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    09g Ring Support Fix

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    Numan2
    This document provides instructions for installing a K-2 clutch seal ring sleeve. It details cleaning and preparing the case and sleeve, applying sealant, heating the sleeve, aligning marks and installing using a press until fully seated. It also provides instructions for installing an anti-spin pin and testing the installation.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    09g Ring Support Fix

    Uploaded by

    Numan2
    246 views2 pages
    This document provides instructions for installing a K-2 clutch seal ring sleeve. It details cleaning and preparing the case and sleeve, applying sealant, heating the sleeve, aligning marks and installing using a press until fully seated. It also provides instructions for installing an anti-spin pin and testing the installation.

    Original Description:

    VW 09G ring support fix

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    © Attribution Non-Commercial (BY-NC)

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    This document provides instructions for installing a K-2 clutch seal ring sleeve. It details cleaning and preparing the case and sleeve, applying sealant, heating the sleeve, aligning marks and installing using a press until fully seated. It also provides instructions for installing an anti-spin pin and testing the installation.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    246 views2 pages

    09g Ring Support Fix

    Uploaded by

    Numan2
    This document provides instructions for installing a K-2 clutch seal ring sleeve. It details cleaning and preparing the case and sleeve, applying sealant, heating the sleeve, aligning marks and installing using a press until fully seated. It also provides instructions for installing an anti-spin pin and testing the installation.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    I n s t r u c t i o n D a t a S h e e t

    TF-60SN
    PART NUMBER 15759-01K

    K-2 Clutch Seal Ring Sleeve


    15759-01K
    1 Clutch Seal Ring Sleeve 1 Spring Pin
    Note: Fits BMW (6F21A) and VW/Audi (09G, 09K, 09M). Spring Pin
    OE Case Snout

    Clutch Seal Ring Sleeve

    OE Case

    Disassembly: If the OE sleeve is not loose, heat the steel sleeve and remove it. Installation Sleeve: 1. Index the case, so the valve body location and the two ports to lube and K-2 clutch will be at 6:00. 2. Place an ink mark across the aluminum casting (9:00 to 3:00) to identify the location of the feed slots (see Figure 1). 3. Place a similar mark across the Sonnax sleeve (see Figure 2). 4. IF you chose to use Loctite or similar sealant, clean/prep both the case and the sleeve. 5. Apply sealant to the case. 6. Prepare your press and case fixture, prior to heating the sleeve.

    Figure 1
    Place ink marks on the aluminum casting at 9:00 & 3:00 to line up with feed slots.

    2009 Sonnax Industries, Inc.

    15759-01K Rev:-, 15759-01K

    07-16-09

    800-843-2600 802-463-9722 F: 802-463-4059 www.sonnax.com [email protected]

    TF-60SN
    PART NUMBER 15759-01K

    K-2 Clutch Seal Ring Sleeve

    7. Pre-heat the sleeve to 150 to 175F (65.5 79.4c.). 8. Index the sleeve so your ink marks will lay over the case marks and the anti-spin pin, will be at 6:00 position (see Figure 2). 9. Start the sleeve by tapping it down, to insure it starts straight. 10. Then support the back of the case and using a press, continue until the flange on the sleeve has bottomed on the aluminum tower. This takes some force. Installation Anti-Spin Pin: 1. Using the hole as a guide, drill a .062" (1.58mm) hole to depth of .380" (9.65mm).
    Note: This guide hole should be at the 6:00 oclock position!

    2. Drive in the pin, until flush and remove any burrs at the pin area. Final Verification Steps: Air Test Verify the sleeve is installed properly by air testing the lube & K-2 ports. Using Soap Solution If you supply air into lube and plug the bushing area, there should not be cross leakage into K-2 or around the base of the sleeve. Using ATF Install assembled K-2 drum. Supply air/ATF into K-2 circuit. Should not have cross leak into lube circuit.

    Figure 2
    Line up ink marks on aluminum casting and Sonnax sleeve, keeping the anti-spin pinhole at the 6:00 position.

    2009 Sonnax Industries, Inc.

    15759-01K Rev:-, 15759-01K

    07-16-09

    800-843-2600 802-463-9722 F: 802-463-4059 www.sonnax.com [email protected]

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