Dresser 3500

Pressure Relief Valves
3500 EBV Series

Consolidated Safety Valve
e
Table of Contents
Conversion Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3500.1
Features & Benets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3500.3
Scope of Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3500.9
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3500.10
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3500.12
Dimensions & Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3500.13
3500 Flange x Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3500.13
3500 Butt Weld x Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3500.16
Pressure / Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3500.19
Orice Capacities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3500.21
Reduced Bore Selection and Capacity Factor . . . . . . . . . . . . . 3500.36
Reaction Forces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3500.37
Reaction Forces - Steam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3500.38
Superheat Correction Factor . . . . . . . . . . . . . . . . . . . . . . . . . . 3500.39
Valve Conguration Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3500.40
How to Order a 3500 Electromatic Ball Valve . . . . . . . . . . . . . . . . 3500.41
3500 EBV Series Safety Valve | 3500.1
Conversion Table
All the USCS values are converted to
Metric values using the following conversion factors:
USCS Unit
Conversion Factor
Metric Unit
in.
25.4
mm
lb.
0.4535924
kg
in2
6.4516
cm2
ft3/min
0.2831685
m3/min
gal/min
3.785412
L/min
lb/hr
0.4535924
kg/hr
psig
0.6894757
barg
ft lb
1.3558181
Nm
5/9 (F-32)
3500.2 | Dresser Consolidated
The Consolidated Series 3500 Electromatic Ball Valve is designed

to provide automatic or manual over-pressure protection for steam
boiler systems, and can also be used to assist start-up and shutdown venting.
Features & Benefits

The 3500 Electromatic Ball Valve:
Technologically advanced ball & seat coating increases life
expectancy
Superior stem design provides structural integrity in extreme
environments
Versatile design allows for omni-directional assembly
The Consolidated Series 3500 Electromatic Ball Valve (EBV)

is designed to provide automatic or manual over-pressure
protection for steam boiler systems. Set to operate at a
lower pressure than the spring-loaded safety valves, the EBV
substantially reduces safety valve maintenance and increases
boiler efficiency. The EBV should be sized as part of the safety
valve boiler package in order to ensure safe performance.
This can be accomplished using a Consolidated 3500 EBV
because the proper seat bore diameter is selected to match the
optimum capacity requirement. Where open/close actuation is
acceptable, the EBV can also be used to assist with start-up
and shut-down venting
Guided Yoke Design

This preferred design is rugged and ensures positive and precise guiding of the actuator, stem and ball. The weight of the
actuator is fully supported by the yoke; and by removing the
side loading on the stem, excessive wear is eliminated on the
packing, stem and actuator.
INLET SIZES
1.5 (38.1 mm), 2 (50.8 mm) and 2.5 (63.5

mm) in either flanged or weld neck design.
INLET RATINGS
ANSI Class 1500 thru 4500.
OUTLET SIZES
3 (76.2 mm) and 4 (101.6 mm).
OUTLET RATINGS
ANSI Class 300 and 900.
BORE SIZES
.875 (22.23 mm) through 2.000 (50.8 mm).

Reduced bores are available.
TEMP. RANGE
To 1150F (621.1C).
MATERIALS
Alloy steel body with Inconel alloy seat and

ball.
CERTIFICATION
ASME B & PVC Section I V code Stamp on

once through boilers and Non-code Section.
Features & Benefits

3500 Series Electromatic Ball Valve
Gland, Stop Ring and Packing

The stufng box arrangement has been designed specically to take
advantage of the sealing properties found in expanded graphite.
This design provides for a stable low maintenance operation that
eliminates the need for frequent packing adjustments. Live loading
of the packing with washers is not necessary.
Stem and Bearing Washer

As a special feature, both the stem and bearing washer are
chrome carbide coated. The chrome carbide coating provides
gall resistant stem guiding for a maximum wear life. Stem rotation
remains easy even at high pressures and temperatures. Packing
migration is kept to a minimum.
Stem Retaining Nut

The threaded stem nut retains the stem and protects against
blowout. This top entry design allows the stem to be a single
piece that improves alignment between the ball and actuator.
Ball, Seat, and Seat Loader Assembly

The ball, seat, and seat loader is Colmonoy coated which helps
to prevent damage caused by abrasives in the steam ow. Also a
wiping action occurs as the valve opens and closes which further
protects the seats. The ball and seat are made from Inconel
in order to ght thermal stress cracking, and to improve seat
tightness. To further extend the service life of the valve, the seat,
ball, and seat loader assembly is replaceable in the eld.
Seat and Body Joint Seal

When it is time to repair the EBV, the seat, ball and seat loader
assembly can easily be replaced by removing the outlet ange
from the valve body. The seat/body joint seal is made of expanded
graphite. Expanded graphite provides positive sealing and there is
little or no need for lapping surfaces, taking critical measurements
and making ne adjustments. This proven method of sealing is
also the method with the lowest replacement cost.
Features & Benefits (Contd.)

LEDEEN Actuator
The LEDEEN actuator is a high quality scotch yoke
actuator with several design features not typically
found on pneumatic actuators installed in power
stations. The rugged frame of the Ledeen actuator
is its foundation and is well suited for developing
and transferring torque to the valve. Furthermore,
the frame is non-pressurized and it is totally
weatherproof. This ensures that the rotary seals on
the output shaft will not contribute to a pressure leak
that would require unexpected maintenance.
Ledeen Actuator
Inside this frame, every mechanism that slides or

rotates during operation has a low friction bushing
to efciently support its movement. In addition, the
square slide blocks within the yoke are distinctive
and provide a signicant stress reduction when
transferring the linear input force of the piston into
the rotary output of the yoke.
In the pneumatic cylinder, a cap seal assembly is
utilized on the piston and piston rod. This unique
seal design provides a dependable pressure seal
specically designed for dynamic applications that
vary widely in operation from low frequency to high
frequency. The combination of this seal design with
the non-corrosive sealing surface of the cylinder
and piston rod ensures extended maintenance
free performance. All of the above features on the
Ledeen actuator are intended to provide for a long
service life.

Control Package
Electromatic Ball Valve (Type 3500)
Several items have been added to the control package.

The positioner monitor is an explosion proof (NEMA 4, 4X,
7, 9 rated) aluminum enclosure and is equipped with two
mechanical switches and a high visibility monitor for instant
recognition of valve position up to distances of 150 feet (45.72
m). The solenoid valves are mounted directly onto the position
monitor housing. This package has the option of adding
additional switches should a customer want to send a valve
position signal to his DCS or other remote location.
The Consolidated 3500 EBV is an automatic, power

actuated, pressure relief and venting valve. A double acting
air actuator is the standard actuation package. The estimated
(open, close) cyclic action is 2 seconds.
System Components
(Figure 1) illustrates the relationship of the various
components of the Consolidated Electromatic Ball
Valve System. The Electromatic Ball Valve (EBV) is usually
mounted on the super heater outlet header, the controller
close to the boiler and the control station on the boiler
control panel board. The Electromatic Ball Valve is normally
set at a pressure lower than the spring-loaded safety valves
where it can substantially reduce safety valve maintenance
and improve boiler efciency.
Controller (Type 3539)

(Figure 2) The standard control package consists of a
dual control pressure switch comprised of a bourdon type
sensing element that actuates two micro switches and a
heavy duty relay switch. When the predetermined set point
of the valve is reached, the relay switch closes and transmits
electric current to two three-way solenoid valves located on
the actuation package. With the solenoid valves energized,
the EBV opens. When the pressure decreases below the
adjusted closing point of the valve, the relay opens which
de-energizes the solenoid valves and causes the EBV to
close.
On request, the actuator can be controlled by the customers
distributive control system(DCS). Customers can also submit
their own control package for review by Dresser Engineering.

Figure 1: 3500 Electromatic Ball Valve with Standard Control Package
2537 CONTROL STATION
3539 CONTROLLER
INSTRUMENT
AIR SUPPLY
(40 PSIG TO 120 PSIG)
SHUT OFF VALVE

SIPHON
CONTROL
VOLTAGE
SUPPLY
SYSTEM
VOLTAGE
SUPPLY
DRUM SAFETY VALVES
DRAIN &
TEST VALVE
ELECTROMATIC
BALL VALVE
SUPERHEAT
OUTLET
SAFETY
VALVE
AIR
ACTUATOR
SOLENOID
VOLTAGE
SUPPLY
BOILER DRUM
SUPERHEATER
ISOLATION
VALVE

Control Station (Type 2537)
(Figure 3) The control station, which includes a switch and
two lights, is a small unit that can be mounted on the control
panel. The control station is electrically connected to the controller. The control station is a three-position electric switch:
off, automatic or manual.
With the control station switch in the automatic position, the
amber light turns on indicating valve closed and remains on
until the valve is opened. When the system pressure reaches
the set pressure the valve opens, the amber light turns off,
and the redlight turns on indicating valve open. When the
system pressure decreases to the closing pressure, the valve
closes, the red light is turned off and the amber light is turned
back on indicating valve closed.
Figure 2: 3539 Controller
When it is desirable to open the valve manually, this can be

accomplished by simply pushing the control station switch to
the manual position. To close the valve, it is only necessary to
push the switch to the off position.
Isolation Valve
Valve A special isolation valve is used to isolate the 3500
Electromatic Ball Valve. It must be the correct size and not restrict the capacity of the Electromatic Ball Valve. The valve is
used to isolate the EBV in the event of leakage. The isolation
valve is normally in the open position during startup. Contact
the factory for an isolating ball valve or an isolating gate valve
quotation.
Figure 3: 2537 Control Station
Scope of Design
Standard Valve Connections

Inlet
Valve
Type
Bore Size
Orifice Area
Size
Outlet
Size
in.
mm
ANSI Standard
Class
1500 Flanged
3.00
76.2
300
38.1
2500 Flanged
3.00
76.2
300
1.50
38.1
2658 LTD Buttweld
3.00
76.2
300
5.065
2.00
50.8
1500 Flanged
3.00
76.2
300
0.785
5.065
2.00
50.8
2500 Flanged
3.00
76.2
300
25.4
0.785
5.065
2.00
50.8
2658 LTD Buttweld
3.00
76.2
300
1.75
44.5
2.405
15.516
2.50
63.5
1500 Flanged
4.00
101.6
300
3527F
1.75
44.5
2.405
15.516
2.50
63.5
2500 Flanged
4.00
101.6
300
3537W
1.75
44.5
2.405
15.516
2.50
63.5
3092 LTD Buttweld
4.00
101.6
300
3538W
2.00
50.8
3.142
20.271
2.50
63.5
3092 LTD Buttweld
4.00
101.6
900
3547W
1.75
44.5
2.405
15.516
2.50
63.5
4500 LTD Buttweld
4.00
101.6
900
in.
mm
in2
cm2
in.
mm
3515F
.88
22.2
0.601
3.877
1.50
38.1
3525F
.88
22.2
0.601
3.877
1.50
3525W
.88
22.2
0.601
3.877
3516F
1.00
25.4
0.785
3526F
1.00
25.4
3526W
1.00
3517F
ANSI Standard Class
Materials
Top View
17
23
18
19
21
20
25A
25F
25E
25B
25C
25D
Bottom View
3
13
14
24
6
12
5
4A
1
4B
4C
4E
4D
8
7
25T
19
15
10
11
Materials (Contd.)
3500 Materials
Part
No.
1
Nomenclature
3500 Materials (Contd.)

Part
No.
Material
Body
Material
25 Actuator Assembly
Flanged
ASME SA217 Gr. WC9
25A Actuator
Ledeen
Buttweld (Standard)
ASME SA182 Gr. F22
25B Solenoid (Open)
ASCO-Next Generation
Buttweld (optional)
ASME SA182 Gr. F91
25C Solenoid (Closed)
ASCO-Next Generation
25D Position Switch (Standard) Topworx
Yoke
ASME SA217 Gr. WC9
Discharge Collar
ASME SA217 Gr. WC9
Ball & Seat Assembly
4A Seat
Position Switch (Optional)
Inconel 718, Colmonoy
691
691
4B Ball
Inconel 718, Colmonoy
4C Loader
Inconel 718, Colmonoy 691
4D Belleville Washer
Type 17-4 PH SS or Inconel
4E Split Spacer Ring
Type 410 SS, Condition T
Gasket
316 Stainless Steel4
Stem
ASTM A638 Gr. 6602
Stem Nut
Type 420 Stainless Steel
Bearing Washer
Type 410 Stainless Steel3
Packing Gland Flange
ASME SA105 Carbon Steel
10 Packing Gland
11 Packing Ring
12 Packing Stop Washer
14 Discharge Collar Nuts
ASME SA194 Gr. 4 AS
15 Stud Packing Gland
ASME SA194 Gr. 4 AS
17 Cap Screw Yoke/Body
ASME SA193 Gr. B7 AS
18 Lock Washer Yoke/Body5
Carbon Steel
19 Drive Bushing
20 Cap Screw Yoke/Actuator
B7 Alloy Steel
Lock Washer Yoke/

Actuator5
25G
Lock Washer Bracket/

Actuator5
Carbon Steel
25H
Cap Screw Bracket/

Switch5
Carbon Steel
25J
Lock Washer Bracket/

Switch5
Carbon Steel
25K Close Nipple Pipe5
Carbon Steel (Galvanized)
25L Flush Bushing5
Carbon Steel (Galvanized)
25M Conduit Fitting Straight5
Thomas & Betts
25N Pipe Plug5
Carbon Steel
25S
Type 316 SS - Swagelok

Length5
Pipe5
Tubing5
25T Tube Fitting Union Elbow

25U Tube Fitting
16 Nut Packing Gland
Carbon Steel
25R Elbow

Carbon Steel (Commercial)
Cap Screw Bracket/

25F
Actuator
25Q Nipple Pipe 6"
316 Stainless Steel4
Westlock
25E Bracket
25P Tee Pipe5
13 Discharge Collar Studs
21
Nomenclature
Union5

