R-value and Unified Soil Classification System (USCS). If a soil can be classified in more than one type in Table 623.1A, then the engineer should choose the more conservative design based on the less stable soil. Subgrade is discussed in Topic 614. (2) Determine Climate Region. Find the location of the project on the Pavement Climate Map. The Pavement Climate Map is discussed in Topic 615. (3) Select the Appropriate Table (Tables 623.1B through M). Select the table that applies to the project based on subgrade, soil type, and climate region. Use Figure 623.1 to determine which table applies to the project. (4) Determine Whether Pavement Has Lateral Support Along Both Longitudinal Joints. The pavement is considered laterally supported if it is tied to an adjacent lane, has tied rigid shoulders, or has a widened slab. If lateral support is provided along only one longitudinal joint, then the pavement is considered to have no lateral support. As shown in Tables 623.1B through M, pavement thicknesses are reduced slightly for slabs engineered with lateral support along both longitudinal joints. (5) Select Pavement Structure. Using the Traffic Index provided or calculated from the traffic projections, select the desired pavement structure from the list of alternatives provided. Note that although the pavement structures listed for each traffic index are considered to be acceptable for the climate, soil conditions, and design life desired, they should not be considered as equal designs. Some designs will perform better than others, have lower maintenance/repair costs, and/or lower construction life-cycle costs. Sound engineering judgment should be used in selecting the option that is most effective for the location. For these reasons, the rigid pavement structures in these tables cannot be used as substitutes for the pavement structures recommended in approved Materials Reports or shown in approved contract plans.
620-7
July 1, 2008
620-8
July 1, 2008
620-9
July 1, 2008
Table 623.1B Rigid Pavement Catalog (North Coast, Type I Subgrade Soil)(1), (2), (3), (4)
Rigid Pavement Structural Depth TI <9 210 JPCP 105 LCB 210 JPCP 120 LCB 210 JPCP 120 LCB 225 JPCP 120 LCB 240 JPCP 150 LCB 240 JPCP 150 LCB 255 JPCP 150 LCB 270 JPCP 150 LCB 285 JPCP 150 LCB 300 JPCP 150 LCB With Lateral Support (mm) 210 JPCP 105 HMA-A 210 JPCP 120 HMA-A 210 JPCP 120 HMA-A 210 JPCP 150 AB 225 JPCP 180 AB 210 JPCP 210 AB 210 JPCP 105 ATPB 105 AB 225 JPCP 105 ATPB 120 AB 210 JPCP 105 LCB 210 JPCP 120 LCB 225 JPCP 120 LCB 240 JPCP 120 LCB 255 JPCP 150 LCB 270 JPCP 150 LCB 285 JPCP 150 LCB 300 JPCP 150 LCB 315 JPCP 150 LCB 330 JPCP 150 LCB Without Lateral Support (mm) 210 JPCP 105 HMA-A 210 JPCP 120 HMA-A 225 JPCP 120 HMA-A 210 JPCP 150 AB 225 JPCP 180 AB 225 JPCP 210 AB 210 JPCP 105 ATPB 105 AB 225 JPCP 105 ATPB 120 AB
9.5 to 10
10.5 to 11
11.5 to 12
225 JPCP 225 CRCP 120 HMA-A 120 HMA-A 240 JPCP 225 CRCP 150 HMA-A 150 HMA-A 240 JPCP 225 CRCP 150 HMA-A 150 HMA-A 255 JPCP 240 CRCP 150 HMA-A 150 HMA-A 270 JPCP 255 CRCP 150 HMA-A 150 HMA-A 285 JPCP 255 CRCP 150 HMA-A 150 HMA-A 300 JPCP 270 CRCP 150 HMA-A 150 HMA-A
240 JPCP 240 CRCP 120 HMA-A 120 HMA-A 255 JPCP 240 CRCP 150 HMA-A 150 HMA-A 255 JPCP 240 CRCP 150 HMA-A 150 HMA-A 285 JPCP 255 CRCP 150 HMA-A 150 HMA-A 300 JPCP 270 CRCP 150 HMA-A 150 HMA-A 315 JPCP 285 CRCP 150 HMA-A 150 HMA-A 330JPCP 300 CRCP 150 HMA-A 150 HMA-A
12.5 to 13
13.5 to 14
14.5 to 15
15.5 to 16
16.5 to 17
> 17
Notes: (1) Thicknesses shown for JPCP are for doweled pavement only. The thickness shown in these tables are not valid for nondoweled JPCP. (2) Includes 10 mm sacrificial wearing course for future grinding of JPCP/CRCP. (3) Portland cement concrete may be substituted for LCB when justified for constructibility or traffic handling. If Portland cement concrete is used in lieu of LCB, it must be placed in a separate lift than JPCP and must not be bonded to the JPCP. (4) If ATPB is needed for TIs > 10.0 to perpetuate an existing treated permeable layer, place the ATPB between the surface layer (JPCP or CRCP) and the base layer. No deduction is made to the thickness of the base and subbase layers on account of the ATPB. Legend: JPCP = Jointed Plain Concrete Pavement ATPB = Asphalt Treated Permeable Base CRCP = Continuously Reinforced Concrete Pavement AB = Class 2 Aggregate Base LCB = Lean Concrete Base TI = Traffic Index HMA-A = Hot Mix Asphalt (Type A)
620-10
July 1, 2008
Table 623.1C Rigid Pavement Catalog (North Coast, Type II Subgrade Soil) (1), (2), (3), (4)
