Scanner 2000 Hardware Manual
Scanner 2000 Hardware Manual
Scanner 2000 Hardware Manual
CAUTION: Indicates actions or procedures which if not performed correctly may lead to personal injury or incorrect function of the instrument or connected equipment.
Important: Indicates actions or procedures which may affect instrument operation or may lead to an instrument response which is not planned.
Technical Support Contact Information Cameron Measurement Systems Division 14450 John F. Kennedy Blvd. Houston, TX 77032 Phone: 1-800-654-3760; 281-582-9500 Fax: 281-582-9599 NuFlo and ModWorX are trademarks of Cameron International Corporation (Cameron). Scanner and Barton are registered trademarks of Cameron. Modbus is a registered trademark of the Modbus Organization, Inc. Flow-Cal is a registered trademark of Flow-Cal, Inc. Windows is a registered trademark of Microsoft Corporation. Acrobat Reader is a registered trademark of Adobe Systems Incorporated. 2010 Cameron International Corporation (Cameron). All information contained in this publication is confidential and proprietary property of Cameron. Any reproduction or use of these instructions, drawings, or photographs without the express written permission of an officer of Cameron is forbidden. All Rights Reserved. Printed in the United States of America. Manual No. 9A-30165023, Rev. 09 March 2010
Table of Contents
Contents
Important Safety Information................................................................................................................................ ii Section 1Introduction.................................................................................................................................... 7 Flow Rate and Fluid Property Calculations......................................................................................................... 8 Natural Gas................................................................................................................................................... 8 Steam. ........................................................................................................................................................... 8 Compensated Liquid..................................................................................................................................... 9 Uncompensated Liquid ................................................................................................................................ 9 Standard Features. ............................................................................................................................................ 10 Product Identification.................................................................................................................................. 12 Hardware Options............................................................................................................................................. 13 Table 1.1Scanner 2000 microEFM Specifications................................................................................... 14 Power Options................................................................................................................................................... 20 Interface Software Functions. ............................................................................................................................ 21 LCD/Keypad Functions..................................................................................................................................... 22 Viewing Real-Time Measurements............................................................................................................. 23 Configuring Basic Parameters.................................................................................................................... 23 Viewing Daily and Hourly Logs................................................................................................................... 24 Password-Protected Security............................................................................................................................ 24 Section 2Installing the Scanner 2000........................................................................................................ 25 Overview........................................................................................................................................................... 25 Hazardous Area Installations...................................................................................................................... 25 Pressure Safety Precautions...................................................................................................................... 26 Table 2.1MVT Pressure Limits, Approvals and Bolt Specifications......................................................... 26 Wiring Considerations in Hazardous Area Installations.............................................................................. 26 RTD Assembly Options (for Gas and Liquid Flow Runs Only). ................................................................... 27 Mounting Options.............................................................................................................................................. 27 Pole-Mount Installation............................................................................................................................... 27 Measuring Natural Gas via a Differential Pressure Meter................................................................................. 30 Best Practices for Orifice and Cone Meter Installation............................................................................... 30 Installation ProcedureDirect Mount to Orifice Meter or Cone Meter. ....................................................... 31 Installation ProcedureRemote Mount to Orifice Meter or Cone Meter.................................................... 33 Measuring Natural Gas via a Turbine Meter. ..................................................................................................... 35 Best Practices ............................................................................................................................................ 35 Installation ProcedureRemote Mount to a Turbine Meter........................................................................ 35 Installation ProcedureDirect Mount to a Turbine Meter (CSA Compliant)............................................... 37 Measuring Steam via a Differential Pressure Meter.......................................................................................... 39 Best Practices............................................................................................................................................. 39 Installation ProcedureRemote Mount to Orifice Meter or Cone Meter.................................................... 40 Measuring Liquid via a Differential Pressure Meter. .......................................................................................... 43 Best Practices............................................................................................................................................. 43 Installation ProcedureDirect Mount to Orifice Meter or Cone Meter. ....................................................... 44 Installation ProcedureRemote Mount to Orifice Meter or Cone Meter.................................................... 46 Measuring Compensated Liquid via a Turbine Meter........................................................................................ 49 Best Practices ............................................................................................................................................ 49 Installation ProcedureDirect Mount to a Turbine Meter (CSA Compliant)............................................... 49 Installation ProcedureDirect Mount to a Barton 7000 Series Turbine Meter (ATEX Compliant)............. 50 Measuring Uncompensated Liquid via a Turbine Meter ................................................................................... 51 Best Practices ............................................................................................................................................ 51 Installation ProcedureDirect Mount to a Turbine Meter (CSA Compliant)............................................... 51 Installation ProcedureDirect Mount to a Barton 7000 Series Turbine Meter (ATEX Compliant)............. 52 iii
Table of Contents
Performing a Manifold Leak Test....................................................................................................................... 52 Zero Offset (Static Pressure or Differential Pressure). ................................................................................ 53 Static Pressure Calibration and Verification................................................................................................ 53 Differential Pressure Calibration and Verification. ....................................................................................... 54 Placing the Scanner into Operation............................................................................................................ 55 Industry Standard Compliance.......................................................................................................................... 55 Table 2.2Industry Standards for Orifice Meters....................................................................................... 56 Industry Standards for Cone Meters........................................................................................................... 56 Table 2.3Industry Standards for Turbine Meters..................................................................................... 57 Table 2.4Industry Standards for Fluid Properties.................................................................................... 57 Section 3Wiring the Scanner 2000............................................................................................................. 59 Field Wiring Connections.................................................................................................................................. 59 Grounding Procedures ..................................................................................................................................... 60 Power Supply Wiring......................................................................................................................................... 61 Internal Power Supply................................................................................................................................. 61 External Power Supply . ............................................................................................................................. 62 Input Wiring....................................................................................................................................................... 63 Turbine Flowmeter Input............................................................................................................................. 63 RTD Input. ................................................................................................................................................... 64 Output Wiring.................................................................................................................................................... 65 Digital Output (Pulse or Alarm)................................................................................................................... 65 RS-485 OutputPermanent Computer Connection................................................................................... 66 RS-485 OutputLaptop Computer Connection......................................................................................... 67 Configuration via Keypad.................................................................................................................................. 68 Configuration via ModWorX Pro Software .................................................................................................... 68 Section 4Configuration and Operation via Keypad.................................................................................. 69 Entering the Slave Address............................................................................................................................... 70 Entering the Baud Rate..................................................................................................................................... 71 Editing the Date and Time................................................................................................................................. 72 Editing the Contract Hour.................................................................................................................................. 73 Editing the Plate Size........................................................................................................................................ 74 Section 5Scanner 2000 Maintenance......................................................................................................... 75 Lithium Battery Pack Replacement................................................................................................................... 75 Circuit Assembly Replacement. ......................................................................................................................... 76 Keypad Replacement........................................................................................................................................ 79 MVT Replacement. ............................................................................................................................................ 80 Section 6Spare Parts................................................................................................................................... 81 Table 6.1Scanner 2000 microEFM Spare Parts...................................................................................... 81 Table 6.2Scanner 2000 microEFM Spare Parts (ATEX-Approved) ........................................................ 83 Table 6.3Explosion-Proof RTD and Cable Assemblies (CSA-Approved) ............................................... 84 Table 6.4Multi-Variable Transmitters ...................................................................................................... 84 Appendix AScanner 2000 Hardware Options...........................................................................................A-1 Explosion-Proof Control Switch........................................................................................................................ A-1 Explosion-Proof RTD Assembly.......................................................................................................................A-3 Communications Adapter Installation (for adapters purchased separately from a Scanner 2000)....................................................................... A-6 USB Communications Adapter......................................................................................................................... A-6 User-Supplied Hardware. ...........................................................................................................................A-7 Using the Adapter......................................................................................................................................A-7 Covering the Adapter................................................................................................................................. A-8 Adapter Kit Installation............................................................................................................................... A-8 iv
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Input/Output Expansion Board......................................................................................................................... A-8 Installation (for boards purchased separately from a Scanner 2000) .......................................................A-9 Wiring Diagrams...................................................................................................................................... A-10 Measurement Canada Seal Kit...................................................................................................................... A-14 Seal Kit Installation.................................................................................................................................. A-14 Appendix BLithium Battery Information. ..................................................................................................B-1 Lithium Battery Disposal . ................................................................................................................................B-1 Transportation Information...............................................................................................................................B-1 Material Safety Data Sheet..............................................................................................................................B-1 Appendix CCommunications Protocol.....................................................................................................C-1 Communications Protocol................................................................................................................................C-1 Introduction. ......................................................................................................................................................C-1 Supported Commands.....................................................................................................................................C-1 Data Types.......................................................................................................................................................C-2 Security............................................................................................................................................................C-3 Registers..........................................................................................................................................................C-3 Product Code...................................................................................................................................................C-5 Firmware Version/Register Table Version. ........................................................................................................C-5 Manufacture Date/Sales Date..........................................................................................................................C-5 Analog Input 1 Calibration. .......................................................................................................................C-16 Analog Input 2 Configuration...................................................................................................................C-17 Analog Input 2 Calibration. .......................................................................................................................C-17 Digital Input Configuration. .......................................................................................................................C-18 Flow Rate Calculation Register......................................................................................................................C-21 Fluid Property Register. ..................................................................................................................................C-22 Tap Type Register. ..........................................................................................................................................C-23 Output Configuration................................................................................................................................C-24 Pulse Input for Status Indication . ..................................................................................................................C-25 Flow Calculation Parameter Registers (1-16)................................................................................................C-34 Base Units/Configured Units..........................................................................................................................C-34 Polling Registers............................................................................................................................................C-34 Interval/Daily/Event Pointer Registers............................................................................................................C-35 User-Defined Modbus Registers Configuration..............................................................................................C-43 Device Status.................................................................................................................................................C-45 Enron Log Data..............................................................................................................................................C-48
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Section 1
Section 1Introduction
The NuFlo Scanner 2000 microEFM (Figure 1.1, page 11) packs the gas, steam, and liquid measurement capabilities commonly available only in large instruments into a compact, low-power flow computer that is rated for explosion-proof installations. A single lithium battery pack typically powers the instrument for more than a year, making it ideal for remote locations where power supply options are limited. The Scanner 2000 is an economical chart recorder replacement, stand-alone totalizer, and flow computer, all in one. It measures and computes standard volumes of gas, steam, petroleum liquids, and generic liquids with a high degree of accuracy. These measurements are typically based on the differential pressure outputs of an orifice plate or a cone meter, or the linear pulse output of a turbine, positive displacement or vortex flowmeter. This combination is ideal for the gas and water measurement associated with coal bed methane operations. Combining the differential pressure and static pressure inputs of an integral MVT with a process temperature input, the Scanner 2000 offers everything needed for an AGA-3 run in a compact, explosion-proof device. Similarly, compensated liquid measurements can be obtained with an orifice meter, cone meter, or averaging pitot tube meter (such as Annubar) installation, using flow calculations based on AGA-3, ISO-5167, or averaging pitot tube calculation methods. Alternatively, the Scanner 2000 can be paired with a pulse output gas meter to obtain gas measurements in compliance with AGA-7 standards. Live temperature and pressure inputs and the AGA-7 algorithm allow computations based on gas turbine, rotary or vortex meters. When liquid measurement is the goal and pressure inputs are not required, simply purchase the Scanner 2000 without the MVT and mount it directly to a liquid turbine meter, then install an RTD in the flow line for temperature compensation. The Scanner 2000 uses algorithms based on AGA-7 principles to give accurate measurement of API liquids and other generic liquids. The addition of an optional expansion board expands the input/output capabilities to include a second turbine meter input, enabling the Scanner 2000 to measure up to three separate flow runs, which could represent a gas measurement, water measurement and oil measurement. A pulse input, two analog inputs, and an analog output are also included on the expansion board. Every Scanner 2000 microEFM is shipped complete with software for fully configuring hardware and flow calculations, calibrating inputs, and collecting and viewing flow history. With hardware and software included in the standard product offering, the Scanner 2000 microEFM is a complete alternative to the chart recorder. Plus, because the Scanner can be powered by a lithium battery pack that is contained in the enclosure, the installation cost for a Scanner 2000 is about the same as that for a chart recorder. High-speed communication via industry standard Modbus and Enron Modbus protocols makes it easy to integrate the Scanner into other measurement systems. Measurement Canada has approved the Scanner 2000s use for custody transfer applications when an optional seal kit is installed. See Appendix AScanner 2000 Hardware Options, for details. For a complete list of specifications, see Table 1.1, page 14.
Section 1
Natural Gas
The Scanner 2000s natural gas calculations and data storage conform to AGA-3, AGA-7, AGA-8, API 21.1, and ISO-5167 industry standards. The flow calculations compensate for the effects of pressure, temperature, and gas composition to calculate the volume of gas measured at specified base conditions. These calculations typically require configuration of inputs including differential pressure, static pressure, process temperature, and for AGA-7, a turbine meter input. The integral multi-variable transmitter (MVT) is used to measure static pressure and differential pressure. A 4-wire, 100-ohm platinum RTD is recommended for measuring process temperature. Where temperature is relatively constant, a fixed temperature value may be configured. Orifice Plate (DP Input). The Scanner 2000 calculates natural gas flow rate from orifice plates using calculation methods found in the AGA-3 or ISO-5167 measurement standards. The natural gas fluid properties, such as density and compressibility, are calculated in accordance with AGA-8 (Detail and Gross methods). Heating values are calculated in accordance with AGA Report 3, Part 3, Appendix F using the gas properties defined in GPA 2145. Molar mass (molecular weight) calculations are also based on GPA 2145. NuFlo Cone Meter (DP Input). The Scanner 2000 calculates natural gas flow rate from cone meters using industry-recognized algorithms identified in the NuFlo Cone Meter User Manual. The natural gas fluid properties, such as density and compressibility, are calculated in accordance with AGA-8 (Detail and Gross methods). Heating values are calculated in accordance with AGA Report 3, Part 3, Appendix F using the gas properties defined in GPA 2145. Molar mass (molecular weight) calculations are also based on GPA 2145. Gas Turbine Meter (Frequency Input). The Scanner 2000 calculates natural gas flow rate from a gas turbine meter using calculations found in the AGA-7 measurement standard. The natural gas fluid properties, such as density and compressibility, are calculated in accordance with AGA-8 (Detail and Gross methods). Heating values are calculated in accordance with AGA Report 3, Part 3, Appendix F using the gas properties defined in GPA 2145. Molar mass (molecular weight) calculations are also based on GPA 2145. Averaging Pitot Tube Meter (Annubar). The Scanner 2000 calculates natural gas flow rate from an averaging pitot tube meter using calculations found in the ASME MFC-12M-2006 measurement standard. The natural gas fluid properties, such as density and compressibility, are calculated in accordance with AGA-8 (Detail and Gross methods). Heating values are calculated in accordance with AGA Report 3, Part 3, Appendix F using the gas properties defined in GPA 2145. Molar mass (molecular weight) calculations are also based on GPA 2145.
Steam
The Scanner 2000s saturated steam calculations compensate for the effects of pressure, temperature, steam properties, and steam quality. Orifice Plate (DP Input). The Scanner 2000 supports steam measurement based on AGA-3 or ISO-5167 flow rate methods for orifice plates. Fluid properties are calculated in accordance with the IAPWS IndustrialFormulation 1997 (IF-97) standard. Temperature is calculated according to IF-97 for saturated steam, based on static pressure. Therefore, an RTD is not required. The optional Chisholm and James wet correction methods are supported for the measurement of vapor and fluid.
Section 1
NuFlo Cone Meter (DP Input). The Scanner 2000 supports steam measurement using industry-recognized algorithms identified in the NuFlo Cone Meter User Manual. Fluid properties for steam are calculated in accordance with the IAPWS Industrial-Formulation 1997 (IF-97) standard. Temperature is calculated according to IF-97 for saturated steam, based on static pressure. Therefore, an RTD is not required. The optional Steven wet correction method is supported for the measurement of vapor and fluid. Averaging Pitot Tube Meter (Annubar). The Scanner 2000 supports steam measurement based on ASME MFC-12M -2006 flow rate methods for averaging pitot tube meters. Fluid properties are calculated in accordance with the IAPWS Industrial-Formulation 1997 (IF-97) standard. Temperature is calculated according to IF-97 for saturated steam, based on static pressure. Therefore, an RTD is not required. Wet correction methods are not supported.
The Scanner 2000 measures compensated petroleum liquid flow using an orifice, cone, liquid turbine, or averaging pitot tube (Annubar) flowmeter. Users can select either of two fluid property calculation methods for use with any of these flowmeters. The generic fluid properties calculation method is used to measure liquids such as water or emulsions, based on user-supplied viscosity values and either user-supplied density values or user-supplied liquid thermal expansion coefficients. The API-2540 calculation method provides temperature corrections for the following petroleum liquids: crude oil, gasoline, jet fuel, fuel oils, and lube oil.
Compensated Liquid
Orifice Plate (DP Input). The Scanner 2000 calculates flow rates in accordance with AGA Report No. 3, Part 1 (1990) or ISO-5167 (2003) methods. When measuring liquids, the expansion factor (Y) is always equal to 1.0. Fluid property calculations for temperature-compensated measurements are based on API-2540 (1980), Petroleum Measurement Tables. NuFlo Cone Meter (DP Input). The Scanner 2000 calculates flow rates in accordance with industryrecognized algorithms identified in the NuFlo Cone Meter User Manual. When measuring liquids, the expansion factor (Y) is always equal to 1.0. Fluid property calculations for temperature-compensated liquids are based on API-2540 (1980), Petroleum Measurement Tables. Liquid Turbine Meter (Frequency Input). The Scanner 2000 calculates flow rates in accordance with the measurement principles upon which the AGA-7 standard is based. The user supplies a linear or multi-point calibration factor, and the instrument performs the required compensation calculations, based on the RTD input. Averaging Pitot Tube Meter (Annubar). The Scanner 2000 calculates flow rates in accordance with the ASME MFC-12M-2006 measurement standard. When measuring liquids, the expansion factor (Y) is always equal to 1.0. Fluid property calculations for temperature-compensated liquids are based on API-2540 (1980), Petroleum Measurement Tables.
Uncompensated Liquid
The Scanner 2000 measures uncompensated liquid flow based on the input from a liquid turbine meter or PD meter. Liquid Turbine Meter (Frequency Input) or PD Meter (Pulse Input). The Scanner 2000 calculates flow rate from a liquid turbine meter via a frequency input, or from a contact closure (which requires the pulse input on the optional expansion board). Flow rates and totals are calculated using a user-supplied linear or multi-point calibration factor in accordance with API Manual of Petroleum Measurement Standards, Chapter 5, Section 3, Measurement of Liquid Hydrocarbons by Turbine Meters (2005).
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Section 1
Standard Features
The standard Scanner 2000 microEFM features an explosion-proof enclosure with two conduit openings for signal cable, a large LCD, a three-button keypad, integral multi-variable transmitter with integral vent plugs, and a lithium double-D cell battery pack (Figure 1.1, page 11). MVTs are available in NACE and non-NACE models, and with bottom ports (gas measurement) and side ports (liquid and steam measurement). For devices that are powered externally, a double-A cell battery pack is available for backup power. Alternatively, Scanner 2000 configurations are available for direct connection to a turbine meter, which is ideal for applications that do not require pressure measurement. The CSA-approved connection is shown in Figure 1.2, page 11; the ATEX-approved connection is shown in Figure 1.3, page 12. The main circuit board offers a turbine input, two communications ports, an RTD input, and a digital output. See Section 2Installing the Scanner 2000, for wiring diagrams.
10
Section 1
LCD / keypad
Conduit plug Enclosure lid (remove to access keypad) Mount for pole-mount hardware MVT adapter (NACE-compliant MVT available)
Figure 1.1Scanner 2000 microEFM with integral MVT; MVTs are available with bottom ports (shown) or side ports
Ground screw
LCD / keypad
LCD / keypad
Conduit plug Enclosure lid (remove to access keypad) Mount for pole-mount hardware
Figure 1.2Scanner 2000 microEFM for direct connection to a turbine meter (CSA-approved)
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Section 1
Figure 1.3Scanner 2000 microEFM for direct connection to a Barton 7000 Series turbine meter (ATEXapproved)
Product Identification
Each device is labeled with a serial tag that identifies the product by model number and serial number and identifies the maximum operating pressure, working pressure, and differential pressure of the integral MVT (Figure 1.4). A description of the electrical protection afforded by SIRA certification and associated safety markings is also provided in Figure 1.4. Units approved for custody transfer by Measurement Canada will have an additional label attached, bearing the MC approval number. See Measurement Canada Seal Kit, page A-14 for details.
