Router Table

Materials List
A B C D E F G H I J Sides (2) Fronts (2) Back (1) Base (1) Inner Stiles (2) Outer Stiles (2) Shelves (4) Wing Backs (2) Supports (2) Fillers (2) 914 x 10 - 12 Ply. 3 x 21 - 10 4 2 9 x 10 - 12 Ply. 10 x 13 - 12 Ply. 3 x 2 - 93 4 4 3 x 2 - 101 4 2 3 x 11 - 85 4 2 8 858 x 934 - 12 Ply. 10 x 312 - 12 Ply. 10 x 2 - 12 Ply. 10 x 712 - 12 Ply. K Top (1) L Subtop (1) 914 x 6 - 12 Ply. 3 x 1 - 6 M Hinge Block (1) 4 2 N Table Extensions (2) 10 x 10 - 1 Ply. 1 x 1 - 55 rgh. O Edging (1) 4 3 x 23 - 91 P Fence Base (1) 4 4 2 3 x 23 - 91 Q Fence Backer (1) 4 4 2 3 x 23 - 91 R Fence Faces (2) 4 4 2 (24) #6 x 114" Fh Woodscrews (2) 1116" x 934" Cont. Hinges w/Screws (2) 12" Rare-Earth Magnets (2) 12" Magnet Cups w/Screws (2) 12" Magnet Washers w/Screws (2) 10" T-Tracks w/Screws (1) 1116" x 6" Cont. Hinge w/Screws (2) 1116" x 7" Cont. Hinges w/Screws (2) 912" T-Tracks w/Screws (4) 516"-18 x 112" Flange Bolts (4) 516"-18 x 1"-dia. Round Knobs (4) 516" Flat Washers

Cutting Diagram
30" x 60" - !/2" BALTIC BIRCH PLYWOOD

NOTE GRAIN DIRECTION

#/4" x 8" - 60" MAPLE (3.3 Bd. Ft.)

M F G G R R F B B

E G P

E G Q O

ShopNotes No. 132

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2013 August Home Publishing. All rights reserved.

Cutting Diagram

cont.

ShopNotes No. 132

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2013 August Home Publishing. All rights reserved.

Slat-Wall Workshop
O
48" x 96" - #/4" PLYWOOD

Materials & Hardware List

SLAT WALL (3 sections shown) A Back Panels (3) 48 x 64 - 34 Ply. B Slats (21) 578 x 48 - 34 Ply. C Top/Bottom Fillers (6) 21516 x 48 - 34 Ply. CORD HOOKS (2 shown) D Backs (2) 7 x 7 - 34 Ply. E Faces (2) 312 x 578 - 34 Ply. F Brackets (4) 3 x 312 - 34 Ply. G Cleats (2) 2 x 7 - 34 Ply. PEGBOARD H Panel (1) 2312 x 4312 - 14 Pegboard I Rails (2) 134 x 40 - 34 Ply. J Stiles (2) 134 x 2312 - 34 Ply. K Cleat (1) 2 x 4312 - 34 Ply. WORKSTATION L Side Supports (2) 15 x 14 - 34 Ply. M Drawer Divider (1) 15 x 21 - 34 Ply. N Filler Block (1) 314 x 2012 - 112 Ply. O Top Layers (2) 16 x 24 - 34 Ply. P Cleat (1) 2 x 24 - 34 Ply. 1 x 23 - 19 Q Drawer Front/Back (2) 2 4 1 x 23 - 12 R Drawer Sides (2) 2 4 S Drawer Bottom (1) 1112 x 19 - 14 Hdbd. T Drawer False Front (1) 318 x 2038 - 34 Ply. CABINET U Case Sides (2) 714 x 28 - 34 Ply. V Case Top/Bottom (2) 714 x 20 - 34 Ply. W Case Back (1) 20 x 27 - 34 Ply. X Doors (2) 10716 x 28 - 34 Ply. Y Shelf (1) 612 x 1938 - 34 Ply. Z Cleat (1) 2 x 21 - 34 Ply. A BINS (6 shown) AA Ends (12) 5 x 734 - 34 Ply. BB Fronts (6) 5916 x 17 - 34 Ply. CC Backs (6) 5 x 17 - 34 Ply. DD Bottoms (6) 334 x 17 - 34 Ply. EE Cleats (6) 2 x 18 - 34 Ply. TOOL TOTE RACKS (2 shown) FF Sides (4) 5 x 24 - 34 Ply. GG Rack Shelves (6) 9 x 20 - 34 Ply. 1 x 11 - 20 HH Shelf Lips (6) 2 4 II Cleats (2) 2 x 21 - 34 Ply. TOOL TOTES (6 shown) 1 x 53 - 8 JJ Ends (12) 2 4 1 x 21 - 181 KK Fronts/Backs (12) 2 2 2 LL Bottoms (6) 8 x 18 - 14 Hdbd. 3 "-dia. x 18" EMT Conduit MM Handles (6) 4 SHELVES (3 small, 2 medium, and 1 large shown) NN Sm. Shelf Tops (3) 6 x 24 - 34 Ply. OO Sm. Shelf Backs (3) 3 x 2012 - 34 Ply. PP Sm. Shelf Supports (6) 5 x 412 - 34 Ply. QQ Med. Shelf Tops (2) 9 x 24 - 34 Ply. RR Med. Shelf Backs (2) 412 x 2012 - 34 Ply.