Rigid Pavement Structural Depth TI <9 210 JPCP 105 LCB 150 AS 210 JPCP 105 LCB 150 AS 210 JPCP 120 LCB 180 AS 225 JPCP 120 LCB 180 AS 240 JPCP 150 LCB 210 AS 240 JPCP 150 LCB 210 AS 255 JPCP 150 LCB 210 AS 270 JPCP 150 LCB 210 AS 285 JPCP 150 LCB 210 AS 300 JPCP 150 LCB 210 AS With Lateral Support (mm) 210 JPCP 105 HMA-A 150 AS 210 JPCP 105 HMA-A 150 AS 210 JPCP 120 HMA-A 180 AS 225 JPCP 120 HMA-A 180 AS 240 JPCP 150 HMA-A 210 AS 240 JPCP 150 HMA-A 210 AS 255 JPCP 150 HMA-A 210 AS 270 JPCP 150 HMA-A 210 AS 285 JPCP 150 HMA-A 210 AS 300 JPCP 150 HMA-A 210 AS 210 JPCP 300 AB 225 JPCP 300 AB 210 JPCP 390 AB 225 CRCP 120 HMA-A 180 AS 225 CRCP 150 HMA-A 210 AS 225 CRCP 150 HMA-A 210 AS 240 CRCP 150 HMA-A 210 AS 255 CRCP 150 HMA-A 210 AS 255 CRCP 150 HMA-A 210 AS 270 CRCP 150 HMA-A 210 AS 210 JPCP 105 ATPB 240 AB 225 JPCP 105 ATPB 240 AB 210 JPCP 105 LCB 150 AS 210 JPCP 105 LCB 150 AS 225 JPCP 120 LCB 180 AS 240 JPCP 120 LCB 180 AS 255 JPCP 150 LCB 210 AS 270 JPCP 150 LCB 210 AS 285 JPCP 150 LCB 210 AS 300 JPCP 150 LCB 210 AS 315 JPCP 150 LCB 210 AS 330 JPCP 150 LCB 210 AS Without Lateral Support (mm) 210 JPCP 105 HMA-A 150 AS 210 JPCP 105 HMA-A 150 AS 225 JPCP 120 HMA-A 180 AS 240 JPCP 120 HMA-A 180 AS 255 JPCP 150 HMA-A 210 AS 255 JPCP 150 HMA-A 210 AS 285 JPCP 150 HMA-A 210 AS 300 JPCP 150 HMA-A 210 AS 315 JPCP 150 HMA-A 210 AS 330 JPCP 150 HMA-A 210 AS 210 JPCP 300 AB 225 JPCP 300 AB 225 JPCP 390 AB 240 CRCP 120 HMA-A 180 AS 240 CRCP 150 HMA-A 210 AS 240 CRCP 150 HMA-A 210 AS 255 CRCP 150 HMA-A 210 AS 270 CRCP 150 HMA-A 210 AS 285 CRCP 150 HMA-A 210 AS 300 CRCP 150 HMA-A 210 AS 210 JPCP 105 ATPB 240 AB 225 JPCP 105 ATPB 240 AB
Notes: (1) Thicknesses shown for JPCP are for doweled pavement only. The thickness shown in these tables are not valid for nondoweled JPCP. (2) Includes 10 mm sacrificial wearing course for future grinding of JPCP/CRCP. (3) Portland cement concrete may be substituted for LCB when justified for constructibility or traffic handling. If Portland cement concrete is used in lieu of LCB, it must be placed in a separate lift than JPCP and must not be bonded to the JPCP. (4) If ATPB is needed for TIs > 10.0 to perpetuate an existing treated permeable layer, place the ATPB between the surface layer (JPCP or CRCP) and the base layer. No deduction is made to the thickness of the base and subbase layers on account of the ATPB. Legend: JPCP = Jointed Plain Concrete Pavement ATPB = Asphalt Treated Permeable Base CRCP = Continuously Reinforced Concrete Pavement AB = Class 2 Aggregate Base LCB = Lean Concrete Base AS = Class 2 Aggregate Subbase HMA-A = Hot Mix Asphalt (Type A) TI = Traffic Index
620-11
July 1, 2008
Table 623.1D Rigid Pavement Catalog (South Coast/Central Coast, Type I Subgrade Soil) (1), (2), (3), (4)
Rigid Pavement Structural Depth TI <9 210 JPCP 105 LCB 210 JPCP 120 LCB 225 JPCP 120 LCB 240 JPCP 120 LCB 255 JPCP 150 LCB 255 JPCP 150 LCB 270 JPCP 150 LCB 285 JPCP 150 LCB 300 JPCP 150 LCB 315 JPCP 150 LCB With Lateral Support (mm) 210 JPCP 105 HMA-A 210 JPCP 120 HMA-A 225 JPCP 120 HMA-A 210 JPCP 150 AB 225 JPCP 180 AB 240 JPCP 210 AB 210 JPCP 105 ATPB 105 AB 225 JPCP 105 ATPB 120 AB 210 JPCP 105 LCB 225 JPCP 120 LCB 240 JPCP 120 LCB 255 JPCP 120 LCB 270 JPCP 150 LCB 285 JPCP 150 LCB 300 JPCP 150 LCB 315 JPCP 150 LCB 330 JPCP 150 LCB 345 JPCP 150 LCB Without Lateral Support (mm) 210 JPCP 105 HMA-A 225 JPCP 120 HMA-A 240 JPCP 120 HMA-A 225 JPCP 150 AB 240 JPCP 180 AB 255 JPCP 210 AB 225 JPCP 105 ATPB 105 AB 240 JPCP 105 ATPB 120 AB
9.5 to 10
10.5 to 11
11.5 to 12
240 JPCP 240 CRCP 120 HMA-A 120 HMA-A 255 JPCP 240 CRCP 150 HMA-A 150 HMA-A 255 JPCP 240 CRCP 150 HMA-A 150 HMA-A 270 JPCP 255 CRCP 150 HMA-A 150 HMA-A 270 JPCP 255 CRCP 150 HMA-A 150 HMA-A 285 JPCP 270 CRCP 150 HMA-A 150 HMA-A 315 JPCP 285 CRCP 150 HMA-A 150 HMA-A
255 JPCP 240 CRCP 120 HMA-A 120 HMA-A 270 JPCP 255 CRCP 150 HMA-A 150 HMA-A 285 JPCP 270 CRCP 150 HMA-A 150 HMA-A 300 JPCP 285 CRCP 150 HMA-A 150 HMA-A 315 JPCP 285 CRCP 150 HMA-A 150 HMA-A 330 JPCP 300 CRCP 150 HMA-A 150 HMA-A 345 JPCP 300 CRCP 150 HMA-A 150 HMA-A
12.5 to 13
13.5 to 14
14.5 to 15
15.5 to 16
16.5 to 17
> 17
Notes:
(1) Thicknesses shown for JPCP are for doweled pavement only. The thickness shown in these tables are not valid for nondoweled JPCP. (2) Includes 10 mm sacrificial wearing course for future grinding of JPCP/CRCP. (3) Portland cement concrete may be substituted for LCB when justified for constructibility or traffic handling. If Portland cement concrete is used in lieu of LCB, it must be placed in a separate lift than JPCP and must not be bonded to the JPCP. (4) If ATPB is needed for TIs > 10.0 to perpetuate an existing treated permeable layer, place the ATPB between the surface layer (JPCP or CRCP) and the base layer. No deduction is made to the thickness of the base and subbase layers on account of the ATPB.