CE marking and number of notified body responsible for production Explosion-proof marking Equipment Group II, Category 2 (hazardous conditions are likely to occur in normal operation occasionally (>10<1000 hours/year) Explosive Atmosphere: Gas, Dust Flameproof for explosive gas environments other than mines; temperature class Temperature tested for dust and suitable for use in Zone 21 area; ingress protection: dust-tight and protected against the effects of continuous immersion in water; maximum surface temperature: 85C Certification number
Section 1
Hardware Options
Several hardware options are available for customizing the Scanner 2000 to a users specific needs. Input/Output Expansion Board (Kit: PN 9A-30188004) An expansion board allows the instrument to support a differential pressure meter run and two turbine meter runs simultaneously. The board features a turbine input, a pulse input, two analog inputs, an analog output, and 256 KB of memory. See Appendix AScanner 2000 Hardware Options for wiring diagrams.
Standard Device (Main Board Only) Integral MVT 2 RS-485 communication ports 1 process temperature input 1 turbine meter input 1 configurable digital output Expanded Device (Main Board and Expansion Board) Integral MVT 2 RS-485 communication ports 1 process temperature input 2 turbine meter inputs 1 configurable pulse input 2 configurable analog inputs (1-5V) 1 configurable digital output 1 configurable analog output (4-20 mA)
Explosion-Proof Control Switch (CSA: PN 9A-30054001; ATEX: Part No. 9A-30054002) During normal operation, the LCD displays the selected parameters in a continuous scroll. The explosionproof control switch allows the user to manually control the display of parameters on the LCD and view daily logs instantaneously without removing the instrument cover. The control switch is available in both a CSA-approved model (Part No. 9A-30054001) and an ATEX-approved model (Part No. 9A-30054002). See Appendix AScanner 2000 Hardware Options for details. Explosion-Proof Flexible RTD The Barton Model 21 flexible armored RTD temperature sensor provides live temperature to the Scanner 2000. It is installed in a threaded conduit opening in the Scanner 2000 housing, and requires no conduit seals for installation. This instrument is CSA-approved for use in hazardous area installations. See Appendix A Scanner 2000 Hardware Options for details. Explosion-Proof Communications Adapter (CSA: PN 9A-90017004; ATEX: PN 9A-90017008) The explosion-proof communications adapter provides a quick-connect option for communicating with the Scanner 2000 (downloading logs, for example) via laptop or PC without removing the instrument cover. Optional accessories include an RS-232 to RS-485 converter. The COM adapter is available in both a CSAapproved model (Part No. 9A-90017004) and an ATEX-approved model (Part No. 9A-90017008). See Appendix AScanner 2000 Hardware Options for details. External USB Communications Adapter (CSA: 2295524-01; CSA KIT with CD: 2295634-01) The USB communications adapter allows the connection of a Scanner 2000 directly to a USB port of a laptop or PC. A user-supplied universal USB cable is required. The adapter is factory-installed when purchased with a Scanner 2000. It is also available as a kit with an installation CD for upgrading communications in a field unit. See Appendix AScanner 2000 Hardware Options for details. Pole-Mounting Kit (PN 9A-30028004) A hardware kit consists of a mounting bracket, two U-bolts and nuts allows the Scanner 2000 to be mounted on a 2-in. pole. The mounting bracket also provides the extension necessary to keep the instrument in a vertical position when it is bulkhead-mounted to a flat, vertical surface. See Pole-Mount Installation, page 27, for details.
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Section 1
Scanner 1000 Series Communication and Accessory Packages The NuFlo Scanner 1000 Series Communication and Accessory Packages provide wireless communications or telephone interface communication devices and the sub-systems to power them. Power can also be provided for control equipment such as solenoids and high-capacity relays. These packages are CSA-certified for Class I, Division 2 and NEMA 4 or 4X locations. Measurement Canada Seal Kit Scanner 2000 devices approved by Measurement Canada for custody transfer applications must be installed according to Measurement Canada regulations. Those regulations require the installation of a jumper and a device seal to prevent changes to the configuration of a device after the unit has been configured and the seal has been applied. An optional seal kit supplied by Cameron contains a jumper, a lead seal assembly, an Allen wrench and a label for properly marking a device. See Appendix AScanner 2000 Hardware Options for kit installation instructions.
E
Pressure Classification Measurement Agency Approvals Enclosure Weight System Power
II 2 GD
Ex d IIC T6 (-40C to +70C) or Ex tD A21 IP68 T85C (-40C to +70C) GOST-R and GOST-K certified ASME pressure vessel code compliant, 0 to 3000 psi (CRN 0F10472.5C) Approved by Measurement Canada for custody transfer, 0 to 1500 psi (Approval No. AG-0557C) Cast aluminum, painted with epoxy and polyurethane 11.2 lb (5.08 kg), approximate Internal power supply Battery pack, 2 D batteries in series, 7.2V, lithium Battery life, 1-year, typical External power supply (6 to 30 VDC) with internal battery backup (reverse polarity protected) - double A lithium battery pack is available for backup power only in externally powered devices Operating Temperature LCD Display (contd on next page) -40C to 70C (-40F to 158F) LCD contrast is reduced below -30C (-22F) 8-digit top readout of values (7-segment characters) 6-digit bottom readout of scrolling parameters and associated engineering units (11-segment characters for easy-to-read prompts) View up to 12 user-defined parameters
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Section 1
Keypad Logging
Memory
15
Section 1
MVT
16
Section 1
Static Pressure Accuracy (500 psia) 0.05% for spans 5% of the sensor URL (0.0025) (URLSPAN) for spans <5% of the sensor URL 0.25% of full scale over full operating temperature range Static Pressure Accuracy (300, 1500, 3000 and 5300 psia) 0.05% for spans 10% of the sensor URL (0.0025) (URLSPAN) for spans <10% of the sensor URL Temperature Performance 0.25% of full scale over full operating temperature range
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Section 1
Process Temperature Input 100-ohm platinum RTD with 2-wire, 3-wire, or 4-wire interface Sensing Range: -40C to 427C (-40F to 800F) Accuracy: 0.2C (0.36F) over sensing range at calibrated temperature Temperature effect: 0.3C over operating range of -40C to 70C (0.54F over operating range of -40F to 158F) Resolution: 24 bits User-adjustable sample time and damping Inputs (Expansion Board) Analog Input (2) 3-wire sensor interface Sensor power same as external power supply for main board (6 to 30 VDC) Accuracy: 0.1% of full scale Temperature effect: 0.25% of full scale over operating temperature range of -40C to 70C (-40F to 158F) Resolution: 20 bits User-adjustable sample time and damping Pulse Input Accepts a signal from turbine meter or positive displacement meter Optically isolated Input: 3 to 30 VDC or contact closure Cannot be used as a frequency input simultaneously with Turbine Meter Input 2 Can be used as a status input when Turbine Meter Input 2 is in use Turbine Meter Input 2 Configurable sensitivity adjustment (20, 50, 100 or 200 mV, peak-topeak) Frequency range: 0 to 3500 Hz Input amplitude: 20 mV to 3000 mV, peak to peak Cannot be used simultaneously with pulse (frequency) input
Turbine Setting 0 1000 Hz Low (20mV) Med (50mV) High (100mV) Max (200mV) 20 mVpp 50 mVpp 100 mVpp 200 mVpp Input Sensitivity 1000 2000 Hz 25 mVpp 70 mVpp 150 mVpp 380 mVpp 2000 3500 Hz 50 mVpp 110 mVpp 250 mVpp 620 mVpp
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Section 1
Interface Software
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Section 1
System Requirements
Power Options
The standard Scanner 2000 microEFM can be powered two ways: with the internal lithium battery pack supplied with each Scanner 2000 (shown in Figure 1.5) with an external customer-supplied power supply (6 to 30 VDC); the lithium battery provides backup power when an external power supply is used
Section 1
The standard Scanner 2000 microEFM saves up to 2304 interval logs (interval periods are adjustable from 5 sec to 12 hours ), 768 daily logs, and 1152 event/alarm logs in nonvolatile memory. With the optional expansion board, the Scanner 2000 saves up to 6392 interval logs. A user can selectively download data logs and instrument configuration settings using the ModWorX Pro software. The download files are stored in an uneditable format on the users CPU, and can be viewed immediately or exported to an alternative format (.csv, .xls, .rtf, html, or Flow-Cal). Log data can be viewed or printed as a table or a trend chart, or exported to a spreadsheet. Event logs track user changes to flow parameters that impact log data. Such changes may include orifice plate changes, K-factor changes, input setting changes, and device events like over-range and resets. Event/alarm logs can be viewed or printed in tabular format. In addition to showing old and new values, each event log is time-stamped, and includes the register associated with the change. Instructions for installing the software are provided on the installation CD pocket folder provided with each instrument. User manuals containing step-by-step instructions on software functions are linked to the software interface for quick and easy access (note the tabbed links at the bottom of the screen in Figure 1.6).
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Section 1
LCD/Keypad Functions
From the three-button keypad on the front of the instrument, the user can perform the following tasks: scroll through display parameters view daily flow totals save a current total check the temperature and system voltage configure basic parameters such as slave address, baud rate, time, turbine K-factor, and orifice plate size
Section 4Configuration and Operation via Keypad, guides users step by step through the configuration of these parameters using the keypad. Figure 1.7 summarizes the functions that can be accessed with each button.
CONFIGURATION: Move between menus and menu selections OPERATION: View next parameter
TEST
ACCESS
PRESS
CONFIGURATION: Change digits and other menu selections OPERATION: View daily logs
PRESS
Important All operating parameters can be configured using the ModWorX Pro software provided with the Scanner 2000. See Section 3Wiring the Scanner 2000 for instructions on connecting your laptop or PC to the instrument. 22
Section 1
Up to 12 parameters can be configured for display on the LCD using ModWorX Pro software. During normal operation, the LCD displays the selected parameters in a continuous scroll. A user can stop the scrolling action and manually advance the parameter displayed on the screen by removing the cover of the instrument and pressing the LEFT ARROW button on the keypad (Figure 1.7, page 22). The parameter selected for display will appear as shown in Figure 1.8.
Figure 1.8LCD display of real-time measurements Note If the instrument is equipped with an explosion-proof switch, the user can manually control the parameter displayed without removing the instrument cover. See Appendix AScanner 2000 Hardware Options for more information.
Pressing the UP ARROW and ENTER buttons simultaneously allows the user to enter the configuration mode (Figure 1.9).
Figure 1.9In configuration mode, the parameter to be configured is displayed at the bottom of the LCD and the setting for that parameter is displayed in the top LCD.
In that mode, the user can configure the following parameters without the use of a laptop computer: slave address baud rate date and time contract hour orifice plate size
Step-by-step instructions are provided in Section 4Configuration and Operation via Keypad. All other instrument configuration is performed via the ModWorX Pro software interface.
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Section 1
Up to 99 consecutive daily logs can be viewed using the keypad. Pressing the Log button changes the LCD display mode from normal operation (scrolling) to a daily log view mode (Figure 1.10). The two-digit flashing number or log index on the left side of the LCD represents the number of days that have passed since the log was saved. The user can increment or decrement the number by clicking the UP ARROW or DOWN ARROW buttons. For example, 01 will display the last daily log saved. An index of 05 will display the daily log saved 5 days ago. By default, the top display shows flow volume, however the user can configure the display to show any of the 16 parameters available using ModWorX Pro software. The bottom display shows the date. The entire log archiveup to 768 daily logs, 2304 adjustable interval logs, and 1152 event/alarm logs can be viewed using ModWorX Pro software.
Volume (or other assigned parameter) Log index (Days since log was created) Date stamp (MMDDYY)
Password-Protected Security
A keypad security access code prevents unauthorized personnel from altering the calibration or accumulated volume data in the instrument. The security feature may be disabled if this protection is not required. Password-protected security access is enabled using the ModWorX Pro software. When this feature is enabled, the user will be prompted for a four-digit password each time he attempts to enter a menu from the keypad (Figure 1.11). The ModWorX Pro software is required for establishing or changing the password.
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Section 2
The ATEX-certified standard Scanner 2000 microEFM and the ATEX-certified Scanner 2000 microEFM with expansion board are fully compliant with European ATEX Directive 94/9/EC, Annex II,1.0.6. The following instructions apply to equipment covered by certificate number 07ATEX 1037X: The instrument may be located where flammable gases and vapours of groups IIA, lIB and IIC may be present. It is only certified for use in ambient temperatures in the range -40C to +70C and should not be used outside this range. It has not been assessed as a safety-related device (as referred to by Directive 94/9/EC Annex II, clause 1.5). Installation shall be carried out by suitably trained personnel in accordance with the applicable code of practice (EN 60079-14 within Europe). Repair of this equipment shall be carried out by the manufacturer or in accordance with the applicable code of practice (IEC 6007919). If the instrument is likely to come into contact with aggressive substances, the user is responsible for taking suitable precautions to prevent it from being adversely affected, thus ensuring that the type of protection is not compromised. Aggressive substances may include, but are not limited to, acidic liquids or gases that may attack metals, or solvents that may affect polymeric materials. Suitable precautions may include, but are not limited to, regular checks as part of routine inspections or establishing from the materials data sheet that it is resistant to specific chemicals.
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WARNING: Before connecting the Scanner 2000 microEFM to a flow line, consider the pressure rating of the sensor, and the presence of harmful gases. The tubing and fixtures used to connect the sensor to the manifold in the flow line must be manufactured from materials that are appropriate for the pressure ratings of the sensor used. WARNING: If H2S is present, use a NACE sensor and take appropriate precautions to avoid exposure to this hazardous gas.
Standard Bolts
NACE Bolts
100 300 300 500 1500 1500 1500 1500 3000 3000 3000 3000 5300 5300 5300 5300
30 200 840 200 200 300 400 840 200 300 400 840 200 300 400 840
4500
B7 or 17-4 SS
Inconel
7420
B7
Inconel
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RTD Assembly Options (for Gas and Liquid Flow Runs Only)
The RTD is installed in a thermowell downstream of the primary differential pressure source. The location of the thermowell should conform to the relative standard to ensure accurate measurement.
CAUTION The RTD must be fitted to a suitably certified and dimensioned enclosure or fitted to an enclosure in a non-hazardous area.
Cameron recommends the use of the Barton Model 21 RTD, a 4-wire, 100-ohm explosion-proof RTD assembly that can be connected to the Scanner 2000 enclosure without conduit or a conduit seal. For details, see Explosion-Proof RTD Assembly, page A-3. A 2-wire, 3-wire, or 4-wire RTD assembly may be used to provide a process temperature input.
Mounting Options
The Scanner 2000 microEFM can be mounted using the following methods: Direct-mount to an orifice or cone type DP meter. The integral multi-variable sensor may be connected to the pressure taps with stabilizers or a heavy wall nipple with adapter flanges, and a 5-valve manifold. A bottom-port MVT is recommended for gas measurement; a side-mount MVT is recommended for liquid or steam measurement. Direct-mount to a turbine meter. The CSA-certified instrument can be mounted to a turbine meter using a pipe adapter and union connection (Figure 2.2, page 28). The ATEX-certified instrument can be mounted to a Barton 7000 Series meter using a turbine meter pickup extension (Figure 2.3, page 29). Pole-mount. The instrument can be mounted on a 2-in. pole using a NuFlo hardware kit, or bulkheadmounted to a flat, vertical surface (Figure 2.4, page 29). Pole mounting may be preferred where limited space or pipe vibration prohibits direct-mount installation. A horizontal pipe mount is recommended for liquid and steam installations using a side-port MVT and block manifold. Tubing is used to connect the integral MVT to the orifice meter or cone meter. If a Scanner 2000 will be used for steam measurement, a condensate pot must also be installed to protect the Scanner 2000 from extreme temperatures. See Measuring Steam via a Differential Pressure Meter, page 39, for details. a 5-valve manifold for connecting process lines to the integral MVT an RTD assembly (see Explosion-Proof RTD Assembly, page A-3) for process temperature input on gas flow runs and compensated liquid flow runs (not recommended for steam flow runs) tubing and/or pipe for plumbing process connections explosion-proof signal cable for remote turbine connections (stranded, shielded cable is recommended)
Pole-Mount Installation
To mount the Scanner 2000 using the optional pole-mount kit, perform the following steps: 1. Determine the pipe orientation (horizontal or vertical) that will best accommodate process connections and field wiring connections. A horizontal pipe mount is recommended for liquid and steam installations using a side-port MVT and block manifold. 2. Connect the mounting bracket to the Scanner 2000 using the two bolts provided (Figure 2.4, page 29). 3. Position the U-bolt around the pipe and through the support bracket provided with the U-bolt.
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4. Align the mounting bracket against the pole so that the U-bolt passes through the mounting holes in the bracket. Place the mounting plate over the threaded ends of the U-bolt and against the bracket, and secure the U-bolt with the two nuts provided. 5. Install and connect process piping between the Scanner 2000 and the turbine meter with appropriate fittings. Process piping installation procedures vary with each application.
5.00 (127) 1/4-18 NPT process connections 4.94 (125.5)
MVT adapter
2.125 (53.98)
MVT
5.32 (135.1)
0.32 (8.1)
Figure 2.1Scanner 2000 with direct-mount MVT (MVT with bottom ports shown)
Figure 2.2Scanner 2000 direct-mounted to a NuFlo turbine flowmeter (CSA-approved when direct-mounted to a NuFlo turbine flowmeter or a Barton 7000 Series flowmeter)
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Figure 2.3Scanner 2000 direct-mounted to a Barton 7000 Series flowmeter (ATEX-approved only when direct-mounted to a Barton 7000 Series flowmeter)
MVT adapter
MVT
6.00 (152.4)
Figure 2.4Scanner 2000 with MVT, remote-mounted on a 2-in. pole using a NuFlo hardware kit (Part No. 9A-30028004)
Important
The vertical pipe mount configuration shown in Figure 2.4 is not recommended for sideport MVTs when mated with a block manifold for liquid or steam measurement. A horizontal pipe mount should be considered for these installations.
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To ensure measurement accuracy, ensure that the meter run complies with the following AGA-3 and ISO 5167 guidelines, as applicable: Do not place unit near vents or bleed holes that discharge corrosive vapors or gases. Consider the orientation of the meter run when determining the best position for mounting the Scanner 2000. If the Scanner 2000 is mounted to a horizontal pipeline, make sure process connections are at the top of the line, and mount the Scanner 2000 above the pressure connections at the pipe. If the Scanner 2000 is mounted to a vertical pipeline, install the sensor above the differential pressure source connections, or install a condensate (drip) pot to prevent the accumulation of liquid in interconnecting tubes. Slope all tubing upward at least 1-inch/linear foot to avoid liquid entrapment. Mount the Scanner 2000 as near level as possible such that the operator has a clear view of the LCD, and can access the keypad easily when the enclosure cover is removed. The location should be as free from vibration as possible. Make sure the high port of the sensor (marked H) is connected to the upstream side of the meter run. Flow should remain subsonic throughout the measuring section and should be single phase. Pipe diameters (D) should be between 2 in. (50 mm) and 39 in. (1000 mm) per ISO 5167; or greater than 2 in. (50 mm) per AGA-3. Pipe Reynolds numbers must be above 5000. d (orifice diameter) must be greater than or equal to 0.45 in. (11.5 mm). (diameter ratio) must be greater than or equal to 0.1 and less than or equal to 0.75. Gauge lines should be of uniform internal diameter and constructed of material compatible with the fluid being measured. For most applications, the bore should be no smaller than in. (6 mm) and preferably, 3/8 in. (10 mm) in diameter. The internal diameter should not exceed 1 in. (25 mm). If high-temperature fluids are likely to be encountered, make sure the measuring tube used is rated for the anticipated temperature range. Gauge line length should be minimized to help prevent pulsation-induced errors. Gauge lines should slope downward to the meter at a minimum of one inch per foot. If gauge lines must slope in more than one direction, do not allow more than one bend and install a liquid or gas trap, as applicable. A liquid trap should be installed at the lowest point in a gas service installation. Gauge lines should be supported to prevent sag and vibration. Where pulsation is anticipated, full-port manifold valves with a nominal internal diameter consistent with the gauge lines are recommended.
If the Scanner 2000 is mounted to a cone meter, consider the following best practices in addition to the best practices listed above.
