00.

00

inspiration 's component

10.40

20.00

40.30

I N S TA L L AT I O N G U I D E

flooring collection

With the living philosophy of working on dreams & innovation SHERA has successfully developed a range of products to suit idealistic living. SHERA's creativity helps you live modern life with the nature in the nature.

as far as...your imagination can go

Boundless Envision

Speedy Fabrication

Imagination is set free to design with SHERA. No matter whether a new construction or renovation works, SHERA provides fuel for creation. Unique architectural styles with arches and aesthetically rounded structures blend best with SHERA's products.
Spectacular Design

SHERA's ease of handling, preparation, workability and installation has ensured the speed of fabrication matches with the speed of thinking.
Environmental Friendliness

SHERA Collection's distinctive design elegantly dresses-up the building in the latest trend. SHERA Siding Collection ,Ceiling Collection ,Flooring Collection and Roofing Collection are offered in a variety of colors, textures, and profiles. These sidings can also be furnished with most of other decorative materials such as ceramic tiles, color paints, laminates, wall papers etc.

SHERA products are made from natural and recycled cellulose fibers. The product contains NON ASBESTOS rendering it as environmental friendly & harmless product. SHERA Plank's impeccable wood texture brings us close to nature without disturbing the nature.
Superlative Attribute

SHERA's unique cement based composite material is specially designed for both interior and exterior usage. Its superior performance in terms of high durability, material stability, moisture and fire resistance offers hassle-free quality for lifetime.

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inspiration 's component

Content

content
Product Port

Flooring Board / Underlay Board / dec' floor / Accessories

Framing and fixing

General / Timber & Steel Frame / Jointing

Floor Board, Dec' floor & Underlay Board

Floor Board / Dec' floor / Underlay Board

Special Installation Details

Movement Joint / Surface Finishing

Work Instruction
Cutting tools / Hole Forming

THE THAI OLYMPIC FIBRE-CEMENT CO.,LTD. 2426/3 Mahaphant Building, Chareonkrung Road, Bangkorlhaem, Bangkok, 10120, Thailand Contact Number: (662) 291-2888 Fax: (662) 291-4130-1 Email: [email protected]

Handling and Storage

Handling and Storage / Technical Data Sheet

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Product Feature

Product Port
Weather Resistance
SHERA products are manufactured to withstand cyclic weather changes. These products have been tested for durability according to EN 12467 : 2000 and ASTM C 1185 standards & confirm stability in testing cycles of freezing - thawing, heating - raining & soaking - drying. They also pass the test for warm water resistance.

Flooring Board Underlay Board dec' floor Accessories

Non-Asbestos

SHERA is environmental friendly product, made from eco-friendly non-forestry plantations and recycled fiber and does not contain asbestos which is harmful for human life.

Immune to Water Damage

SHERA's cement based material renders SHERA with an excellent resistance against water damage. SHERA provides an exceptional product for both interior and exterior applications.

Product Portfolio
flooring collection

product portfolio

Product Portfolio

profile Square-Cut surface texture Unsanded Smooth size (mm.) 15 x 1200 x 2400 15 x 1220 x 2440 18 x 1200 x 2400 18 x 1220 x 2440

Square-Cut Unsanded Smooth 10 x 1200 x 2400 10 x 1220 x 2440

Square-Cut Cassia 25 x 100 x 3000 25 x 150 x 3000 25 x 200 x 3000 25 x 250 x 3000 25 x 300 x 3000

Product Portfolio
flooring collection

accessories

Product Portfolio

Framing and fixing

for fixing SHERA with steel frame, thickness more than 1.00 mm. finished class 1 length 32 / 40
(mm.)

Polyurethane joint sealant used for jointing SHERA sheets. package size 310 / 600 ml

15" aluminium barrel gun used for applying both cartridge and sausage types of SHERA Sealant PU 25

General Timber & Steel Frame Jointing

diameter 10 G package size 200 pcs./Box

Framing and Fixing

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general

SHERA Flooring Board, Underlay Board and Dec Floor, can be fixed with either steel frame or timber frame. Frame and method of framing must comply with relevant building regulations and standards in each country as well requirement in SHERA Flooring installation manual When used in severe whether, class 3 or 4 screw or nail should be used to avoid corrosion and damage. Contact your local fasteners producers for more information on these types of fasteners. Studs spacing for each degree of design load must be installed according to the following table 1, 2 and 3. Notes on Usage SHERA Flooring products should only be used for flooring application where there is no heavy impact or dynamic load.