Legend:
JPCP = CRCP = LCB = HMA-A = Jointed Plain Concrete Pavement Continuously Reinforced Concrete Pavement Lean Concrete Base Hot Mix Asphalt (Type A) ATPB = AB = TI = Asphalt Treated Permeable Base Class 2 Aggregate Base Traffic Index
620-12
July 1, 2008
Table 623.1E Rigid Pavement Catalog (South Coast/Central Coast, Type II Subgrade Soil) (1), (2), (3), (4)
Rigid Pavement Structural Depth TI <9 210 JPCP 105 LCB 150 AS 210 JPCP 105 LCB 150 AS 225 JPCP 120 LCB 180 AS 240 JPCP 120 LCB 180 AS 255 JPCP 150 LCB 210 AS 255 JPCP 150 LCB 210 AS 270 JPCP 150 LCB 210 AS 285 JPCP 150 LCB 210 AS 300 JPCP 150 LCB 210 AS 315 JPCP 150 LCB 210 AS With Lateral Support (mm) 210 JPCP 105 HMA-A 150 AS 210 JPCP 105 HMA-A 150 AS 225 JPCP 120 HMA-A 180 AS 240 JPCP 120 HMA-A 180 AS 255 JPCP 150 HMA-A 210 AS 255 JPCP 150 HMA-A 210 AS 270 JPCP 150 HMA-A 210 AS 270 JPCP 150 HMA-A 210 AS 285 JPCP 150 HMA-A 210 AS 315 JPCP 150 HMA-A 210 AS 210 JPCP 300 AB 225 JPCP 300 AB 240 JPCP 390 AB 240 CRCP 120 HMA-A 180 AS 240 CRCP 150 HMA-A 210 AS 240 CRCP 150 HMA-A 210 AS 255 CRCP 150 HMA-A 210 AS 255 CRCP 150 HMA-A 210 AS 270 CRCP 150 HMA-A 210 AS 285 CRCP 150 HMA-A 210 AS 210 JPCP 105 ATPB 240 AB 225 JPCP 105 ATPB 240 AB 210 JPCP 105 LCB 150 AS 225 JPCP 105 LCB 150 AS 240 JPCP 120 LCB 180 AS 255 JPCP 120 LCB 180 AS 270 JPCP 150 LCB 210 AS 285 JPCP 150 LCB 210 AS 300 JPCP 150 LCB 210 AS 315 JPCP 150 LCB 210 AS 330 JPCP 150 LCB 210 AS 345 JPCP 150 LCB 210 AS Without Lateral Support (mm) 210 JPCP 105 HMA-A 150 AS 225 JPCP 105 HMA-A 150 AS 240 JPCP 120 HMA-A 180 AS 255 JPCP 120 HMA-A 180 AS 270 JPCP 150 HMA-A 210 AS 285 JPCP 150 HMA-A 210 AS 300 JPCP 150 HMA-A 210 AS 315 JPCP 150 HMA-A 210 AS 330 JPCP 150 HMA-A 210 AS 345 JPCP 150 HMA-A 210 AS 225 JPCP 300 AB 240 JPCP 300 AB 255 JPCP 390 AB 240 CRCP 120 HMA-A 180 AS 255 CRCP 150 HMA-A 210 AS 270 CRCP 150 HMA-A 210 AS 285 CRCP 150 HMA-A 210 AS 285 CRCP 150 HMA-A 210 AS 300 CRCP 150 HMA-A 210 AS 300 CRCP 150 HMA-A 210 AS 225 JPCP 105 ATPB 240 AB 240 JPCP 105 ATPB 240 AB
9.5 to 10
10.5 to 11
11.5 to 12
12.5 to 13
13.5 to 14
14.5 to 15
15.5 to 16
16.5 to 17
> 17
Notes:
(1) (2) (3) (4)
Thicknesses shown for JPCP are for doweled pavement only. The thickness shown in these tables are not valid for nondoweled JPCP. Includes 10 mm sacrificial wearing course for future grinding of JPCP/CRCP. Portland cement concrete may be substituted for LCB when justified for constructibility or traffic handling. If Portland cement concrete is used in lieu of LCB, it must be placed in a separate lift than JPCP and must not be bonded to the JPCP. If ATPB is needed for TIs > 10.0 to perpetuate an existing treated permeable layer, place the ATPB between the surface layer (JPCP or CRCP) and the base layer. No deduction is made to the thickness of the base and subbase layers on account of the ATPB.
Legend:
JPCP = CRCP = LCB = HMA-A = Jointed Plain Concrete Pavement Continuously Reinforced Concrete Pavement Lean Concrete Base Hot Mix Asphalt (Type A) ATPB = AB = AS = TI = Asphalt Treated Permeable Base Class 2 Aggregate Base Class 2 Aggregate Subbase Traffic Index
620-13
July 1, 2008
Table 623.1F Rigid Pavement Catalog (Inland Valley, Type I Subgrade Soil) (1), (2), (3), (4)
Rigid Pavement Structural Depth TI <9 210 JPCP 105 LCB 210 JPCP 120 LCB 225 JPCP 120 LCB 255 JPCP 120 LCB 255 JPCP 150 LCB 285 JPCP 150 LCB 300 JPCP 150 LCB 315 JPCP 150 LCB 330 JPCP 150 LCB 345 JPCP 150 LCB With Lateral Support (mm) 210 JPCP 105 HMA-A 210 JPCP 120 HMA-A 225 JPCP 120 HMA-A 225 JPCP 150 AB 240 JPCP 180 AB 255 JPCP 210 AB 210 JPCP 105 ATPB 105 AB 225 JPCP 105 ATPB 120 AB 225 JPCP 105 LCB 240 JPCP 120 LCB 255 JPCP 120 LCB 285 JPCP 120 LCB 300 JPCP 150 LCB 315 JPCP 150 LCB 345 JPCP 150 LCB 360 JPCP 150 LCB 375 JPCP 150 LCB 390 JPCP 150 LCB Without Lateral Support (mm) 225 JPCP 105 HMA-A 255 JPCP 120 HMA-A 270 JPCP 120 HMA-A 240 JPCP 150 AB 270 JPCP 180 AB 285 JPCP 210 AB 225 JPCP 105 ATPB 105 AB 255 JPCP 105 ATPB 120 AB
9.5 to 10
10.5 to 11
11.5 to 12
255 JPCP 240 CRCP 120 HMA-A 120 HMA-A 270 JPCP 240 CRCP 150 HMA-A 150 HMA-A 285 JPCP 255 CRCP 150 HMA-A 150 HMA-A 300 JPCP 270 CRCP 150 HMA-A 150 HMA-A 315 JPCP 285 CRCP 150 HMA-A 150 HMA-A 330 JPCP 285 CRCP 150 HMA-A 150 HMA-A 345 JPCP 300 CRCP 150 HMA-A 150 HMA-A
285 JPCP 255 CRCP 120 HMA-A 120 HMA-A 300 JPCP 270 CRCP 150 HMA-A 150 HMA-A 315 JPCP 285 CRCP 150 HMA-A 150 HMA-A 345 JPCP 300 CRCP 150 HMA-A 150 HMA-A 360 JPCP 315 CRCP 150 HMA-A 150 HMA-A 375 JPCP 330 CRCP 150 HMA-A 150 HMA-A 390 JPCP 330 CRCP 150 HMA-A 150 HMA-A
12.5 to 13
13.5 to 14
14.5 to 15
15.5 to 16
16.5 to 17
> 17
Notes: (1) Thicknesses shown for JPCP are for doweled pavement only. The thickness shown in these tables are not valid for nondoweled JPCP. (2) Includes 10 mm sacrificial wearing course for future grinding of JPCP/CRCP.
(3) Portland cement concrete may be substituted for LCB when justified for constructibility or traffic handling. If Portland cement concrete is used in lieu of LCB, it must be placed in a separate lift than JPCP and must not be bonded to the JPCP. (4) If ATPB is needed for TIs > 10.0 to perpetuate an existing treated permeable layer, place the ATPB between the surface layer (JPCP or CRCP) and the base layer. No deduction is made to the thickness of the base and subbase layers on account of the ATPB.