30
Position the cone meter so that there are zero to five pipe diameters upstream of the meter and zero to
Section 2
three pipe diameters downstream of the meter. Install the meter so that the static pressure tap is upstream of the differential pressure tap. The high side of the integral Scanner 2000 sensor must also be situated upstream. Install shut-off valves directly on the DP meter pressure taps. Choose a shut-off valve that is rated for the ambient temperatures of the location and the operating pressure of the pipe in which it will be installed, and for use with dangerous or corrosive fluids or gases, if applicable. The valves must not affect the transmission of the differential pressure signal.
A Scanner 2000 can be mounted directly to an orifice meter or cone meter for gas measurement. The setup of the meter run and plumbing configurations can vary widely, depending upon the challenges existing on location. Figure 2.5 shows a typical direct-mount installation.
Flow
Orifice flanges
Figure 2.5Direct-mount installation in an orifice meter run (shown here with an orifice meter). The directmount method can be used with a cone meter as well.
1. Verify that the meter is properly installed in the flow line (per manufacturers instructions). 2. Bolt a flange-by-flange 5-valve manifold (as recommended by Cameron) to the Scanner 2000 MVT sensor. a. Locate the H and L markings on the integral MVT sensor body and position the MVT/manifold assembly so that the upstream side of the flow line can easily be connected to the sensors High port and the downstream side of the flow line can be connected to the sensors Low port. The Scanner 2000 enclosure can be rotated to face the desired direction. b. Position the manifold so that all valves are accessible from the front of the instrument.
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3. Connect the Scanner 2000 and manifold assembly to the differential pressure meter. Hardware requirements will vary, depending upon the installation configuration. However, minimally, an adapter is required that can span between the threaded pressure tap/orifice flange connector and the non-threaded manifold. This adapter can be a one-piece stabilizer (often preferred for added strength and stability) or a short heavy wall pipe nipple attached to a futbol flange (available from Cameron). Use a suitable compound or tape on all threaded process connections. 4. Install the explosion-proof Barton Model 21 RTD assembly in the thermowell. Route the RTD assembly cable through the conduit opening in the top of the Scanner 2000 to connect to the main circuit board. (If the Barton Model 21 assembly is not used and the Scanner 2000 is in a hazardous area, a Barton Model 20 RTD terminal housing or similar alternative must be used. In this case, the RTD signal cable must be routed through conduit and a conduit seal must be installed within 18 in. of the Scanner 2000. A wiring diagram for the RTD assembly is provided in . 5. Route any additional inputs/outputs or COM connections, etc. through the conduit opening in the top of the Scanner 2000. In hazardous environments, add a conduit seal within 18 inches of the Scanner 2000. Figure 3.5, page 64. 6. Perform a manifold leak test as described on page 52. 7. Verify the zero offset, if required (and other calibration points, if desired). See the ModWorX Pro Software User Manual, Part No. 9A-30165025, for complete instructions. See also Zero Offset (Static Pressure or Differential Pressure), page 53, Static Pressure Calibration and Verification, page 53, and Differential Pressure Calibration and Verification, page 54.
CAUTION Do not put the Scanner into operation until the valves are positioned properly so that pressure is supplied to both sides of the MVT. For instructions on proper valve positions, see Placing the Scanner into Operation, page 55.
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A Scanner 2000 can be mounted remotely and connected to an orifice meter or cone meter with tubing for gas measurement. The setup of the meter run and plumbing configurations can vary widely, depending upon the challenges existing on location. Figure 2.6 shows a typical remote-mount installation.
Note To prevent fittings from turning and/or to avoid putting tension on stainless steel tubing, use a backup wrench to attach stainless steel tubing to a manifold, shut-off valves, or sensor ports.
Manifold
Flow
Figure 2.6Remote-mount gas run installation (shown here with a cone meter). The remote-mount method can be used with an orifice meter as well.
1. Verify that the meter is properly installed in the flow line (per manufacturers instructions). 2. Mount the Scanner 2000 to a 2-in. pipe or to a flat, vertical surface using bolts and the mounting holes in the enclosure. 3. Bolt a 5-valve flange-by-NPT manifold (as recommended by Cameron) to the Scanner 2000 MVT sensor. a. Locate the H and L markings on the integral MVT sensor body and position the MVT/manifold assembly so that the upstream side of the flow line can easily be connected to the sensors High port and the downstream side of the flow line can be connected to the sensors Low port. The Scanner 2000 enclosure can be rotated to face the desired direction.
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b. Position the manifold so that all valves are accessible from the front of the instrument. 4. Install tubing and fittings to connect the Scanner 2000 and manifold assembly to the differential pressure meter, sloping the gauge lines downward to the meter at a minimum of one inch per foot. Use a suitable compound or tape on all threaded process connections. 5. Install the explosion-proof Barton Model 21 RTD assembly in the thermowell. Route the RTD assembly cable through the conduit opening in the top of the Scanner 2000 to connect to the main circuit board. (If the Barton Model 21 series is not used and the Scanner 2000 is in a hazardous area, a Barton Model 20 RTD terminal housing or similar alternative must be used. In this case, the RTD signal cable must be routed through conduit and a conduit seal must be installed within 18 in. of the Scanner 2000. A wiring diagram for the RTD assembly is provided in Figure 3.5, page 64. 6. Route any additional inputs/outputs or COM connections, etc. through the conduit opening in the top of the Scanner 2000. In hazardous environments, add a conduit seal within 18 in. of the Scanner 2000. 7. Perform a manifold leak test as described on page 52. 8. Verify the zero offset, if required (and other calibration points, if desired). See the ModWorX Pro Software User Manual, Part No. 9A-30165025, for complete instructions. See also Zero Offset (Static Pressure or Differential Pressure), page 53, Static Pressure Calibration and Verification, page 53, and Differential Pressure Calibration and Verification, page 54.
CAUTION
Do not put the Scanner into operation until the valves are positioned properly so that pressure is supplied to both sides of the MVT. For instructions on proper valve positions, see Placing the Scanner into Operation, page 55.
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A Scanner 2000 can be mounted remotely and connected to a gas turbine meter for measuring gas in accordance with AGA-7 calculations. Figure 2.7, page 36, shows an installation in which the pressure input is provided by the integral MVT. Alternatively, if an optional expansion board is installed in the Scanner 2000, an external explosion-proof pressure transducer can be used to supply the pressure. See Installation ProcedureDirect Mount to a Turbine Meter (CSA Compliant), page 37, for more information. The setup of the meter run and plumbing configurations can vary widely, depending upon the challenges existing on location. To connect the Scanner 2000 to a turbine meter, perform the following steps: 1. Verify that the flowmeter and magnetic pickup are installed in the flow line. 2. Mount the Scanner 2000 to a 2-in. pipe or to a flat, vertical surface using bolts and the mounting holes in the enclosure.
Important For explosion-proof installations, armored MC-HL type cable must be used or standard cable must be run through conduit from the Scanner 2000 to the meter, and an explosionproof seal must be installed within 18 in. of the enclosure.
3. Bolt a 3-valve flange-by-NPT manifold (as recommended by Cameron) to the Scanner 2000 MVT sensor. Position the manifold so that all valves are accessible from the front of the instrument. 4. Connect the pressure port of the turbine meter to either manifold process port with tubing. The unused pressure port can be used as a vent as required. Always leave the equalizer valves open to allow pressure to both sides of the MVT. Use a suitable compound or tape on all threaded process connections. 5. Remove the plug from the conduit opening in the top of the Scanner 2000 enclosure, route the turbine signal cable through the opening, and connect it to the main circuit board. A wiring diagram for the turbine input is provided in Figure 3.4, page 63. In hazardous environments, the signal cable must be routed through conduit and conduit seals must be installed within 18 inches of the turbine meter and within 18 inches of the Scanner 2000.
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H L
Flow
Static pressure input (manifold equalizer valve must remain open) 10 pipe diameters upstream 5 pipe diameters downstream
6. Install the RTD assembly in the thermowell. Remove the plug from the other conduit opening in the top of the Scanner 2000 enclosure, route the RTD assembly cable through the conduit opening in the top of the Scanner 2000, and connect it to the main circuit board. A wiring diagram for the RTD assembly is provided in Figure 3.5, page 64.
Note If additional inputs/outputs or communication connections are required, a condulet box should be added to the installation.
7. Zero the static pressure and recalibrate the static pressure, if required. See the ModWorX Pro Software User Manual, Part No. 9A-30165025, for complete instructions. See also Zero Offset (Static Pressure or Differential Pressure), page 53, and Static Pressure Calibration and Verification, page 53.
CAUTION Do not put the Scanner into operation until the valves are positioned properly so that pressure is supplied to both sides of the MVT. For instructions on proper valve positions, see Placing the Scanner into Operation, page 55.
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Adapter/union (CSA-approved)
Flow
External explosion-proof pressure transducer (connected to meter pressure port) 10 pipe diameters upstream (minimum) 5 pipe diameters downstream (minimum)
To connect the Scanner 2000 to a turbine meter using this method, perform the following steps: 1. Position the Scanner 2000 above the gas turbine flowmeter. 2. Plug the Scanner 2000 cable connector into the magnetic pickup of the turbine meter and hand-tighten the knurled nut on the connector. 3. Screw the Scanner 2000 onto the flowmeter threads surrounding the magnetic pickup with the display facing the desired direction. 4. Tighten all sections of the pipe union. 5. Connect the pressure port of the turbine meter to the external pressure transducer. 6. Remove the plug from the conduit opening in the top of the Scanner 2000 enclosure, route the cable from the pressure transducer through the opening, and connect it to the analog input terminal of the expansion circuit board. A wiring diagram for the analog input is provided in Figure A.15, page A-10. In hazardous environments, the cable must be routed through conduit and conduit seals must be installed within 18 inches of the turbine meter and within 18 inches of the Scanner 2000.
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7. Install the RTD assembly in the thermowell. Remove the plug from the other conduit opening in the top of the Scanner 2000 enclosure, route the RTD assembly cable through the conduit opening in the top of the Scanner 2000, and connect it to the main circuit board. A wiring diagram for the RTD assembly is provided in Figure 3.5, page 64.
CAUTION Do not use Teflon tape on the threads of the union, adapter, or pipe plugs. Use of Teflon tape will void the explosion-proof rating of the instrument.
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Best Practices
The Scanner 2000 microEFM calculates steam flow in accordance with IF-97, AGA-3, and ISO-5167 industry standards. For optimum performance, ensure that the Scanner 2000 installation complies with the industry recommendations listed below: Condensate pots A condensate pot for a small-volume transducer like the Scanner 2000 MVT can be a simple pipe tee, oriented so that one port extends downward (into the cold leg), the opposite port extends upward and is closed by a pipe cap or blowdown valve, and the tee extends horizontally into the hot leg. The pots should be the highest point in the system. The pots should be mounted at the same level, and one or both should be adjustable vertically to remove zero shifts in the differential pressure measurement.
Hot legs Hot legs should be large diameter (3/8 in. or 1/2 in., if possible) Hot legs should be as short as possible. If these sections must be more than 1 ft. in length, insulate them. Elbows and bends should not form any traps in which liquid can accumulate. Hot legs should be sloped along their entire length to allow liquids to drain back into the pipe.
Cold legs Cold legs should enter the multi-variable sensor through its side ports. Cold legs should be a minimum of 2 ft in length to allow proper convection cooling and should be run horizontally with a slope of approximately 1 inch per foot to allow air bubbles to float up into the pots. Elbows and bends should not form any traps for air bubbles. Cold legs should be filled with a suitable antifreeze. Dibutyl phthalate is recommended.
Antifreeze Dibutyl phthalate (DBP) has the following advantages over glycol antifreeze: DBP doesnt mix with water, and so doesnt become dilute over time; its specific gravity doesnt shift. It is slightly denser than water, so it will stay in the pot permanently. It is non-flammable. It is much less toxic than glycol. It is available from industrial suppliers. Valves Use only full-opening block valves that are rated for steam service. Use only blowdown valves that are rated for steam service. Periodic blowdowns are recommended for preventing buildup of scale.
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Section 2 CAUTION
Scanner 2000 microEFM Before starting the system, remove the caps and add water or antifreeze if necessary to completely fill the pots and cold legs. Air trapped in the lines will produce errors in differential pressure measurements.
A Scanner 2000 can be mounted remotely and connected to an orifice meter or cone meter with tubing for steam measurement. The setup of the meter run and plumbing configurations can vary widely, depending upon the challenges existing on location.
Condensate pot (pipe tee with blowdown valve attached) Long cold legs protect the sensor from extreme process temperatures 3/4 in. conduit connection for input/output & communications; conduit seal also required in hazardous areas (not shown) Cold legs connect to manifold (slope to eliminate air trap) Hot legs, insulated to within 1 ft of condensate pot (1/2 in. diameter recommended)
Figure 2.9Remote-mount steam run installation (shown here with a cone meter). The remote-mount method can be used with an orifice meter as well.
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When measuring steam, process connections must be designed to eliminate air pockets. This is achieved by making sure all tubing in the cold legs slopes upward. A sideport MVT and block manifold (shown in Figure 2.9) is recommended to help prevent air bubbles from being trapped in the sensor. If a bottom-port MVT is used, the bottom process ports must be plugged or replaced with a drain valve, and side vents must be used for process connections. A block manifold is not recommended for use with bottom port MVTs. Contact a Cameron field representative for assistance.
1. Verify that the meter is properly installed in the flow line (per manufacturers instructions). 2. Mount the Scanner 2000 to a 2-in. pipe or to a flat, vertical surface using bolts and the mounting holes in the enclosure. A horizontal pipe is recommended, as additional hardware may be required for a vertical pipe mount to provide clearance for the manifold block. 3. Mount a set of pipe tees (which serve as condensate pots) typically on either side of the Scanner 2000 at an elevation above the process connections of the Scanner 2000 MVT (for proper drainage). They should be a considerable distance (4 ft) from the sensor ports, but as close as possible to the pressure taps on the meter. 4. Install a pipe cap or a blowdown valve that is rated for steam service at the top of each pipe tee. A blowdown valve is recommended when the steam passing through the meter is known to be dirty. 5. Install tubing and fittings to connect the high-pressure and low-pressure taps of the DP meter to the pipe tees. This section is typically referred to as the hot legs of the installation, as this section of tubing encounters steam at its highest temperature. Install a shut-off valve near the high and low ports of the DP meter. Use a suitable compound or tape on all threaded process connections. 6. Route any additional inputs/outputs or COM connections, etc. through the conduit opening in the top of the Scanner 2000. In hazardous environments, add a conduit seal within 18 in. of the Scanner 2000.
Note: To prevent fittings from turning and/or to avoid putting tension on stainless steel tubing, use a backup wrench to attach stainless steel tubing to shut-off valves, or sensor ports. CAUTION Whenever possible, locate the hot legs of a steam installation behind the Scanner 2000 safely out of the operators normal reach. This will help prevent accidental burns.
7. Install tubing to connect the high-pressure and low-pressure process connections of the block manifold to the pipe tees installed in step 3. This tubing section is typically referred to as the cold legs of the installation, since it is filled with water. 8. To eliminate air bubbles, fill the cold legs with water or other fill fluid from the lowest point in the system, typically the MVT, using the following steps: a. Open the blowdown valve or remove the filling plug from one of the pipe tees/condensate pots. b. Open the equalizer and bypass/block valves on the block manifold. Make sure the vent valve is closed. c. Remove the corresponding (high pressure or low pressure) vent screw from the side of the MVT and insert a fitting to allow connection of a hand pump or funnel. If a funnel is used, attach a length of Tygon tubing that is long enough to elevate the funnel well above the condensate pot to force the fluid up the legs.
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Section 2
d. Connect a hand pump or funnel to the fitting. e. Pour fill liquid into the funnel or pump it into the cold leg, tapping the cold leg occasionally to dislodge any bubbles. f. Observe the pipe tee/condensate pot and stop pouring when the fill liquid is visible at the top and no air bubbles can be seen. g. Remove the fitting from the vent of the MVT and quickly replace the vent screw and tighten. h. Close the blowdown valve or replace the filling plug from one of the pipe tees/condensate pots. i. Repeat steps a through h for the other cold leg. 9. To eliminate an offset of the differential pressure reading, open the equalizer valves on the block manifold, remove the caps from the seal pots, and adjust either seal pot vertically to bring the water levels to the exact same elevation. 10. Perform a manifold leak test as described on page 52. 11. Verify the zero offset, if required (and other calibration points, if desired). See the ModWorX Pro Software User Manual, Part No. 9A-30165025, for complete instructions. See also Zero Offset (Static Pressure or Differential Pressure), page 53, Static Pressure Calibration and Verification, page 53, and Differential Pressure Calibration and Verification, page 54.
CAUTION Do not put the Scanner into operation until the valves are positioned properly so that pressure is supplied to both sides of the MVT. For instructions on proper valve positions, see Placing the Scanner into Operation, page 55.
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Section 2
Best Practices
To ensure measurement accuracy, ensure that the meter run complies with the following AGA-3 and ISO 5167 guidelines, as applicable: Do not place unit near vents or bleed holes that discharge corrosive vapors or gases. Consider the orientation of the meter run when determining the best position for mounting the Scanner. If the Scanner 2000 is mounted to a horizontal pipeline, make sure process connections are horizontal with the pipeline, or sloped downwards towards the Scanner. Mount the Scanner 2000 below the pressure taps at the pipe. Use the side (upper) ports as process connections and the bottom ports for draining and filling the DP housings. If the Scanner 2000 is mounted to a vertical pipeline, install the sensor below the differential pressure source connections. Slope all tubing downward at least 1-inch/linear foot to avoid gas entrapment. Mount the Scanner 2000 as near level as possible such that the operator has a clear view of the LCD, and can access the keypad easily when the enclosure cover is removed. The location should be as free from vibration as possible. Make sure the high port of the sensor (marked H) is connected to the upstream side of the meter run. Pipe diameters (D) should be between 2 in. (50 mm) and 39 in. (1000 mm) per ISO 5167; or greater than 2 in. (50 mm) per AGA-3. Pipe Reynolds numbers must be above 5000. Avoid high-viscosity liquids (greater than 15 cP). d (orifice diameter) must be greater than or equal to 0.45 in. (11.5 mm). Orifice (diameter ratio) must be greater than or equal to 0.1 and less than or equal to 0.75. Gauge lines should be of uniform internal diameter and constructed of material compatible with the fluid being measured. For most applications, the bore should be no smaller than in. (6 mm) and preferably, 3/8 in. (10 mm) in diameter. The internal diameter should not exceed 1 in. (25 mm). If high-temperature fluids are likely to be encountered, make sure the measuring tube used is rated for the anticipated temperature range. If there is possibility of freezing, the gauge lines can be filled with a suitable seal liquid. The seal liquid should be somewhat denser than the process fluid, should not dissolve in it, should have a sufficiently low freezing point, and should be non-toxic. Alternatively, heat tracing can be used. Gauge line length should be minimized to help prevent pulsation-induced errors. Gauge lines should slope upward to the meter at a minimum of one inch per foot. If gauge lines must slope in more than one direction, do not allow more than one bend and install a gas trap. Gauge lines should be supported to prevent sag and vibration. Where pulsation is anticipated, full-port manifold valves with a nominal internal diameter consistent with the gauge lines are recommended.
If the Scanner 2000 is mounted to a cone meter, consider the following guidelines in addition to the best
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practices listed above. Position the cone meter so that there are zero to five pipe diameters upstream of the meter and zero to three pipe diameters downstream of the meter. Install the meter so that the static pressure tap is upstream of the differential pressure tap. The high side of the integral Scanner 2000 sensor must also be situated upstream. Install shut-off valves directly on the DP meter pressure taps. Choose a shut-off valve that is rated for the ambient temperatures of the location and the operating pressure of the pipe in which it will be installed, and for use with dangerous or corrosive fluids or gases, if applicable. The valves must not affect the transmission of the differential pressure signal.
A Scanner 2000 can be mounted directly to an orifice meter or cone meter for liquid measurement using a side-port MVT, a block manifold and two football flange adapters (Figure 2.10). The setup of the meter run and plumbing configurations can vary widely, depending upon the challenges existing on location.
Figure 2.10Direct-mount liquid run installation (shown here with a cone meter). Downstream RTD is not shown.
CAUTION
When measuring liquid with a direct-mount Scanner 2000, process connections must be parallel to the horizontal centerline of the meter, or below the centerline to eliminate air pockets.
1. Verify that the meter is properly installed in the flow line (per manufacturers instructions). 2. Screw a football flange adapter onto each meter pressure tap using pipe tape or pipe dope to seal the threads.