25V Male Branch Tee5
25W Male Run Tee5
26 Pressure Regulator
Norgren
27 Filter
Norgren
28 Nipple Pipe 3" Length
29 Check Valve
Nupro
Carbon Steel
30 Cross Pipe
22 Key Stem5
Tool Steel
31 Hex Nipple Pipe
23 Set Screw5
Carbon Steel
32 Thread Protector
Polyethelene
24 Drain
Carbon Steel
33 Rupture Disc
OSECO
Notes:
1. Spray and Fused Coated.
2. Solution Annealed & Precip. Hardened per Type 1 (Carbide or Nitride Coated).
3. Per Dresser document MA091.
4. With Flexible Graphite Filler (Spiral Wound).
5. Not Shown.
Materials (Contd.)
Options
Pressure Regulator and Filter
26
Air Supply
To Actuator
28
27
Note: Pressure regulator & lter are required prior to 3500EBV

actuator. A quotation for a lter regulator can be provided
on request.
Auxiliary Supply Manifold

32
29
33
31
To Regulator
& Filter
30
Primary
Air Supply
29
32
Secondary
Air Supply
Note: When an alternate or backup is required to the instrument

air supply, an auxiliary supply manifold can be quoted. The
auxiliary supply can be connected to a secondary air supply
or nitrogen bottle. In the eventthat the regulator on the
auxiliary supply pressure fails, a rupture discis supplied as
standard on the auxiliary supply manifold.
Notes:
1. Spray and Fused Coated.
2. Solution Annealed & Precip. Hardened per Type 1 (Carbide or Nitride Coated).
3. Per Dresser document MA091.
4. With Flexible Graphite Filler (Spiral Wound).
5. Not Shown.
Dimensions & Weights

3500 Flange x Flange
3515, 3525, 3516 & 3526F w/ LEDEEN VA123DA Actuator
G Removal
Space
A .063
(1.6 mm)
F (Approx.)
C (Approx.)
H
E (Approx.)
Removal
Space
3517 & 3527F w/ LEDEEN VA123DA Actuator
G Removal
Space
A 1/16
(1.6 mm)
F (Approx.)
E (Approx.)
C (Approx.)
H
Removal
Space
Dimensions & Weights (Contd.)

3500 Flange x Flange (Contd.)
3517 & 3527F w/ LEDEEN GS620 & GS628 Actuators
G Removal
Space
A .63
(1.6 mm)
F (Approx.)
E (Approx.)
C (Approx.)
Removal
Space
Optional Accessories General Dimensions (Flanged Inlet)

K
Auxilary Supply Manifold
Pressure Regulator and Filter

3500 Flange x Flange (Contd.)
Valve Data - Flanged End
General Dimensions
Valve
Type
Actuator
Model
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
3515F
VA123DA
15.25
387.4
7.50
190.5
19.50
495.3
6.38
162.1
21.63
549.4
10.81
274.6
3525F
VA123DA
15.75
400.1
8.00
203.2
19.50
495.3
6.38
162.1
21.63
549.4
10.81
274.6
3516F
VA123DA
15.50
393.7
7.75
196.9
19.50
495.3
6.38
162.1
21.63
549.4
10.81
274.6
3526F
VA123DA
16.00
406.4
8.25
209.6
19.50
495.3
6.38
162.1
21.63
549.4
10.81
274.6
VA123DA
19.00
482.6
8.63
219.2
23.50
596.9
6.38
162.1
21.63
549.4
10.81
274.6
GS620
19.00
482.6
8.63
219.2
23.50
596.9
6.38
162.1
27.31
693.7
19.56
496.8
GS628
19.00
482.6
8.63
219.2
23.50
596.9
6.38
162.1
27.31
693.7
19.56
496.8
VA123DA
19.63
498.6
9.25
235.0
23.50
596.9
6.38
162.1
21.63
549.4
10.81
274.6
GS620
19.63
498.6
9.25
235.0
23.50
596.9
6.38
162.1
27.31
693.7
19.56
496.8
GS628
19.63
498.6
9.25
235.0
23.50
596.9
6.38
162.1
27.31
693.7
19.56
496.8
3517F
3527F
Valve Data - Flanged End (Contd.)

General Dimensions
Valve
Type
Actuator
Model
Approximate
Weight
in.
mm
in.
mm
in.
mm
in.
mm
lb.
kg
3515F
VA123DA
3.00
76.2
5.00
127.0
7.50
190.5
7.00
177.8
212
96.2
3525F
VA123DA
3.00
76.2
5.00
127.0
7.50
190.5
7.00
177.8
212
96.2
3516F
VA123DA
3.00
76.2
5.00
127.0
7.50
190.5
7.00
177.8
212
96.2
3526F
VA123DA
3.00
76.2
5.00
127.0
7.50
190.5
7.00
177.8
212
96.2
VA123DA
4.50
114.3
7.50
190.5
7.50
190.5
7.00
177.8
212
96.2
GS620
4.50
114.3
7.50
190.5
7.50
190.5
7.00
177.8
520
235.9
GS628
4.50
114.3
7.50
190.5
7.50
190.5
7.00
177.8
546
247.7
VA123DA
4.50
114.3
7.50
190.5
7.50
190.5
7.00
177.8
212
96.2
GS620
4.50
114.3
7.50
190.5
7.50
190.5
7.00
177.8
520
235.9
GS628
4.50
114.3
7.50
190.5
7.50
190.5
7.00
177.8
546
247.7
3517F
3527F

3500 Butt Weld x Flange
3525W & 3526W w/ LEDEEN VA123DA Actuator
K Removal
Space
A .063
(1.6 mm)
B
G
J (Approx.)
H (Approx.)
F (Approx.)
L
Removal
Space
C DIA
D DIA
E DIA
3537W w/ LEDEEN VA123DA Actuator

K Removal
Space
A .063
(1.6 mm)
D
J (Approx.)
H (Approx.)
F (Approx.)
Removal
Space
C DIA
D DIA
E DIA

3500 Butt Weld x Flange (Contd.)
3537, 3538 & 3547W w/ LEDEEN GS620 & GS628 Actuators
K Removal
Space
A .063
(1.6 mm)
G
J (Approx.)
H (Approx.)
F (Approx.)
L
C DIA
D DIA
E DIA
Removal
Space
3538W & 3547W w/ LEDEEN SY1032 & SY1043 Actuators

K Removal
Space
A .063
(1.6 mm)
B
J (Approx.)
Removal
Space
H (Approx.)
C DIA
D DIA
E DIA
Optional Accessories General Dimensions (Buttweld)

M
Pressure Regulator
and Filter
Auxilary Supply
Manifold

3500 Butt Weld x Flange (Contd.)
Valve Data Buttweld End
General Dimensions
Valve
Type
Actuator
Model
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
3525W
VA123DA
14.00
355.6
6.25
158.8
1.105
28.1
1.50
38.1
4.50
114.3
19.50
495.3
6.38
162.1
3526W
VA123DA
14.00
355.6
6.25
158.8
1.5
38.1
2.00
50.8
4.50
114.3
19.50
495.3
6.38
162.1
VA123DA
20.25
514.4
9.88
251.0
2.38
60.5
2.75
69.9
6.63
168.4
23.50
596.9
6.38
162.1
GS620
20.25
514.4
9.88
251.0
2.38
60.5
2.75
69.9
6.63
168.4
22.38
568.5
6.38
162.1
GS628
20.25
514.4
9.88
251.0
2.38
60.5
2.75
69.9
6.63
168.4
22.38
568.5
6.38
162.1
GS620
24.63
625.6
9.38
238.3
2.38
60.5
2.75
69.9
6.63
168.4
23.56
598.4
6.38
162.1
GS628
24.63
625.6
9.38
238.3
2.38
60.5
2.75
69.9
6.63
168.4
23.56
598.4
6.38
162.1
SY1032
24.63
625.6
9.38
238.3
2.38
60.5
2.75
69.9
6.63
168.4
26.19
665.2
6.38
162.1
SY1043
24.63
625.6
9.38
238.3
2.38
60.5
2.75
69.9
6.63
168.4
26.19
665.2
6.38
162.1
GS620
24.63
625.6
9.38
238.3
2.38
60.5
2.75
69.9
6.63
168.4
23.56
598.4
6.38
162.1
GS628
24.63
625.6
9.38
238.3
2.38
60.5
2.75
69.9
6.63
168.4
23.56
598.4
6.38
162.1
SY1032
24.63
625.6
9.38
238.3
2.38
60.5
2.75
69.9
6.63
168.4
26.19
665.2
6.38
162.1
SY1043
24.63
625.6
9.38
238.3
2.38
60.5
2.75
69.9
6.63
168.4
26.19
665.2
6.38
162.1
3537W
3547W
3538W
Valve Data Buttweld End (Contd.)

General Dimensions
Actuator
Valve Type
Model
Approximate
Weight
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
lb.
kg
3525W
VA123DA
21.63
549.4
10.81
274.6
3.00
76.2
5.00
127.0
7.50
190.5
7.00
177.8
212
96.16
3526W
VA123DA
21.63
549.4
10.81
274.6
3.00
76.2
5.00
127.0
7.50
190.5
7.00
177.8
212
96.16
VA123DA
21.63
549.4
10.81
274.6
4.50
114.3
7.50
190.5
7.50
190.5
7.00
177.8
370
167.83
GS620
27.31
693.7
19.56
496.8
4.50
114.3
7.50
190.5
7.50
190.5
7.00
177.8
520
235.87
GS628
27.31
693.7
19.56
496.8
4.50
114.3
7.50
190.5
7.50
190.5
7.00
177.8
546
247.66
GS620
27.31
693.7
19.56
496.8
6.00
152.4
10.00
254.0
7.50
190.5
7.00
177.8
520
235.87
GS628
27.31
693.7
19.56
496.8
6.00
152.4
10.00
254.0
7.50
190.5
7.00
177.8
575
260.82
SY1032
31.50
800.1
22.50
571.5
6.00
152.4
10.00
254.0
7.50
190.5
8.50
215.9
807
366.05
SY1043
31.50
800.1
22.50
571.5
6.00
152.4
10.00
254.0
7.50
190.5
8.50
215.9
973
441.35
GS620
27.31
693.7
19.56
496.8
6.00
152.4
10.00
254.0
7.50
190.5
7.00
177.8
520
235.87
GS628
27.31
693.7
19.56
496.8
6.00
152.4
10.00
254.0
7.50
190.5
7.00
177.8
575
260.82
SY1032
31.50
800.1
22.50
571.5
6.00
152.4
10.00
254.0
7.50
190.5
8.50
215.9
807
366.05
SY1043
31.50
800.1
22.50
571.5
6.00
152.4
10.00
254.0
7.50
190.5
8.50
215.9
973
441.35
3537W
3547W
3538W
Pressure / Temperature
3500 Flanged End
Pressure Temperature Limit Flanged End
Valve Types: 3515, 3516, 3517, 3525, 3526, 3527
Applicable Base Material: ASME SA217 WC9
Pressure (psig)
Temperature (F)
1500# Pressure Class
2500# Pressure Class
psig
barg
psig
barg
800
782.2
2000
137.89
2500
172.36
850
832.2
2000
137.89
2500
172.36
900
882.2
2000
137.89
2500
172.36
920
902.2
2000
137.89
2500
172.36
940
922.2
1993
137.41
2500
172.36
960
942.2
1811
124.86
2500
172.36
980
962.2
1573
108.45
2500
172.36
1000
982.2
1335
92.04
2230
153.75
1020
1002.2
1151
79.35
1920
132.37
1050
1032.2
875
60.32
1455
100.31
1100
1082.2
550
37.92
915
63.08
1150
1132.2
345
23.78
570
39.30
3500 Buttweld End

Pressure Temperature Limit Buttweld End
Valve Types: 3525W, 3526W
Applicable Base Material: ASME SA182 F22 & SA182 F91
Pressure (psig)
Temperature (F)
F22
F91
psig
barg
psig
barg
900
882.2
2500
172.36
2500
172.36
920
902.2
2500
172.36
2500
172.36
940
922.2
2500
172.36
2500
172.36
960
942.2
2500
172.36
2500
172.36
980
962.2
2500
172.36
2500
172.36
1000
982.2
2500
172.36
2500
172.36
1020
1002.2
2500
172.36
2500
172.36
1050
1032.2
2197
151.47
2500
172.36
1100
1082.2
1381
95.21
2500
172.36
1150
1132.2
862
59.43
2500
172.36
Pressure / Temperature (Contd.)

3500 Butt Weld End (Contd.)
Pressure (psig)
Temperature (F)
F22
F91
psig
barg
psig
barg
900
882.2
3000
206.84
3000
206.84
920
902.2
3000
206.84
3000
206.84
940
922.2
3000
206.84
3000
206.84
960
942.2
3000
206.84
3000
206.84
980
962.2
3000
206.84
3000
206.84
1000
982.2
3000
206.84
3000
206.84
1020
1002.2
3000
206.84
3000
206.84
1050
1032.2
2637
181.81
3000
206.84
1100
1082.2
1656
114.17
3000
206.84
1150
1132.2
1034
71.29
3000
206.84

Pressure (psig)
Temperature (F)
F22
F91
psig
barg
psig
barg
900
882.2
4500
310.26
4500
310.26
920
902.2
4500
310.26
4500
310.26
940
922.2
4500
310.26
4500
310.26
960
942.2
4500
310.26
4500
310.26
980
962.2
4500
310.26
4500
310.26
1000
982.2
4500
310.26
4500
310.26
1020
1002.2
4500
310.26
4500
310.26
1030
1012.2
4500
310.26
4500
310.26
1040
1022.2
4493
309.78
4500
310.26
1050
1032.2
4063
280.13
4500
310.26
1100
1082.2
2546
175.54
4500
310.26
1150
1132.2
1592
109.76
4500
310.26
Orifice Capacities
System Components
Step 3
The 3500 Series Electromatic Ball Valve is supplied with

standard orice bores. Capacity tables on pages 3500EBV.17
through .22 specify there lieving capabilities of these valves
with a maximum or standard orice size. Orice sizes smaller
than standard may be specied to reduce the capacity to less
than that stated in the capacity tables.
Determine any required reduction in capacity or bore size.