U U SS Med. Shelf Supports (4) 712 x 634 - 34 Ply. TT Lg. Shelf Top (1) 12 x 24 - 34 Ply. V UU Lg. Shelf Back (1) 6 x 2012 - 34 Ply. VV Lg. Shelf Supports (2) 10 x 9 - 34 Ply. WW Cleats (6) 2 x 22 - 34 Ply. V SPRAY CAN RACK XX Sides (2) 5 x 3412 - 34 Ply. 1 YY Backs (2) 3 2 x 1612 - 34 Ply. X 1 "-dia. x 17" EMT Conduit ZZ Rails (9) 2 AAA Cleat (1) 2 x 18 - 34 Ply. Y (1 pr.) 12" Full-Extension Drawer Slides (3) Door Pulls (2 pr.) 212" No-Mortise Hinges w/Screws (4) 14" Shelf Supports (448) #8 x 114" Fh Woodscrews (12) #8 x 34" Fh Woodscrews

Cutting Diagram
!/2" x 7!/2" - 96" POPLAR (5 Sq. Ft.)
Q HH Q HH R HH R JJ JJ JJ JJ

!/2" x 7!/2" - 96" POPLAR (5 Sq. Ft.)

KK KK

JJ

JJ

JJ

JJ

JJ

JJ

JJ

JJ

!/2" x 5!/2" - 96" POPLAR (3.7 Sq. Ft.)

KK KK KK KK KK KK KK KK KK KK

ShopNotes No. 132

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2013 August Home Publishing. All rights reserved.

Cutting Diagram
48" x 96" - #/4" PLYWOOD

cont.

D G

D G

E E F F F F

A M

N N P T
48" x 96" - #/4" PLYWOOD

48" x 96"

B O

48" x 96" - #/4" PLYWOOD

U U V A V X

48" x 96"

O O O PP PP

PP

PP

48" x 96"

ShopNotes No. 132

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2013 August Home Publishing. All rights reserved.

CC

CC

Cutting Diagram
48" x 96" - #/4" PLYWOOD

cont.

48" x 9

C C C C C C

X Z B

J K
48" x 96" - #/4" PLYWOOD

NN NN NN OO OO OO PP PP PP PP PP PP SS SS

QQ QQ RR RR SS SS

TT

UU

48" x 4

VV

VV

AAA EE EE WW WW

48" x 96" - #/4" PLYWOOD

CC CC BB BB AA AA DD YY XX AA AA AA AA

CC CC BB BB AA AA DD YY AA AA

CC CC BB BB AA AA

GG

GG

GG FF FF FF FF

GG

GG

GG

XX AAA

II

ShopNotes No. 132

Page 3 of 4

2013 August Home Publishing. All rights reserved.

Cutting Diagram
48" x 96" - #/4" PLYWOOD

cont.

48" x 48" - !/4" HARDBOARD

24" x 48" - !/4" PEGBOARD

LL LL LL

LL LL LL H

ShopNotes No. 132

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2013 August Home Publishing. All rights reserved.

slat-wall

Add-Ons

As we were designing the slat-wall storage system, we kept coming up with new suggestions for components to add to the system. There are lots of possibilities, but we simply didnt have the space in the magazine to show everything. So here a couple of components that that didnt quite t in the original article. One is a mount for a shop light, and the other is a vise table. Both of them utilize the same interlocking beveled cleats that are found on the other components. Light Mount. As you can see in Figure 1. The light mounting component hardly needs any explanation. Its nothing but a small plywood panel mounted to a cleat. But the simplicity is part of the beauty of the design. You can screw a light xture directly to the panel and then move it anywhere on the slat CLEAT (2" x 8") that you like. wall

FIGURE

a.
(2" x 8")

LIGHT FIXTURE (ENCO #990-3795)

CLEAT

#/4

C L C L
(7" x 7") #8 x 1!/4" Fh WOODSCREW

C L C L
(7" x 7") #8 x 1!/4" Fh WOODSCREW

45

!/8

PANEL

NOTE: ALL PARTS ARE #/4" PLYWOOD

!/2" RAD.

PANEL

NOTE: ALL PARTS ARE #/4" PLYWOOD

!/2" RAD.

SIDE VIEW

ShopNotes No. 132

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2013 August Home Publishing. All rights reserved.