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3. Align the bolt holes in the Scanner 2000 MVT and manifold, and install bolts to mate these components to the football flanges, using o-rings as appropriate. Torque the bolts to the manufacturers specification. 4. Route any additional inputs/outputs or COM connections, etc. through the conduit opening in the top of the Scanner 2000. In hazardous environments, add a conduit seal within 18 in. of the Scanner 2000. 5. Verify that all manifold valves are closed, and fill the meter with process fluid. 6. Loosen one of the vent screws in the side of the MVT. 7. Open the equalizer valves and the vent valve on the manifold. 8. Slowly open one of the bypass/block valves on the manifold. Process fluid should immediately spurt from the MVT vent. 9. When air bubbles are no longer visible around the MVT vent, tighten the MVT vent screw. 10. Loosen the other vent screw in the side of the MVT, and repeat steps 7 through 9. 11. Perform a manifold leak test as described on page 52. 12. Verify the zero offset, if required (and other calibration points, if desired). See the ModWorX Pro Software User Manual, Part No. 9A-30165025, for complete instructions. See also Zero Offset (Static Pressure or Differential Pressure), page 53, Static Pressure Calibration and Verification, page 53, and Differential Pressure Calibration and Verification, page 54.
CAUTION Do not put the Scanner into operation until the valves are positioned properly so that pressure is supplied to both sides of the MVT. For instructions on proper valve positions, see Placing the Scanner into Operation, page 55.
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A Scanner 2000 can be mounted remotely and connected to an orifice meter or cone meter with tubing for liquid measurement (Figure 2.11). The setup of the meter run and plumbing configurations can vary widely, depending upon the challenges existing on location.
CAUTION When measuring liquid, process connections must be designed to eliminate air pockets. This is achieved by mounting the sensor below the metering device and sloping all tubing downward from the meter to the sensor. A side-port MVT and block manifold (shown in Figure 2.11) is recommended to help prevent air bubbles from being trapped in the sensor. If a bottom-port MVT is used, the bottom process ports must be plugged or replaced with a drain valve, and side vents must be used for process connections. A block manifold is not recommended for use with bottom port MVTs. Contact a Cameron field representative for assistance.
Positioning of sensor below the meter and slope of tubing helps prevent gas bubbles from entering the liquid
Figure 2.11Remote-mount liquid run installation (shown here with a cone meter). The remote-mount method can be used with an orifice meter as well.
46
Section 2
1. Verify that the meter is properly installed in the flow line (per manufacturers instructions). 2. Mount the Scanner 2000 to a 2-in. pipe or to a flat, vertical surface using bolts and the mounting holes in the enclosure. A horizontal pipe is recommended, as additional hardware may be required for a vertical pipe mount to provide clearance for the manifold block. 3. Install tubing and fittings to connect the high-pressure and low-pressure taps of the DP meter to the process connections of the block manifold. Install a pair of shut-off valves near the high and low ports of the DP meter. Use a suitable compound or tape on all threaded process connections. 4. Route any additional inputs/outputs or COM connections, etc. through the conduit opening in the top of the Scanner 2000. In hazardous environments, add a conduit seal within 18 in. of the Scanner 2000.
Note To prevent fittings from turning and/or to avoid putting tension on stainless steel tubing, use a backup wrench to attach stainless steel tubing to shut-off valves, or sensor ports.
5. To eliminate air bubbles in the MVT, manifold, and legs connecting them to the meter, fill the legs with fluid. Choose a fluid that is safe for the environment, and stable when depressurized.
Important If the process fluid does not present an environmental risk and is stable when depressurized, it may be used to bleed air from the lines. If the process fluid can contaminate the environment, or is highly volatile when depressurized as with liquified gases, a different seal fluid should be used to fill the legs. An ideal seal fluid is one that does not dissolve in the process fluid.
Bleeding with Process Fluid a. Make sure the shut-off valves in the tubing near the meter pressure taps are closed, and the meter is filled with process fluid. b. Open the equalizer and bypass/block valves on the block manifold. Make sure the vent valve is closed. c. Open one of the shut-off valves near the meter. d. Slowly loosen the corresponding vent screw on the MVT, and throttle the rate of flow from the vent with the shut-off valve. e. When air bubbles are no longer visible around the MVT vent, tighten the MVT vent screw. f. Repeat steps a through e for the other leg. Bleeding with a Different Seal Fluid a. Make sure the shut-off valves in the tubing near the pressure taps are open. b. Open the equalizer and bypass/block valves on the block manifold. Make sure the vent valve is closed. c. Remove the vent screw from one side of the MVT and insert a fitting to allow connection of a hand pump or funnel. If a funnel is used, attach a length of Tygon tubing that is long enough to elevate the funnel well above the meter pressure taps to force the fluid up the legs.
47
Section 2
d. Connect a hand pump or funnel to the fitting. e. Estimate the amount of fill fluid required to fill the tubing and push any air bubbles into the meter. f. Pour fill liquid into the funnel, tapping the tubing occasionally to dislodge any bubbles. g. When the leg is full of fluid, remove the fitting from the vent of the MVT and quickly replace the vent screw and tighten. h. Repeat steps a through g for the other leg. 6. Perform a manifold leak test as described on page 52. 7. Verify the zero offset, if required (and other calibration points, if desired). See the ModWorX Pro Software User Manual, Part No. 9A-30165025, for complete instructions. See also Zero Offset (Static Pressure or Differential Pressure), page 53, Static Pressure Calibration and Verification, page 53, and Differential Pressure Calibration and Verification, page 54.
CAUTION Do not put the Scanner into operation until the valves are positioned properly so that pressure is supplied to both sides of the MVT. For instructions on proper valve positions, see Placing the Scanner into Operation, page 55.
48
Section 2
Adapter/union (CSA-approved)
Flow
Figure 2.12Direct-mount installation for use with a Barton 7000 Series meter
To connect the Scanner 2000 to a liquid turbine meter using this method, perform the following steps: 1. Position the Scanner 2000 above the flowmeter. 2. Plug the Scanner 2000 cable connector into the magnetic pickup of the turbine meter and hand-tighten the knurled nut on the connector. 3. Screw the Scanner 2000 onto the flowmeter threads surrounding the magnetic pickup with the display facing the desired direction. 4. Tighten all sections of the pipe union.
49
Section 2
5. Install the RTD assembly in the thermowell. Remove the plug from a conduit opening in the top of the Scanner 2000 enclosure, route the RTD assembly cable through the conduit opening and connect it to the main circuit board. A wiring diagram for the RTD assembly is provided in Figure 3.5, page 64.
CAUTION Do not use Teflon tape on the threads of the union, adapter, or pipe plugs. Use of Teflon tape will void the explosion-proof rating of the instrument.
Installation ProcedureDirect Mount to a Barton 7000 Series Turbine Meter (ATEX Compliant)
A Scanner 2000 without the MVT bottomworks can be mounted directly to a Barton 7000 series turbine meter for measuring liquid (Figure 2.13). A stainless steel turbine meter pickup extension supports the Scanner 2000 and provides the elevation necessary for good visibility of the display. An explosion-proof RTD is required for the temperature input.
Flow
Figure 2.13Direct-mount installation for use with a Barton 7000 Series meter
To connect the Scanner 2000 to a turbine meter using this method, perform the following steps: 1. Position the Scanner 2000 and pickup extension assembly above the flowmeter. 2. Plug the Scanner 2000 cable connector into the magnetic pickup of the turbine meter and hand-tighten the knurled nut on the connector. 3. Screw the Scanner 2000/pickup extension assembly onto the flowmeter threads surrounding the magnetic pickup with the display facing the desired direction, and tighten. 4. Install the RTD assembly in the thermowell. Remove the plug from a conduit opening in the top of the Scanner 2000 enclosure, route the RTD assembly cable through the conduit opening and connect it to the main circuit board. A wiring diagram for the RTD assembly is provided in Figure 3.5, page 64.
50
Section 2
Adapter/union (CSA-approved)
Flow
Figure 2.14Direct-mount installation for use with a Barton 7000 Series meter
To connect the Scanner 2000 to a liquid turbine meter using this method, perform the following steps: 1. Position the Scanner 2000 above the flowmeter. 2. Plug the Scanner 2000 cable connector into the magnetic pickup of the turbine meter and hand-tighten the knurled nut on the connector. 3. Screw the Scanner 2000 onto the flowmeter threads surrounding the magnetic pickup with the display facing the desired direction. 4. Tighten all sections of the pipe union.
CAUTION
Do not use Teflon tape on the threads of the union, adapter, or pipe plugs. Use of Teflon tape will void the explosion-proof rating of the instrument. 51
Section 2
Installation ProcedureDirect Mount to a Barton 7000 Series Turbine Meter (ATEX Compliant)
A Scanner 2000 without the MVT bottomworks can be mounted directly to a Barton 7000 series turbine meter for measuring liquid (Figure 2.15). A stainless steel turbine meter pickup extension supports the Scanner 2000 and provides the elevation necessary for good visibility of the display.
Flow
Figure 2.15Direct-mount installation for use with a Barton 7000 Series meter
To connect the Scanner 2000 to a turbine meter using this method, perform the following steps: 1. Position the Scanner 2000 and pickup extension assembly above the flowmeter. 2. Plug the Scanner 2000 cable connector into the magnetic pickup of the turbine meter and hand-tighten the knurled nut on the connector. 3. Screw the Scanner 2000/pickup extension assembly onto the flowmeter threads surrounding the magnetic pickup with the display facing the desired direction, and tighten.
4. Open both equalizer valves to distribute pressure throughout. 5. Monitor the pressure readout and watch for a steady decrease in pressure. If leakage is indicated, depressurize the system by opening both bypass/block valves, then check all manifold and piping joints. Tighten connections as necessary.
52
Section 2
6. Repeat steps 3 through 5 to retest the manifold for leaks. An additional test can verify the condition of the equalizing valves. Assuming the above test has confirmed the system is leak free, close both equalizing valves and open the vent. Monitor the differential pressure reading for any change. Repair or replace the manifold as required if the differential pressure varies.
The static pressure input for the Scanner 2000 is zeroed at the factory before shipment. However, changes in temperature and atmospheric pressure can cause the static pressure and differential pressure readings to vary. The inputs can be easily zeroed in the field, if necessary, prior to putting the Scanner 2000 into service. To zero the static pressure or differential pressure 1. Close the bypass valves to isolate the pressure below the manifold. 2. Open the equalizer and vent valves. 3. Connect to the Scanner 2000 with the ModWorX Pro software, and apply zero pressure from the Calibrate Inputs screen (see the ModWorX Pro Software User Manual; Part No. 9A-30165025; for complete instructions).
VENT BYPASS/ BLOCK BYPASS/ BLOCK EQUALIZER EQUALIZER
The static pressure and differential pressure inputs are calibrated and verified before the Scanner 2000 leaves the factory, and recalibration in the field may or may not be required. To comply with API standards for verification, as found readings should be recorded at approximately 0, 50, and 100 percent of the operating pressure range, increasing, and at 80, 20 and 0 percent of the operating pressure range, decreasing. For example, the static pressure measurements of a 1500-psi sensor should be verified at 0 psi, 750 psi, and 1500 psi, then at 1200 psi, 300 psi, and 0 psi.
WARNING: Do not subject the Scanner 2000 microEFM to unnecessary shock or over-range pressure during maintenance operations.
To calibrate the static pressure 1. Close the bypass valves to isolate the pressure below the manifold. 2. Open the equalizer valves and vent valve to purge the lines. 3. Close the vent valve. 4. Connect a static pressure simulator to the manifold (either side).
BYPASS/ BLOCK BYPASS/ BLOCK EQUALIZER EQUALIZER
VENT
53
Section 2
5. Connect to the Scanner 2000 with the ModWorX Pro software. Click on the Calibrate Inputs menu button and proceed through the calibration per instructions in the ModWorX Pro Software User Manual. 6. At the appropriate software prompt, enter a known pressure. 7. Apply the same amount of pressure to the MVT using the simulator (see the ModWorX Pro Software User Manual for complete instructions). The ModWorX Pro software will display a measured value and a percentage of change. 8. Repeat steps 6 and 7 as necessary to enter multiple calibration points. 9. When all calibration points have been entered, click Save Changes to apply the new calibration settings. To verify the static pressure, perform the steps described in the calibration procedure above, except instead of choosing Calibrate from the Change Calibration Task window, choose Verify. You will be prompted to enter an applied value, and you will apply the same amount of pressure to the MVT, just as in the calibration process. The ModWorX Pro software will display a measured value and a percentage of error. When you click Save Changes, the measured values are written to memory for reference.
The static pressure and differential pressure inputs are calibrated and verified before the Scanner 2000 leaves the factory, and recalibration in the field may or may not be required. To comply with API standards for verification, as found readings should be recorded at approximately 0, 50, and 100 percent of the operating pressure range, increasing, and at 80, 20 and 0 percent of the operating pressure range, decreasing. For example, the differential pressure measurements of a 200-In. H2O sensor should be verified at 0 In. H2O, 100 In. H2O, 200 In. H2O, then at 160 In. H2O, 40 In. H2O, and 0 In. H2O.
WARNING: Do not subject the Scanner 2000 microEFM to unnecessary shock or over-range pressure during maintenance operations.
To calibrate the differential pressure 1. Close the bypass valves to isolate the pressure below the manifold. 2. Open the equalizer valves and vent valve to purge the lines. 3. Close the high-pressure side equalizer valve. 4. Connect a pressure simulator to the high-pressure side of the manifold.
BYPASS/ BLOCK EQUALIZER EQUALIZER
5. Connect to the Scanner 2000 with the ModWorX Pro software. Click on the Calibrate Inputs menu button and proceed through the calibration per instructions in the ModWorX Pro Software User Manual, Part No. 9A-30165025. 6. At the appropriate software prompt, enter a known pressure. 7. Apply the same amount of pressure to the high side of the MVT using the simulator (see the ModWorX Pro Software User Manual, Part No. 9A-30165025, for complete instructions). The ModWorX Pro software will display a measured value.
54
Section 2
8. Repeat steps 6 and 7 as necessary, to enter multiple calibration points, and apply the new measured values from the ModWorX Pro interface. 9. When all calibration points have been entered, click Save Changes to apply the new calibration settings. To verify the differential pressure, perform the steps described in the calibration procedure above, except instead of choosing Calibrate from the Change Calibration Task window, choose Verify. You will be prompted to enter an applied value, and you will apply the same amount of pressure to the MVT, just as in the calibration process. The ModWorX Pro software will display a measured value and a percentage of error. When you click Save Changes, the measured values are written to memory for reference.
55
Section 2
ISO 5167: Measurement of Fluid Flow by Means of Pressure Differential Devices Inserted in Circular Cross-Section Conduits Running Full
ISO 5167: Measurement of Fluid Flow by Means of Pressure Differential Devices Inserted in Circular Cross-Section Conduits Running Full API Manual of Petroleum Measurement Standards, Chapter 21.1 (Electronic Gas Measurement)
Specifies orifice plates that can be used with flange pressure tappings, corner pressure tappings, D and D/2 pressure tappings.
Installation of electronic gas measurement devices and associated communications, gauge/impulse lines, and cabling Requirements for calibrating and verifying the accuracy of electronic gas measurement devices
56
Section 2
Section 1.8 Equipment Calibration and Verification Section 3, Measurement of Liquid Hydrocarbons by Turbine Meters
57
Section 2
58
Section 3
WARNING: To prevent ignition of hazardous atmospheres, do not remove the cover while circuits are alive. The Scanner 2000 poses no hazard when opened in a safe area.
CAUTION
All field wiring must conform to the National Electrical Code, NFPA 70, Article 501-4(b) for installations within the United States or the Canadian Electric Code for installations within Canada. Local wiring ordinances may also apply. All field wiring must be rated for temperatures of 90C or higher, and have a wire range of 22 to 14 AWG. Terminal block screws must be tightened to a minimum torque of 5 to 7 in-lbs. to secure the wiring within the terminal block. Only personnel who are experienced with field wiring should perform these procedures.
To wire the Scanner 2000 for operation, complete the following field connections: 1. Unscrew the cover of the enclosure counter-clockwise until it separates from the main body of the enclosure. 2. Using a small standard blade screwdriver, remove the two #4-40 7/8 screws located to the right and left side of the display. 3. Lift the display/keypad assembly from the enclosure, making sure the circuit assembly does not contact the enclosure. 4. Connect the lithium battery to the J1 connector on the circuit assembly. See Figure 3.2, page 61. 5. Connect wiring for external power, if appropriate. See Grounding Procedures, page 60, and see Figure 3.3, page 62 for a wiring diagram. 6. Connect the flowmeter input wiring to terminal block TB2, if appropriate. See Figure 3.4, page 63. 7. Connect the process temperature input wiring to terminal block TB2, if appropriate. See Figure 3.5, page 64. 8. Connect wiring for output signals, if appropriate. See Figure 3.6, page 65, Figure 3.7, page 66, and Figure 3.8, page 67. If the instrument is equipped with an expansion board, connect wiring for expansion board inputs/outputs, if appropriate. See page A-10 for expansion board wiring diagrams. 9. Place the circuit assembly over the standoffs and fasten with the two #4-40 7/8 screws, ensuring that all connector wiring is inside the enclosure and in no position where it may be damaged when the enclosure cover is replaced. 10. Recalibrate the Scanner 2000 (if necessary). 11. If external and internal power supplies were removed, reset the clock to ensure that the time stamps in the log data are accurate. The clock can be reset using the instrument keypad or ModWorX Pro software. 12. Replace the enclosure cover by threading it onto the enclosure in a clockwise direction.
59
Section 3
Grounding Procedures
To power the Scanner 2000 microEFM with an external DC supply, route the ground conductor through a conduit opening in the top of the Scanner 2000 enclosure with the power conductors and connect it to the ground screw inside the enclosure (note the round sticker that marks this location in Figure 3.1). If national or local electrical codes require the enclosure to be grounded, a protective earth grounding conductor may be required. To install a protective earth ground, connect an earth ground conductor to the stainless ground lug near the top of the Scanner 2000 enclosure (also shown in Figure 3.1) or to the internal ground screw, and connect the other end to a ground rod or other suitable system earth ground. The ground lugs will accept wire sizes from 14 AWG solid conductor to 4 AWG stranded conductor.
60
Section 3
- I-
1 2 3 4 5 6 J2
7 8 9 10 11 12
POWER
+ + +
R+ R
RTD
PORT 2
I+
PORT 1
TFM 1
SW
+
TB1
ITC H
TB2 13
DIG OU T1
14
BATTERY J1
TB3
Section 3
When an external power supply is used as the primary power source, the lithium battery pack serves as a backup power supply. The use of an alternate power source extends battery life and helps ensure that timekeeping and volume accumulation will not be interrupted during a power failure.
The Scanner 2000 can be connected to a remote power supply by a two-conductor cable (Figure 3.3). The power supply and cable must be capable of supplying 6 to 30 VDC @ 50 mA. The external power supply must be an approved SELV source, insulated from the AC main by double/ reinforced insulation per CSA C22.2 No.61010-1-04 / UL 61010-1 2nd Edition.
Important In all applications using an external power supply, a switch or circuit breaker must be included in the safe area external power supply installation within easy reach of the operator. The switch or circuit breaker must be marked as the disconnect for the safe area external DC power supply. If the main circuit board is marked with a revision level of 02 or older (revisions 01, C, B, or A), a zener diode (Part No. 1.5KE33CA) must be installed for CE approval. The zener diode is not required for revision 03 and newer circuit boards.
Important
- I-
GND
1 2 3 4 5 6 J2
7 8 9 10 11 12
POWER
+ + +
R+ R
RTD
PORT 2
I+
PORT 1
TFM 1
SW
+
TB1
ITC H
14
BATTERY J1
TB3
62
Section 3
Input Wiring
Turbine Flowmeter Input
The Turbine Input 1 on the main circuit board provides the turbine flowmeter input signal generated by a magnetic pickup, enabling the Scanner 2000 to calculate and display instantaneous flow rates and accumulated totals. Wire as shown in Figure 3.4.
Note If the expansion board option is installed, a second turbine input is available. See Figure A.17, page A-12, for Turbine Input 2 wiring instructions.