Calculate the percentage of required capacity versus the
full capacity as calculated in Steps 1 and 2. Using the section titled Reduced Bore Selection and Capacity Factor on
page 3500EBV.23, refer to the table that corresponds to the
full bore size selected. From the column marked Relation
to100%, select the percentage that is equal to or greater
than the calculated percentage. Multiply the full capacity corrected for temperature by the capacity factor selected. The
reduced bore capacity should be greater than or equal to the
required capacity.
Dresser, Inc. recommends that the 3500 EBV be sized as an

integral part of the total safety valve system in order to ensure that the safety valves operate properly and within ASME
requirements for set pressure, lift and blow down. Total system sizing is not included in the following examples. For total system sizing, refer to Safety Valve Product Information
SheetSV/PI-53, or submit the total information required in the
Ordering Information section to the factory for review.
Example 1
For a new installation with no piping connections
specied:
Set Pressure:2000 psig (137.89 barg)
Required capacity / Full bore capacity @ 1000F

90,000 pph / 196,396 pph = 45.8%
Page 3500EBV.23 Reduced Bore Selection and Capacity
Factor,
1.750 Bore, 2.5 (63.5 mm), 3517, 3527 3537 & 3547
46% 45.8%.
46 x 196,396 pph = 90,342 pph
90,342 pph 90,000 pph
Select 1-3/16 Reduced Bore
Required Capacity: 90,000 pph steam @

1000F and 3% over pressure
Non-ASME Section I rated
Step 4
Step 1
2000 psig (137.89 barg) @ 1000F, 1.750 Bore (#7 designation)

2.5 (63.5 mm) 3527F, 2170 psig (149.62 barg) > 2000 psig
(137.89 barg)
or
2.5 (63.5 mm) 3537W, 3000 psig (206.84 barg) >
2000 psig (137.89 barg)
Determine the saturated capacity and full bore size from the
appropriate capacity tables on pages 3500EBV.17 through
.22. The selected capacity should be greater than or equal to
the required capacity. If not, select the next larger bore size.
Verify Pressure Class using page 3500EBV.14 for Maximum

Pressure and Temperature for 3500 EBV.
Page 3500EBV.18 Capacity Tables

1.750 Bore, 2.5 (63.5 mm), 35_7
Capacity at 2000 psig (137.89 barg) = 258,364 pph
saturated
258,364 pph 90,000 pph
Select #7 orice designation
Step 5
Step 2
3527F = 2500 Class, 2.5 (63.5 mm) 2500 Class Flange x 4

(101.60 mm) 300 Class Flange
Reduced bore from 1.750 to 1-3/16
Set 2000 psig 90,342 pph @ 1000F
or 3537W = 3000 Class, 2.5 (63.5 mm) Butt weld x 4
(101.60 mm) 300 Class Flange
Reduced bore from 1.750 to 1-3/16
Set 2000 psig (137.89 barg) 90,342 pph @ 1000F
Correct for superheated steam temperatures using the Super heat Correction Factors on page 3500EBV.26. Convert
the set pressure from psig to psia owing pressure then determine the superheat correction factor at the relieving temperature (interpolate when necessary). Multiply the saturated
steam capacity calculated in Step 1 by the selected correction factor. The calculated capacity should be greater than
or equa l to the required capacity. If not, repeat Step 1 and
select a larger bore size.
Review section titled Scope of Design on Page

3500EBV.1.
Replace With
Superheat Correction Factors

PSIA = (2000 psig (137.89 barg) x 1.03) + 14.7 = 2074 psia
2074.7 psia @ 1000F = 0.760 SHCF
0.760 x 258,364 pph = 196,396 pph
196,396 pph 90,000 pph
Orifice Capacities (Contd.)

Example 2
Step 4
For replacement valve selection when valve type and/or a

serial numberis provided:
Correct for superheated steam temperatures using the

Superheat Correction Factors on page 3500 EBV.26. Convert psig to psia. Select correction factor for set pressure psia
at the required relieving temperature and multiply saturated
steam capacity calculated in Step 3 by correction factor.
Verify it is greater than or equal to the required capacity.
Replace a 2.5 (63.50 mm) 2533VX (15) - XI S/N BV03275

Set 1200 psig (82.74 barg)
Required capacity is 100,856 pph at 900F
3% overpressure 100% of Actual Capacity
Non-ASME Section I Rated
Full 1.625 (41.28 mm) bore, 1500 Class Inlet Flange
Step 1
Review section titled Scope of Design on page 3500
EBV.1.
3517F, 1500 Class, Bore 1.750, 2.5 (63.50 mm)
1500 Class Flange x 4 (101.60 mm) 300 Class Flange
Step 2
Verify Maximum Pressure Temperature Limits on page 3500
EBV.14. Maximum pressure for valve selected at a given temperature must be greater than or equal to the set pressure of
the valve being replaced.
Page 3500 EBV.14
for 3517F @ 900F (482.2C) = 2245 psig (154.79 barg)
2245 psig (154.79 barg) 1200 psig (82.74 barg)
Step 3
Verify capacity in section titled Capacity Tables on pages
3500EBV.17 through .22.
Page 3500 EBV.18 1.750 bore, #7 orice designation, 2.5
(63.50 mm), 3517 at 3% over pressure 100% of actual
capacity - non-ASME Section I rated. At 1200 psig (82.74 barg)
set pressure = 150,834 pph saturated steam capacity.
150,834 pph 100,856 pph
1200 psig (82.74 barg) = (1200 x 1.03) + 14.7 = 1250 psia

1250 psia @ 900F (482.2C) = .804 SHCF
.804 x 150,834 pph = 121,270 pph @ 900F (482.2C)
121,270 pph 100,856 pph
Step 5
Select reduced bore if required. Calculate the percentage of
required capacity versus the full bore capacity as calculated
in Step 4. Using the section titled Reduced Bore Selection
and Capacity Factoron page 3500 EBV.23, refer to the Tables that corresponds to the 1.750 full bore size selected.
From the column marked Relation to 100%, select the
percentage that is equal to or greater than the calculated percentage. Multiply the full capacity corrected for temperature
by the capacity factor selected. The reduced bore capacity
should be greater than or equal to the required capacity.
Required capacity / Full bore capacity @ 900F (482.2C)
100,856 pph / 121,270 pph = 84%
Select 1.625 (41.28 mm), 86.2% 84%
Use 3517F with 1.625 (41.28 mm) reduced bore
121,270 pph (full bore capacity) x .862 = 104,534 pph
104,534 pph 100,856 pph
Replace With
2.5 (63.50 mm) 3517 F-1-X1, 2.5 (63.50 mm)
1500 Class Flange x 4 (101.60 mm) 300 Class Flange with
1.625 (41.28 mm) Reduced Bore
Set 1200 psig (82.74 barg)

W= Slope x P for P 1580 psia
P = (1.03 x set pressure) + 14.7
W = Slope x P x
x P - 1000
[0.1906
0.2292 x P - 1061]
For P > 1580 psia
Valve Capacity - Non-ASME Code Rated, for Saturated Steam. The saturated steam table for Non-ASME
Section I is based at 3% overpressure or 2 psig (0.14 barg), whichever is greater, showing 100% actual capacity.
in.
29.90
in2
0.875
Slope
Flow Area
Designation
Set Pressure1
psig
barg
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
260
270
280
290
300
310
320
330
340
350
360
370
380
390
400
410
420
430
440
450
460
470
480
490
500
510
520
530
540
550
560
570
580
590
600
610
620
630
640
650
660
670
680
690
6.89
7.58
8.27
8.96
9.65
10.34
11.03
11.72
12.41
13.10
13.78
14.47
15.16
15.85
16.54
17.23
17.92
18.61
19.30
19.99
20.68
21.37
22.06
22.75
23.44
24.13
24.82
25.51
26.20
26.88
27.57
28.26
28.95
29.64
30.33
31.02
31.71
32.40
33.09
33.78
34.47
35.16
35.85
36.54
37.23
37.92
38.61
39.30
39.98
40.67
41.36
42.05
42.74
43.43
44.12
44.81
45.50
46.19
46.88
47.57
mm
759.5
cm2
5.645
in.
37.80
in2
1.000
35X5
mm
960.1
cm2
6.452
in.
120.60
in2
1.750
35X6
mm
3063.2
cm2
11.290
in.
157.40
in2
2.000
35X7
lb/hr
kg/hr
lb/hr
Orifice Capacity
kg/hr
lb/hr
3519
3827
4135
4443
4751
5059
5367
5675
5982
6290
6598
6906
7214
7522
7830
8138
8446
8754
9062
9370
9678
9986
10294
10602
10910
11218
11526
11834
12142
12450
12758
13066
13374
13682
13990
14298
14606
14914
15222
15530
15838
16146
16453
16761
17069
17377
17685
17993
18301
18609
18917
19225
19533
19841
20149
20457
20765
21073
21381
21689
242.60
263.80
285.00
306.30
327.50
348.80
370.00
391.20
412.40
433.60
454.90
476.10
497.30
518.60
539.80
561.00
582.30
603.50
624.80
646.00
667.20
688.50
709.70
730.90
752.20
773.40
794.60
815.90
837.10
858.30
879.60
900.80
922.10
943.30
964.50
985.80
1007.00
1028.20
1049.50
1070.70
1091.90
1113.20
1134.30
1155.60
1176.80
1198.10
1219.30
1240.50
1261.80
1283.00
1304.20
1325.50
1346.70
1367.90
1389.20
1410.40
1431.60
1452.90
1474.10
1495.40
4449
4838
5227
5617
6006
6395
6785
7174
7563
7953
8342
8731
9121
9510
9899
10289
10678
11067
11457
11846
12235
12625
13014
13403
13793
14182
14571
14961
15350
15739
16129
16518
16907
17297
17686
18075
18465
18854
19243
19633
20022
20412
20801
21190
21580
21969
22358
22748
23137
23526
23916
24305
24694
25084
25473
25862
26252
26641
27030
27420
306.70
333.50
360.30
387.20
414.00
440.90
467.80
494.60
521.40
548.30
575.10
601.90
628.80
655.60
682.50
709.40
736.20
763.00
789.90
816.70
843.50
870.40
897.20
924.10
950.90
977.80
1004.60
1031.50
1058.30
1085.10
1112.00
1138.80
1165.60
1192.50
1219.40
1246.20
1273.10
1299.90
1326.70
1353.60
1380.40
1407.30
1434.10
1460.90
1487.80
1514.70
1541.50
1568.40
1595.20
1622.00
1648.90
1675.70
1702.50
1729.40
1756.30
1783.10
1810.00
1836.80
1863.60
1890.50
14194
15436
16678
17921
19163
20405
21647
22889
24132
25374
26616
27858
29100
30342
31585
32827
34069
35311
36553
37796
39038
40280
41522
42764
44006
45249
46491
47733
48975
50217
51460
52702
53944
55186
56428
57670
58913
60155
61397
62639
63881
65124
66366
67608
68850
70092
71334
72577
73819
75061
76303
77545
78787
80030
81272
82514
83756
84998
86241
87483
mm
3998.0
cm2
12.903
35X8
kg/hr
lb/hr
kg/hr
978.60
1064.20
1149.90
1235.60
1321.20
1406.80
1492.50
1578.10
1663.80
1749.40
1835.10
1920.70
2006.30
2092.00
2177.70
2263.30
2348.90
2434.60
2520.20
2605.90
2691.50
2777.20
2862.80
2948.40
3034.10
3119.80
3205.40
3291.00
3376.70
3462.30
3548.00
3633.60
3719.30
3804.90
3890.50
3976.20
4061.90
4147.50
4233.10
4318.80
4404.40
4490.10
4575.70
4661.40
4747.00
4832.60
4918.30
5004.00
5089.60
5175.20
5260.90
5346.50
5432.10
5517.80
5603.50
5689.10
5774.70
5860.40
5946.10
6031.70
18525
20147
21768
23389
25010
26632
28253
29874
31495
33116
34738
36359
37980
39601
41223
42844
44465
46086
47707
49329
50950
52571
54192
55814
57435
59056
60677
62298
63920
65541
67162
68783
70405
72026
73647
75268
76889
78511
80132
81753
83374
84996
86617
88238
89859
91480
93102
94723
96344
97965
99586
101208
102829
104450
106071
107693
109314
110935
112556
114177
1277.20
1389.00
1500.80
1612.60
1724.30
1836.20
1947.90
2059.70
2171.50
2283.20
2395.10
2506.80
2618.60
2730.30
2842.20
2953.90
3065.70
3177.50
3289.20
3401.10
3512.80
3624.60
3736.40
3848.20
3960.00
4071.70
4183.50
4295.20
4407.10
4518.80
4630.60
4742.40
4854.20
4966.00
5077.70
5189.50
5301.30
5413.10
5524.90
5636.60
5748.40
5860.20
5972.00
6083.70
6195.50
6307.30
6419.10
6530.90
6642.60
6754.40
6866.20
6978.00
7089.80
7201.50
7313.30
7425.10
7536.90
7648.60
7760.40
7872.20
Notes:
1. The minimum set pressure is 50 psig (3.45 barg). For set pressures 50 psig (3.45 barg) to
99 psig (6.83 barg) contact the factory.