Framing and Fixing

Framing and Fixing

flooring collection

general
600 x 1200

Table 1
Grid Support Spacing (mm.) Uniform Distribution Load (kg./m2) 15 mm. thickness - Flooring Board 18 mm. thickness - Flooring Board 10 mm. thickness - Underlay Board
Remarks : Safety factor used for load table calculation is 2.5

Load Table for SHERA Flooring Board and SHERA Underlay Board
300 x 300 300 x 400 400 x 400 300 x 600 400 x 600 600 x 600

1600 1700 500

1000 1100 350

900 950 300

850 900 250

500 550 150

400 425 100

200 225 50

Framing and Fixing

Table 2

Load Table for SHERA dec' floor

300 2000 400 1125

Table 3

Load Table for SHERA dec' floor with 10 mm. SHERA Underlay Board
300 2800 400 1500 600 700

One - Way Joist Span Spacing (mm.) Uniform Distribution Load (kg./m2) Point Load (kg.) 200 mm. width - dec' floor 250 mm. width - dec' floor 300 mm. width - dec' floor

One - Way Joist Span Spacing (mm.) Uniform Distribution Load (kg./m2) Point Load (kg)

120 150 180

n/a 110 130

100 150 200 250 300

mm. mm. mm. mm. mm.

width width width width width

dec' dec' dec' dec' dec'

floor floor floor floor floor

100 130 180 200 250

n/a 100 130 150 190

n/a n/a n/a 100 120

Remarks : - Safety factor used for load table calculation is 2.5 - SHERA dec' floor smaller than 200 mm. in width is not recommended for used as structural floor. They should only be laid on solid floor as a decorative material.

Remarks : - Safety factor used for load table calculation is 2.5 - This load table is applicable when using SHERA dec' floor with 10 mm. thickness. SHERA Underlay Board only.

Framing and Fixing

flooring collection

timber & steel frame

Timber for framing must has the level properties and durability in accordance with it desired service life. The supporting timber frame should be tightly fixed with no twisting since nail may become loose due to heavy traffic loads. The supporting profiles should be fixed straight, non-twisting type and not in round or curved shape. Nail should be used when fixing SHERA Flooring with timber frame. Contact your local nail supplier for more information. Nails should not be over or under driven as it will reduce holding strength of the sheet. See figure 1 for recommended application.
Drives nail flush with top of SHERA Flooring Products

Thickness and quality of steel frame must be selected according to their require service load and should comply with building code and standard of each country. The supporting grid frame should be tightly fixed with no twisting since screw may become loose due to heavy traffic loads. The supporting profiles should be fixed straight, non-twisting type and not in round or curved shape. Screw such as SHERA Fix - W should be used when fixing SHERA Flooring with steel frame. Screw should not be over or under driven as it will reduce holding strength of the sheet. See figure 2 for recommended application.
Drives screw flush with top of SHERA Flooring Products

Framing and Fixing

flush nailing

unacceptable under driven

unacceptable over driven

flush screwing

unacceptable under driven

unacceptable over driven

Figure 1 : Nail Fastener

Figure 2 : Screw Fastener

Framing and Fixing

flooring collection

timber & steel frame

jointing

Minimum flange width of stud at sheet joint must be 38 mm. Square tube steel frame is recommended at the sheet joint to avoid bending of stud flange.
38 mm. (min)

Butt Joint Butt joint can be used in dry flooring area and where an exposed joint appearnce is acceptable.

Framing and Fixing

Figure 4 : Butt Joint

38 mm. (min)

Polyurethane Joint For wet area or movement joint, polyurethane based sealant such as SHERA PU 25 should be used to seal the joint between two sheets. See figure 5 for details. Jointing gap between the edges of shees should not be less than 3 mm.
3 mm. (min) SHERA PU 25

3 mm. (min) SHERA PU 25

Figure 3 : Screw Fastening Position

Figure 5 : Polyurethane Joint

Framing and Fixing

flooring collection

jointing

Before applying sealant into the gap between the sheets, cover the edge of board or decfloor with easily removable masking tape. Fill the gap with sealant in an upward motion until it was completedly full. Immediately remove the masking tape after completing sealant application. Refer to figure 6 for application method.