- I-
+ + +
POWER
R+ R
RTD
PORT 2
I+
PORT 1
TFM 1
SW
+
TB1
ITC H
TB2 13
DIG OU T1
14
BATTERY
TB3
B
J1
63
Section 3
RTD Input
A 4-wire explosion-proof, 100-ohm platinum 0.00385 OHM/OHMC RTD rated for Class I, Div. 1, Groups B, C, and D usage is recommended for performing orifice gas and compensated liquid calculations or gas turbine calculations, though a 2- or 3-wire RTD may prove functional. Wire as shown in Figure 3.5.
I RTDRTD+ I
- I-
1 2 3 4 5 6 J2
POWER
+ + +
R+ R
RTD
2 - WIRE
IRTD RTD+ I+ RED WHITE
PORT 2
I+
PORT 1
TFM 1
TB1
ITC H
SW
TB2
14
BATTERY
TB3
3 - WIRE
J1 IRTD JUMPER WIRE RTD+ I+ RED WHITE WHITE
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Section 3
Output Wiring
Digital Output (Pulse or Alarm)
The standard Scanner 2000 supports a solid-state digital output that is configurable as either a pulse output or an alarm output. As a pulse output, the pulse width duration and pulse representation are both configurable. Because the circuit is isolated, it can be used in conjunction with any other feature on the Scanner 2000. A two-conductor cable from the Scanner 2000 to the remote location is required. The maximum rating of the digital output circuit is 60 mA at 30 VDC. Maximum frequency is 50 Hz. Wire as shown in Figure 3.6. For reduced power consumption, turn the digital output feature off when it is not in use.
Important If the main circuit board is marked with a revision level of 02 or older (revision 01, C, B, or A), a zener diode (Part No. IN4752) must be installed for CE approval. The zener diode is not required for revision 03 and newer circuit boards.
POWER SUPPLY 5 to 30 VDC
Resistor may be included in pulse readout device. Size the resistor to limit the current to 60 mA.
- I-
1 2 3 4 5 6 J2
R+ R
7 8 9 10 11 12
+ + +
POWER
RTD
PORT 2
I+
PORT 1
TFM 1
SW
+
TB1
ITC H
13
DIG OU T1
TB2
14
BATTERY J1
TB3
65
Section 3
The RS-485 output is required for communication with the interface software. The wiring diagram in Figure 3.7 supports a permanent connection.
- I1 2 3 4 5 6 J2
R+ R
RTD
7 8 9 10 11 12
+ + +
POWER PORT 2
I+
PORT 1
TFM 1
SW
+
TB1
H
TB2 13
DIG OU T1
ITC
14
BATTERY J1
TB3
66
Section 3
The RS-485 output is required for communication with the interface software. The wiring diagram in Figure 3.8 supports a temporary laptop connections using an RS-232 to RS-485 converter.
- I-
1 2 3 4 5 6 J2
R+ R
RTD
7 8 9 10 11 12 PORT 2 CONNECTIONS ARE SHOWN IN THIS DIAGRAM. TO USE PORT 1: CONNECT TD(B) TO TERMINAL 11 (+). CONNECT TD(A) TO TERMINAL 12 (-).
POWER
+ + +
PORT 2
I+
PORT 1
TFM 1
SW
+
TB1
ITC H
TB2 13
DIG OU T1
14
BATTERY J1
TXTX+
TB3
67
Section 3
WARNING: To prevent ignition of hazardous atmospheres, do not remove the cover while circuits are alive. The Scanner 2000 poses no hazard when opened in a safe area.
68
Section 4
All other instrument configuration is performed via the ModWorX Pro software. Because the keypad is protected beneath the lid of the instrument, the enclosure must be opened to access the keypad. For this reason, it is important to configure these settings before installing it in a hazardous area.
WARNING: To prevent ignition of hazardous atmospheres, do not remove the cover while circuits are alive. The Scanner 2000 microEFM poses no hazard when opened in a safe area.
CONFIGURATION: Move between menus and menu selections OPERATION: View next parameter
TEST
ACCESS
PRESS
CONFIGURATION: Change digits and other menu selections OPERATION: View daily logs
PRESS
69
Section 4
00000000 00000000
...
Enter the Slave Address. (range: 1 to 65535; excluding 252 to 255 and 64764) Press UP ARROW until the correct digit is displayed. Then press LEFT ARROW to select the next digit to the left. Repeat using UP and LEFT arrows to enter all remaining digits. Press ENTER.
...
00000000 00000000
...
Enter the Slave Address. (range: 1 to 65535; excluding 252 to 255 and 64764) Press UP ARROW until the correct digit is displayed. Then press LEFT ARROW to select the next digit to the left. Repeat using UP and LEFT arrows to enter all remaining digits. Press ENTER.
...
The Baud Rate menu prompt will appear immediately following the entry of the slave address. See Entering the Baud Rate below for the baud rate entry procedure.
70
Section 4
Press UP ARROW until the correct baud rate is displayed. Press ENTER. PORT 2 SLAVE ADDRESS will appear in the bottom display.
Press UP ARROW until the desired baud rate is displayed. Press ENTER. EDIT DATE-TIME will appear in the bottom display.
71
Section 4
00000000
...
To change the minutes displayed, press the LEFT ARROW. The middle two digits will begin flashing. Press the UP ARROW until the correct time (minutes) is displayed. Repeat the previous step to select the first two digits and enter the hour (military time: Ex. 1 p.m. = 13). Press ENTER. CONTRACT HOUR will appear in the bottom display.
72
Section 4
00000000
...
Press the UP ARROW to change the setting in the top display to YES. Press ENTER. DATE MMDDYY will appear in the bottom display. Press ENTER a second time. CONTRACT HOUR will appear in the bottom display. Enter the contract hour. Press the UP ARROW, repeatedly if necessary, to change the contract hour. Each press of the button will increment the time by 1 hour.
73
Section 4
00000000
...
Press the UP ARROW to change the setting in the top display to YES. Press ENTER. PLATE SIZE INCHES will appear in the bottom display. Enter the new plate size. Press UP ARROW until the correct digit is displayed. Then press LEFT ARROW to select the next digit to the left. Repeat using UP and LEFT arrows to enter all remaining digits. Press ENTER.
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Section 5
! !
WARNING: To prevent ignition of hazardous atmospheres, do not remove the cover while circuits are alive. The Scanner 2000 poses no hazard when opened in a safe area. WARNING: The lithium battery pack that powers the Scanner 2000 is a sealed unit; however, should a lithium battery develop a leak, toxic fumes could escape upon opening the enclosure. Ensure that the instrument is in a well-ventilated area before opening the enclosure to avoid breathing fumes trapped inside the enclosure. Exercise caution in handling and disposing of spent or damaged battery packs. See additional information in Appendix BLithium Battery Information.
Important Press the ENTER/SAVE key on the keypad before replacing the lithium battery pack to save accumulated grand totals and previous day totals for flow run and turbine volume, energy, and mass to nonvolatile memory. Once the battery pack is replaced and power is restored to the unit, the last saved accumulated totals will be displayed in the LCD. The instrument clock will need to be reset following battery replacement. All configuration and calibration settings are automatically saved to non-volatile memory and are not affected by a temporary loss of battery power.
The lithium battery pack is secured inside the enclosure by a velcro strap and connected to a connector (J1) near the top of the circuit assembly. To replace a lithium battery pack in the Scanner 2000, perform the following steps: 1. Unscrew the cover of the enclosure counter-clockwise until it separates from the main body of the enclosure. 2. Using a small standard blade screwdriver, remove the two #4-40 7/8 screws located to the right and left side of the display (Figure 5.1, page 76).
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Section 5
3. Lift the display/keypad assembly from the enclosure, making sure the circuit assembly does not contact the enclosure. 4. Loosen the velcro strap, disconnect the battery from the J1 connector on the circuit assembly, and remove the spent battery pack from the enclosure (Figure 5.1).
5. Install the new battery pack in the enclosure in the same position as the original battery pack, and secure the Velcro tightly around it. 6. Connect the replacement battery pack to the J1 connector. 7. Place the circuit assembly over the standoffs and fasten with the two #4-40 7/8 screws, ensuring that all connector wiring is inside the enclosure. 8. Replace the enclosure cover, threading it onto the enclosure in a clockwise direction.
Important An interruption of power to the Scanner 2000 will cause the internal clock time to be incorrect. Reset the time using the keypad on the switchplate or the ModWorX Pro software. See Editing the Date and Time, page 72, for details.
WARNING: To prevent ignition of hazardous atmospheres, do not remove the cover while circuits are alive. The Scanner 2000 poses no hazard when opened in a safe area.
Important Static electricity can damage a circuit board. Handle new boards only by their edges, and use proper anti-static techniques (such as wearing anti-static wrist strap or touching metal to establish an earth ground) prior to handling a board. 76
Section 5
Important If possible, download the configuration settings and all archive logs before replacing the circuit board. Press the ENTER/SAVE key on the keypad before disconnecting the battery to save accumulated flow run and turbine volume totals (grand total and current day total), and energy and mass totals to memory.
To replace the circuit assembly, perform the following steps: 1. Unscrew the cover of the enclosure counter-clockwise until it separates from the main body of the enclosure. 2. Using a small standard blade screwdriver, remove the two #4-40 7/8 screws located to the right and left side of the display (Figure 5.1, page 76). 3. Lift the display/keypad assembly from the enclosure. 4. Record the locations of all cable connections to the circuit board. 5. Using a small standard blade screwdriver, remove all wiring from terminal blocks TB1, TB2, and TB3, and J2, ensuring that all wiring that is connected to powered circuits is insulated with tape. 6. Unplug the battery cable from connector J1 on the circuit board. 7. Disconnect the sensor ribbon cable from the J5 connector on the circuit board as follows: a. Lift the latch from the black clip securing the ribbon cable (Figure 5.2). b. When the latch is fully open, the ribbon cable will release freely.
8. Remove the original circuit board/keypad assembly from the enclosure. 9. Remove the two #4-40 5/16 screws fastening the circuit board to the keypad (Figure 5.3, page 78). 10. Remove the keypad ribbon cable from the J7 connector on the LCD side of the circuit board by pressing in on the sides of the black plastic clip and pulling gently on the clip. Do not pull on the ribbon cable; the cable will release freely when the clip opens (Figure 5.4, page 78). 11. Remove the circuit board from the enclosure and remove the replacement circuit board from its packaging. 12. Connect the keypad ribbon cable to the J7 connector on the LCD side of the new circuit board by sliding the end of the ribbon into the black clip as far as it will go and pressing the black plastic clip into the connector until it snaps.
77
Section 5
Figure 5.4To release the ribbon cable from the connector, press in on the side tabs of the J7 connector (white arrows) and gently pull forward (black arrow).
13. Connect the circuit board to the keypad with the two #4-40 5/16 screws removed in step 9. 14. Reconnect the sensor ribbon cable to the J5 connector at the top of the circuit board, by inserting the ribbon cable into the black clip and securing the latch on the clip to hold it tightly in place. 15. Reconnect the battery cable to connector J1 on the circuit board. 16. Reconnect all wiring to terminal blocks TB1, TB2 and TB3 (and J2, if applicable). 17. Reattach the display/keypad assembly to the standoffs inside the enclosure with the two #4-40 7/8 screws removed in step 2.
78
Section 5
18. Recalibrate the Scanner 2000 and replace the enclosure cover.
Important Do not overlook the need to recalibrate the Scanner 2000. Boards that are shipped independently of a Scanner 2000 are not calibrated to compensate for atmospheric pressure; therefore, a Scanner 2000 will not display accurate pressure readings until it is recalibrated.
Keypad Replacement
WARNING: To prevent ignition of hazardous atmospheres, do not remove the cover while circuits are alive. The Scanner 2000 poses no hazard when opened in a safe area.
To replace the keypad of the Scanner 2000, perform the following steps: 1. Unscrew the cover of the enclosure counter-clockwise until it separates from the main body of the enclosure. 2. Using a small standard blade screwdriver, remove the two #4-40 7/8 screws located to the right and left side of the display (Figure 5.1, page 76). 3. Lift the display/keypad assembly from the enclosure. 4. Remove the two #4-40 5/16 screws fastening the circuit assembly to the keypad (Figure 5.3, page 78). 5. Disconnect the keypad ribbon cable from the J7 connector on the LCD side of the circuit assembly as follows: a. Grasp the black clip between a thumb and forefinger (Figure 5.4, page 78). b. Squeeze both sides of the clip and gently pull to release the clip from the plastic connector that holds it in place. DO NOT PULL on the ribbon cable. When the black plastic clip is properly disengaged, the cable will release freely. 6. Remove the old keypad. 7. Connect the ribbon cable of the replacement keypad to the J7 connector on the LCD side of the circuit assembly as follows: a. Insert the end of the ribbon cable into the plastic clip. b. While holding the ribbon cable in place, press the black plastic clip into the connector until it snaps. 8. Mount the circuit assembly to the keypad with the two #4-40 5/16 screws removed in step 4. 9. Mount the display/keypad assembly to the enclosure with the two #4-40 7/8 screws removed in step 2. 10. Recalibrate the Scanner 2000 if necessary. 11. Replace the enclosure cover and tighten.
79
Section 5
MVT Replacement
Important Press the ENTER/SAVE key on the keypad before disconnecting the battery to save accumulated flow run and turbine volume totals (grand total and current day total), and energy and mass totals to memory.
To replace the MVT of the Scanner 2000, perform the following steps: 1. Unscrew the cover of the enclosure counter-clockwise until it separates from the main body of the enclosure. 2. Using a small standard blade screwdriver, remove the two #4-40 7/8 screws located to the right and leftside of the display (Figure 5.1, page 76). 3. Lift the display/keypad assembly from the enclosure. 4. Unplug the battery cable from connector J1 on the circuit board. 5. Disconnect the sensor ribbon cable from the J5 connector on the circuit board as follows: a. Lift the latch from the black clip securing the ribbon cable (Figure 5.2, page 77). b. When the latch is fully open, the ribbon cable will release freely. 6. Loosen the set screw in the side of the MVT adapter. 7. Rotate the adapter counterclockwise to break the connection with the MVT sensor body. 8. Detach the MVT sensor from the adapter, pulling the ribbon cable free. 9. Remove the replacement MVT from its packaging and route the ribbon cable through the adapter and up into the Scanner 2000 enclosure. 10. Screw the MVT into the adapter until it meets with resistance. 11. Slowly unscrew the MVT sensor until the vents on the sides of the MVT are oriented to the back of the enclosure. 12. Replace the set screw in the adapter and tighten. 13. Connect the ribbon cable from the sensor to the MVT connector (J5) on the main circuit board. 14. Reconnect the battery cable to connector J1 on the main board. 15. Reinstall the display/keypad assembly in the enclosure, using the screws that were removed in step 2. 16. Recalibrate the Scanner 2000 and replace the cover on the enclosure.
Important Do not overlook the need to recalibrate the Scanner 2000. MVTs that are shipped independently of a Scanner 2000 are not calibrated to compensate for atmospheric pressure; therefore, a Scanner 2000 will not display accurate pressure readings until it is recalibrated.
80
Section 6
1 1
1 1 1
1 1 1 1
1 1 1 1 1 1
Section 6
82
Section 6
9A-30188004
1 1
9A-30054002 9A-90017008
1 1 1 1
83
Section 6
84
Appendix A
The switch mounts in either threaded conduit opening in the instrument housing. If both network communications and an RTD are required, a small junction box must be installed to establish a third conduit connection location.
Appendix A
If the switch is ordered with a Scanner 2000 microEFM, it will be installed prior to shipment. To add a switch to an existing Scanner 2000, terminate the leads to connector J2 on the main circuit board (Figure A.3).
- I-
1 2 3 4 5 6 J2
7 8 9 10 11 12
+ + +
POWER
R+ R
RTD
PORT 2
I+
PORT 1
TFM 1
SW
To select a display parameter for viewing, press and release the push-button switch. With each subsequent press of the switch, the LCD will display a new parameter (Figure A.4). Parameters will appear in the order specified by the user when he configured the display. If the user does not press the button to manually advance to the next parameter, each parameter will be displayed for 30 seconds before the LCD resumes its automatic scroll.
To access daily logs, press and hold the push-button switch for approximately 4 seconds. In the daily log viewing mode, the LCD will display the daily volume recorded (at the top), the date stamp (bottom), and a two-digit index that indicates the number of days since the log was created (Figure A.5). When you enter this mode, the LCD automatically displays the daily log value from the previous day, which is marked by an index value of 01.
Volume Log index (Days since log was created) Date stamp (MMDDYY)
TB1
ITC H
DIG
TB2
13
OU T1
14
BATTERY J1
TB3
A-2
Appendix A
To view logs recorded prior to this date, press the push-button switch repeatedly. The index number will increase in value (02, 03, etc.) as the logs progress back in time, and the corresponding daily log volumes and dates will appear on the LCD. The log display will remain in view for 30 seconds before the LCD resumes its automatic scroll of display parameters.
Cable length
Probe length
A-3
Appendix A
WARNING: When a hazardous area is present, ensure the union nut and blanking plug a properly fitted in the conduit opening. The explosion-proof rating applies only when the union nut and blanking plug are secured in place. When the union is broken, the device is no longer explosion-proof. WARNING: Before disassembling the union nut and blanking plug, make sure the area is nonhazardous.
A-4
Appendix A
To connect a PC or laptop to the communications adapter, perform the following steps: 1. Unscrew the union nut to expose the connector socket shown in Figure A.7, page A-4. A blanking plug will be removed with the union nut. Store the union nut and blanking plug in a safe place. (They will need to be reinstalled when the adapter is not in use.) 2. Connect the plug connector to an RS-485 converter cable, if it is not already attached (Figure A.9).
PLUG CONNECTOR
(LEFT AND RIGHT WIRE POSITIONS ARE VALID ONLY WHEN PLUG IS FACING SOCKET IN POSITION SHOWN)
RS-485 CONVERTER
Figure A.9Wiring of plug connector to Cameron 9-pin RS-232 to RS-485 converter cable
3. Insert the plug connector into the adapter socket. 4. Connect the converter cable to the PC or laptop. To disconnect the adapter, remove the plug connector (with converter cable attached) from the socket, place the blanking plug inside the union nut (removed in step 1) and screw the union nut onto the union half to cover the socket. Hand-tighten to ensure a snug connection.
Note Do not disconnect the plug connector from the RS-232 to RS-485 converter cable when it is not in use. For best results, store the plug connector with the converter cable.
A-5
Appendix A
Communications Adapter Installation (for adapters purchased separately from a Scanner 2000)
WARNING: If the communications adapter is ordered separately from the Scanner 2000 microEFM, the conduit openings in the Scanner 2000 enclosure will be sealed with brass or stainless steel plugs. Do not remove the plug from the enclosure to install the adapter unless the area is known to be non-hazardous.
To install a communications adapter purchased separately from a Scanner 2000 microEFM, perform the following steps: 1. Thread the cable of the adapter through a conduit opening in the instrument housing and screw the adapter into place. 2. Connect the adapter cable to either communications port on the main circuit board inside the Scanner 2000 housing. See Figure 3.7, page 66, for a wiring diagram. 3. Connect the plug connector to an RS-485 converter cable, if applicable.
Appendix A
User-Supplied Hardware
To install the adapter and connect to a Scanner 2000 using USB communications, a user-supplied universal serial bus USB A/B cable is required.
The CD supplied with the NuFlo USB Adapter contains the drivers required to enable USB communications for a Scanner 2000 when the NuFLo USB Adapter is installed. For step-by-step installation instructions, insert the CD in your computer and follow the instructions in the NuFlo USB Adapter_Readme file. The software will install the appropriate driver that is compatible with your computers operating system. When the software is fully installed, the adapter can be connected to the computer and used to connect to the Scanner 2000 via ModWorX Pro (Tools/Select COM Port). For more information on ModWorX Pro, see the ModWorX Pro User Manual, Part No. 9A-30165025.
WARNING: When a hazardous area is present, ensure the union nut and blanking plug are properly fitted in the conduit opening. The explosion-proof rating applies only when the union nut and blanking plug are secured in place. When the union is broken, the device is no longer explosion-proof. WARNING: Before disassembling the union nut and blanking plug, make sure the area is nonhazardous. A-7
Appendix A
When the USB port is not in use, nest the blanking plug inside the union nut and screw the union nut onto the adapter to cover the USB socket. Hand-tighten to ensure a snug connection.
If the NuFlo USB adapter is purchased as a kit, install it in the Scanner 2000 according to the steps below. The USB adapter is comprised of a USB adapter socket, a blanking plug, and a union nut. The blanking plug and union nut are connected to the adapter only when the USB port is not in use. 1. Remove the plug from a conduit opening in the Scanner 2000 enclosure. 2. Thread the cable of the adapter through the conduit opening and screw the adapter into place. 3. Wire the adapter cable to either communications port on the Scanner 2000 main circuit board as shown in the wiring diagram (black wire to negative terminal).