Jointed Plain Concrete Pavement Continuously Reinforced Concrete Pavement Lean Concrete Base Hot Mix Asphalt (Type A)
ATPB = Asphalt Treated Permeable Base AB = Class 2 Aggregate Base TI = Traffic Index
620-14
July 1, 2008
Table 623.1G Rigid Pavement Catalog (Inland Valley, Type II Subgrade Soil) (1), (2), (3), (4)
Rigid Pavement Structural Depth TI <9 210 JPCP 105 LCB 150 AS 210 JPCP 105 LCB 150 AS 225 JPCP 120 LCB 180 AS 255 JPCP 120 LCB 180 AS 255 JPCP 150 LCB 210 AS 285 JPCP 150 LCB 210 AS 300 JPCP 150 LCB 210 AS 315 JPCP 150 LCB 210 AS 330 JPCP 150 LCB 210 AS 345 JPCP 150 LCB 210 AS With Lateral Support (mm) 210 JPCP 105 HMA-A 150 AS 210 JPCP 105 HMA-A 150 AS 225 JPCP 120 HMA-A 180 AS 255 JPCP 120 HMA-A 180 AS 270 JPCP 150 HMA-A 210 AS 285 JPCP 150 HMA-A 210 AS 300 JPCP 150 HMA-A 210 AS 315 JPCP 150 HMA-A 210 AS 330 JPCP 150 HMA-A 210 AS 345 JPCP 150 HMA-A 210 AS 225 JPCP 300 AB 240 JPCP 300 AB 255 JPCP 390 AB 240 CRCP 120 HMA-A 180 AS 240 CRCP 150 HMA-A 210 AS 255 CRCP 150 HMA-A 210 AS 270 CRCP 150 HMA-A 210 AS 285 CRCP 150 HMA-A 210 AS 285 CRCP 150 HMA-A 210 AS 300 CRCP 150 HMA-A 210 AS 210 JPCP 105 ATPB 240 AB 225 JPCP 105 ATPB 240 AB 225 JPCP 105 LCB 150 AS 240 JPCP 105 LCB 150 AS 255 JPCP 120 LCB 180 AS 285 JPCP 120 LCB 180 AS 300 JPCP 150 LCB 210 AS 315 JPCP 150 LCB 210 AS 345 JPCP 150 LCB 210 AS 360 JPCP 150 LCB 210 AS 375 JPCP 150 LCB 210 AS 390 JPCP 150 LCB 210 AS Without Lateral Support (mm) 225 JPCP 105 HMA-A 150 AS 255 JPCP 105 HMA-A 150 AS 270 JPCP 120 HMA-A 180 AS 285 JPCP 120 HMA-A 180 AS 300 JPCP 150 HMA-A 210 AS 315 JPCP 150 HMA-A 210 AS 345 JPCP 150 HMA-A 210 AS 360 JPCP 150 HMA-A 210 AS 375 JPCP 150 HMA-A 210 AS 390 JPCP 150 HMA-A 210 AS 240 JPCP 300 AB 270 JPCP 300 AB 285 JPCP 390 AB 255 CRCP 120 HMA-A 180 AS 270 CRCP 150 HMA-A 210 AS 285 CRCP 150 HMA-A 210 AS 300 CRCP 150 HMA-A 210 AS 315 CRCP 150 HMA-A 210 AS 330 CRCP 150 HMA-A 210 AS 330 CRCP 150 HMA-A 210 AS 225 JPCP 105 ATPB 240 AB 255 JPCP 105 ATPB 240 AB
Notes: (1) Thicknesses shown for JPCP are for doweled pavement only. The thickness shown in these tables are not valid for nondoweled JPCP. (2) Includes 10 mm sacrificial wearing course for future grinding of JPCP/CRCP. (3) Portland cement concrete may be substituted for LCB when justified for constructibility or traffic handling. If Portland cement concrete is used in lieu of LCB, it must be placed in a separate lift than JPCP and must not be bonded to the JPCP. (4) If ATPB is needed for TIs > 10.0 to perpetuate an existing treated permeable layer, place the ATPB between the surface layer (JPCP or CRCP) and the base layer. No deduction is made to the thickness of the base and subbase layers on account of the ATPB. Legend: JPCP = Jointed Plain Concrete Pavement ATPB = Asphalt Treated Permeable Base CRCP = Continuously Reinforced Concrete Pavement AB = Class 2 Aggregate Base LCB = Lean Concrete Base AS = Class 2 Aggregate Subbase HMA-A = Hot Mix Asphalt (Type A) TI = Traffic Index
620-15
July 1, 2008
Table 623.1H Rigid Pavement Catalog (Desert, Type I Subgrade Soil) (1), (2), (3), (4)
Rigid Pavement Structural Depth TI <9 210 JPCP 105 LCB 225 JPCP 120 LCB 240 JPCP 120 LCB 255 JPCP 120 LCB 285 JPCP 150 LCB 300 JPCP 150 LCB 315 JPCP 150 LCB 330 JPCP 150 LCB 345 JPCP 150 LCB 360 JPCP 150 LCB With Lateral Support (mm) 210 JPCP 105 HMA-A 225 JPCP 120 HMA-A 240 JPCP 120 HMA-A 225 JPCP 150 AB 240 JPCP 180 AB 255 JPCP 210 AB 210 JPCP 105 ATPB 120 AB 240 JPCP 105 ATPB 120 AB 225 JPCP 105 LCB 240 JPCP 120 LCB 255 JPCP 120 LCB 270 JPCP 120 LCB 315 JPCP 150 LCB 345 JPCP 150 LCB 360 JPCP 150 LCB 375 JPCP 150 LCB 390 JPCP 150 LCB 390 JPCP 150 LCB Without Lateral Support (mm) 225 JPCP 105 HMA-A 255 JPCP 120 HMA-A 270 JPCP 120 HMA-A 240 JPCP 150 AB 270 JPCP 180 AB 285 JPCP 210 AB 225 JPCP 105 ATPB 120 AB 255 JPCP 105 ATPB 120 AB
9.5 to 10
10.5 to 11
11.5 to 12
255 JPCP 240 CRCP 120 HMA-A 120 HMA-A 285 JPCP 255 CRCP 150 HMA-A 150 HMA-A 300 JPCP 270 CRCP 150 HMA-A 150 HMA-A 315 JPCP 285 CRCP 150 HMA-A 150 HMA-A 330 JPCP 300 CRCP 150 HMA-A 150 HMA-A 345 JPCP 315 CRCP 150 HMA-A 150 HMA-A 360 JPCP 330 CRCP 150 HMA-A 150 HMA-A
285 JPCP 255 CRCP 120 HMA-A 120 HMA-A 315 JPCP 285 CRCP 150 HMA-A 150 HMA-A 345 JPCP 315 CRCP 150 HMA-A 150 HMA-A 360 JPCP 330 CRCP 150 HMA-A 150 HMA-A 375 JPCP 330 CRCP 150 HMA-A 150 HMA-A 390 JPCP 330 CRCP 150 HMA-A 150 HMA-A 390 JPCP 330 CRCP 150 HMA-A 150 HMA-A
12.5 to 13
13.5 to 14
14.5 to 15
15.5 to 16
16.5 to 17
> 17
Notes: (1) Thicknesses shown for JPCP are for doweled pavement only. The thickness shown in these tables are not valid for nondoweled JPCP. (2) Includes 10 mm sacrificial wearing course for future grinding of JPCP/CRCP.
(3) Portland cement concrete may be substituted for LCB when justified for constructibility or traffic handling. If Portland cement concrete is used in lieu of LCB, it must be placed in a separate lift than JPCP and must not be bonded to the JPCP. (4) If ATPB is needed for TIs > 10.0 to perpetuate an existing treated permeable layer, place the ATPB between the surface layer (JPCP or CRCP) and the base layer. No deduction is made to the thickness of the base and subbase layers on account of the ATPB.