W = Slope x P x
x P - 1000
[0.1906
0.2292 x P - 1061]
For P > 1580 psia
Valve Capacity - Non-ASME Code Rated, for Saturated Steam. The saturated steam table for Non-ASME Section I
is based at 3% overpressure or 2 psig (0.14 barg), whichever is greater, showing 100% actual capacity.
Slope
Flow Area
in.
29.90
in2
0.875
mm
759.5
cm2
5.645
in.
37.80
in2
1.000
in.
120.60
in2
1.750
Designation
Set Pressure1
psig
barg
lb/hr
kg/hr
lb/hr
Orifice Capacity
kg/hr
lb/hr
700
710
720
730
740
750
760
770
780
790
800
810
820
830
840
850
860
870
880
890
900
910
920
930
940
950
960
970
980
990
1000
1010
1020
1030
1040
1050
1060
1070
1080
1090
1100
1110
1120
1130
1140
1150
1160
1170
1180
1190
1200
1210
1220
1230
1240
1250
1260
1270
1280
1290
21997
22305
22613
22921
23229
23537
23845
24153
24461
24769
25077
25385
25693
26001
26309
26616
26924
27232
27540
27848
28156
28464
28772
29080
29388
29696
30004
30312
30620
30928
31236
31544
31852
32160
32468
32776
33084
33392
33700
34008
34316
34624
34932
35240
35548
35856
36164
36472
36779
37087
37395
37703
38011
38319
38627
38935
39243
39551
39859
40167
1516.60
1537.80
1559.10
1580.30
1601.50
1622.80
1644.00
1665.20
1686.50
1707.70
1728.90
1750.20
1771.40
1792.70
1813.90
1835.10
1856.30
1877.50
1898.80
1920.00
1941.20
1962.50
1983.70
2004.90
2026.20
2047.40
2068.70
2089.90
2111.10
2132.40
2153.60
2174.80
2196.10
2217.30
2238.50
2259.80
2281.00
2302.20
2323.50
2344.70
2366.00
2387.20
2408.40
2429.70
2450.90
2472.10
2493.40
2514.60
2535.80
2557.00
2578.20
2599.50
2620.70
2642.00
2663.20
2684.40
2705.70
2726.90
2748.10
2769.40
27809
28198
28588
28977
29366
29756
30145
30534
30924
31313
31702
32092
32481
32870
33260
33649
34038
34428
34817
35206
35596
35985
36374
36764
37153
37542
37932
38321
38710
39100
39489
39879
40268
40657
41047
41436
41825
42215
42604
42993
43383
43772
44161
44551
44940
45329
45719
46108
46497
46887
47276
47665
48055
48444
48833
49223
49612
50001
50391
50780
1917.30
1944.10
1971.00
1997.80
2024.70
2051.60
2078.40
2105.20
2132.10
2158.90
2185.70
2212.60
2239.40
2266.30
2293.10
2320.00
2346.80
2373.70
2400.50
2427.30
2454.20
2481.00
2507.80
2534.70
2561.60
2588.40
2615.30
2642.10
2668.90
2695.80
2722.60
2749.50
2776.30
2803.20
2830.00
2856.90
2883.70
2910.60
2937.40
2964.20
2991.10
3017.90
3044.70
3071.60
3098.50
3125.30
3152.20
3179.00
3205.80
3232.70
3259.50
3286.30
3313.20
3340.00
3366.90
3393.80
3420.60
3447.40
3474.30
3501.10
48.26
48.95
49.64
50.33
51.02
51.71
52.40
53.08
53.77
54.46
55.15
55.84
56.53
57.22
57.91
58.60
59.29
59.98
60.67
61.36
62.05
62.74
63.43
64.12
64.81
65.50
66.18
66.87
67.56
68.25
68.94
69.63
70.32
71.01
71.70
72.39
73.08
73.77
74.46
75.15
75.84
76.53
77.22
77.91
78.60
79.28
79.97
80.66
81.35
82.04
82.73
83.42
84.11
84.80
85.49
86.18
86.87
87.56
88.25
88.94
35X5
mm
960.1
cm2
6.452
35X6
mm
3063.2
cm2
11.290
in.
157.40
in2
2.000
35X7
88725
89967
91209
92451
93694
94936
96178
97420
98662
99905
101147
102389
103631
104873
106115
107358
108600
109842
111084
112326
113569
114811
116053
117295
118537
119779
121022
122264
123506
124748
125990
127233
128475
129717
130959
132201
133443
134686
135928
137170
138412
139654
140896
142139
143381
144623
145865
147107
148350
149592
150834
152076
153318
154560
155803
157045
158287
159529
160771
162014
mm
3998.0
cm2
12.903
35X8
kg/hr
lb/hr
kg/hr
6117.30
6203.00
6288.60
6374.20
6459.90
6545.60
6631.20
6716.80
6802.50
6888.20
6973.80
7059.40
7145.10
7230.70
7316.30
7402.00
7487.70
7573.30
7658.90
7744.60
7830.30
7915.90
8001.50
8087.20
8172.80
8258.40
8344.10
8429.80
8515.40
8601.00
8686.70
8772.40
8858.00
8943.60
9029.30
9114.90
9200.50
9286.20
9371.90
9457.50
9543.10
9628.80
9714.40
9800.10
9885.70
9971.40
10057.00
10142.60
10228.30
10314.00
10399.60
10485.20
10570.90
10656.50
10742.20
10827.80
10913.50
10999.10
11084.70
11170.40
115799
117420
119041
120662
122284
123905
125526
127147
128768
130390
132011
133632
135253
136875
138496
140117
141738
143359
144981
146602
148223
149844
151466
153087
154708
156329
157950
159572
161193
162814
164435
166057
167678
169299
170920
172541
174163
175784
177405
179026
180647
182269
183890
185511
187132
188754
190375
191996
193617
195238
196860
198481
200102
201723
203345
204966
206587
208208
209829
211451
7984.00
8095.80
8207.50
8319.30
8431.10
8542.90
8654.70
8766.40
8878.20
8990.00
9101.80
9213.60
9325.30
9437.10
9548.90
9660.70
9772.40
9884.20
9996.00
10107.80
10219.60
10331.30
10443.20
10554.90
10666.70
10778.50
10890.20
11002.10
11113.80
11225.60
11337.30
11449.20
11560.90
11672.70
11784.50
11896.20
12008.10
12119.80
12231.60
12343.40
12455.10
12567.00
12678.70
12790.50
12902.20
13014.10
13125.80
13237.60
13349.40
13461.10
13573.00
13684.70
13796.50
13908.30
14020.10
14131.90
14243.60
14355.40
14467.10
14579.00
Notes:

W = Slope x P x
x P - 1000
[0.1906
0.2292 x P - 1061]
For P > 1580 psia
Slope
Flow Area
in.
29.90
in2
0.875
mm
759.5
cm2
5.645
in.
37.80
in2
1.000
in.
120.60
in2
1.750
Designation
Set Pressure1
psig
barg
lb/hr
kg/hr
lb/hr
Orifice Capacity
kg/hr
lb/hr
1300
1310
1320
1330
1340
1350
1360
1370
1380
1390
1400
1410
1420
1430
1440
1450
1460
1470
1480
1490
1500
1510
1520
1530
1540
1550
1560
1570
1580
1590
1600
1610
1620
1630
1640
1650
1660
1670
1680
1690
1700
1710
1720
1730
1740
1750
1760
1770
1780
1790
1800
1810
1820
1830
1840
1850
1860
1870
1880
1890
40475
40783
41091
41399
41707
42015
42323
42631
42939
43247
43555
43863
44171
44479
44787
45095
45403
45711
46019
46327
46635
46943
47250
47586
47921
48257
48594
48931
49269
49608
49947
50286
50627
50967
51309
51651
51993
52336
52680
53025
53370
53715
54062
54409
54756
55105
55454
55803
56154
56505
56857
57209
57562
57916
58271
58627
58983
59340
59698
60056
2790.60
2811.80
2833.10
2854.30
2875.50
2896.80
2918.00
2939.30
2960.50
2981.70
3003.00
3024.20
3045.40
3066.70
3087.90
3109.10
3130.40
3151.60
3172.80
3194.10
3215.30
3236.60
3257.70
3280.90
3304.00
3327.20
3350.40
3373.60
3396.90
3420.30
3443.70
3467.00
3490.60
3514.00
3537.60
3561.20
3584.70
3608.40
3632.10
3655.90
3679.70
3703.50
3727.40
3751.30
3775.20
3799.30
3823.40
3847.40
3871.60
3895.80
3920.10
3944.40
3968.70
3993.10
4017.60
4042.10
4066.70
4091.30
4116.00
4140.70
51169
51559
51948
52337
52727
53116
53505
53895
54284
54673
55063
55452
55841
56231
56620
57009
57399
57788
58177
58567
58956
59346
59735
60158
60583
61008
61434
61860
62287
62715
63144
63573
64003
64434
64865
65297
65731
66164
66599
67034
67471
67908
68346
68784
69224
69664
70105
70548
70991
71434
71879
72325
72771
73219
73667
74117
74567
75018
75471
75924
3527.90
3554.80
3581.60
3608.50
3635.30
3662.20
3689.00
3715.90
3742.70
3769.50
3796.40
3823.20
3850.10
3876.90
3903.80
3930.60
3957.50
3984.30
4011.10
4038.00
4064.80
4091.70
4118.50
4147.70
4177.00
4206.30
4235.70
4265.00
4294.50
4324.00
4353.60
4383.20
4412.80
4442.50
4472.20
4502.00
4531.90
4561.80
4591.80
4621.80
4651.90
4682.00
4712.20
4742.40
4772.80
4803.10
4833.50
4864.10
4894.60
4925.20
4955.80
4986.60
5017.30
5048.20
5079.10
5110.10
5141.20
5172.30
5203.50
5234.70
89.63
90.32
91.01
91.70
92.38
93.07
93.76
94.45
95.14
95.83
96.52
97.21
97.90
98.59
99.28
99.97
100.66
101.35
102.04
102.73
103.42
104.11
104.80
105.48
106.17
106.86
107.55
108.24
108.93
109.62
110.31
111.00
111.69
112.38
113.07
113.76
114.45
115.14
115.83
116.52
117.21
117.90
118.58
119.27
119.96
120.65
121.34
122.03
122.72
123.41
124.10
124.79
125.48
126.17
126.86
127.55
128.24
128.93
129.62
130.31
35X5
mm
960.1
cm2
6.452
35X6
mm
3063.2
cm2
11.290
in.
157.40
in2
2.000
35X7
163256
164498
165740
166982
168224
169467
170709
171951
173193
174435
175678
176920
178162
179404
180646
181888
183131
184373
185615
186857
188099
189342
190584
191935
193289
194645
196003
197364
198727
200092
201459
202829
204201
205575
206952
208331
209713
211097
212484
213873
215265
216659
218056
219456
220858
222263
223671
225081
226495
227911
229330
230752
232177
233604
235035
236469
237906
239346
240789
242235
mm
3998.0
cm2
12.903
35X8
kg/hr
lb/hr
kg/hr
11256.10
11341.70
11427.30
11513.00
11598.60
11684.30
11769.90
11855.60
11941.20
12026.80
12112.50
12198.20
12283.80
12369.40
12455.10
12540.70
12626.40
12712.00
12797.70
12883.30
12968.90
13054.60
13140.30
13233.40
13326.80
13420.20
13513.90
13607.70
13701.70
13795.80
13890.10
13984.50
14079.10
14173.80
14268.80
14363.90
14459.20
14554.60
14650.20
14746.00
14841.90
14938.10
15034.40
15130.90
15227.60
15324.40
15421.50
15518.70
15616.20
15713.90
15811.70
15909.70
16008.00
16106.40
16205.00
16303.90
16403.00
16502.30
16601.80
16701.50
213072
214693
216314
217936
219557
221178
222799
224420
226042
227663
229284
230905
232527
234148
235769
237390
239011
240633
242254
243875
245496
247118
248739
250503
252270
254040
255812
257588
259366
261148
262933
264720
266511
268305
270102
271902
273705
275512
277321
279135
280951
282771
284594
286421
288251
290085
291922
293763
295608
297456
299308
301164
303023
304887
306754
308625
310501
312380
314264
316151
14690.70
14802.50
14914.30
15026.10
15137.90
15249.60
15361.40
15473.20
15585.00
15696.80
15808.50
15920.30
16032.10
16143.90
16255.60
16367.40
16479.20
16591.00
16702.80
16814.50
16926.30
17038.10
17149.90
17271.50
17393.40
17515.40
17637.60
17760.00
17882.60
18005.50
18128.50
18251.80
18375.20
18498.90
18622.80
18746.90
18871.20
18995.80
19120.60
19245.60
19370.80
19496.30
19622.00
19748.00
19874.20
20000.60
20127.30
20254.20
20381.40
20508.80
20636.50
20764.50
20892.60
21021.20
21149.90
21278.90
21408.20
21537.80
21667.70
21797.80
Notes:

W = Slope x P x
x P - 1000
[0.1906
0.2292 x P - 1061]
For P > 1580 psia
Slope
in.
29.90
mm
759.5
in.
37.80
mm
960.1
in.
120.60
mm
3063.2
in.
157.40
mm
3998.0
Flow Area
in2
0.875
cm2
5.645
in2
1.000
cm2
6.452
in2
1.750
cm2
11.290
in2
2.000
cm2
12.903
Designation
Set Pressure1
psig
barg
lb/hr
kg/hr
lb/hr
Orifice Capacity
kg/hr
lb/hr
1900
1910
1920
1930
1940
1950
1960
1970
1980
1990
2000
2010
2020
2030
2040
2050
2060
2070
2080
2090
2100
2110
2120
2130
2140
2150
2160
2170
2180
2190
2200
2210
2220
2230
2240
2250
2260
2270
2280
2290
2300
2310
2320
2330
2340
2350
2360
2370
2380
2390
2400
2410
2420
2430
2440
2450
2460
2470
2480
2490
60416
60776
61137
61499
61861
62225
62589
62954
63320
63687
64055
64424
64793
65164
65535
65908
66281
66656
67031
67408
67785
68163
68543
68923
69305
69688
70071
70456
70842
71229
71618
72007
72398
72789
73182
73577
73972
74369
74767
75166
75567
75969
76372
76777
77183
77590
77999
78409
78821
79235
79649
80066
80484
80903
81324
81747
82171
82597
83025
83454
4165.50
4190.30
4215.20
4240.20
4265.10
4290.20
4315.30
4340.50
4365.70
4391.00
4416.40
4441.80
4467.30
4492.80
4518.40
4544.10
4569.90
4595.70
4621.60
4647.60
4673.60
4699.60
4725.80
4752.00
4778.40
4804.80
4831.20
4857.70
4884.30
4911.00
4937.80
4964.70
4991.60
5018.60
5045.70
5072.90
5100.10
5127.50
5155.00
5182.50
5210.10
5237.80
5265.60
5293.50
5321.50
5349.60
5377.80
5406.10
5434.50
5463.00
5491.60
5520.30
5549.10
5578.00
5607.00
5636.20
5665.40
5694.80
5724.30
5753.90
76378
76834
77290
77747
78206
78665
79126
79588
80050
80514
80979
81446
81913
82381
82851
83322
83794
84267
84742
85218
85695
86173
86653
87134
87616
88100
88585
89072
89560
90049
90540
91032
91526
92021
92518
93017
93517
94018
94521
95026
95533
96041
96551
97062
97576
98091
98608
99126
99647
100170
100694
101220
101749
102279
102811
103346
103882
104421
104962
105504
5266.00
5297.50
5328.90
5360.40
5392.10
5423.70
5455.50
5487.30
5519.20
5551.20
5583.30
5615.50
5647.70
5679.90
5712.30
5744.80
5777.30
5810.00
5842.70
5875.50
5908.40
5941.40
5974.50
6007.60
6040.90
6074.20
6107.70
6141.20
6174.90
6208.60
6242.50
6276.40
6310.40
6344.60
6378.80
6413.20
6447.70
6482.30
6516.90
6551.80
6586.70
6621.70
6656.90
6692.10
6727.60
6763.10
6798.70
6834.40
6870.40
6906.40
6942.60
6978.80
7015.30
7051.80
7088.50
7125.40
7162.40
7199.50
7236.80
7274.20
131.00
131.68
132.37
133.06
133.75
134.44
135.13
135.82
136.51
137.20
137.89
138.58
139.27
139.96
140.65
141.34
142.03
142.72
143.41
144.10
144.78
145.47
146.16
146.85
147.54
148.23
148.92
149.61
150.30
150.99
151.68
152.37
153.06
153.75
154.44
155.13
155.82
156.51
157.20
157.88
158.57
159.26
159.95
160.64
161.33
162.02
162.71
163.40
164.09
164.78
165.47
166.16
166.85
167.54
168.23
168.92
169.61
170.30
170.98
171.67
35X5
35X6
35X7
243685
245137
246593
248052
249515
250981
252451
253924
255400
256880
258364
259851
261342
262837
264335
265838
267344
268854
270368
271886
273408
274935
276465
278000
279539
281083
282630
284183
285739
287301
288867
290437
292013
293593
295178
296768
298364
299964
301569
303180
304796
306417
308044
309676
311314
312957
314606
316262
317923
319590
321263
322942
324628
326320
328018
329723
331435
333153
334878
336611
35X8
kg/hr
lb/hr
kg/hr
16801.40
16901.60
17001.90
17102.50
17203.40
17304.50
17405.80
17507.40
17609.20
17711.20
17813.50
17916.00
18018.80
18121.90
18225.20
18328.80
18432.70
18536.80
18641.20
18745.80
18850.80
18956.10
19061.50
19167.40
19273.50
19379.90
19486.60
19593.70
19701.00
19808.70
19916.60
20024.90
20133.50
20242.50
20351.80
20461.40
20571.40
20681.70
20792.40
20903.50
21014.90
21126.70
21238.80
21351.40
21464.30
21577.60
21691.30
21805.40
21920.00
22034.90
22150.30
22266.00
22382.30
22498.90
22616.00
22733.50
22851.60
22970.00
23089.00
23208.50
318043
319939
321839
323744
325653
327566
329484
331406
333333
335265
337201
339142
341088
343039
344995
346956
348922
350893
352869
354850
356837
358829
360826
362830
364838
366853
368873
370899
372930
374968
377012
379062
381118
383181
385249
387325
389407
391495
393590
395692
397801
399917
402040
404171
406308
408453
410606
412766
414934
417110
419293
421485
423685
425893
428110
430335
432569
434812
437064
439324
21928.20
22059.00
22190.00
22321.30
22452.90
22584.80
22717.10
22849.60
22982.50
23115.70
23249.10
23383.00
23517.10
23651.70
23786.50
23921.70
24057.30
24193.20
24329.40
24466.00
24603.00
24740.30
24878.00
25016.20
25154.60
25293.60
25432.80
25572.50
25712.60
25853.10
25994.00
26135.40
26277.10
26419.30
26561.90
26705.10
26848.60
26992.60
27137.00
27282.00
27427.40
27573.30
27719.60
27866.60
28013.90
28161.80
28310.20
28459.20
28608.60
28758.70
28909.20
29060.30
29212.00
29364.20
29517.10
29670.50
29824.50
29979.20
30134.50
30290.30
Notes:

W = Slope x P x
x P - 1000
[0.1906
0.2292 x P - 1061]
For P > 1580 psia
Slope
Flow Area
in.
29.90
in2
0.875
mm
759.5
cm2
5.645
in.
37.80
in2
1.000
in.
120.60
in2
1.750
Designation
Set Pressure1
psig
barg
lb/hr
kg/hr
lb/hr
Orifice Capacity
kg/hr
lb/hr
2500
2510
2520
2530
2540
2550
2560
2570
2580
2590
2600
2610
2620
2630
2640
2650
2660
2670
2680
2690
2700
2710
2720
2730
2740
2750
2760
2770
2780
2790
2800
2810
2820
2830
2840
2850
2860
2870
2880
2890
2900
2910
2920
2930
2940
2950
2960
2970
2980
2990
3000
3010
3020
3030
3040
3050
3060
3070
3080
3090
83886
5783.70
106050
7311.80
172.36
173.05
173.74
174.43
175.12
175.81
176.50
177.19
177.88
178.57
179.26
179.95
180.64
181.33
182.02
182.71
183.40
184.09
184.77
185.46
186.15
186.84
187.53
188.22
188.91
189.60
190.29
190.98
191.67
192.36
193.05
193.74
194.43
195.12
195.81
196.50
197.19
197.87
198.56
199.25
199.94
200.63
201.32
202.01
202.70
203.39
204.08
204.77
205.46
206.15
206.84
207.53
208.22
208.91
209.60
210.29
210.97
211.66
212.35
213.04
35X5
mm
960.1
cm2
6.452
35X6
mm
3063.2
cm2
11.290
in.
157.40
in2
2.000
35X7
338350
340096
341850
343611
345380
347156
348940
350732
352532
354340
356156
357980
359813
361655
363506
365365
367234
369111
370999
372895
374802
376718
378644
380581
382528
384485
386453
388432
390423
392424
394438
396462
398499
400548
402610
404684
406771
408870
410984
413111
415251
417406
419575
421759
423958
426172
428402
430647
432909
435187
437482
439794
442124
444471
446837
449221
451625
454048
456490
458953
mm
3998.0
cm2
12.903
35X8
kg/hr
lb/hr
kg/hr
23328.40
23448.70
23569.70
23691.10
23813.10
23935.50
24058.50
24182.10
24306.20
24430.80
24556.00
24681.80
24808.20
24935.20
25062.80
25191.00
25319.80
25449.30
25579.40
25710.20
25841.60
25973.70
26106.50
26240.10
26374.30
26509.30
26644.90
26781.40
26918.70
27056.60
27195.50
27335.00
27475.50
27616.80
27758.90
27901.90
28045.80
28190.50
28336.30
28482.90
28630.50
28779.10
28928.60
29079.20
29230.80
29383.50
29537.20
29692.00
29848.00
30005.00
30163.30
30322.70
30483.30
30645.10
30808.30
30972.60
31138.40
31305.50
31473.80
31643.60
441594
443874
446163
448461
450769
453088
455416
457755
460104
462463
464834
467215
469607
472011
474426
476853
479292
481743
484206
486681
489169
491670
494184
496712
499253
501807
504376
506959
509557
512169
514797
517440
520098
522772
525463
528169
530893
533634
536392
539168
541962
544774
547605
550456
553325
556215
559125
562056
565007
567981
570976
573993
577034
580098
583185
586297
589434
592596
595784
598999
30446.80
30604.00
30761.80
30920.20
31079.40
31239.30
31399.80
31561.00
31723.00
31885.70
32049.10
32213.30
32378.20
32544.00
32710.50
32877.80
33046.00
33215.00
33384.80
33555.40
33727.00
33899.40
34072.70
34247.00
34422.20
34598.30
34775.40
34953.50
35132.70
35312.80
35494.00
35676.20
35859.40
36043.80
36229.30
36415.90
36603.70
36792.70
36982.90
37174.30
37366.90
37560.80
37756.00
37952.60
38150.40
38349.60
38550.30
38752.30
38955.80
39160.90
39367.40
39575.40
39785.00
39996.30
40209.10
40423.70
40640.00
40858.00
41077.80
41299.50
Notes:

W =1135.8x 0.9 x Slope x
51.45
P = (Set x 1.03) + 14.7

Slope = 120.6
V = Specific Volume
For Non-Code applications multiply capacity by 1.1
Valve Capacity, ASME B&PV Code Section I, for Supercritical Steam Applies to Valve 3547
Temperature
750
398.9
760
404.4
770
410.0
780
415.6
790
421.1
Set Pressure1
Orifice Capacity
psig
barg
lb/hr
kg/hr
lb/hr
kg/hr
lb/hr
kg/hr
lb/hr
kg/hr
lb/hr
kg/hr
3100
213.73
377402
26020.90
369212
25456.20
361533
24926.80
354435
24437.40
347625
23967.80
3150
217.18
387217
26697.60
378376
26088.10
370115
25518.50
362499
24993.40
355215
24491.20
3200
220.63
397331
27395.00
387786
26736.90
379041
26133.90
370728
25560.70
363064
25032.30
3250
224.07
407758
28113.90
397613
27414.40
388038
26754.20
379264
26149.30
370928
25574.50
3300
227.52
418695
28868.00
407720
28111.30
397405
27400.10
387984
26750.50
379063
26135.40
3350
230.97
429996
29647.10
417935
28815.60
407004
28061.90
396732
27353.70
387346
26706.50
3400
234.42
441890
30467.20
428818
29565.90
416841
28740.10
405981
27991.40
395774
27287.60
3450
237.86
454438
31332.30
440244
30353.70
427302
29461.40
415262
28631.30
404348
27878.80
3500
241.31
467714
32247.70
452045
31167.40
438055
30202.80
425103
29309.80
413405
28503.20
3550
244.76
482066
33237.20
464714
32040.90
449109
30964.90
435174
30004.10
422281
29115.20
3600
248.21
497369
34292.30
478112
32964.60
460931
31780.00
445686
30728.90
431672
29762.70
3650
251.65
513744
35421.40
492323
33944.40
473375
32638.00
456679
31486.90
441435
30435.80
3700
255.10
531681
36658.10
507741
35007.50
486506
33543.40
467963
32264.90
451181
31107.80
3750
258.55
550703
37969.60
523585
36099.90
500116
34481.70
479543
33063.30
461317
31806.60
3800
262.00
571336
39392.20
540533
37268.40
514530
35475.50
491688
33900.60
471874
32534.50
3850
265.44
593842
40943.90
559114
38549.50
529842
36531.30
504453
34780.80
482641
33276.90
3900
268.89
616007
42472.10
577109
39790.20
544757
37559.60
517300
35666.50
493615
34033.50
3950
272.34
637963
43985.90
595083
41029.50
559830
38598.90
529863
36532.70
504518
34785.20
4000
275.79
662414
45671.80
614332
42356.60
575399
39672.30
543376
37464.40
515877
35568.40
4050
279.23
688513
47471.20
635028
43783.60
592340
40840.40
557245
38420.60
527729
36385.60
4100
282.68
709738
48934.70
652189
44966.80
607155
41861.80
569942
39296.10
539149
37173.00
4150
286.13
728510
50228.90
668527
46093.30
620789
42801.80
582406
40155.40
550025
37922.80
4200
289.57
749195
51655.10
685722
47278.80
636057
43854.50
595400
41051.30
562015
38749.50
4250
293.02
771195
53172.00
703864
48529.70
651560
44923.40
608966
41986.70
574138
39585.40
4300
296.47
786919
54256.10
717920
49498.80
664953
45846.80
621737
42867.20
586377
40429.20
4350
299.92
802248
55313.00
732501
50504.10
678265
46764.70
634529
43749.20
598292
41250.70
4400
303.36
817083
56335.80
746847
51493.20
692080
47717.20
647827
44666.00
611105
42134.20
4450
306.81
833505
57468.10
762557
52576.40
706435
48706.90
661670
45620.50
624001
43023.30
4500
310.26
844857
58250.80
774531
53402.00
719273
49592.10
673799
46456.80
636467
43882.80
Notes:
1. The minimum set pressure is 50 psig (3.45 barg). For set
pressures 50 psig (3.45 barg) to 99 psig (6.83 barg) contact
the factory.