7 8 9 10 11 12
TB2
Figure A.13Wiring of NuFlo USB adapter (required only when purchased as a kit)
4. If the USB port will not be used immediately, nest the blanking plug inside the union nut and screw the union nut onto the adapter to cover the USB socket. Hand-tighten to ensure a snug connection.
+ + +
If the expansion board is ordered with a Scanner 2000, it is installed at the factory. If the board is purchased separately, the user will need to install it on the Scanner 2000 main board using the following instructions.
A-8
Appendix A
The expansion board attaches to two headers positioned between the two large green terminal blocks on the main board. To install, perform the following steps: 1. Remove the standoff from packaging and push it into the hole near the middle of the main board until it snaps into place. 2. Guide the expansion board over the standoff and align the pins on the under side of the expansion board with the headers on the main board. FAILURE TO ALIGN PINS AND HEADERS CAN RESULT IN DAMAGE TO THE BOARD. When the board is positioned correctly, the text on both boards should face the same direction. 3. Gently press the expansion board and the main board together until the expansion board snaps into place over the standoff. 4. Restore field wiring connections to the main board, if applicable, and install field wiring on the expansion board. 5. Restore power to the Scanner 2000 and reboot the Scanner to allow it to detect the expansion board.
Align hole in expansion board with standoff.
A-9
Appendix A
Wiring Diagrams
Analog Inputs 1 and 2 The analog inputs, which can be configured for a 0-5 V, 1-5 V or 4-20 mA signal, can be used to receive readings from a pressure or temperature transmitter for use in AGA-7 gas calculations. Alternatively, they can be used to log measurements from any device with a 0-5 V, 1-5 V or 4-20 mA output. Transmitter power is provided by the Scanner 2000 only when the Scanner is externally powered. The output voltage equals the input voltage less 0.25 VDC, and is limited to 20 mA. If a 4-20 mA transmitter is used, a resistor must be added to the circuit, as shown in Figure A.15. The expansion board circuit will support a resistor range of 200 to 300 ohms; 250 ohms is recommended.
TB5
17 18 19
TB7
TB6
TB8
TB9
TB8
TB7
TB6
17 18 19
Resistor Required (250-ohm recommended)
4-20 mA TRANSMITTER
A-10
TB9
Appendix A
Pulse Input The pulse input provides an optically isolated input for high-amplitude pulse (frequency) signals, which includes signals from a turbine meter equipped with a preamplifier (Figure A.16, top diagram) or signals from a positive displacement meter (Figure A.16, bottom diagram). The Scanner 2000 can calculate flow from no more than two pulse (frequency) inputs at a time. Therefore, a pulse input can be used simultaneously with only one turbine input (main board or expansion board). The pulse input can also be used as a status input for monitoring a parameter via Modbus registers. See Pulse Input for Status Indication, page C-25, for details.
TB9
SWITCH CLOSURE TB7 AND TB8 ARE CONNECTED BY JUMPER; TB7 IS THEN WIRED TO THE SWITCH.
Appendix A
Turbine Flowmeter Input 2 Turbine Input 2 (Figure A.17) accepts a turbine flowmeter input signal generated by a magnetic pickup. The Scanner 2000 can be configured to use this signal to calculate and display instantaneous flow rates and accumulated totals. Turbine Input 2 is in addition to the turbine input on the main circuit board. When the expansion board is installed, a differential pressure flow run and two turbine runs can be monitored and logged simultaneously.
TB7
BLACK
28
B A
27
RED
TB8
Analog (4-20 mA) Output The 4-20 mA output provides a linear current output that can be configured using ModWorX Pro software to represent any parameter in the holding registers. This output requires a two-conductor cable to be connected to an 8 to 30 VDC power supply (voltage required is dependent on loop resistance) and a current readout device to be located in the remote location. See the ModWorX Pro Software User Manual for information on configuring zero and full-scale values using ModWorX Pro software. The graph below the wiring diagram in Figure A.18, page A-13 shows the minimum voltage required to power the instrument for a given loop resistance. In addition, the mathematical relationship between loop voltage and load resistance is given. For example, if a power supply voltage of 24 volts is available to power the current loop, the maximum load resistance would be 800 ohms.
A-12
TB9
Appendix A
ANALOG OUTPUT (TB4) (WITH POWER SUPPLIED VIA MAIN BOARD (TB2) POWER SUPPLY 8-30 VDC
GND
TB4 TB5
ANALOG DEVICE
* Resistor may be
15
16
7 8 9 10 11 12
POWER
TB8
TB7
TB6
TB9
TB2
1100
800
200
OPERATING REGION
0 8 12 24 30
A-13
Appendix A
Measurement Canada approved units can be identified by a secondary tag containing unit specifications and the Measurement Canada approval number. The tag is affixed to the outside of the Scanner 2000 enclosure prior to shipment.
To install the Measurement Canada seal kit, perform the following steps. 1. Remove the cover from the Scanner 2000. 2. Remove the seal kit components from the plastic bag. 3. Remove the two screws from the Scanner 2000 switchplate and set aside. 4. Install the seal kit jumper as follows. a. Pull the switchplate and circuit board assembly forward to access the back side of the circuit board. b. Locate the J2 receptacle labeled SWITCH and insert the jumper into the header. (See Figure A.19, page A-15)
A-14
Appendix A
- I-
1 2 3 4 5 6 J2
7 8 9 10 11 12
+ + +
POWER
R+ R
RTD
PORT 2
I+
PORT 1
TFM 1
SW
5. Complete field wiring, if applicable, while the circuit board is exposed. 6. Reposition the switchplate and circuit board assembly against the standoffs and secure by replacing one of the switchplate screws that was removed in step 3. Do not replace the opposite screw; the seal kit screw and bracket will be installed in its place. 7. Install the wire seal as follows: a. Position the S-shaped metal bracket from the kit over the edge of the switchplate so that the screw hole in the bracket aligns with the screw hole in the switchplate (see Figure A.20, page A-16). When positioned correctly, the portion of the bracket that contains a tiny drill hole will be nearest the display. b. Place the Allen head screw through the bracket and the switchplate and gently tighten with the Allen wrench provided to secure the switchplate assembly in the enclosure. Adjust the screw as required to align the drilled hole in the screw with the hole in the bracket. c. Insert the free end of the seal wire through the Allen head screw and through the hole in the metal bracket (see Figure A.20, page A-16). d. Thread the seal wire through the holes in the lead seal to form a loop. Pull the excess wire through the seal until the loop around the seal is approximately 1/2 in. in diameter and the seal is near the metal bracket (see Figure A.21, page A-16). Do not overtighten the seal wire; doing so will make the seal difficult to remove later. e. Crimp the lead seal firmly to lock the seal wire in place and remove the excess wire. 8. Replace the cover on the enclosure. 9. Verify that the configuration settings in ModWorX Pro are accurate. 10. Enable the custody transfer device seal in the ModWorX Pro interface as described in the ModWorX Pro User Manual, Part No. 9A-30165025.
TB1
ITC H
DIG
TB2
13
OU T1
14
BATTERY J1
TB3
A-15
Appendix A
S-shaped bracket with Allen head screw Seal wire with lead seal
Factory-applied tag
A-16
Appendix B
Transportation Information
WARNING: The Scanner 2000 microEFM contains lithium batteries. The internal component (thionyl chloride) is hazardous under the criteria of the Federal OHSA Hazard Communication Standard 29 CFR 1920.1200. Before shipping a lithium battery or equipment containing a lithium battery, verify that the packaging and labeling conforms with the latest version of all applicable regulations.
The transport of the lithium batteries is regulated by the United Nations, Model Regulations on Transport of Dangerous Goods, (special provisions 188, 230, and 310), latest revision. Within the US the lithium batteries and cells are subject to shipping requirements under Part 49 of the Code of Federal Regulations (49 CFR, Parts 171, 172, 173, and 175) of the US Hazardous Materials Regulations (HMR), latest revision. Shipping of lithium batteries in aircraft is regulated by the International Civil Aviation Organization (ICAO) and the International Air Transport Association (IATA) requirements in Special Provisions A45, A88 and A99, latest revision. Shipping of lithium batteries on sea is regulated the International Maritime Dangerous Goods (IMDG) requirements in special provisions 188, 230 and 310, latest revision. Shipping of lithium batteries on road and rail is regulated by requirements in special provisions 188, 230 and 310, latest revision.
Appendix B
B-2
Appendix C
Introduction
The communications protocol for the Scanner 2000 is in accordance with Modicon, Inc. RTU Mode Modbus as described in Modicon Modbus Protocol Reference Guide, PI-MBUS-300 Rev. J, June 1996. All registers are implemented as 4X or holding registers. Reading of registers is implemented via function code 03H (Read Holding Registers). Writing to registers is implemented via function code 10H (Preset Multiple Registers). The instrument provides Enron Modbus compliant downloads for interval, daily and event records. For details on Enron Modbus, refer to Specifications and Requirements for an Electronic Flow Measurement Remote Terminal Unit for Enron Corp., Dec. 5, 1994.
Supported Commands
The Modbus functions supported by the Scanner 2000 are as follows:
Function Code (Hex) 03 05 10 11 Description Read Holding Registers Preset Boolean (for Enron event record acknowledgement) Preset Multiple Registers Report Slave ID
For the read holding and preset multiple registers, the instrument supports the full 250 bytes of data in a message. This corresponds to 125 registers in 16-bit holding register size and 62 registers in 32-bit holding register size. The report slave ID function code returns the following registers: Product Code Register Table Number Firmware Version Manufacture Date Sales Date Serial Number 1 Serial Number 2 Power Mode Connected Port (0 = connected to Port 1; 1 = connected to Port 2) Port Mode
C-1
Appendix C
Port SlaveAddress Port BaudRate Port BusDelay Port BusTimeout Real Date Real Time
Data Types
Various data types are implemented in the Scanner 2000. The following table lists the formats and the numbers of bytes and registers associated with each type.
Data Type Floating Point (FP) Floating Point (FP32) Unsigned Word (U16) Unsigned Long (U32) Packed ASCII (PA) Byte Count 4 4 2 4 2 Register Count 2 1 1 2 1
The word ordering for multiple register data types, such as floating-point numbers or long integers, is for the most significant word to appear first in the message. The Unsigned Word (U16) type is used for 16-bit integers and fits into one register. The Packed ASCII (PA) type contains two bytes that are two unsigned characters. Generally, multiple Packed ASCII types are arranged consecutively for implementing strings. For example, the Device Name is a string of 20 unsigned characters that is implemented as 10 Packed ASCII registers. Here is an example of a device name that contains the string, Test Well 413.
Register 240 241 242 243 244 245 246 247 248 249 Hexadecimal # 54 65 73 74 20 57 65 6C 6C 20 34 31 33 FF FF FF FF FF FF FF ASCII Characters Te st <SPACE> W el l<SPACE> 41 3<UNUSED> <UNUSED><UNUSED> <UNUSED><UNUSED> <UNUSED><UNUSED>
Unused characters at the end of each string will report 0xFF hexadecimal.
C-2
Appendix C
Security
To communicate with a Scanner 2000 without the use of ModWorX Pro software (i.e. via a third-party polling device), security permissions for the applicable Scanner 2000 communications port must be set to the default (unrestricted) state. If a different security level is required, contact Cameron technical support for details. Security levels can be restored to default permissions with ModWorX Pro software.
Registers
Each register has an Access type: read-only or read-write, as described below.
Access Type Read Only (RO) Read/Write (R/W) Description Register can only be read Register can be read and written
The registers are grouped into Modbus map blocks according to function. The Scanner 2000 contains the following map functions.
Map Control Registers System Configuration Communications Configuration Real Time Power Configuration Archive Configuration Turbine 1 Configuration Turbine 1 Calibration Turbine 2 Configuration Turbine 2 Calibration Static Pressure Configuration Static Pressure Calibration RTD Configuration RTD Calibration Differential Pressure Configuration Differential Pressure Calibration Analog Input 1 Configuration Analog Input 1 Calibration Analog Input 2 Configuration Analog Input 2 Calibration Flow Run 1 Configuration Flow Run 1 Calibration Flow Run Alarms Output Configuration Holding Registers (32-bit) Holding Registers User-Defined Holding Register Configuration Starting Register 70 1000 1100 1200 1300 1400 2000 2030 2100 2130 2200 2230 2300 2330 2400 2430 2500 2530 2600 2630 3000 3200 3600 4000 7000 8000 9000
C-3
Note: All registers cited in this document refer to the address of the register that appears in the actual Modbus message. For example, register 8000 has an address of 0x1F40 hexadecimal in the message.
Control Registers
Register (Decimal) 70 Register (Hex) 46 Description Control Register 1 Data Type U16 Access R/W
The Control Registers allow specific functions to be implemented via the communications port. The following table shows the value to be written to the control register to implement the desired function.
Code 20000 Function Transfers the polling totals and averages and polling run times to the previous polling totals, averages and previous run-time registers, increments the polling index register, and resets the polling totals, averages and polling run-time registers. Clears all flow totals Clears Flow Run 1 totals Clears Turbine 1 totals Clear Turbine 2 totals Clears all pulse output latches Clears a Pulse Output 1 latch Adds pulses specified in Control Register 2 to Pulse Output 1 Accumulator Clear all Alarm States Clear Flow Run Alarm Status Clear Input Alarm Status Loads factory defaults Resets the microcontroller (watchdog) Creates a partial archive record (daily and interval)
30000 30001 30003 30004 30050 30051 30061 30100 30101 30102 40000 40040 50050
C-4
Appendix C
System Configuration
Register (Decimal) 1000 1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011 1012 1013 1014 1015 1016 1017 Register (Hex) 3E8 3E9 3EA 3EB 3EC 3ED 3EE 3EF 3F0 3F1 3F2 3F3 3F4 3F5 3F6 3F7 3F8 3F9 Description Product Code and Feature Privileges Register Table Version Firmware Version Manufacture Date Sales Date Serial Number High Serial Number Low Sensor Serial Number[0] Sensor Serial Number[1] Sensor Serial Number[2] Sensor Serial Number[3] Sensor Serial Number[4] Sensor Serial Number[5] Expansion Board Manufacture Date Expansion Board Sales Date Expansion Board Serial Number High Expansion Board Serial Number Low Expansion Board Configuration Data Type U16 U16 U16 U16 U16 U16 U16 PA PA PA PA PA PA U16 U16 U16 U16 U16 Access RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO
Product Code
The Product Code is a read-only parameter used for identifying a Scanner 2000 device and its enabled advanced features (such as PID controller and Modbus Master) using the ModWorX Pro software. This parameter is defined at the factory.
C-5
Appendix C
Communications Configuration
Register (Decimal) 1100 Register (Hex) 44C Description Port 1 - Port Usage 0 - Slave 1 - Master Port 1 Slave Address [1 to 65535, excluding 252 to 255 and 64764] Port 1 - Baud Rate 0 - 300 5 - 9600 1 - 600 6 - 19200 2 - 1200 7 - 38400 3 - 2400 8 - 57600 4 - 4800 9 - 115200 Port 1 - Bus Delay mS of delay before transmitting data Port 1 - Bus Timeout mS of delay before resetting communications Port 2 - Port Usage 0 - Slave Only Port 2 Slave Address [1 to 65535, excluding 252 to 255 and 64764] Port 2 - Baud Rate 0 - 300 5 - 9600 1 - 600 6 - 19200 7 - 38400 2 - 1200 8 - 57600 3 - 2400 4 - 4800 9 - 115200 Port 2 - Bus Delay mS of delay before transmitting data Port 2 - Bus Timeout mS of delay before resetting communications Data Type U16 Access R/W Default 0
1101 1102
44D 44E
U16 U16
R/W R/W
1 5
10 50 0 1 5
1108 1109
454 455
U16 U16
R/W R/W
10 50
Real Time
Register (Decimal) 1200 1201 1202 1203 1204 1205 Register (Hex) 4B0 4B1 4B2 4B3 4B4 4B5 Description Year (Real Year = register value plus 2000) Month [1-12] Day [1-31] Hour [0-23] Minute [0-59] Second [0-59] Data Type U16 U16 U16 U16 U16 U16 Access R/W R/W R/W R/W R/W R/W
This block of registers is used to set the instruments internal clock. To set the time, it is recommended that all registers be written in one message. The time and date can also be read in the holding register groups as floating-point data.
C-6
Appendix C
Power Configuration
Register (Decimal) 1300 Register (Hex) 514 Description Power Mode 0 - High Power 1 - Low Power Clock Override Internal System Sample Period [number of seconds between battery voltage and electronics temperature measurements] External Sensor Power Control Sensor Warmup Time [0 2048 sec] Add 32768 to lock sensor power on. Data Type U16 Access R/W Default 1
1301 1302
515 516
U16 U16
R/W R/W
0 3600
1303
517
U16
R/W
32770
Archive Configuration
Register (Decimal) 1400 1401 1402 1403 1404 1405 Register (Hex) 578 579 57A 57B 57C 57D Description Archive Reference Number Contract Hour [0-23] Interval Period [5 seconds to 12 hours] Partial Records 0 - Not Enabled 1 Enabled Number of Daily Records Number of Interval Records Data Type U16 U16 U16 U16 U16 U16 Access RO R/W R/W R/W RO RO Default 10000 8 (AM) 3600 seconds (1 hour) 0 768 2304 (std.); 6392 with expansion board 1152 11 Date Time FR1 Volume FR1 Mass FR1 Energy Differential Pressure Static Pressure Process Temperature FR1 Run Time T1 Volume
1406 1407 1408 1409 1410 1411 1412 1413 1414 1415 1416 1417
57E 57F 580 581 582 583 584 585 586 587 588 589
Number of Events Records Number of Parameters Archive Field 1 Archive Field 2 Archive Field 3 Archive Field 4 Archive Field 5 Archive Field 6 Archive Field 7 Archive Field 8 Archive Field 9 Archive Field 10
U16 U16 U16 U16 U16 U16 U16 U16 U16 U16 U16 U16
C-7
Appendix C
Archive Configuration
Register (Decimal) 1418 1419 1420 1421 1422 1423 Register (Hex) 58A 58B 58C 58D 58E 58F Description Archive Field 11 Archive Field 12 Archive Field 13 Archive Field 14 Archive Field 15 Archive Field 16 Data Type U16 U16 U16 U16 U16 U16 Access R/W R/W R/W R/W R/W R/W Default T1 Run Time Unused Unused Unused Unused Unused
Turbine 1 Configuration
Register (Decimal) 2000 2001 Register (Hex) 7D0 7D1 Description T1 - Units See Units Table T1 - Time Base 0 = Second 1 = Minute 2 = Hour 3 = Day T1 - Sampling Period (sec) T1 - Dampening Factor T1 - Input Configuration 0 - TFM Low (20 mV @ <1000 Hz) 1 - TFM Med (50 mV @ <1000 Hz) 2 - TFM High (100 mV @ <1000 Hz) 3 - TFM Max (200 mV @ <1000 Hz) 4 - Pulse Input T1 - Override Enable 0 - Disabled 1 - Enabled T1 - Override Value T1 - Fail Value T1 - Low Frequency Cutoff T1 - Low Flow Cutoff T1 - Sensor Range Low T1 - Sensor Range High T1 - Units Scale Factor T1 - Units Offset Factor T1 - Unit Description 1 T1 - Unit Description 2 T1 - Unit Description 3 Data Type U16 U16 Access R/W R/W Default 102 BBL 3
5 0 1
2005
7D5
U16
R/W
2006 2008 2010 2012 2014 2016 2018 2020 2022 2023 2024
7D6 7D8 7DA 7DC 7DE 7E0 7E2 7E4 7E6 7E7 7E8
R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W
C-8
Appendix C
Turbine 1 Calibration
Register (Decimal) 2030 2031 2033 2035 2037 2039 2041 2043 2045 2047 2049 2051 2053 2055 2057 2059 2061 2063 2065 2067 2069 2071 2073 2075 2077 2079 2081
1
Register (Hex) 7EE 7EF 7F1 7F3 7F5 7F7 7F9 7FB 7FD 7FF 801 803 805 807 809 80B 80D 80F 811 813 815 817 819 81B 81D 81F 821
Description T1 - Calibration Type1 T1 - Linear Factor T1 - Calibration Absolute Offset T1 - Factor 1 T1 - Factor 2 T1 - Factor 3 T1 - Factor 4 T1 - Factor 5 T1 - Factor 6 T1 - Factor 7 T1 - Factor 8 T1 - Factor 9 T1 - Factor 10 T1 - Factor 11 T1 - Factor 12 T1 - Frequency 1 T1 - Frequency 2 T1 - Frequency 3 T1 - Frequency 4 T1 - Frequency 5 T1 - Frequency 6 T1 - Frequency 7 T1 - Frequency 8 T1 - Frequency 9 T1 - Frequency 10 T1 - Frequency 11 T1 - Frequency 12
Access R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W
Default 1 900.00 0.00 900.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
The Calibration Type register must be configured using ModWorX Pro. This register defines the type and number of calibration points used. If altered manually, calibration points must be entered in ascending order.