Jointed Plain Concrete Pavement Continuously Reinforced Concrete Pavement Lean Concrete Base Hot Mix Asphalt (Type A)
ATPB = Asphalt Treated Permeable Base AB = Class 2 Aggregate Base TI = Traffic Index
620-16
July 1, 2008
Table 623.1I Rigid Pavement Catalog (Desert, Type II Subgrade Soil) (1), (2), (3), (4)
Rigid Pavement Structural Depth TI <9 210 JPCP 105 LCB 150 AS 225 JPCP 120 LCB 150 AS 240 JPCP 120 LCB 180 AS 255 JPCP 120 LCB 180 AS 285 JPCP 150 LCB 210 AS 300 JPCP 150 LCB 210 AS 315 JPCP 150 LCB 210 AS 330 JPCP 150 LCB 210 AS 345 JPCP 150 LCB 210 AS 360 JPCP 150 LCB 210 AS With Lateral Support (mm) 210 JPCP 105 HMA-A 150 AS 225 JPCP 120 HMA-A 150 AS 240 JPCP 120 HMA-A 180 AS 255 JPCP 120 HMA-A 180 AS 285 JPCP 150 HMA-A 210 AS 300 JPCP 150 HMA-A 210 AS 315 JPCP 150 HMA-A 210 AS 330 JPCP 150 HMA-A 210 AS 345 JPCP 150 HMA-A 210 AS 360 JPCP 150 HMA-A 210 AS 225 JPCP 300 AB 240 JPCP 300 AB 255 JPCP 390 AB 240 CRCP 120 HMA-A 180 AS 255 CRCP 150 HMA-A 210 AS 270 CRCP 150 HMA-A 210 AS 285 CRCP 150 HMA-A 210 AS 300 CRCP 150 HMA-A 210 AS 315 CRCP 150 HMA-A 210 AS 330 CRCP 150 HMA-A 210 AS 210 JPCP 105 ATPB 240 AB 240 JPCP 105 ATPB 240 AB 225 JPCP 105 LCB 180 AS 240 JPCP 120 LCB 180 AS 255 JPCP 120 LCB 180 AS 270 JPCP 120 LCB 180 AS 315 JPCP 150 LCB 210 AS 345 JPCP 150 LCB 210 AS 360 JPCP 150 LCB 210 AS 375 JPCP 150 LCB 210 AS 390 JPCP 150 LCB 210 AS 390 JPCP 150 LCB 210 AS Without Lateral Support (mm) 225 JPCP 105 HMA-A 180 AS 255 JPCP 120 HMA-A 180 AS 270 JPCP 120 HMA-A 180 AS 285 JPCP 120 HMA-A 180 AS 315 JPCP 150 HMA-A 210 AS 345 JPCP 150 HMA-A 210 AS 360 JPCP 150 HMA-A 210 AS 375 JPCP 150 HMA-A 210 AS 390 JPCP 150 HMA-A 210 AS 390 JPCP 150 HMA-A 210 AS 240 JPCP 300 AB 270 JPCP 300 AB 285 JPCP 390 AB 255 CRCP 120 HMA-A 180 AS 285 CRCP 150 HMA-A 210 AS 315 CRCP 150 HMA-A 210 AS 330 CRCP 150 HMA-A 210 AS 330 CRCP 150 HMA-A 210 AS 330 CRCP 150 HMA-A 210 AS 330 CRCP 150 HMA-A 210 AS 225 JPCP 105 ATPB 240 AB 255 JPCP 105 ATPB 240 AB
Notes: (1) Thicknesses shown are for doweled JPCP only. Not valid for nondoweled JPCP. (2) Includes 10 mm sacrificial wearing course for future grinding of JPCP/CRCP.
(3) Portland cement concrete may be substituted for LCB when justified for constructibility or traffic handling. If Portland cement concrete is used in lieu of LCB, it must be placed in a separate lift than JPCP and must not be bonded to the JPCP. (4) If ATPB is needed for TIs > 10.0 to perpetuate an existing treated permeable layer, place the ATPB between the surface layer (JPCP or CRCP) and the base layer. No deduction is made to the thickness of the base and subbase layers on account of the ATPB.
Jointed Plain Concrete Pavement Continuously Reinforced Concrete Pavement Lean Concrete Base Hot Mix Asphalt (Type A)
ATPB = AB = AS = TI =
Asphalt Treated Permeable Base Class 2 Aggregate Base Class 2 Aggregate Subbase Traffic Index
620-17
July 1, 2008
Table 623.1J Rigid Pavement Catalog (Low Mountain/South Mountain, Type I Subgrade Soil) (1), (2), (3), (4)
Rigid Pavement Structural Depth TI <9 210 JPCP 105 LCB 210 JPCP 120 LCB 225 JPCP 120 LCB 240 JPCP 120 LCB 270 JPCP 150 LCB 285 JPCP 150 LCB 300 JPCP 150 LCB 315 JPCP 150 LCB 330 JPCP 150 LCB 345 JPCP 150 LCB With Lateral Support (mm) 210 JPCP 105 HMA-A 210 JPCP 120 HMA-A 225 JPCP 120 HMA-A 225 JPCP 150 AB 225 JPCP 180 AB 240 JPCP 210 AB 210 JPCP 105 ATPB 120 AB 225 JPCP 105 ATPB 120 AB 225 JPCP 105 LCB 240 JPCP 120 LCB 255 JPCP 120 LCB 270 JPCP 120 LCB 300 JPCP 150 LCB 315 JPCP 150 LCB 345 JPCP 150 LCB 360 JPCP 150 LCB 375 JPCP 150 LCB 390 JPCP 150 LCB Without Lateral Support (mm) 225 JPCP 105 HMA-A 240 JPCP 120 HMA-A 255 JPCP 120 HMA-A 225 JPCP 150 AB 255 JPCP 180 AB 270 JPCP 210 AB 225 JPCP 105 ATPB 120 AB 240 JPCP 105 ATPB 120 AB
9.5 to 10
10.5 to 11
11.5 to 12
255 JPCP 240 CRCP 120 HMA-A 120 HMA-A 285 JPCP 255 CRCP 150 HMA-A 150 HMA-A 300 JPCP 255 CRCP 150 HMA-A 150 HMA-A 315 JPCP 270 CRCP 150 HMA-A 150 HMA-A 330 JPCP 285 CRCP 150 HMA-A 150 HMA-A 345 JPCP 300 CRCP 150 HMA-A 150 HMA-A 360 JPCP 300 CRCP 150 HMA-A 150 HMA-A
285 JPCP 255 CRCP 120 HMA-A 120 HMA-A 315 JPCP 270 CRCP 150 HMA-A 150 HMA-A 330 JPCP 285 CRCP 150 HMA-A 150 HMA-A 360 JPCP 315 CRCP 150 HMA-A 150 HMA-A 375 JPCP 330 CRCP 150 HMA-A 150 HMA-A 390 JPCP 330 CRCP 150 HMA-A 150 HMA-A 405 JPCP 330 CRCP 150 HMA-A 150 HMA-A
12.5 to 13
13.5 to 14
14.5 to 15
15.5 to 16
16.5 to 17
> 17
Notes:
(1) Thicknesses shown for JPCP are for doweled pavement only. The thickness shown in these tables are not valid for nondoweled JPCP. (2) Includes 10 mm sacrificial wearing course for future grinding of JPCP/CRCP. (3) Portland cement concrete may be substituted for LCB when justified for constructibility or traffic handling. If Portland cement concrete is used in lieu of LCB, it must be placed in a separate lift than JPCP and must not be bonded to the JPCP. (4) If ATPB is needed for TIs > 10.0 to perpetuate an existing treated permeable layer, place the ATPB between the surface layer (JPCP or CRCP) and the base layer. No deduction is made to the thickness of the base and subbase layers on account of the ATPB.