W =1135.8x 0.9 x Slope x
51.45
P = (Set x 1.03) + 14.7

Slope = 120.6
V = Specific Volume
Temperature
800
426.7
810
432.2
820
437.8
830
443.3
840
448.9
Set Pressure1
Orifice Capacity
psig
barg
lb/hr
kg/hr
lb/hr
kg/hr
lb/hr
kg/hr
lb/hr
kg/hr
lb/hr
kg/hr
3100
213.73
341193
23524.40
336648
23211.00
332281
22909.90
327983
22613.60
323940
22334.80
3150
217.18
348353
24018.00
343595
23690.00
339027
23375.00
334537
23065.50
330316
22774.40
3200
220.63
355739
24527.30
350753
24183.50
345863
23846.40
341276
23530.10
336767
23219.20
3250
224.07
363242
25044.60
357900
24676.30
352900
24331.50
347996
23993.40
343395
23676.20
3300
227.52
370861
25569.90
365265
25184.10
360034
24823.40
354907
24469.90
350102
24138.60
3350
230.97
378459
26093.80
372604
25690.10
367136
25313.10
361783
24944.00
356772
24598.50
3400
234.42
386300
26634.40
380168
26211.60
374319
25808.30
368856
25431.70
363507
25062.90
3450
237.86
394251
27182.60
387831
26740.00
381714
26318.20
375878
25915.80
370302
25531.40
3500
241.31
402466
27749.00
395737
27285.10
389193
26833.90
383099
26413.70
377153
26003.70
3550
244.76
410470
28300.90
403281
27805.20
396605
27344.90
390109
26897.00
384056
26479.70
3600
248.21
418901
28882.20
411371
28363.00
404233
27870.80
397601
27413.60
391144
26968.40
3650
251.65
427622
29483.40
419726
28939.00
412253
28423.80
405011
27924.50
398285
27460.70
3700
255.10
436274
30080.00
428008
29510.10
420027
28959.80
412636
28450.20
405470
27956.10
3750
258.55
445023
30683.20
436187
30074.00
428033
29511.80
420153
28968.50
412851
28465.00
3800
262.00
454069
31306.90
444814
30668.80
436102
30068.10
427883
29501.40
420112
28965.70
3850
265.44
463434
31952.60
453730
31283.50
444611
30654.80
435839
30050.00
427738
29491.40
3900
268.89
472912
32606.10
462527
31890.10
452998
31233.10
443845
30602.00
435404
30020.00
3950
272.34
482494
33266.70
471614
32516.60
461438
31815.00
451893
31156.90
442917
30538.00
4000
275.79
492170
33933.90
480776
33148.30
470139
32414.90
459973
31714.00
450631
31069.90
4050
279.23
502456
34643.10
490249
33801.40
479119
33034.00
468500
32301.90
458758
31630.20
4100
282.68
512585
35341.40
499795
34459.60
487917
33640.60
477070
32892.80
466708
32178.30
4150
286.13
522796
36045.50
509403
35122.00
496989
34266.10
485209
33453.90
474445
32711.80
4200
289.57
533682
36796.00
519338
35807.00
506353
34911.80
494053
34063.70
482833
33290.10
4250
293.02
544676
37554.00
529624
36516.20
515755
35560.00
503173
34692.50
491235
33869.40
4300
296.47
556098
38341.60
540285
37251.30
525748
36249.00
512062
35305.40
499635
34448.60
4350
299.92
567629
39136.60
550701
37969.40
535203
36900.90
521218
35936.70
508020
35026.70
4400
303.36
579994
39989.10
562166
38759.90
545575
37616.00
530658
36587.50
516636
35620.70
4450
306.81
592504
40851.70
573380
39533.10
555996
38334.50
540401
37259.30
525773
36250.70
4500
310.26
604724
41694.20
584646
40309.90
566444
39054.90
549532
37888.80
534334
36841.00
Notes:
the factory.

W =1135.8x 0.9 x Slope x
51.45
P = (Set x 1.03) + 14.7

Slope = 120.6
V = Specific Volume
Temperature
850
454.4
860
460.0
870
465.6
880
471.1
890
476.7
lb/hr
kg/hr
lb/hr
kg/hr
Set Pressure1
Orifice Capacity
psig
barg
lb/hr
kg/hr
lb/hr
kg/hr
lb/hr
kg/hr
3100
213.73
320043
22066.10
316800
21842.50
313737
21631.40
310680
21420.60
307790
21221.30
3150
217.18
326251
22494.20
322961
22267.30
319682
22041.20
316585
21827.70
313493
21614.50
3200
220.63
332528
22926.90
329100
22690.60
325776
22461.40
322462
22232.90
319333
22017.20
3250
224.07
338871
23364.30
335300
23118.10
331839
22879.40
328391
22641.70
325138
22417.40
3300
227.52
345382
23813.20
341660
23556.60
338055
23308.00
334466
23060.60
331082
22827.20
3350
230.97
351854
24259.40
347978
23992.20
344227
23733.60
340496
23476.30
336979
23233.80
3400
234.42
358383
24709.60
354349
24431.50
350448
24162.50
346569
23895.00
342917
23643.20
3450
237.86
364966
25163.50
360768
24874.00
356712
24594.40
352790
24324.00
348994
24062.20
3500
241.31
371599
25620.80
367233
25319.80
363017
25029.10
358943
24748.20
355003
24476.50
3550
244.76
378148
26072.30
373613
25759.70
369237
25457.90
365127
25174.60
361040
24892.80
3600
248.21
384993
26544.30
380275
26219.00
375727
25905.40
371338
25602.80
367099
25310.50
3650
251.65
391882
27019.30
386976
26681.00
382251
26355.20
377818
26049.60
373416
25746.10
3700
255.10
398809
27496.90
393710
27145.30
388802
26806.90
384203
26489.80
379638
26175.10
3750
258.55
405767
27976.60
400471
27611.50
395376
27260.20
390605
26931.20
385873
26605.00
3800
262.00
412750
28458.10
407250
28078.80
401965
27714.50
397019
27373.40
392117
27035.50
3850
265.44
420072
28962.90
414352
28568.50
408860
28189.90
403724
27835.70
398639
27485.10
3900
268.89
427259
29458.40
421320
29048.90
415622
28656.10
410298
28289.00
405030
27925.80
3950
272.34
434456
29954.60
428293
29529.70
422385
29122.40
416870
28742.10
411417
28366.20
4000
275.79
441836
30463.50
435438
30022.30
429309
29599.80
423593
29205.70
417944
28816.20
4050
279.23
449410
30985.70
442763
30527.40
436402
30088.80
430473
29680.00
424621
29276.50
4100
282.68
456992
31508.40
450091
31032.60
443493
30577.70
437177
30142.20
431123
29724.80
4150
286.13
464367
32016.90
457216
31523.90
450386
31053.00
444031
30614.80
437767
30182.90
4200
289.57
472134
32552.40
464711
32040.60
457628
31552.30
451043
31098.30
444558
30651.10
4250
293.02
480108
33102.20
472398
32570.60
465048
32063.90
458031
31580.10
451323
31117.60
4300
296.47
488072
33651.30
480070
33099.60
472450
32574.20
464984
32059.50
458049
31581.30
4350
299.92
495777
34182.60
487490
33611.20
479606
33067.60
472092
32549.50
464920
32055.10
4400
303.36
503916
34743.70
495317
34150.90
487145
33587.40
479364
33050.90
471944
32539.30
4450
306.81
512273
35319.90
503346
34704.40
494870
34120.00
486590
33549.10
478920
33020.30
4500
310.26
520332
35875.60
511085
35238.00
502315
34633.30
493755
34043.20
485834
33497.00
Notes:
the factory.

W =1135.8x 0.9 x Slope x
51.45
P = (Set x 1.03) + 14.7

Slope = 120.6
V = Specific Volume
Temperature
900
482.2
910
487.8
920
493.3
930
498.9
940
504.4
Set Pressure1
Orifice Capacity
psig
barg
lb/hr
kg/hr
lb/hr
kg/hr
lb/hr
kg/hr
lb/hr
kg/hr
lb/hr
kg/hr
3100
213.73
304902
21022.20
302469
20854.50
300093
20690.60
297844
20535.60
295575
20379.10
3150
217.18
310571
21413.10
308589
21276.40
306645
21142.40
304661
21005.60
302789
20876.50
3200
220.63
316293
21807.60
314559
21688.00
312854
21570.50
311097
21449.30
309447
21335.60
3250
224.07
321980
22199.70
319670
22040.40
317327
21878.90
315116
21726.40
312871
21571.60
3300
227.52
327798
22600.80
324960
22405.20
322194
22214.40
319498
22028.60
316869
21847.30
3350
230.97
333570
22998.80
330624
22795.70
327755
22597.90
325046
22411.10
322319
22223.10
3400
234.42
339377
23399.20
336322
23188.50
333439
22989.80
330539
22789.80
327801
22601.00
3450
237.86
345318
23808.80
342146
23590.10
339156
23383.90
336149
23176.60
333312
22981.00
3500
241.31
351190
24213.60
348004
23994.00
344804
23773.30
341786
23565.30
338753
23356.10
3550
244.76
357087
24620.20
353785
24392.60
350471
24164.10
347347
23948.70
344209
23732.30
3600
248.21
363003
25028.10
359583
24792.30
356258
24563.10
353023
24340.00
349875
24123.00
3650
251.65
369165
25453.00
365618
25208.40
362171
24970.80
358820
24739.70
355560
24514.90
3700
255.10
375232
25871.30
371558
25618.00
367990
25372.00
364634
25140.60
361260
24907.90
3750
258.55
381310
26290.30
377507
26028.10
373816
25773.70
370345
25534.30
366858
25293.90
3800
262.00
387393
26709.80
383458
26438.40
379763
26183.70
376054
25928.00
372567
25687.50
3850
265.44
393740
27147.40
389664
26866.30
385838
26602.50
382000
26337.90
378392
26089.20
3900
268.89
399960
27576.20
395743
27285.50
391787
27012.70
387821
26739.30
384095
26482.40
3950
272.34
406172
28004.50
401951
27713.50
397725
27422.10
393759
27148.70
389784
26874.60
4000
275.79
412516
28441.90
408151
28141.00
403783
27839.80
399686
27557.30
395581
27274.30
4050
279.23
419001
28889.10
414484
28577.60
410110
28276.00
405733
27974.30
401627
27691.20
4100
282.68
425315
29324.40
420649
29002.70
416134
28691.40
411761
28389.90
407523
28097.70
4150
286.13
431761
29768.80
426940
29436.40
422277
29114.90
417616
28793.60
413249
28492.50
4200
289.57
438345
30222.80
433362
29879.20
428545
29547.10
423732
29215.20
419226
28904.60
4250
293.02
444900
30674.70
439753
30319.90
434780
29977.00
429972
29645.50
425320
29324.70
4300
296.47
451416
31124.00
446102
30757.60
440973
30404.00
436179
30073.40
431380
29742.60
4350
299.92
458066
31582.50
452580
31204.20
447287
30839.30
442175
30486.80
437234
30146.20
4400
303.36
464859
32050.80
459192
31660.10
453727
31283.30
448453
30919.70
443359
30568.50
4450
306.81
471601
32515.70
465752
32112.40
460116
31723.80
454857
31361.20
449602
30998.90
4500
310.26
478281
32976.30
472250
32560.40
466441
32159.90
461024
31786.40
455615
31413.50
Notes:
the factory.

W =1135.8x 0.9 x Slope x
51.45
P = (Set x 1.03) + 14.7

Slope = 120.6
V = Specific Volume
Temperature
950
510.0
960
515.6
970
521.1
980
526.7
990
532.2
Set Pressure1
Orifice Capacity
psig
barg
lb/hr
kg/hr
lb/hr
kg/hr
lb/hr
kg/hr
lb/hr
kg/hr
lb/hr
kg/hr
3100
213.73
293357
20226.20
291255
20081.30
289197
19939.40
287183
19800.50
285210
19664.50
3150
217.18
300952
20749.90
298292
20566.50
295702
20387.90
293112
20209.30
290653
20039.80
3200
220.63
307823
21223.60
304724
21009.90
301718
20802.70
298869
20606.20
296030
20410.50
3250
224.07
310750
21425.40
308141
21245.50
305596
21070.10
303113
20898.90
300690
20731.80
3300
227.52
314303
21670.40
312031
21513.70
309807
21360.40
307556
21205.20
305426
21058.30
3350
230.97
319659
22039.70
317305
21877.40
315002
21718.60
312748
21563.20
310542
21411.10
3400
234.42
325045
22411.00
322606
22242.80
320303
22084.10
317969
21923.10
315763
21771.00
3450
237.86
330457
22784.20
328018
22616.00
325632
22451.50
323215
22284.80
320932
22127.40
3500
241.31
335891
23158.80
333366
22984.70
330898
22814.60
328484
22648.10
326122
22485.30
3550
244.76
341249
23528.20
338639
23348.30
336089
23172.50
333684
23006.70
331243
22838.30
3600
248.21
346810
23911.70
344110
23725.50
341471
23543.50
338893
23365.80
336372
23192.00
3650
251.65
352388
24296.20
349594
24103.60
346866
23915.50
344295
23738.30
341688
23558.50
3700
255.10
357978
24681.70
355089
24482.50
352270
24288.10
349613
24104.90
346921
23919.30
3750
258.55
363467
25060.10
360485
24854.50
357677
24660.90
354833
24464.80
352154
24280.10
3800
262.00
369063
25445.90
366091
25241.00
363083
25033.60
360252
24838.40
357384
24640.70
3850
265.44
374770
25839.40
371699
25627.70
368701
25421.00
365669
25211.90
362814
25015.10
3900
268.89
380356
26224.60
377187
26006.10
374096
25793.00
371079
25584.90
368134
25381.90
3950
272.34
386049
26617.10
382778
26391.60
379588
26171.60
376477
25957.10
373442
25747.90
4000
275.79
391727
27008.60
388352
26775.90
385064
26549.20
381975
26336.20
378844
26120.30
4050
279.23
397644
27416.50
394159
27176.30
390763
26942.10
387575
26722.30
384346
26499.70
4100
282.68
403414
27814.40
399820
27566.60
396320
27325.30
393035
27098.80
389709
26869.40
4150
286.13
409016
28200.60
405316
27945.50
401846
27706.30
398335
27464.20
395040
27237.00
4200
289.57
414860
28603.50
411185
28350.20
407470
28094.00
403986
27853.80
400461
27610.80
4250
293.02
420816
29014.20
417026
28752.90
413197
28488.90
409607
28241.40
405977
27991.10
4300
296.47
426736
29422.40
422831
29153.10
418887
28881.20
415191
28626.40
411455
28368.80
4350
299.92
432455
29816.70
428438
29539.70
424531
29270.30
420584
28998.20
416886
28743.20
4400
303.36
438434
30228.90
434297
29943.70
430274
29666.30
426361
29396.50
422553
29134.00
4450
306.81
444526
30648.90
440262
30354.90
436119
30069.30
432091
29791.60
428173
29521.40
4500
310.26
450392
31053.40
446008
30751.10
441749
30457.50
437767
30182.90
433738
29905.10
Notes:
the factory.