LIGHT FIXTURE (ENCO #990-3795) (2" x 8")

CLEAT

Fh EW

Bench Vise Table. The vise table shown in Figure 2 is the perfect mounting spot for a light-duty vise C L for general tasks. Its made up of just six parts. Start by cutting the parts for the back and supports to C #8 x 1!/4 " Fhof two size. up L The top is made WOODSCREW layers, but they dont get glued together until after the stand is PANEL NOTE: ALL (7" x 7") assembled. For now, cut the lower PARTS ARE #/4" PLYWOOD layer to size and leave the upper layer slightly oversize. (Youll trim !/2" RAD. it ush after assembly.) Now you can glue and screw the back, supports, and lower top layer together. Once this is done, glue the upper top layer in place. After the glue is dry, you can trim the upper layer ush with the lower layer using a router and a ush-trim bit. The last piece to add is the cleat. Then you can place the table on the slat wall and drill mounting holes for bolting your vise to the table. In order to clamp long workpieces vertically, make sure that you mount the vise so the rear jaw sits in front of the edge of the table (see detail b at right).

FIGURE

LIGHT FIXTURE (ENCO #990-3795)

#/4

#/4 45

TOP LAYERS

(14" x 18") 45

(2" x 18")

CLEAT

!/8

!/8

SIDE VIEW

SIDE VIEW
#8 x 1!/4" Fh WOODSCREW

18 11 3

NOTE: ALL PARTS ARE #/4" PLYWOOD

BRACKET
(11" x 12")

(18" x 12")

BACK

!/2" RAD. 10

a.
BACK

TOP VIEW
5

SIDE VIEW

b.

TOP VIEW
#8 x 1!/4" Fh WOODSCREW 3

BACK

TOP LAYER TOP LAYER NOTE: MOUNT

5 VISE SO REAR JAW EXTENDS PAST EDGE OF TABLE

NOTE: MOUNT BRACKET

VISE SO REAR JAW EXTENDS PAST EDGE OF TABLE

5 2

ShopNotes No. 132

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2013 August Home Publishing. All rights reserved.

48" x 96" - !/4" PLYWOOD

Folding Table
D C

Materials List
A B C D E F G H I J K L M N Side Rails (4) End Rails (2) Wing Tops (2) Center Top (1) Hinge MRails (2) Slide Stops (2) End Blocks (2) Slide Strips (10) Center Block (1) King Posts (4) Legs (4) Leg Rails (2) Webs (2) Leg Rods (2) x 214 - 32 x 214 - 23 24 x 32 - 14 Ply. 24 x 414 - 14 Ply. 3 x 21 - 221 4 4 2 M 3 x 25 - 161 4 8 8 3 x 2 - 175 4 8 1 x 2 - 311 Rgh. 4 4 3 x 41 - 24 4 4 3 x 21 - 7 4 2 112 x 2 - 2978 3 x 31 - 191 4 2 2 1 22 2 x 14 - 14 Ply. 1 "-20 x 175 Thd. Rod 4 8
3 4 3 4 1 -O.D. x 163 Alum. Tube O Leg Slides (2) 2 8 1 "-20 x 173 Thd. Rod P Wing Rods (2) 4 8 Q Wing Slides (2) 12-O.D. x 1618 Alum. Tube R Wing Braces (4) 1 x 21 - 18 Alum. 3 -Dia. x 13 Alum. Rod S Pins (2) 8 4 T Leg Braces (4) 1 x 20 - 18 Alum. 1 x 4 - 301 U Catch Plates (2) 4 2 5 x 3 - 11 V Catches (4) 8 4 8 (2) 112" x 24" Continuous Hinges (48) #6 x 58" Fh Woodscrews (4) 38"-16 x 3" Carriage Bolts (4) 38" Washers (4) 38"-16 Lock Nuts (4) 14"-20 x 2" Carriage Bolts

(12) 14"-20 Lock Nuts (12) 14" Washers (8) #8 x 3" Fh Woodscrews (8) #8 x 212" Fh Woodscrews (1) Case Handle (1 pr.) Draw Catches

Cutting Diagram
#/4" x 7 !/2" - 96" PINE (5.0 Bd. Ft.) H H H H H U

#/4" x 7 !/2" - 96" PINE (5.0 Bd. Ft.) A A B B A A F F V I J J J J G G E E

#/4" x 7 !/2" - 72" PINE (3.8 Bd. Ft.) L L

1!/2" x 5!/2" - 60" PINE (4.6 Bd. Ft.) K K K K

NOTE: PARTS 'H' AND 'U' RESAWN AND PLANED TO !/4" THICK

ShopNotes No. 132

Page 1 of 2

2013 August Home Publishing. All rights reserved.

Cutting Diagram
48" x 96" - !/4" PLYWOOD

cont.

#/4" x 7 !/2" - 96" PINE (5.0 Bd. Ft.) H H H H H U

#/4" x 7 !/2" - 96" PINE (5.0 Bd. Ft.) A A B B A A F F V I J J J J G G E E

#/4" x 7 !/2" - 72" PINE (3.8 Bd. Ft.) L L

1!/2" x 5!/2" - 60" PINE (4.6 Bd. Ft.) K K K K

NOTE: PARTS 'H' AND 'U' RESAWN AND PLANED TO !/4" THICK

ShopNotes No. 132

Page 2 of 2

2013 August Home Publishing. All rights reserved.