C-9
Appendix C
Turbine 2 Configuration
Register (Decimal) 2100 2101 2102 2103 2104 Register (Hex) 834 835 836 837 838 Description T2 - Units See Units Table T2 - Time Base T2 - Sampling Period (sec) T2 - Dampening Factor T2 - Input Configuration 0 - TFM Low (20 mV @ <1000 Hz) 1 - TFM Med (50 mV @ <1000 Hz) 2 - TFM High (100 mV @ <1000 Hz) 3 - TFM Max (200 mV @ <1000 Hz) 4 - Pulse Input (on expansion board) T2 - Override Enable 0 - Disabled 1 - Enabled T2 - Override Value T2 - Fail Value T2 - Low Frequency Cutoff T2 - Low Flow Cutoff T2 - Sensor Range Low T2 - Sensor Range High T2 - Units Scale Factor T2 - Units Offset Factor T2 - Unit Description 1 T2 - Unit Description 2 T2 - Unit Description 3 Data Type U16 U16 U16 U16 U16 Access R/W R/W R/W R/W R/W Default 102 BBL 3 Day 5 0 1
2105
839
U16
R/W
2106 2108 2110 2112 2114 2116 2118 2120 2122 2123 2124
83A 83C 83E 840 842 844 846 848 84A 84B 84C
R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W
Turbine 2 Calibration
Register (Decimal) 2130 2131 2133 2135 2137 2139 2141 2143 2145 2147 2149 2151 2153 C-10 Register (Hex) 852 853 855 857 859 85B 85D 85F 861 863 865 867 869 Description T2 - Calibration Type1 T2 - Linear Factor T2 - Calibration Absolute Offset T2 - Factor 1 T2 - Factor 2 T2 - Factor 3 T2 - Factor 4 T2 - Factor 5 T2 - Factor 6 T2 - Factor 7 T2 - Factor 8 T2 - Factor 9 T2 - Factor 10 Data Type U16 FP FP FP FP FP FP FP FP FP FP FP FP Access R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W Default 1 900.00 0.00 900.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
Appendix C
Turbine 2 Calibration
Register (Decimal) 2155 2157 2159 2161 2163 2165 2167 2169 2171 2173 2175 2177 2179 2181
1
Register (Hex) 86B 86D 86F 871 873 875 877 879 87B 87D 87F 881 883 885
Description T2 - Factor 11 T2 - Factor 12 T2 - Frequency 1 T2 - Frequency 2 T2 - Frequency 3 T2 - Frequency 4 T2 - Frequency 5 T2 - Frequency 6 T2 - Frequency 7 T2 - Frequency 8 T2 - Frequency 9 T2 - Frequency 10 T2 - Frequency 11 T2 - Frequency 12
Data Type FP FP FP FP FP FP FP FP FP FP FP FP FP FP
Access R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W
Default 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
The Calibration Type register must be configured using ModWorX Pro. This register defines the type and number of calibration points used. If altered manually, calibration points must be entered in ascending order.
FP FP FP FP FP FP FP FP LCD
0.00 0.00 0.00 0.00 from MVT from MVT 1.00 0.00
C-11
Appendix C
Register (Hex) 8B6 8B7 8B9 8BB 8BD 8BF 8C1 8C3 8C5 8C7 8C9 8CB 8CD 8CF 8D1 8D3 8D5 8D7 8D9 8DB 8DD 8DF 8E1 8E3 8E5 8E7 8E9
Description SP - Calibration Type1 SP - Nominal Value SP - Calibration Absolute Offset SP - Calibration Actual 1 SP - Calibration Actual 2 SP - Calibration Actual 3 SP - Calibration Actual 4 SP - Calibration Actual 5 SP - Calibration Actual 6 SP - Calibration Actual 7 SP - Calibration Actual 8 SP - Calibration Actual 9 SP - Calibration Actual 10 SP - Calibration Actual 11 SP - Calibration Actual 12 SP - Calibration Measured 1 SP - Calibration Measured 2 SP - Calibration Measured 3 SP - Calibration Measured 4 SP - Calibration Measured 5 SP - Calibration Measured 6 SP - Calibration Measured 7 SP - Calibration Measured 8 SP - Calibration Measured 9 SP - Calibration Measured 10 SP - Calibration Measured 11 SP - Calibration Measured 12
Access R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W
Default 0 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
The Calibration Type register must be configured using ModWorX Pro. This register defines the type and number of calibration points used. If altered manually, calibration points must be entered in ascending order.
C-12
Appendix C
RTD Configuration
Register (Decimal) 2300 2301 Register (Hex) 8FC 8FD Description PT - Units See Units Table PT - Time Base 0 = Second 1 = Minute 2 = Hour 3 = Day PT - Sampling Period (sec) PT - Dampening Factor PT - Input Configuration PT - Override Enable 0 - Disabled 1 - Enabled 2 - Flow Dependent Averaging PT - Override Value PT - Fail Value PT - Low Input Cutoff PT - Low Flow Cutoff PT - Sensor Range Low PT - Sensor Range High PT - Units Scale Factor PT - Units Offset Factor PT - Unit Description 1 PT - Unit Description 2 PT - Unit Description 3 Data Type U16 U16 Access R/W R/W Default 501 0
5 0 0 2
2306 2308 2310 2312 2314 2316 2318 2320 2322 2323 2324
902 904 906 908 90A 90C 90E 910 912 913 914
0.00 60.00 Deg F -100.00 Deg F -100.00 -40.00 Deg F 300.00 Deg F 1.80 32.00
RTD Calibration
Register (Decimal) 2330 2331 2333 2335 2337 2339 2341 2343 2345 2347 2349 2351 Register (Hex) Description 91A PT - Calibration Type1 91B PT - Nominal Value 91D PT - Calibration Absolute Offset 91F PT - Calibration Actual 1 921 PT - Calibration Actual 2 923 PT - Calibration Actual 3 925 PT - Calibration Actual 4 927 PT - Calibration Actual 5 929 PT - Calibration Actual 6 92B PT - Calibration Actual 7 92D PT - Calibration Actual 8 92F PT - Calibration Actual 9 Data Type U16 FP FP FP FP FP FP FP FP FP FP FP Access R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W Default 0 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
C-13
Appendix C
RTD Calibration
Register (Decimal) 2353 2355 2357 2359 2361 2363 2365 2367 2369 2371 2373 2375 2377 2379 2381
1
Register (Hex) 931 933 935 937 939 93B 93D 93F 941 943 945 947 949 94B 94D
Description PT - Calibration Actual 10 PT - Calibration Actual 11 PT - Calibration Actual 12 PT - Calibration Measured 1 PT - Calibration Measured 2 PT - Calibration Measured 3 PT - Calibration Measured 4 PT - Calibration Measured 5 PT - Calibration Measured 6 PT - Calibration Measured 7 PT - Calibration Measured 8 PT - Calibration Measured 9 PT - Calibration Measured 10 PT - Calibration Measured 11 PT - Calibration Measured 12
Data Type FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP
Access R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W
Default 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
The Calibration Type register must be configured using ModWorX Pro. This register defines the type and number of calibration points used. If altered manually, calibration points must be entered in ascending order.
1 0 0 2
FP FP FP FP FP FP
C-14
Appendix C
Register (Hex) 97E 97F 981 983 985 987 989 98B 98D 98F 991 993 995 997 999 99B 99D 99F 9A1 9A3 9A5 9A7 9A9 9AB 9AD 9AF 9B1
Description DP - Calibration Type1 DP - Nominal Value DP - Calibration Absolute Offset DP - Calibration Actual 1 DP - Calibration Actual 2 DP - Calibration Actual 3 DP - Calibration Actual 4 DP - Calibration Actual 5 DP - Calibration Actual 6 DP - Calibration Actual 7 DP - Calibration Actual 8 DP - Calibration Actual 9 DP - Calibration Actual 10 DP - Calibration Actual 11 DP - Calibration Actual 12 DP - Calibration Measured 1 DP - Calibration Measured 2 DP - Calibration Measured 3 DP - Calibration Measured 4 DP - Calibration Measured 5 DP - Calibration Measured 6 DP - Calibration Measured 7 DP - Calibration Measured 8 DP - Calibration Measured 9 DP - Calibration Measured 10 DP - Calibration Measured 11 DP - Calibration Measured 12
Access R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W
Default 0 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
The Calibration Type register must be configured using ModWorX Pro. This register defines the type and number of calibration points used. If altered manually, calibration points must be entered in ascending order.
C-15
Appendix C
Access R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W
Default 0 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
C-16
Appendix C
Register (Hex) A07 A09 A0B A0D A0F A11 A13 A15
Description A1 - Calibration Measured 5 A1 - Calibration Measured 6 A1 - Calibration Measured 7 A1 - Calibration Measured 8 A1 - Calibration Measured 9 A1 - Calibration Measured 10 A1 - Calibration Measured 11 A1 - Calibration Measured 12
Data Type FP FP FP FP FP FP FP FP
The Calibration Type register must be configured using ModWorX Pro. This register defines the type and number of calibration points used. If altered manually, calibration points must be entered in ascending order.
Appendix C
Register (Hex) A4F A51 A53 A55 A57 A59 A5B A5D A5F A61 A63 A65 A67 A69 A6B A6D A6F A71 A73 A75 A77 A79
Description A2 - Calibration Actual 3 A2 - Calibration Actual 4 A2 - Calibration Actual 5 A2 - Calibration Actual 6 A2 - Calibration Actual 7 A2 - Calibration Actual 8 A2 - Calibration Actual 9 A2 - Calibration Actual 10 A2 - Calibration Actual 11 A2 - Calibration Actual 12 A2 - Calibration Measured 1 A2 - Calibration Measured 2 A2 - Calibration Measured 3 A2 - Calibration Measured 4 A2 - Calibration Measured 5 A2 - Calibration Measured 6 A2 - Calibration Measured 7 A2 - Calibration Measured 8 A2 - Calibration Measured 9 A2 - Calibration Measured 10 A2 - Calibration Measured 11 A2 - Calibration Measured 12
Data Type FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP
Access R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W
Default 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
The Calibration Type register must be configured using ModWorX Pro. This register defines the type and number of calibration points used. If altered manually, calibration points must be entered in ascending order.
3003 C-18
BBB
U16
R/W
Appendix C
3006 3007
BBE BBF
U16 U16
R/W R/W
3000 1
3008
BC0
U16
R/W
3009
BC1
U16
R/W
3010 3011 3012 3013 3014 3015 3016 3017 3019 3021 3023 3025 3027 3029 3031
BC2 BC3 BC4 BC5 BC6 BC7 BC8 BC9 BCB BCD BCF BD1 BD3 BD5 BD7
R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W
0 8000 8000 8000 0 601 701 0.00 0.00 0.00 0.00 60.00 Deg F 14.73 psi 14.73 psi 2.067 in. C-19
Appendix C
3057
BF1
FP
R/W
62.30385
3059 3061 3063 3065 3067 3069 3071 3073 3075 3077 3079 3081 3083 3085 3087 3089 3091 3093 3095 3097
BF3 BF5 BF7 BF9 BFB BFD BFF C01 C03 C05 C07 C09 C0B C0D C0F C11 C13 C15 C17 C19
FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP
R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W
1.00 0.00 0.965222 0.002595 0.005956 0.018186 0.004596 0.00 0.00 0.00 0.00 0.00 0.000977 0.001007 0.000473 0.000324 0.000664 0.00 0.00 0.00
C-20
Appendix C
LE - Liquid Estimation Selection (STEAM ONLY) 0 Do not include Liquid Estimate 1 Include Liquid Estimate Wet Correction 0 No Wet Correction 1 Orifice Chisholm 2 Orifice - James (STEAM ONLY) 3 Cone - Steven Venturi - de Leeuw correlation 4 (beta = 0.401 only) (FUTURE) Venturi - Steven correlation 5 (beta = 0.55 only) (FUTURE) Flow Rate Calculation 0 AGA-3 1992 1 Cone Spool 2 Cone Wafer 3 AGA-7 4 ISO-5167 - Orifice 5 ISO-5167 Venturi Nozzle (FUTURE)
C-21
Appendix C Flow Rate Calculation ISA Nozzle (FUTURE) Long Radius Nozzle (FUTURE) Averaging Pitot Tube (Annubar)
6 7 8
0 1 0 1 0 1 0 1 0 1
HV - Heating Value Selection Calculated Manual Entry SG - Specific Gravity Selection Calculated Manual Entry V - Viscosity Selection Calculated Manual Entry Isen - Isentropic Exponent Selection Calculated Manual Entry LiqDC Liquid Density Control For Liquids: Register 3057 contains the flowing density For NGas: Register 3057 contains the base liquid oil density For Liquids: Register 3057 contains the coefficient of thermal expansion For NGas: Register 3057 contains the flowing liquid oil density GPA - GPA Table Selection Use 2008 Table Use 1996 Table HVRef - Heating Value Reference US (AGA) 14.73 psi, 60 Deg F Canada, UK 103.208 kPa, 15 Deg C Brazil (FUTURE) France (FUTURE) Fluid Property Calculation AGA-8 Detail AGA-8 Gross (FUTURE) IF-97 (STEAM ONLY) IF-97/James - (STEAM ONLY) (FUTURE) Generic Liquid (API 2145 Table 6C)
0 1 0 1 2 3 0 1 2 3 4 5-15 16
C-22
Scanner 2000 microEFM Fluid Property Calculation Crude Oil Gasolines Jet Fuels Fuel Oils Lube Oils
Appendix C
17 18 19 20 21
C-23
Appendix C
Register (Hex) CA1 CA3 CA5 CA7 CA9 CAB CAD CAF CB1 CB3 CB5 CB7 CB9 CBB CBD CBF CC1 CC3
Description FR1 Flow Coefficient 15 FR1 Flow Coefficient 16 FR1 Reynolds Number 1 FR1 Reynolds Number 2 FR1 Reynolds Number 3 FR1 Reynolds Number 4 FR1 Reynolds Number 5 FR1 Reynolds Number 6 FR1 Reynolds Number 7 FR1 Reynolds Number 8 FR1 Reynolds Number 9 FR1 Reynolds Number 10 FR1 Reynolds Number 11 FR1 Reynolds Number 12 FR1 Reynolds Number 13 FR1 Reynolds Number 14 FR1 Reynolds Number 15 FR1 Reynolds Number 16
Data Type FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP
Access R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W
Default 0.00 0.00 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
The Calibration Type register must be configured using ModWorX Pro. This register defines the type and number of calibration points used. If altered manually, calibration points must be entered in ascending order.