W =1135.8x 0.9 x Slope x
51.45
P = (Set x 1.03) + 14.7

Slope = 120.6
V = Specific Volume
Temperature
1000
537.8
1010
543.3
1020
548.9
1030
554.4
1040
560.0
Set Pressure1
Orifice Capacity
psig
barg
lb/hr
kg/hr
lb/hr
kg/hr
lb/hr
kg/hr
lb/hr
kg/hr
lb/hr
kg/hr
3100
213.73
283277
19531.20
281565
19413.20
279883
19297.20
278231
19183.30
276608
19071.40
3150
217.18
288256
19874.50
286480
19752.00
284737
19631.90
283025
19513.80
281344
19397.90
3200
220.63
293272
20220.30
290782
20048.70
288292
19877.00
285927
19713.90
283558
19550.60
3250
224.07
298324
20568.70
292321
20154.80
286666
19764.90
281385
19400.80
276331
19052.30
3300
227.52
303340
20914.50
295600
20380.90
288363
19881.90
281689
19421.70
275406
18988.50
3350
230.97
308382
21262.10
303912
20953.90
299698
20663.40
295589
20380.10
291708
20112.50
3400
234.42
313526
21616.80
311486
21476.20
309484
21338.10
307593
21207.70
305666
21074.90
3450
237.86
318697
21973.30
316585
21827.70
314515
21685.00
312559
21550.10
310566
21412.70
3500
241.31
323810
22325.90
321627
22175.40
319566
22033.20
317467
21888.50
315484
21751.80
3550
244.76
328855
22673.70
326683
22523.90
324473
22371.60
322386
22227.70
320261
22081.20
3600
248.21
333906
23022.00
331664
22867.40
329467
22715.90
327313
22567.40
325201
22421.80
3650
251.65
339139
23382.80
336823
23223.10
334554
23066.60
332415
22919.20
330233
22768.70
3700
255.10
344290
23737.90
341899
23573.10
339647
23417.80
337352
23259.60
335188
23110.30
3750
258.55
349440
24093.00
347068
23929.40
344652
23762.90
342376
23605.90
340056
23446.00
3800
262.00
354683
24454.50
352236
24285.80
349839
24120.50
347397
23952.10
345097
23793.50
3850
265.44
360025
24822.80
357499
24648.60
355026
24478.10
352507
24304.50
350135
24140.90
3900
268.89
365259
25183.70
362655
25004.10
360107
24828.50
357611
24656.40
355167
24487.90
3950
272.34
370478
25543.50
367796
25358.60
365172
25177.70
362704
25007.50
360187
24834.00
4000
275.79
375789
25909.70
373026
25719.20
370429
25540.10
367781
25357.60
365292
25185.90
4050
279.23
381196
26282.50
378460
26093.80
375672
25901.60
373053
25721.00
370381
25536.80
4100
282.68
386466
26645.80
383650
26451.70
380781
26253.90
378087
26068.10
375340
25878.70
4150
286.13
391703
27006.90
388807
26807.20
385974
26611.90
383202
26420.80
380489
26233.70
4200
289.57
397153
27382.70
394170
27177.00
391254
26976.00
388402
26779.30
385611
26586.90
4250
293.02
402571
27756.20
399502
27544.60
396502
27337.80
393689
27143.80
390817
26945.80
4300
296.47
407951
28127.20
404794
27909.50
401710
27696.90
398820
27497.60
395869
27294.20
4350
299.92
413284
28494.90
410040
28271.20
407003
28061.80
403903
27848.10
400999
27647.90
4400
303.36
418845
28878.30
415507
28648.10
412383
28432.80
409196
28213.00
406211
28007.20
4450
306.81
424359
29258.50
421069
29031.60
417716
28800.50
414576
28584.00
411375
28363.30
4500
310.26
429818
29634.90
426438
29401.80
422994
29164.40
419771
28942.10
416485
28715.60
Notes:
the factory.

W =1135.8x 0.9 x Slope x
51.45
P = (Set x 1.03) + 14.7

Slope = 120.6
V = Specific Volume
Temperature
1050
565.6
1060
571.1
1070
576.7
1080
582.2
1090
587.8
1100
593.3
Set Pressure1
Valve Capacity
psig
barg
lb/hr
kg/hr
lb/hr
kg/hr
lb/hr
kg/hr
lb/hr
kg/hr
lb/hr
kg/hr
lb/hr
kg/hr
3100
213.73
275013
18961.40
273501
18857.20
272014
18754.70
270604
18657.40
269163
18558.10
267745
18460.30
3150
217.18
279693
19284.10
278185
19180.10
276645
19074.00
275185
18973.30
273694
18870.50
272281
18773.10
3200
220.63
281306
19395.30
280432
19335.10
279509
19271.40
278651
19212.30
277745
19149.80
276903
19091.70
3250
224.07
271540
18722.00
273426
18852.00
275406
18988.50
277375
19124.30
279443
19266.90
281501
19408.80
3300
227.52
269574
18586.40
272676
18800.30
275833
19018.00
279158
19247.20
282549
19481.00
286126
19727.60
3350
230.97
287915
19851.00
288457
19888.40
289062
19930.10
289610
19967.90
290222
20010.10
290777
20048.30
3400
234.42
303774
20944.40
302053
20825.80
300361
20709.10
298632
20589.90
296996
20477.10
295388
20366.20
3450
237.86
308610
21277.90
306833
21155.30
305085
21034.80
303367
20916.40
301678
20799.90
300016
20685.30
3500
241.31
313464
21612.50
311627
21485.90
309823
21361.50
308120
21244.10
306375
21123.80
304660
21005.50
3550
244.76
318254
21942.80
316360
21812.20
314572
21688.90
312742
21562.80
311015
21443.70
309246
21321.70
3600
248.21
323129
22278.90
321252
22149.50
319330
22017.00
317517
21892.00
315662
21764.10
313910
21643.30
3650
251.65
328093
22621.20
326154
22487.50
324250
22356.20
322301
22221.80
320463
22095.10
318656
21970.50
3700
255.10
332981
22958.20
330982
22820.40
329019
22685.00
327170
22557.50
325273
22426.70
323409
22298.20
3750
258.55
337869
23295.20
335809
23153.20
333786
23013.70
331881
22882.30
329928
22747.70
328009
22615.40
3800
262.00
342841
23638.00
340717
23491.60
338719
23353.80
336670
23212.50
334741
23079.50
332763
22943.20
3850
265.44
347811
23980.70
345712
23836.00
343563
23687.80
341540
23548.30
339467
23405.40
337515
23270.80
3900
268.89
352772
24322.70
350611
24173.70
348489
24027.40
346315
23877.50
344270
23736.50
342261
23598.00
3950
272.34
357721
24663.90
355496
24510.50
353312
24360.00
351076
24205.80
348973
24060.80
346906
23918.30
4000
275.79
362752
25010.80
360462
24852.90
358214
24697.90
356008
24545.80
353842
24396.50
351715
24249.80
4050
279.23
367870
25363.70
365511
25201.00
363197
25041.50
360926
24884.90
358697
24731.20
356509
24580.40
4100
282.68
372759
25700.80
370335
25533.60
368060
25376.80
365725
25215.80
363534
25064.70
361284
24909.60
4150
286.13
377833
26050.60
375339
25878.70
372999
25717.30
370599
25551.90
368346
25396.50
366034
25237.10
4200
289.57
382879
26398.50
380425
26229.30
377910
26055.90
375550
25893.20
373130
25726.40
370858
25569.70
4250
293.02
388007
26752.10
385484
26578.10
383009
26407.50
380473
26232.60
378093
26068.50
375757
25907.50
4300
296.47
392983
27095.20
390392
26916.50
387852
26741.40
385360
26569.60
382916
26401.10
380518
26235.70
4350
299.92
398034
27443.40
395373
27260.00
392765
27080.10
390208
26903.80
387700
26730.90
385240
26561.30
4400
303.36
403164
27797.10
400431
27608.70
397752
27424.00
395245
27251.10
392668
27073.50
390142
26899.30
4450
306.81
408376
28156.50
405567
27962.80
402816
27773.10
400241
27595.60
397596
27413.20
395003
27234.40
4500
310.26
413407
28503.40
410526
28304.70
407832
28119.00
405065
27928.20
402476
27749.70
399816
27566.30
Notes:
the factory.

W =1135.8x 0.9 x Slope x
51.45
P = (Set x 1.03) + 14.7

Slope = 120.6
V = Specific Volume
Temperature
1110
598.9
1120
604.4
1130
610.0
1140
615.6
1150
621.1
Set Pressure1
Valve Capacity
psig
barg
lb/hr
kg/hr
lb/hr
kg/hr
lb/hr
kg/hr
lb/hr
kg/hr
lb/hr
kg/hr
3100
213.73
266452
18371.20
265177
18283.30
263920
18196.60
262681
18111.20
261411
18023.60
3150
217.18
270942
18680.70
269623
18589.80
268375
18503.80
267093
18415.40
265829
18328.20
3200
220.63
275517
18996.20
274206
18905.80
272861
18813.10
271587
18725.20
270279
18635.00
3250
224.07
280124
19313.80
278711
19216.40
277375
19124.30
276058
19033.50
274706
18940.30
3300
227.52
284702
19629.50
283300
19532.80
281918
19437.50
280556
19343.60
279158
19247.20
3350
230.97
289305
19946.80
287855
19846.90
286427
19748.40
285020
19651.40
283634
19555.80
3400
234.42
293868
20261.40
292433
20162.50
290958
20060.80
289565
19964.80
288132
19866.00
3450
237.86
298512
20581.60
296966
20475.00
295506
20374.40
294006
20270.90
292590
20173.30
3500
241.31
303107
20898.40
301578
20793.00
300006
20684.60
298523
20582.40
297062
20481.70
3550
244.76
307645
21211.30
306069
21102.70
304516
20995.60
302987
20890.20
301481
20786.30
3600
248.21
312259
21529.40
310704
21422.20
309102
21311.80
307525
21203.10
305972
21096.00
3650
251.65
316952
21853.00
315348
21742.40
313697
21628.60
312141
21521.30
310540
21410.90
3700
255.10
321728
22182.30
319999
22063.10
318370
21950.80
316766
21840.20
315115
21726.40
3750
258.55
326278
22496.00
324575
22378.60
322899
22263.10
321248
22149.20
319549
22032.10
3800
262.00
330981
22820.30
329226
22699.30
327500
22580.30
325800
22463.10
324127
22347.70
3850
265.44
335679
23144.20
333955
23025.30
332176
22902.70
330426
22782.00
328703
22663.20
3900
268.89
340371
23467.70
338596
23345.30
336767
23219.20
335047
23100.60
333274
22978.40
3950
272.34
345051
23790.40
343140
23658.60
341344
23534.80
339577
23413.00
337754
23287.30
4000
275.79
349806
24118.20
347928
23988.70
345993
23855.30
344175
23730.00
342386
23606.60
4050
279.23
354546
24445.00
352615
24311.90
350715
24180.90
348845
24052.00
347005
23925.10
4100
282.68
359266
24770.50
357281
24633.60
355329
24499.00
353408
24366.60
351519
24236.30
4150
286.13
363961
25094.20
362019
24960.30
360013
24822.00
358039
24685.90
356098
24552.00
4200
289.57
368727
25422.80
366732
25285.20
364671
25143.10
362741
25010.10
360746
24872.50
4250
293.02
373670
25763.60
371516
25615.10
369500
25476.10
367417
25332.50
365465
25197.90
4300
296.47
378377
26088.10
376167
25935.80
374098
25793.10
372063
25652.80
369961
25507.90
4350
299.92
383043
26409.80
380884
26261.00
378761
26114.60
376673
25970.60
374517
25822.00
4400
303.36
387887
26743.80
385670
26591.00
383491
26440.70
381349
26293.00
379242
26147.80
4450
306.81
392689
27074.90
390415
26918.10
388291
26771.70
386092
26620.10
383930
26471.00
4500
310.26
397444
27402.70
395228
27250.00
392936
27091.90
390682
26936.50
388468
26783.90
Notes:
the factory.