SHERA PU 25

Framing and Fixing

Masking tape

Floor Board, Dec' floor & Underlay Board

Flooring Board Dec' floor Underlay Board

SHERA Flooring products

Figure 6 : Polyurethane Sealant Application

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flooring board Floor Board & dec floor Tile Underlay

General For general information on framing, fixing, and jointing please refer to page 11-20 For other special installation details and work instruction, see page 33-39. Fixing Fasteners must locate at more than 12 mm. from board edges and 50 mm. from board corners. Maximum fastener spacing is 300 mm. See figure 7 for fixing details.

Floor Board, Dec floor & Underlay Board

mm. 300(max)
12 mm (min) .
F X

50 m (min)m.

Figure 7 : SHERA flooring board fixing details.

12 (minmm. )

50 (minmm. )

300 (ma mm. x)

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flooring board floor Floor Board & dec floor Tile dec Underlay
Sheet Layout Sheet should be laid in staggered pattern (brick pattern). However, ensure that edges of board must always lie on the supporting grid joist. See figure 8 for layout details. General For general information on framing, fixing, and jointing please refer to page 11-20 For other special installation details and work instruction, see page 33-39.

SHERA dec' Floor

. mm 300 (max)

SHERA Flooring Board

F X

F X

F X

F X

Floor Board, Dec floor & Underlay Board

300 (maxmm. )

12 mm (min) .
F X

12 mm (min) .
F X

F X

(max300 mm 400 m . m.)

F X

F X

600 (ma mm. x)

50 m (min)m.

50 m (min)m.

F X

12 (minmm. )
20 m m (min ) .

Figure 8 : SHERA flooring Board fixing on grid joist

Figure 9 : SHERA dec floor fixing details

Joint For flooring application, all sheets except at movement joint should be butted closely together. For the movement jointing details, please refer to page 35-38

Fixing Fasteners must locate at more than 12 mm. from dec floor edges and 20 mm. from dec floor corners. Fasteners shall be fixed on both sides of the plank and at spacing equal to joist spacing. See figure 9 for fixing details.

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floor Floor Board & dec floor Tile dec Underlay

Structural Floor Installation SHERA dec floor can be fixed on both timber and steel joist. Check table 2 in page 14 for load bearing capacity of dec floor at different joist spacing. When load bearing capacity of dec floor does not meet the building requirement, especially for smaller width plank, SHERA 10 mm. thickness underlay board is recommended for used as an underlay. Please refer to load bearing capacity of SHERA dec floor with SHERA 10 mm. underlay board. in table 3 , page 15

Floor Board, Dec floor & Underlay Board

SHERA dec' Floor
(max300 mm 400 m . m.)
(max300 mm 400 . mm. )
F X

SHERA Underlay Board SHERA dec' floor

(max400 mm 600 m . m.)

(max400 mm 600 . mm. )
F X

12 m (min m. )
20 m m (min ) .

20 m (min m. )

12 m (min m. )

Figure 10 : SHERA dec floor fixing on one-way joist.

Figure 11 : SHERA dec floor fixing on underlay board and one-way joist

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floor Floor Board & dec floor Tile dec Underlay

When higher load bearing capacity is required, 300 mm. width dec floor installed on 300 mm. spacing grid joist is recommended for usage. In this case, load bearing capacity will equal to 330 kg. for point load and 3,500 kg./m 2 for uniform distributed load Installer should ensure that edges of dec floor must alway lie on the supporting grid joist
Solid structural Floor SHERA dec' floor

Decorative Floor Installation dec floor can be installed directly on the top of existing solid structural floor as long as the substrate was proved to have enough degree of leveling and enough load bearing capacity for additional dead load.

Floor Board, Dec floor & Underlay Board

SHERA dec' floor

Fa t eme 60s 0m p m.r (S maaxcing )
F X

(max300 mm 600 m m.)

(max300 m 600 m mm. )
F X

20 m (min m. )

12 m (min)m.

12 m (min m. )
20 m m (min ) .

Figure 13 : SHERA dec floor fixing on solid floor

Figure 12 : SHERA dec floor fixing on grid joist

Joint For internal area, all sheets except at movement joint should be butted closely together. For the movement jointing details, please refer to page 35-38

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underlay board Floor Board & dec floor Tile Underlay

General For general information on framing, fixing, and jointing please refer to page 11-20 For other special installation details and work instruction, see page 33-39. Fixing Fasteners must locate at more than 12 mm. from board edges and 50 mm. from board corners. Maximum fastener spacing is 300 mm. See figure 14 for fixing details.
SHERA Flooring Board
mm 300(max)
mm 300(max)

Sheet Layout Sheet should be laid in staggered pattern (Brick Pattern). See figure 15 for layout details.