Legend:
JPCP = CRCP = LCB = HMA-A = Jointed Plain Concrete Pavement Continuously Reinforced Concrete Pavement Lean Concrete Base Hot Mix Asphalt (Type A) ATPB = AB = TI = Asphalt Treated Permeable Base Class 2 Aggregate Base Traffic Index
620-18
July 1, 2008
Table 623.1K Rigid Pavement Catalog (Low Mountain/South Mountain, Type II Subgrade Soil) (1), (2), (3), (4)
Rigid Pavement Structural Depth TI <9 210 JPCP 105 LCB 150 AS 210 JPCP 120 LCB 150 AS 225 JPCP 120 LCB 180 AS 240 JPCP 120 LCB 180 AS 270 JPCP 150 LCB 210 AS 285 JPCP 150 LCB 210 AS 300 JPCP 150 LCB 210 AS 315 JPCP 150 LCB 210 AS 330 JPCP 150 LCB 210 AS 345 JPCP 150 LCB 210 AS With Lateral Support (mm) 210 JPCP 105 HMA-A 150 AS 210 JPCP 120 HMA-A 150 AS 225 JPCP 120 HMA-A 180 AS 255 JPCP 120 HMA-A 180 AS 285 JPCP 150 HMA-A 210 AS 300 JPCP 150 HMA-A 210 AS 315 JPCP 150 HMA-A 210 AS 330 JPCP 150 HMA-A 210 AS 345 JPCP 150 HMA-A 210 AS 360 JPCP 150 HMA-A 210 AS 225 JPCP 300 AB 225 JPCP 300 AB 240 JPCP 390 AB 240 CRCP 120 HMA-A 180 AS 255 CRCP 150 HMA-A 210 AS 255 CRCP 150 HMA-A 210 AS 270 CRCP 150 HMA-A 210 AS 285 CRCP 150 HMA-A 210 AS 300 CRCP 150 HMA-A 210 AS 300 CRCP 150 HMA-A 210 AS 210 JPCP 105 ATPB 240 AB 225 JPCP 105 ATPB 240 AB 225 JPCP 105 LCB 150 AS 240 JPCP 120 LCB 150 AS 255 JPCP 120 LCB 180 AS 270 JPCP 120 LCB 180 AS 300 JPCP 150 LCB 210 AS 315 JPCP 150 LCB 210 AS 345 JPCP 150 LCB 210 AS 360 JPCP 150 LCB 210 AS 375 JPCP 150 LCB 210 AS 390 JPCP 150 LCB 210 AS Without Lateral Support (mm) 225 JPCP 105 HMA-A 150 AS 240 JPCP 120 HMA-A 150 AS 255 JPCP 120 HMA-A 180 AS 285 JPCP 120 HMA-A 180 AS 315 JPCP 150 HMA-A 210 AS 330 JPCP 150 HMA-A 210 AS 360 JPCP 150 HMA-A 210 AS 375 JPCP 150 HMA-A 210 AS 390 JPCP 150 HMA-A 210 AS 1.35 JPCP 150 HMA-A 210 AS 225 JPCP 300 AB 255 JPCP 300 AB 270 JPCP 390 AB 255 CRCP 120 HMA-A 180 AS 270 CRCP 150 HMA-A 210 AS 285 CRCP 150 HMA-A 210 AS 315 CRCP 150 HMA-A 210 AS 330 CRCP 150 HMA-A 210 AS 330 CRCP 150 HMA-A 210 AS 330 CRCP 150 HMA-A 210 AS 225 JPCP 105 ATPB 240 AB 240 JPCP 105 ATPB 240 AB
(1) Thicknesses shown for JPCP are for doweled pavement only. The thickness shown in these tables are not valid for nondoweled JPCP. (2) Includes 10 mm sacrificial wearing course for future grinding of JPCP/CRCP. (3) Portland cement concrete may be substituted for LCB when justified for constructibility or traffic handling. If Portland cement concrete is used in lieu of LCB, it must be placed in a separate lift than JPCP and must not be bonded to the JPCP. (4) If ATPB is needed for TIs > 10.0 to perpetuate an existing treated permeable layer, place the ATPB between the surface layer (JPCP or CRCP) and the base layer. No deduction is made to the thickness of the base and subbase layers on account of the ATPB.
Jointed Plain Concrete Pavement Continuously Reinforced Concrete Pavement Lean Concrete Base Hot Mix Asphalt (Type A)
ATPB = AB = AS = TI =
Asphalt Treated Permeable Base Class 2 Aggregate Base Class 2 Aggregate Subbase Traffic Index
620-19
July 1, 2008
Table 623.1L Rigid Pavement Catalog (High Mountain/High Desert, Type I Subgrade Soil) (1), (2), (3), (4)
Rigid Pavement Structural Depth TI <9 240 JPCP 105 LCB 255 JPCP 120 LCB 270 JPCP 120 LCB 285 JPCP 120 LCB 300 JPCP 150 LCB 315 JPCP 150 LCB 330 JPCP 150 LCB 345 JPCP 150 LCB 360 JPCP 150 LCB 375 JPCP 150 LCB With Lateral Support (mm) 255 JPCP 105 HMA-A 255 JPCP 120 HMA-A 270 JPCP 120 HMA-A 285 JPCP 120 HMA-A 315 JPCP 150 HMA-A 330 JPCP 150 HMA-A 345 JPCP 150 HMA-A 360 JPCP 150 HMA-A 375 JPCP 150 HMA-A 375 JPCP 150 HMA-A 255 JPCP 150 AB 270 JPCP 180 AB 285 JPCP 210 AB 240 JPCP 105 ATPB 120 AB 270 JPCP 105 ATPB 120 AB 255 JPCP 105 LCB 270 JPCP 120 LCB 285 JPCP 120 LCB 315 JPCP 120 LCB 330 JPCP 150 LCB 345 JPCP 150 LCB 360 JPCP 150 LCB 375 JPCP 150 LCB 390 JPCP 150 LCB 405 JPCP 150 LCB Without Lateral Support (mm) 270 JPCP 105 HMA-A 270 JPCP 120 HMA-A 285 JPCP 120 HMA-A 315 JPCP 120 HMA-A 345 JPCP 150 HMA-A 360 JPCP 150 HMA-A 375 JPCP 150 HMA-A 390 JPCP 150 HMA-A 405 JPCP 150 HMA-A 405 JPCP 150 HMA-A 270 JPCP 150 AB 285 JPCP 180 AB 300 JPCP 210 AB 270 JPCP 105 ATPB 120 AB 270 JPCP 105 ATPB 120 AB
9.5 to 10
10.5 to 11
11.5 to 12
12.5 to 13
13.5 to 14
14.5 to 15
15.5 to 16
16.5 to 17
> 17
Notes:
(1) Thicknesses shown for JPCP are for doweled pavement only. The thickness shown in these tables are not valid for nondoweled JPCP. (2) Includes 45 mm sacrificial wearing course for future grinding of JPCP. (3) Portland cement concrete may be substituted for LCB when justified for constructibility or traffic handling. If Portland cement concrete is used in lieu of LCB, it must be placed in a separate lift than JPCP and must not be bonded to the JPCP. (4) If ATPB is needed for TIs > 10.0 to perpetuate an existing treated permeable layer, place the ATPB between the surface layer (JPCP or CRCP) and the base layer. No deduction is made to the thickness of the base and subbase layers on account of the ATPB.