Output Configuration
Register (Decimal) 4000 4001 4002 4003 4004 4006 4008 4010 to 4039 4040 4041 4043 4045 4046 4047 4048 4050 4052 C-24 Register (Hex) FA0 FA1 FA2 FA3 FA4 FA6 FA8 FC8 FC9 FCB FCD FCE FCF FD0 FD2 FD4 Data Type Pulse Out 1 - Source U16 Pulse Out 1 - Duration U16 Pulse Out 1 - Decimal Location U16 Pulse Out 1 - Data Pointer U16 Pulse Out 1 - Scale Factor FP Pulse Out 1 - Low Level FP Pulse Out 1 - High Level FP Reserved Analog Out 1 - Source U16 Analog Out 1 - Low Value FP Analog Out 1 - High Value FP Analog Out 1 - Low Adjust U16 Analog Out 1 - High Adjust U16 Analog Out 2 - Source U16 Analog Out 2 - Low Value FP Analog Out 2 - High Value FP Analog Out 2 - Low Adjust U16 Description Access R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W Default 16384 10 2 108 1 0 0 0 0 1700 32768 32768 0 0 1700 0
Appendix C
Output Configuration
Register (Decimal) 4053 4054 4055 4057 4059 4060 4061 4062 4064 4066 4067 Register (Hex) FD5 FD6 FD7 FD9 FDB FDC FDD FDE FE0 FE2 FE3 Description Analog Out 2 - High Adjust Analog Out 3 - Source Analog Out 3 - Low Value Analog Out 3 - High Value Analog Out 3 - Low Adjust Analog Out 3 - High Adjust Analog Out 4 - Source Analog Out 4 - Low Value Analog Out 4 - High Value Analog Out 4 - Low Adjust Analog Out 4 - High Adjust Data Type U16 U16 FP FP U16 U16 U16 FP FP U16 U16 Access R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W Default 4095 0 0 1700 0 4095 0 0 1700 0 4095
Holding Registers
Register (Decimal) 8000 8002 8004 8006 8008 8010 8012 8014 8016 8018 8020 8022 8024 8026 Register (Hex) 1F40 1F42 1F44 1F46 1F48 1F4A 1F4C 1F4E 1F50 1F52 1F54 1F56 1F58 1F5A Description Interval Pointer Daily Pointer Event Counter Real Date Real Time Flow Run Alarms Flow Run Alarm Low Flow Run Alarm High Diagnostic 1 Diagnostic 2 Diagnostic 3 Diagnostic 4 Polling Index FR1 Grand Total Data Type FP FP FP FP FP FP FP FP FP FP FP FP FP FP Access RO RO RO RO RO RO RO RO RO RO RO RO RO RO
C-25
Appendix C
Holding Registers
Register (Decimal) 8028 8030 8032 8034 8036 8038 8040 8042 8044 8046 8048 8050 8052 8054 8056 8058 8060 8062 8064 8066 8068 8070 8072 8074 8076 8078 8080 8082 8084 8086 8088 8090 8092 8094 8096 8098 8100 8102 8104 8106 C-26 Register (Hex) 1F5C 1F5E 1F60 1F62 1F64 1F66 1F68 1F6A 1F6C 1F6E 1F70 1F72 1F74 1F76 1F78 1F7A 1F7C 1F7E 1F80 1F82 1F84 1F86 1F88 1F8A 1F8C 1F8E 1F90 1F92 1F94 1F96 1F98 1F9A 1F9C 1F9E 1FA0 1FA2 1FA4 1FA6 1FA8 1FAA Description FR1 Instantaneous Flow Rate FR1 Daily Total FR1 Interval Total FR1 Polling Total FR1 Previous Day Total FR1 Previous Interval FR1 Previous Polling Total FR1 Grand Mass Total FR1 Instantaneous Mass Flow Rate FR1 Daily Mass Total FR1 Interval Mass Total FR1 Polling Mass Total FR1 Previous Day Mass FR1 Previous Interval Mass FR1 Previous Polling Mass FR1 Grand Energy Total FR1 Instantaneous Energy Flow Rate FR1 Daily Energy Total FR1 Interval Energy Total FR1 Polling Energy Total FR1 Previous Day Energy FR1 Previous Interval Energy FR1 Previous Polling Energy FR1 Daily Estimated Total FR1 Monthly Total FR1 Previous Month Total FR1 Daily Run Time FR1 Interval Run Time FR1 Polling Run Time FR1 Previous Daily Run Time FR1 Previous Interval Run Time FR1 Previous Polling Run Time FR1 Static Pressure FR1 Differential Pressure FR1 Process Temperature FR1 UnCorrected Volume FR1 SqrtDP FR1 Compressibility (Natural Gas); FR1 Compression Factor (Liquids) FR1 Density FR1 Base Compressibility Data Type FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP Access RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO
Appendix C
Holding Registers
Register (Decimal) 8108 8110 8112 8114 8116 8118 8120 8122 8124 8126 8128 8130 8132 8134 8136 8138 8140 8142 8144 8146 8148 8150 8152 8154 8156 8158 8160 8162 8164 8166 8168 8170 8172 8174 8176 8178 8180 8182 8184 8186 8188 Register (Hex) 1FAC 1FAE 1FB0 1FB2 1FB4 1FB6 1FB8 1FBA 1FBC 1FBE 1FC0 1FC2 1FC4 1FC6 1FC8 1FCA 1FCC 1FCE 1FD0 1FD2 1FD4 1FD6 1FD8 1FDA 1FDC 1FDE 1FE0 1FE2 1FE4 1FE6 1FE8 1FEA 1FEC 1FEE 1FF0 1FF2 1FF4 1FF6 1FF8 1FFA 1FFC Description FR1 Base Density FR1 Average Molecular Weight FR1 Molar Fraction Sum FR1 Mass Heating Value FR1 Heating Value Volume Basis FR1 Specific Gravity FR1 Viscosity FR1 Isentropic Exponent FR1 Reynolds Number FR1 Calculation Parameter 1 FR1 Calculation Parameter 2 FR1 Calculation Parameter 3 FR1 Calculation Parameter 4 FR1 Calculation Parameter 5 FR1 Calculation Parameter 6 FR1 Calculation Parameter 7 FR1 Calculation Parameter 8 FR1 Calculation Parameter 9 FR1 Calculation Parameter 10 FR1 Calculation Parameter 11 FR1 Calculation Parameter 12 FR1 Calculation Parameter 13 FR1 Calculation Parameter 14 FR1 Calculation Parameter 15 FR1 Calculation Parameter 16 FR1 Grand Total [MCF] FR1 Instantaneous Flow Rate [MCF] FR1 Daily Total [MCF] FR1 Interval Total [MCF] FR1 Polling Total [MCF] FR1 Previous Day [MCF] FR1 Previous Interval [MCF] FR1 Previous Polling Total [MCF] FR1 Grand Mass Total [LBM] FR1 Instantaneous Mass Rate [LBM] FR1 Daily Mass Total [LBM] FR1 Interval Mass Total [LBM] FR1 Polling Mass Total [LBM] FR1 Previous Day Mass [LBM] FR1 Previous Interval Mass [LBM] FR1 Previous Polling Mass [LBM] Data Type FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP Access RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO C-27
Appendix C
Holding Registers
Register (Decimal) 8190 8192 8194 8196 8198 8200 8202 8204 8206 8208 8210 8212 8214 8216 8218 8220 8222 8224 8226 8228 8230 8232 8234 8236 8238 8240 8242 8244 8246 8248 8250 8252 8254 8256 8258 8260 8262 8264 8266 8268 C-28 Register (Hex) 1FFE 2000 2002 2004 2006 2008 200A 200C 200E 2010 2012 2014 2016 2018 201A 201C 201E 2020 2022 2024 2026 2028 202A 202C 202E 2030 2032 2034 2036 2038 203A 203C 203E 2040 2042 2044 2046 2048 204A 204C Description FR1 Grand Energy Total [MMBTU] FR1 Instantaneous Energy Rate [MMBTU] FR1 Daily Energy Total [MMBTU] FR1 Interval Energy Total [MMBTU] FR1 Polling Energy Total [MMBTU] FR1 Previous Day Energy [MMBTU] FR1 Previous Interval Energy [MMBTU] FR1 Previous Polling Energy [MMBTU] FR1 Daily Estimated Total [MCF] FR1 Monthly Total [MCF] FR1 Previous Month Total [MCF] FR1 Mass Heating Value [BASE] FR1 Volumetric Heating Value [BASE] T1 Grand Total T1 Instantaneous Flow Rate T1 Daily Total T1 Interval Total T1 Polling Total T1 Previous Day T1 Previous Interval T1 Previous Polling Total T1 Daily Estimated Total T1 Monthly Total T1 Previous Month Total T1 Daily Run Time T1 Interval Run Time T1 Polling Run Time T1 Previous Daily Run Time T1 Previous Interval Run Time T1 Previous Polling Run Time T1 Grand Total [GAL] T1 Instantaneous Flow Rate [GAL] T1 Daily Total [GAL] T1 Interval Total [GAL] T1 Polling Total [GAL] T1 Previous Day [GAL] T1 Previous Interval [GAL] T1 Previous Polling Total [GAL] T1 Daily Estimated Total [GAL] T1 Monthly Total [GAL] Data Type FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP Access RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO
Appendix C
Holding Registers
Register (Decimal) 8270 8272 8274 8276 8278 8280 8282 8284 8286 8288 8290 8292 8294 8296 8298 8300 8302 8304 8306 8308 8310 8312 8314 8316 8318 8320 8322 8324 8326 8328 8330 8332 8334 8336 8338 8340 8342 8344 8346 8348 8350 Register (Hex) 204E 2050 2052 2054 2056 2058 205A 205C 205E 2060 2062 2064 2066 2068 206A 206C 206E 2070 2072 2074 2076 2078 207A 207C 207E 2080 2082 2084 2086 2088 208A 208C 208E 2090 2092 2094 2096 2098 209A 209C 209E Description T1 Previous Month Total [GAL] T1 Frequency T1 Active K-Factor T2 Grand Total T2 Instantaneous Flow Rate T2 Daily Total T2 Interval Total T2 Polling Total T2 Previous Day T2 Previous Interval T2 Previous Polling Total T2 Daily Estimated Total T2 Monthly Total T2 Previous Month Total T2 Daily Run Time T2 Interval Run Time T2 Polling Run Time T2 Previous Daily Run Time T2 Previous Interval Run Time T2 Previous Polling Run Time T2 Grand Total [GAL] T2 Instantaneous Flow Rate [GAL] T2 Daily Total [GAL] T2 Interval Total [GAL] T2 Polling Total [GAL] T2 Previous Day Total [GAL] T2 Previous Interval [GAL] T2 Previous Polling Total [GAL] T2 Daily Estimated Total [GAL] T2 Monthly Total [GAL] T2 Previous Month Total [GAL] T2 Frequency T2 Active K-Factor SP Instantaneous Reading SP Rate Of Change SP Daily Average SP Interval Average SP Polling Average SP Previous Daily Average SP Previous Interval Average SP Previous Polling Average Data Type FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP Access RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO C-29
Appendix C
Holding Registers
Register (Decimal) 8352 8354 8356 8358 8360 8362 8364 8366 8368 8370 8372 8374 8376 8378 8380 8382 8384 8386 8388 8390 8392 8394 8396 8398 8400 8402 8404 8406 8408 8410 8412 8414 8416 8418 8420 8422 8424 8426 8428 8430 8432 C-30 Register (Hex) 20A0 20A2 20A4 20A6 20A8 20AA 20AC 20AE 20B0 20B2 20B4 20B6 20B8 20BA 20BC 20BE 20C0 20C2 20C4 20C6 20C8 20CA 20CC 20CE 20D0 20D2 20D4 20D6 20D8 20DA 20DC 20DE 20E0 20E2 20E4 20E6 20E8 20EA 20EC 20EE 20F0 Description SP Daily Run Time SP Interval Run Time SP Polling Run Time SP Previous Daily Run Time SP Previous Interval Run Time SP Previous Polling Run Time SP Instantaneous Reading [PSI] SP Rate of Change [PSI] SP Daily Average [PSI] SP Interval Average [PSI] SP Polling Average [PSI] SP Previous Daily Average [PSI] SP Previous Interval Average [PSI] SP Previous Polling Average [PSI] DP Instantaneous Reading DP Rate Of Change DP Daily Average DP Interval Average DP Polling Average DP Previous Daily Average DP Previous Interval Average DP Previous Polling Average DP Daily Run Time DP Interval Run Time DP Polling Run Time DP Previous Daily Run Time DP Previous Interval Run Time DP Previous Polling Run Time DP Instantaneous Reading [INH2O] DP Rate of Change [INH2O] DP Daily Average [INH2O] DP Interval Average [INH2O] DP Polling Average [INH2O] DP Previous Daily Average [INH2O] DP Previous Interval Average [INH2O] DP Previous Polling Average [INH2O] PT Instantaneous Reading PT Rate Of Change PT Daily Average PT Interval Average PT Polling Average Data Type FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP Access RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO
Appendix C
Holding Registers
Register (Decimal) 8434 8436 8438 8440 8442 8444 8446 8448 8450 8452 8454 8456 8458 8460 8462 8464 8466 8468 8470 8472 8474 8476 8478 8480 8482 8484 8486 8488 8490 8492 8494 8496 8498 8500 8502 8504 8506 8508 8510 8512 8514 Register (Hex) 20F2 20F4 20F6 20F8 20FA 20FC 20FE 2100 2102 2104 2106 2108 210A 210C 210E 2110 2112 2114 2116 2118 211A 211C 211E 2120 2122 2124 2126 2128 212A 212C 212E 2130 2132 2134 2136 2138 213A 213C 213E 2140 2142 Description PT Previous Daily Average PT Previous Interval Average PT Previous Polling Average PT Daily Run Time PT Interval Run Time PT Polling Run Time PT Previous Daily Run Time PT Previous Interval Run Time PT Previous Polling Run Time PT Instantaneous Reading [DEGF] PT Rate of Change [DEGF] PT Daily Average [DEGF] PT Interval Average [DEGF] PT Polling Average [DEGF] PT Previous Daily Average [DEGF] PT Previous Interval Average [DEGF] PT Previous Polling Average [DEGF] A1 Instantaneous Reading A1 Rate Of Change A1 Daily Average A1 Interval Average A1 Polling Average A1 Previous Daily Average A1 Previous Interval Average A1 Previous Polling Average A1 Daily Run Time A1 Interval Run Time A1 Polling Run Time A1 Previous Daily Run Time A1 Previous Interval Run Time A1 Previous Polling Run Time A1 Instantaneous Reading [VOLT] A1 Rate of Change [VOLT] A1 Daily Average [VOLT] A1 Interval Average [VOLT] A1 Polling Average [VOLT] A1 Previous Daily Average [VOLT] A1 Previous Interval Average [VOLT] A1 Previous Polling Average [VOLT] A2 Instantaneous Reading A2 Rate Of Change Data Type FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP Access RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO C-31
Appendix C
Holding Registers
Register (Decimal) 8516 8518 8520 8522 8524 8526 8528 8530 8532 8534 8536 8538 8540 8542 8544 8546 8548 8550 8552 8554 8556 8558 8560 8562 8564 8566 8568 8570 8572 8574 8576 8578 8580 8582 8584 8586 8588 8590 8592 8594 C-32 Register (Hex) 2144 2146 2148 214A 214C 214E 2150 2152 2154 2156 2158 215A 215C 215E 2160 2162 2164 2166 2168 216A 216C 216E 2170 2172 2176 2178 217A 217C 217E 2180 2182 2184 2186 2188 218A 218C 218E 2190 2192 Description A2 Daily Average A2 Interval Average A2 Polling Average A2 Previous Daily Average A2 Previous Interval Average A2 Previous Polling Average A2 Daily Run Time A2 Interval Run Time A2 Polling Run Time A2 Previous Daily Run Time A2 Previous Interval Run Time A2 Previous Polling Run Time A2 Instantaneous Reading [VOLT] A2 Rate of Change [VOLT] A2 Daily Average [VOLT] A2 Interval Average [VOLT] A2 Polling Average [VOLT] A2 Previous Daily Average [VOLT] A2 Previous Interval Average [VOLT] A2 Previous Polling Average [VOLT] Internal Temperature Supply Voltage Battery Voltage Live FR1 Instantaneous Flow Rate [BASE] Reserved Live T1 Instantaneous Flow Rate [GAL] Live T2 Instantaneous Flow Rate [GAL] Live Turbine Frequency Differential Live Turbine Frequency Ratio Live Static Pressure Live Differential Pressure Live MVT Temperature Live Bridge Voltage Live Analog 1 Live Analog 2 Live Production Temperature Live RTD Resistance PID Stage 1 Status PID Stage 1 Output PID Stage 2 Status Data Type FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP Access RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO
FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP
RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO
Appendix C
Holding Registers
Register (Decimal) 8596 8598 8600 to 8605 8606 8608 8610 8612 8614 8616 8618 8620 8622 to 8625 8626 8628 8630 to 8637 8638 8640 8642 8644 8646 8648 8650 8652 8654 8656 8658 8660 8662 8664 8666 8668 8670 8672 8674 8676 Register (Hex) 2194 2196 Description PID Stage 2 Output PO1 Pulses Reserved 219E 21A0 21A2 21A4 21A6 21A8 21AA 21AC AO1 Output Current AO2 Output Current AO3 Output Current AO4 Output Current AO1 DAC Output AO2 DAC Output AO3 DAC Output AO4 DAC Output Reserved 21B2 21B4 PI2 State PI2 Count Reserved 21BE 21C0 21C2 21C4 21C6 21C8 21CA 21CC 21CE 21D0 21D2 21D4 21D6 21D8 21DA 21DC 21DE 21E0 21E2 21E4 Daily Archive Date Interval Archive Date Daily Archive Time Interval Archive Time Slave Data Point 01 Slave Data Point 02 Slave Data Point 03 Slave Data Point 04 Slave Data Point 05 Slave Data Point 06 Slave Data Point 07 Slave Data Point 08 Slave Data Point 09 Slave Data Point 10 Slave Data Point 11 Slave Data Point 12 Slave Data Point 13 Slave Data Point 14 Slave Data Point 15 Slave Data Point 16 FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP FP RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO RO FP FP RO RO FP FP FP FP FP FP FP FP RO RO RO RO RO RO RO RO Data Type FP FP Access RO RO
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Appendix C
Polling Registers
The Scanner 2000 stores volumes, averaged values, and flow times since the last polling sequence in a set of polling registers. Additionally, the instrument stores the number of polls requested in the polling index. The polling sequence is started by writing a value of 20,000 to the Control Register. This transfers the polling totals, averages, and run times to the previous polling registers, increments the polling index and resets the polling totals, averages and run-time registers. Note that the polling registers are displayed in base units and configured units.
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Device Status
The device status includes alarm status and diagnostic information such as input status and calculation status. The Scanner 2000 provides 16 user-configurable alarms designated as Flow Run Alarms. The user can assign the alarms to any parameter in the holding register map. Alarms can be defined as low alarms or high alarms. For details on configuring Flow Run Alarms, see Section 3 of the ModWorX Pro Software User Manual. The current status of the alarms can be obtained by reading the Flow Run Alarm registers in the device status map. A bit value of 1 indicates an alarm condition. Also contained in the device status map are diagnostic registers. The bits in these registers provide system status for inputs (under range, above range or failed), calculation status (for confirming whether the flow run is working properly) and details regarding the health of the MVT.
Bit 15 14 13 12 11 10 9 8 7 6
Flow Run Alarm High FRA16 High FRA15 High FRA14 High FRA13 High FRA12 High FRA11 High FRA10 High FRA9 High FRA8 High FRA7 High
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Appendix C
Bit 5 4 3 2
Flow Run Alarm High FRA6 High FRA5 High FRA4 High FRA3 High
1 0
A1 Override A2 Override
A1 Low A2 Low
The Scanner 2000 produces low, high and fail conditions for the inputs (not the flow alarms) in accordance with the following table.
Status Low Fail Low High Fail High Range Check Lower Range Limit - 20% of span Lower Range Limit - 500% of span Upper Range Limit + 20% of span Upper Range Limit + 500% of span
Units of Measurement
Value 101 102 103 104 105 106 107 201 202 203 204 205 207 301 302 303 304 C-46 Units GAL - BASE BBL M3 LIT CF ACF ACM MCF - BASE SCF M3 GAL BBL LIT PSIG - BASE Pa Kpa Mpa Scale 1.000000000000 0.023809523810 0.003785411780 3.785411784000 0.133680555560 0.133680555560 0.003785411780 1.000000000 1000.000000000 28.316846592 7480.519480271 178.107606673 28316.846592000 1.00000000 6894.75729317 6.89475729317 0.00689475729317 Offset 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Appendix C
Units of Measurement
Value 305 306 401 402 403 404 405 406 407 408 501 502 503 504 601 602 701 702 703 704 801 802 803 804 805 806 807 901 902 1001 1002 1201 1202 1203 1204 1205 1206 1208 1209 1301 1302 Units Bar In H2O In H2O - BASE Pa Kpa mmHg In Hg PSI kgf/cm2 mBar Deg F - BASE Deg C K Deg R LBM - BASE kg MMBTU - BASE GJ BTU KJ GAL - BASE BBL M3 LIT CF ACF ACM Volts Millivolts LBM/CU FT KG/M3 inches ft yard mile mm cm m km Hz kHz Scale 0.06894757 27.70500000 1.000000000000 248.641080600000 0.248641080600 1.865077000000 0.07342822834646 0.036094567768 0.002535630000 2.48641011188 1.00 0.555555556 0.555555556 1.00 1.0000000000 0.45359237000 1.0000000000 1.05505585262 1000000.0000000000 1055055.8526200000 1.000000000000 42.000000000000 264.172052637296 0.264172052358 7.480519480271 7.480519480271 264.172052637296 1.0000000000 1000.00000000000 1.0000000000 16.01846433740 1.0000000000 0.0833333333 0.0277777778 0.0000157828 25.40000000000 2.5400000000 0.0254000000 0.00002540000 1.0000000000 0.0010000000 Offset 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 -17.77777778 255.3722222 459.67 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
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Appendix C
Units of Measurement
Value 1303 1401 1402 1403 1501 1502 1601 1602 Units MHz ohms kiloohms megaohms mA A cP lbm/ft.sec Scale 0.0000010000 1.0000000000 0.0010000000 0.0000010000 1.0000000000 0.0010000000 1.0000000000 1488.1159420290 Offset 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Log Capacity
Log Type Interval Logs (without expansion board) Interval Logs (with expansion board) Daily Logs Event Logs Capacity 2304 6392 768 1152
Enron Registers
Register 32 700 701 7000 Description Enron Modbus Event Log Register Enron Modbus Interval Log Enron Modbus Daily Log Interval Pointer [1 to 2304, standard Scanner 2000] [1 to 6392, Scanner 2000 plus expansion board] Daily Pointer [1 to 768] Event Counter [1 to 2304] Data Type Refer to Enron Event Record Format Refer to Enron Interval/Daily Record Format Refer to Enron Interval/Daily Record Format FP32
7001 7002
FP32 FP32
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The interval and daily record contents are user-configurable. The following table shows the default values. For more information, see Section 3 of the ModWorX Pro Software User Manual.
Parameter Date (MMDDYY) Time (HH:MM:SS) FR1 Previous Volume (base units) FR1 Previous Mass (base units) FR1 Previous Energy (base units) Differential Pressure Previous Average (InH2O) Static Pressure Previous Average (PSIA default, can be PSIG) Process Temperature Previous Average (DegF) FR1 Previous Run Time (seconds of flow) Turbine 1 Previous Volume (base units) Turbine 1 Previous Run Time (seconds of flow) <Parameter 12> <Parameter 13> <Parameter 14> <Parameter 15> <Parameter 16> Data Type FP32 FP32 FP32 FP32 FP32 FP32 FP32 FP32 FP32 FP32 FP32 FP32 FP32 FP32 FP32 FP32
The status parameter in the event record can be decoded with the following table.
Alarm Decoding
Description <Unassigned> User Change/Event Low Low Alarm Low Alarm Hi Alarm Hi Hi Alarm <Unassigned> Alarm Set/Reset (1=Set, 0=Reset) Bit 0-8 9 10 11 12 13 14 15
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Log Capacity
Log Type Interval Logs (without expansion board) Interval Logs (with expansion board) Daily Logs Event Logs Capacity 2304 6392 768 1152
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WARRANTY - LIMITATION OF LIABILITY: Seller warrants only title to the products, software, supplies and materials and that, except as to software, the same are free from defects in workmanship and materials for a period of one (1) year from the date of delivery. Seller does not warranty that software is free from error or that software will run in an uninterrupted fashion. Seller provides all software as is. THERE ARE NO WARRANTIES, EXPRESS OR IMPLIED, OF MERCHANTABILITY, FITNESS OR OTHERWISE WHICH EXTEND BEYOND THOSE STATED IN THE IMMEDIATELY PRECEDING SENTENCE. Sellers liability and Buyers exclusive remedy in any case of action (whether in contract, tort, breach of warranty or otherwise) arising out of the sale or use of any products, software, supplies, or materials is expressly limited to the replacement of such products, software, supplies, or materials on their return to Seller or, at Sellers option, to the allowance to the customer of credit for the cost of such items. In no event shall Seller be liable for special, incidental, indirect, punitive or consequential damages. Seller does not warrant in any way products, software, supplies and materials not manufactured by Seller, and such will be sold only with the warranties that are given by the manufacturer thereof. Seller will pass only through to its purchaser of such items the warranty granted to it by the manufacturer.
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