Floor Board, Dec floor & Underlay Board

12 mm (min) .

300 (maxmm )
12 mm (min) .
F X

12 mm (min) .
F X

F X

300 (ma mm x)

50 m (min)m.
X

50 m (min)m.

50 m (min)m.

Figure 14 : SHERA Underlay board fixing details

12 (minmm. )

50 (minmm. )

Figure 15 : Sheet layout for underlayment

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ceramic orBoard vinyl underlay Floor & dec floor Tile Underlay
Underlay board can be used as ceramic tile, vinyl, parquet or carpet backing / leveling board. Those materials can be fixed by using normal adhesive with concrete floor. Please contact your local manufacturer of adhesive for more information.

Surface finishing SHERA Flooring Board

Floor Board, Dec floor & Underlay Board

300 (maxmm. )

300 m (max) m.
12 mm (min) .
F X F X

12 mm (min) .

Special Installation Details

Movement Joint Surface Finishing

50 m (min)m.

50 m (min)m.

Figure 16 : Ceramic Tile Underlay

movement joint Special Installation Details

Movement joint must be provided where there are existing structural joints in floor, periphery of the floor next on the wall. Gap between the edges of sheets at movement joint should not be less than 6 mm. and should be sealed with SHERA sealant PU 25. Please see the following pictures for more details.
6 mm. (mim.) SHERA sealant PU25 SHERA Flooring Product

flooring collection

Independent frame member

Special Installation Details

6 mm. (mim.) SHERA sealant PU25

SHERA Flooring Product

Supporting frame

Figure 17 : Movement joint details

Special Installation Details

Movement joint must also be provided where floor length or width exceed 5.0 meter. Joints should be located at around the center of the floor. Please see figure 18 for more details. Movement joint must also be provided where changes of floor direction occur; i.e. doorways, L or T shape room, and etc. Please see figure 19 for more details.
SHERA Flooring board Movement Joint Movement Joint Movement Joint Movement Joint SHERA Flooring board

flooring collection

3.6 0m

4.80

m 2.4
m.

4.80

m 2.4

3.6

Special Installation Details

m.
0m . (m
1.2 m .

1.2 m

. (m ax)

5.0

5.00

max

m. (

max

Figure 18 : Movement joint (example 1)

Figure 19 : Movement joint (example 2)

5.0

m. (

0m

5.00

ax)

0m

movement joint

surface finishing Special Installation Details

When SHERA flooring product is to be furnished by tile parquet or vinyl, make sure that movement joints be carried through the top of the floor surface. See figure 20 for details. SHERA flooring collection can be furnished with either water based acrylic paint, carpet, parquet, vinyl or ceramic tiles. Please contact your finishing material manufacturers for more details about application recommendation.

flooring collection

6 mm. (mm.) SHERA PU25

Ceramic tile Adhesive

SHERA Flooring Board or SHERA Underlay Board Backing ROD

Carpet

Parquet

Special Installation Details

Independent frame member

Ceramic tiles

Vinyl

Figure 20 : Movement joint Details

Figure 21 : Surface Finishing

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Product Feature

Sound Insulation

SHERA board has been tested for sound insulation properties according to ASTM E90-99 standard. Optimum STC value obtained by SHERA ensures the satisfactory level of sound prevention in SHERA Board cladded wall & ceiling systems.

SHERA products are unaffected by termites and insects.

Termite Resistance

Cutting tools Hole Forming

Work Instruction
SHERA's Autoclave's Technology has enhanced product's dimensional stability. This property makes SHERA products suitable for a wide range of applications including exteriors , underlayment , and etc.

Low Shrinkage

Work Instr uction

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cutting tools

General SHERA sheet can be easily cut and prepare on site by using proper tools and methods

Hand Saw

Work Instruction

Figure 22 : Hand Saw

Hand Guillotine

Figure 23 : Hand Guillotine

Work Instr uction

flooring collection

cutting tools
Power Saw

hole forming

Pre-drilling series of small hole around the perimeter of the holes, then using the hammer to tap out the circle piece from the sheet

For a large hole opening, open small hole around the center and then saw-cut from that hole towards corners of the opening. Score and snap away the rest of desired opening area.