Jointed Plain Concrete Pavement Continuously Reinforced Concrete Pavement Lean Concrete Base Hot Mix Asphalt (Type A)
ATPB = Asphalt Treated Permeable Base AB = Class 2 Aggregate Base TI = Traffic Index
620-20
July 1, 2008
Table 623.1M Rigid Pavement Catalog (High Mountain/Low Mountain, Type II Subgrade Soil) (1), (2), (3), (4)
Rigid Pavement Structural Depth TI <9 240 JPCP 105 LCB 150 AS 255 JPCP 120 LCB 150 AS 270 JPCP 120 LCB 180 AS 285 JPCP 120 LCB 180 AS 300 JPCP 150 LCB 210 AS 315 JPCP 150 LCB 210 AS 330 JPCP 150 LCB 210 AS 345 JPCP 150 LCB 210 AS 360 JPCP 150 LCB 210 AS 375 JPCP 150 LCB 210 AS With Lateral Support (mm) 255 JPCP 105 HMA-A 150 AS 255 JPCP 120 HMA-A 150 AS 270 JPCP 120 HMA-A 180 AS 285 JPCP 120 HMA-A 180 AS 315 JPCP 150 HMA-A 210 AS 330 JPCP 150 HMA-A 210 AS 345 JPCP 150 HMA-A 210 AS 360 JPCP 150 HMA-A 210 AS 375 JPCP 150 HMA-A 210 AS 375 JPCP 150 HMA-A 210 AS 255 JPCP 300 AB 270 JPCP 300 AB 285 JPCP 390 AB 240 JPCP 105 ATPB 240 AB 270 JPCP 105 ATPB 240 AB 255 JPCP 105 LCB 150 AS 270 JPCP 120 LCB 150 AS 285 JPCP 120 LCB 180 AS 315 JPCP 120 LCB 180 AS 330 JPCP 150 LCB 210 AS 345 JPCP 150 LCB 210 AS 360 JPCP 150 LCB 210 AS 375 JPCP 150 LCB 210 AS 390 JPCP 150 LCB 210 AS 405 JPCP 150 LCB 210 AS Without Lateral Support (mm) 270 JPCP 105 HMA-A 150 AS 270 JPCP 120 HMA-A 150 AS 285 JPCP 120 HMA-A 180 AS 315 JPCP 120 HMA-A 180 AS 345 JPCP 150 HMA-A 210 AS 360 JPCP 150 HMA-A 210 AS 375 JPCP 150 HMA-A 210 AS 390 JPCP 150 HMA-A 210 AS 405 JPCP 150 HMA-A 210 AS 405 JPCP 150 HMA-A 210 AS 270 JPCP 300 AB 285 JPCP 300 AB 300 JPCP 390 AB 270 JPCP 105 ATPB 240 AB 270 JPCP 105 ATPB 240 AB
(1) Thicknesses shown for JPCP are for doweled pavement only. The thickness shown in these tables are not valid for nondoweled JPCP. (2) Includes 45 mm sacrificial wearing course for future grinding of JPCP. (3) Portland cement concrete may be substituted for LCB when justified for constructibility or traffic handling. If Portland cement concrete is used in lieu of LCB, it must be placed in a separate lift than JPCP and must not be bonded to the JPCP. (4) If ATPB is needed for TIs > 10.0 to perpetuate an existing treated permeable layer, place the ATPB between the surface layer (JPCP or CRCP) and the base layer. No deduction is made to the thickness of the base and subbase layers on account of the ATPB.
Jointed Plain Concrete Pavement Continuously Reinforced Concrete Pavement Lean Concrete Base Hot Mix Asphalt (Type A)
ATPB = AB = AS = TI =
Asphalt Treated Permeable Base Class 2 Aggregate Base Class 2 Aggregate Subbase Traffic Index
620-21
July 1, 2008
(b) Grinding to correct faulting. (c) Dowel bar retrofit. Guidelines for selecting and engineering dowel bar retrofit projects can be found on the Department Pavement website. The roadway rehabilitation requirements for overlays (see Index 625.1(2)) and preparation of existing pavement surface (Index 625.1(3)) apply to CAPM projects. Additional details and information regarding CAPM policies and strategies can be found in Design Information Bulletin 81 Capital Preventive Maintenance Guidelines as well as the Rigid Pavement CAPM and Rehabilitation Guidelines for Designers. Both can be found on the Department Pavement website.
Rigid pavement preventive maintenance strategies are discussed further in the Maintenance Manual, Chapter B.
620-22
July 1, 2008
interlayer may need to be thicker if it is used temporarily for traffic handling. (c) Crack, seat, and asphalt overlay. The minimum standard thicknesses for a 20-year design life using this strategy are found in Table 625.1.
Table 625.1 Minimum Standard Thicknesses for Crack, Seat, and Asphalt Overlay(1)
105 mm HMA SAMI-F or SAMI-R 30 mm HMA (LC) 150 mm HMA SAMI-F or SAMI-R 30 mm HMA (LC) 60 mm RHMA-G SAMI-R 30 mm HMA (LC) 60 mm RHMA-G 45 mm HMA SAMI-F or SAMI-R 30 mm HMA (LC)
For crack, seat, and asphalt overlay projects, a nonstructural wearing course (such as an open graded friction course) may be placed in addition to (but not as a substitute for) the thicknesses found in Table 625.1. Once a rigid pavement has been cracked, seated, and overlaid with asphalt it is considered to be a composite pavement and subsequent preservation and rehabilitation strategies are determined in accordance with the guidelines found in Chapter 640. (d) Asphalt overlay. If the existing rigid pavement (JPCP) will not be cracked and seated, for a 20-year design life, add an additional 30 mm HMA to the minimum standard thicknesses of HMA surface course layer given in Table 625.1. Since the maximum thickness for RHMA-G is 60 mm (see Index 631.3), no additional thickness is needed if RHMA-G is used for the overlay. (2) Overlay Limits. On overlay projects, the entire traveled way and paved shoulder shall be overlaid. Not only does this help provide a smoother finished surface, it also benefits bicyclists and pedestrians when they are allowed to use the shoulder. (3) Preparation of Existing Pavement. Existing pavement distresses should be repaired before overlaying the pavement. Cracks wider than 5 mm should be sealed; loose pavement removed and patched; spalls repaired; and broken slabs or punchouts replaced. Existing thermoplastic traffic stripes and raised pavement markers should be removed. This applies to both lanes and adjacent shoulders (flexible and rigid). The Materials Report should include a reminder of these preparations. Crack sealants should be placed 5 mm below grade to allow for expansion (i.e., recess fill) and to alleviate a potential bump if an overlay is placed. For information and criteria for slab replacements, see Chapter 2 of the Slab Replacement Guidelines on the Department pavement web site. (4) Selection. The selection of the appropriate strategy should be based upon life-cycle costs,
TI <12.0
TI 12.0
Notes: (1) If the existing rigid pavement is not cracked and seated, add minimum 30 mm HMA above the SAMI layer. Legend: HMA = Hot Mixed Asphalt HMA (LC) = Hot Mixed Asphalt Leveling Course RHMA-G = Rubberized Hot Mix Asphalt (Gap Graded) SAMI-F = Stress Absorbing Membrane Interlayer (Fabric) SAMI-R = Stress Absorbing Membrane Interlayer (Rubberized) Not that there are currently no standard crack, seat, and asphalt overlay designs for pavement design lives greater than 20 years. For projects with a longer than 20year pavement design life, consider lane replacement, unbonded overlays, or consult Headquarters Office of Pavement Design for possible experimental designs.
620-23
July 1, 2008
load transfer efficiency of the joints, materials testing, ride quality, safety, maintainability, constructibility, visual inspection of pavement distress, and other factors listed in Chapter 610. The Materials Report should discuss any historical problems observed in the performance of rigid pavement constructed with aggregates found near the proposed project and subjected to similar physical and environmental conditions.
requirements in Index 623.1 to engineer the rigid pavement structure for the ramp termini. The length of rigid pavement to be placed at the termini will depend on the geometric alignment of the ramp, ramp grades, and the length of queues of stopped traffic. The rigid pavement should extend to the first set of signal loops on signalized intersections. A length of 45 m should be considered the minimum on unsignalized intersections. Special care should be taken to assure skid resistance in conformance with current standard specifications in the braking area, especially where oil drippage is concentrated. End anchors or transitions should be used at flexible/rigid pavement joints. The Department pavement website has additional information and training for engineering pavement for intersections and rigid ramp termini.
626.2 Shoulder
The types of shoulders that are used for rigid pavements are shown in Figure 626.2A and can be categorized into the following three types: (1) Tied Rigid Shoulders. These are shoulders that are built with rigid pavement that are tied to the adjacent lane with tie bars. These shoulders provide lateral support to the adjacent lane, which improves the long-term performance of the adjacent lane, reducing the need for maintenance or repair of the lane. To obtain the maximum benefit, these shoulders should be built monolithically with the adjacent lane (i.e., no contact joints). This will create aggregate interlock between the lane and shoulder, which provides increased lateral support. In order to build the lane and shoulder integrally, the shoulder cross slope needs to match the lane cross slope which may require a design exception (see Index 302.2 for further discussion). The pavement structure for the tied rigid shoulder should match the pavement structure of the adjacent traffic lane. Special delineation of concrete shoulders may be required to deter the use of the shoulder as a traveled lane. District Traffic Operations should be consulted to determine the potential
620-24
July 1, 2008
620-25
July 1, 2008
need for anything more than the standard edge stripe. Tied rigid shoulders are the most adaptable to future widening and conversion to a lane. They should be the preferred shoulder type when future widening is planned within the design life of the pavement or where the shoulder will be used temporarily as a truck or bus lane. Where the shoulder is expected to be converted into a traffic lane in the future, the shoulder should be built to the same geometric and pavement standards as the lane. Additionally, the shoulder width should match the width of the future lane. (2) Widened slab. Widened slabs involve constructing the concrete panel for the lane adjacent to the shoulder 4.27 m wide in lieu of the prescribed lane width. The additional width becomes part of the shoulder width and provides lateral support to the adjacent lane. Widened slabs provide as good or better lateral support than tied rigid shoulders at a lower initial cost provided that trucks and buses are kept at least 0.6 m from the edge of the slab. A rumble strip or a raised pavement marking next to the pavement edge line of widened concrete slabs helps discourage trucks and buses from driving on the outside 0.6 meters of the slab. The use of rumble strips or raised markings requires approval from District Traffic Operations. Widened slabs are most useful in areas where lateral support is desired but future widening is not anticipated or where there is a need to have a different cross slope on the shoulder than that of the adjacent lane. (3) Untied Shoulders. Untied shoulders are flexible shoulders that are not built with a widened slab or rigid shoulders that are not tied to the adjacent lane and not built adjacent to a widened slab. These shoulders do not provide lateral support to the adjacent lane. Although non-supporting shoulders may have lower initial costs, they do not perform as well as tied rigid shoulders or widened slabs, which can lead to higher maintenance costs, user delays, and life cycle costs.
(4) Selection Criteria. It is preferred that shoulders be constructed of the same material as the traveled way pavement (in order to facilitate construction, improve pavement performance, and reduce maintenance cost). However, shoulders adjacent to rigid pavement traffic lanes can be either rigid or flexible with the following conditions: (a) Tied rigid shoulders shall be used for: Rigid pavements constructed in the high mountain and high desert climate regions (see climate map in Topic 615). Paved buffers between rigid HighOccupancy Vehicle (HOV) lanes and rigid mixed flow lanes. Same for High-Occupancy Toll (HOT) lanes. Rigid ramps to and from truck inspection stations.
(b) Either tied rigid shoulders or widened slabs shall be used for: continuously pavement. reinforced concrete
Where tied rigid shoulders or widened slabs are used, they shall continue through ramp and gore areas (see Figure 626.2B). Because heavy trucks cause deterioration by repeated heavy loading on the outside edge of pavement, at the corners, and the midpoint of the slab, widened slabs or tied rigid shoulders should be used for heavy truck routes with a TI greater than or equal to 14.0. In those instances where flexible shoulders are used with rigid pavement, the minimum flexible shoulder thickness should be determined in accordance with Topic 633. These conditions apply to all rigid pavement projects including new construction, reconstruction, widening, adjacent lane replacements, and shoulder replacements. Typically existing flexible shoulders next to rigid
620-26
July 1, 2008
pavement are not replaced for rehabilitation projects that involve only grinding, dowel bar retrofits, and individual slab replacements. Consideration should be given to replacing flexible shoulders with tied rigid shoulders or widened slabs when the adjacent lane is being replaced or overlaid with a rigid pavement. The District determines when an existing flexible shoulder is replaced with a rigid shoulder or widened slab. The shoulder pavement structure selected must meet or exceed the pavement design life standards in Topic 612. In selecting whether to construct rigid or flexible shoulders the following factors should be considered: Life-cycle cost of the shoulder. Ability and safety of maintenance crews to maintain the shoulder. In confined areas, such as in front of retaining walls or narrow shoulders, and on high volume roadways (AADT > 150,000) consideration should be given to engineering a shoulder that requires the least amount of maintenance, even if it is more expensive to construct. Future plans to widen the facility or convert the shoulder to a traffic lane. Width of shoulder. When shoulder widths are less than 1.5 meters, tied rigid shoulders are preferable to a widened rigid slab and narrow flexible shoulder, less than 0.9 m, for both constructibility and maintainability. For projects where the tracking width lines are shown to encroach onto paved shoulders or any portion of the gutter pan, tied rigid shoulders and the gutter pan structure must be engineered to sustain the weight of the design vehicle. See Topic 404 for design vehicle guidance.
features when engineering a rigid pavement intersection: Intersection limits Joint types and joint spacing Joint patterns Slab dimensions Pavement joints at utilities Dowel bar and tie bar placement
See Index 1003.6(2) for surface quality guidance for highways open to bicyclists.
626.3 Intersections
Standard joint spacing patterns found in the Standard Plans do not apply to intersections. Special paving details for intersections need to be included in the project plans. Special consideration needs to be given to the following
620-27
July 1, 2008
620-28
July 1, 2008
620-29
July 1, 2008
counts. The minimum pavement structure for bus pads should be 255 mm JPCP with dowel bars at transverse joints on top of 150 mm lean concrete base or Type A hot mix asphalt (230 mm CRCP may be substituted for 255 mm JPCP). For Type II soil as described in Table 623.1A, include 150 mm of aggregate subbase. Type III soil should be treated in accordance with Index 614.4. Where local standards are more conservative than the pavement structures mentioned above, local standards should govern. Relative slab dimensions for bus pads should be approximately 1:1 to 1:1.25, transverse-tolongitudinal. The width of the bus pad should be no less than the width of the bus plus 1.2 m. If the bus pad extends into the traveled way, the rigid bus pad should extend for the full width of the lane occupied by buses. The minimum length of the bus pad should be 1.5 times the length of the bus(es) that will use the pad at any given time. This will provide some leeway for variations in where the bus stops. Additional length of rigid pavement should be considered for approaches and departures from the bus pad since these locations may be subjected to the same stresses from buses as the bus pad. A 35 m length of bus pad (which is approximately 250% to 300% times the length of typical 12 m buses) should provide sufficient length for bus approach and departure. The decision whether to use rigid pavement for bus approach and departure to/from bus pads is the responsibility of the District. An end anchor may improve long-term performance at the flexible-to-rigid pavement transition. Doweled transverse joints should be perpendicular to the longitudinal joint at maximum 4.57 m spacing, but consider skewing (at 6:1 typical) entrance/exit transverse flexible-to-rigid transitions, note that since acute corners can fail prematurely, acute corners should be rounded (see Figure 626.4). Special care should be taken to assure skid resistance in conformance with current Standard Specifications in the braking area, especially where oil drippage is concentrated.
620-30
July 1, 2008