Figure 24 : Power Saw

Work Instruction

Fiber Cut
Figure 26 : Small Hole Forming

Figure 25 : Fiber Cut

Figure 27 : Large Hole Forming

Work Instr uction

flooring collection

Product Feature

High Workability

SHERA products are easy to handle, easy to work with and easy to install. SHERA requires no special skills or tools other than those used in normal working practice.

Fire Resistance

SHERA products provide excellent fire resistance properties in terms of non-ignition, non-smoke creation, and non-fire propagation. SHERA's fire resistance complies with BS 476 part 5, 6 and 7 standards.

Work Instruction

Handling and Storage Technical Data Sheet

SHERA offers exceptional property of higher strength with flexibility in comparison with other cladding materials such as ceramic tiles, asbestos cement sheets etc. The flexibility within the standard limit can create contemporary curved structures. SHERA can be easily drilled and nailed by simple tools eliminating time consumption & pre-drill operation.

Not Brittle

Handling and Storage

handling

Handling and Storage

flooring collection

storage

SHERA products should be handled at both ends, at around 50 cm. from the ends. They should always be lifted by letting the width of products perpendicular to the floor.

SHERA should be handled and stacked carefully to avoid damages to the edges and corners. The maximum height of stack should not be higher than 1 meter and it should be supported by timber bearers at 50 cm. spacing.

SEREA flooring should be stacked on dry and leveled ground. It is always recommended to store SHERA under cover in order to ensure that thay will be in equilibrium moisture content condition prior to fixing and finishing. lnstalling SHERA when they are in wet or saturated condition may result in shrinkage or crack at joint or fitting

Figure 28 : Board Handling

Handling and Storage

Figure 30 : Board Storage

Figure 29 : Plank Handling

Figure 31 : dec floor Storage

Handling and Storage

flooring collection

technical data sheet

SHERA Flooring Board SHERA Underlay Board

Table 4
Standard Unit SHERA dec' floor

Technical Data Sheet

Physical Information Thickness Tolerance Density MOR MOE Water Absorbtion Moisture Content Water Tightness PH Value ASTM C 1185 ASTM C 1185 ASTM C 1185 ASTM C 1185 ASTM C 1185 ASTM C 1185 mm. kg. / m.3 MPa MPa % 1.5 1300 50 1.5 1300 50 0.5 1250 50

> 10.60 (EMC) 3100 450 (WET) 35 % 12 % Pass 7-8

> 10.00 (EMC) 4500 500 (WET) 35 % 12 % Pass 7-8

> 10.00 (EMC) 6500 500 (EMC) 35 % 12 % Pass 7-8

Fire Resistance Properties Ignitibility Fire Propagation Index Surface Spread of Flame BS 476 Part 5 BS 476 Part 6 BS 476 Part 7 P I=0 Class 1 P I=0 Class 1 P I=0 Class 1

Handling and Storage

Durability Properties Freeze / Thaw Resistance Warm Water Resistance Heat / Rain Resistance Soak / Dry Resistance ASTM C 1185 ASTM C 1185 ASTM C 1185 ISO : 8336 Part (E) Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass

Handling and Storage

flooring collection

Green Spirit
Our R&D team's dedicated work on the quest of New GREEN Products from GREEN Technology for GREEN Living has resulted into unprecedented & fabulous range of environmental friendly products. We, MAHAPHANT Group, are proud to present SHERA as a demonstration of human respect for nature. SHERA Product Collection, articulated from green concept, is offered from insightful understanding about our consumer requirement. SHERA offers the best substitution to natural wood with a contemporary range of green products suitable for all modern & classical constructions. SHERA's embedded beauty with added resistance against fire, termite, and moisture makes it an apt material for various applications in flooring, siding, ceiling and roofing.

Green Fiber-Cement Product & Technology for Green Living

Green Products Non asbestos products. Water based (Oil-free) color. Use recycled fibres as raw material. Farm shrubs (non-forest) used as raw material Green Technology Reduce production energy consumption. Reduce production Waste. Use recycled energy in production. Green Living Reduce waste from construction. Promote clean & speedy construction. Energy saving residence. Non-toxic material. Substitute to wood- saves nature.

Handling and Storage

www.mahaphant.com

THE THAI OLYMPIC FIBRE - CEMENT CO.,LTD. 2426/3 MAHAPHANT BUILDING, CHAREONKRUNG ROAD, BANGKORLHAEM, BAMGKOK 10120, THAILAND TEL. (662) 289-9875 FAX (662) 291-4134-5