Reduced Bore Selection and Capacity Factor
Reduced Bore Selection
Inlet Size
in.
1.50
2.00
2.50
mm
38.1
50.8
63.5
Valve
Types
3515 &
3525
3516 &
3526
3517,
3527,
3537 &
3547
Bore Size
Orifice Area
cm2
Relative to
Full Bore (%)
0.601
3.880
100
0.559
3.610
93
0.518
3.340
86.2
19.8
0.479
3.090
79.7
19.1
0.442
2.850
73.5
.72
18.3
0.406
2.620
67.6
.69
17.5
0.371
2.390
61.7
.66
16.7
0.338
2.180
56.2
.63
15.9
0.307
1.980
51.1
.59
15.1
0.277
1.790
46.1
.56
14.3
0.249
1.610
41.4
1.001
25.41
0.785
5.060
100
.97
24.6
0.737
4.750
93.9
.94
23.8
0.690
4.450
87.9
.91
23.0
0.645
4.160
82.2
.88
22.2
0.601
3.880
76.6
.84
21.4
0.559
3.610
71.2
.81
20.7
0.518
3.340
66
.78
19.8
0.479
3.090
61
.75
19.1
0.442
2.850
56.3
.72
18.2
0.404
2.610
51.5
.69
17.5
0.371
2.390
47.3
.63
15.9
0.307
1.980
39.1
1.751
44.51
2.405
15.520
100
1.72
43.7
2.320
14.970
96.5
1.69
42.9
2.237
14.430
93
1.66
42.1
2.154
13.900
89.6
1.63
41.3
2.074
13.380
86.2
1.59
40.5
1.995
12.870
83
1.56
39.7
1.917
12.370
79.7
1.53
38.9
1.842
11.880
76.6
1.50
38.1
1.767
11.400
73.5
1.47
37.3
1.694
10.930
70.4
1.44
36.5
1.623
10.470
67.5
1.41
35.7
1.553
10.020
64.6
1.38
34.9
1.485
9.580
61.7
1.34
34.1
1.418
9.150
59
1.31
33.4
1.353
8.730
56.3
1.28
32.5
1.289
8.320
53.6
1.19
30.2
1.108
7.150
46.1
1.16
29.4
1.050
6.770
43.7
1.13
28.6
.994
6.410
41.3
1.09
27.8
.940
6.060
39.1
1.06
27.0
.887
5.720
36.9
1.03
26.2
.835
5.390
34.7
1.00
25.4
.785
5.060
32.6
in.
mm
.881
22.21
.84
21.4
.81
20.7
.78
.75
in2
Notes:
1. Full Bore comparison for this bore size

Reaction Forces
Illustrated to the right is a Consolidated Electromatic
Ball Valve. When the valve is closed, an upward force
is exerted in the valve neck (FP), due to valve internal
pressure. Valve necks are designed to resist the force
and circumferential stresses due to valve internal
pressure.
Typical Vertical Discharge Consolidated

Electromatic Ball Valve
FR
When the valve opens, the force remains constant

until some over pressure occurs. The force resulting
from set pressure plus overpressure (FSP) must be
balanced by resisting forces in the valve neck.
Once ow has been established, the steam escapes
upward through the discharge connection; this results
in force (FR) acting downward at the center line of the
discharge pipe.
Force FR is represented by the equation:
F = MV + PA
A = Area of outlet, sq. in.
M=
W
=
g
lb/sec
lb - sec
=
ft
ft/sec2
P = Static pressure, lb/sq.in

V = Velocity, ft/sec
In addition to actual valve capacities, reaction force
valves are based on pressure, temperature, and
valve conguration. Forces for a particula rvalve type
will apply regardless of inlet connection used; i.e.
ange,screwed, or welded.
For valve installations which vent to a closed system
or solidly piped discharge lines, changes which occur
in reaction forces, and the effects on nozzles, headers,
and discharge lines should be considered.
Force values indicated apply only when valves have
been installed in accordance with ASME Code or
Dresser Maintenance Manual recommendations.
FP

Reaction Forces - Steam
18,000
18,000
17,000
17,000
16,000
16,000
15,000
15,000
14,000
14,000
13,000
13,000
3547 at 3% Acc. 800F
12,000
12,000
11,000
11,000
Force (lbs.)
3538 at 3% Acc.
10,000
10,000
3547 at 3% Acc. 1100F
9,000
9,000
8,000
8,000
3537 at 3% Acc.
7,000
7,000
6,000
6,000
3517 & 3527 at 3% Acc.
5,000
5,000
4,000
4,000
3,000
3,000
2,000
2,000
3525 & 3526 at 3% Acc.
1,000
1,000
3515 & 3525
0
0
1,000
2,000
3,000
Set Pressure (psig)
4,000
5,000

Superheat Correction Factor
Total
Temp. (F)
400
450
500
550
600
650
0.987
0.998
0.984
0.979
-
0.957
0.963
0.970
0.977
0.972
0.968
0.968
-
0.930
0.935
0.940
0.945
0.951
0.957
0.963
0.963
0.961
0.961
0.962
0.964
0.968
-
0.905
0.909
0.913
0.917
0.921
0.926
0.930
0.935
0.940
0.946
0.952
0.958
0.958
0.958
0.958
0.960
0.962
0.965
0.969
0.974
-
0.882
0.885
0.888
0.892
0.895
0.898
0.902
0.906
0.909
0.914
0.918
0.922
0.927
0.931
0.936
0.942
0.947
0.953
0.958
0.959
0.960
0.962
0.964
0.966
0.969
0.973
0.977
0.982
0.987
0.993
-
0.861
0.864
0.866
0.869
0.871
0.874
0.877
0.880
0.883
0.886
0.889
0.892
0.896
0.899
0.903
0.906
0.910
0.914
0.918
0.923
0.927
0.931
0.936
0.941
0.946
0.952
0.958
0.963
0.968
0.970
0.972
0.973
0.973
0.973
0.974
0.975
0.976
0.977
0.979
0.982
0.985
0.988
-
Flowing
Pressure (psia)*
50
100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
950
1000
1050
1100
1150
1200
1250
1300
1350
1400
1450
1500
1550
1600
1650
1700
1750
1800
1850
1900
1950
2000
2050
2100
2150
2200
2250
2300
2350
2400
2450
2500
2550
2600
2650
2700
2750
2800
2850
2900
2950
3000
3050
3100
3150
3200
700
750
800
850
900
950
1000 1050 1100 1150 1200
Superheat Correction Factor Ksh

0.841
0.843
0.846
0.848
0.850
0.852
0.854
0.857
0.859
0.862
0.864
0.867
0.869
0.872
0.875
0.878
0.880
0.883
0.886
0.890
0.893
0.896
0.899
0.903
0.906
0.910
0.914
0.918
0.922
0.926
0.930
0.934
0.936
0.938
0.940
0.942
0.944
0.946
0.949
0.952
0.954
0.956
0.956
0.955
0.954
0.953
0.952
0.952
0.951
0.951
0.951
0.951
0.952
0.952
0.953
0.956
0.959
0.963
-
0.823
0.825
0.826
0.828
0.830
0.832
0.834
0.836
0.838
0.840
0.842
0.844
0.846
0.848
0.850
0.852
0.855
0.857
0.860
0.862
0.864
0.867
0.870
0.872
0.875
0.878
0.880
0.883
0.886
0.889
0.892
0.894
0.895
0.895
0.896
0.897
0.897
0.898
0.898
0.899
0.899
0.900
0.900
0.901
0.901
0.901
0.902
0.902
0.902
0.902
0.902
0.903
0.903
0.903
0.903
0.903
0.902
0.902
0.902
0.901
0.899
0.896
0.894
0.889
0.805
0.807
0.808
0.810
0.812
0.813
0.815
0.816
0.818
0.820
0.822
0.823
0.825
0.827
0.828
0.830
0.832
0.834
0.836
0.838
0.840
0.842
0.844
0.846
0.848
0.850
0.852
0.854
0.857
0.859
0.861
0.863
0.863
0.863
0.862
0.862
0.862
0.862
0.861
0.861
0.860
0.860
0.859
0.859
0.858
0.857
0.856
0.855
0.854
0.852
0.851
0.849
0.848
0.846
0.844
0.842
0.839
0.836
0.834
0.831
0.827
0.823
0.819
0.815
0.789
0.790
0.792
0.793
0.794
0.796
0.797
0.798
0.800
0.801
0.803
0.804
0.806
0.807
0.809
0.810
0.812
0.813
0.815
0.816
0.818
0.820
0.821
0.823
0.825
0.826
0.828
0.830
0.832
0.833
0.835
0.836
0.836
0.835
0.835
0.834
0.833
0.832
0.832
0.831
0.830
0.828
0.827
0.826
0.825
0.823
0.822
0.820
0.818
0.816
0.814
0.812
0.809
0.807
0.804
0.801
0.798
0.794
0.790
0.786
0.782
0.777
0.772
0.767
0.774
0.775
0.776
0.777
0.778
0.780
0.781
0.782
0.783
0.784
0.785
0.787
0.788
0.789
0.790
0.792
0.793
0.794
0.796
0.797
0.798
0.800
0.801
0.802
0.804
0.805
0.807
0.808
0.809
0.811
0.812
0.813
0.812
0.811
0.810
0.810
0.809
0.807
0.806
0.805
0.804
0.802
0.801
0.799
0.797
0.795
0.794
0.791
0.789
0.787
0.784
0.782
0.779
0.776
0.773
0.769
0.766
0.762
0.758
0.753
0.749
0.744
0.738
0.733
0.759
0.760
0.761
0.762
0.763
0.764
0.765
0.766
0.767
0.768
0.769
0.770
0.771
0.772
0.774
0.774
0.776
0.777
0.778
0.779
0.780
0.781
0.782
0.784
0.785
0.786
0.787
0.788
0.790
0.791
0.792
0.792
0.791
0.790
0.789
0.788
0.787
0.785
0.784
0.782
0.781
0.779
0.778
0.776
0.774
0.772
0.769
0.767
0.765
0.762
0.759
0.756
0.754
0.750
0.747
0.743
0.739
0.735
0.731
0.726
0.722
0.716
0.711
0.705
0.745
0.746
0.747
0.748
0.749
0.750
0.750
0.751
0.752
0.753
0.754
0.755
0.756
0.757
0.758
0.759
0.760
0.760
0.761
0.762
0.763
0.764
0.765
0.766
0.767
0.768
0.769
0.770
0.771
0.772
0.773
0.774
0.772
0.771
0.770
0.768
0.767
0.766
0.764
0.762
0.761
0.759
0.757
0.755
0.753
0.751
0.748
0.746
0.743
0.740
0.738
0.735
0.731
0.728
0.724
0.721
0.717
0.713
0.708
0.704
0.699
0.693
0.688
0.682
0.732
0.733
0.733
0.734
0.735
0.736
0.736
0.737
0.738
0.739
0.740
0.740
0.741
0.742
0.743
0.744
0.744
0.745
0.746
0.747
0.748
0.749
0.749
0.750
0.751
0.752
0.753
0.754
0.754
0.755
0.756
0.756
0.755
0.754
0.752
0.751
0.749
0.748
0.746
0.744
0.742
0.740
0.738
0.736
0.734
0.732
0.729
0.727
0.724
0.721
0.718
0.715
0.712
0.708
0.705
0.701
0.697
0.693
0.688
0.684
0.679
0.673
0.668
0.662
0.719
0.720
0.721
0.721
0.722
0.723
0.723
0.724
0.725
0.725
0.726
0.727
0.728
0.728
0.729
0.730
0.730
0.731
0.732
0.732
0.733
0.734
0.735
0.735
0.736
0.737
0.737
0.738
0.739
0.740
0.740
0.740
0.739
0.738
0.736
0.735
0.733
0.731
0.729
0.728
0.726
0.724
0.722
0.720
0.717
0.715
0.712
0.710
0.707
0.704
0.701
0.698
0.695
0.691
0.687
0.684
0.679
0.675
0.671
0.666
0.661
0.656
0.650
0.644
0.708
0.708
0.709
0.709
0.710
0.710
0.711
0.712
0.712
0.713
0.713
0.714
0.715
0.715
0.716
0.716
0.717
0.718
0.718
0.719
0.719
0.720
0.721
0.721
0.722
0.723
0.723
0.724
0.724
0.725
0.726
0.726
0.724
0.723
0.721
0.720
0.718
0.716
0.714
0.712
0.710
0.708
0.706
0.704
0.702
0.699
0.697
0.694
0.691
0.688
0.685
0.682
0.679
0.675
0.671
0.668
0.663
0.659
0.655
0.650
0.645
0.640
0.634
0.628
0.696
0.697
0.697
0.698
0.698
0.699
0.699
0.700
0.700
0.701
0.701
0.702
0.702
0.703
0.703
0.704
0.704
0.705
0.705
0.706
0.707
0.707
0.708
0.708
0.709
0.709
0.710
0.710
0.711
0.711
0.712
0.712
0.710
0.709
0.707
0.705
0.704
0.702
0.700
0.698
0.696
0.694
0.692
0.690
0.687
0.685
0.682
0.679
0.677
0.674
0.671
0.664
0.664
0.661
0.657
0.653
0.649
0.645
0.640
0.635
0.630
0.625
0.620
0.614
Notes:
1. For capacity on superheated steam, multiply saturated steam capacity by correction factor.
2. Convert set pressure from (psig) to owing pressure (psia)
*owing pressure (psia) = [set pressure (psig) x overpressure] + 14.7
Valve Configuration Code

BORE TYPE
INLET FLANGE FACING
ORIFICE SIZE 2
INTERCHANGEABILITY NUMBER
INLET TYPE
DEVIATION FROM STANDARD
PRESSURE CLASS & INLET SIZE1
ACTUATOR TYPE
VALVE TYPE
AUX. MANIFOLD
INLET SIZE
PRESSURE REGULATOR
1-1/2 35
15
1 - X1 - FB 0875 -
2-1/2
- VA123DA - AM -
X2
RB 1000
GS620
X3
1750
SP
GS628
X4
2000
SPEC
SY1032
X5
xxxx
PR
SY1043
X6
X7
X8
X9
1
xxxx
INLET SIZE
xxxx indicates
reduced bore
diameter (x.xxx inch)
PRESSURE CLASS
Standard Valve Connection

Inlet Size
in.
mm
Designation
Pressure Class Flanged Inlet

Orifice Size
in.
mm
Bore
Type
in2
Area
cm2
1.50
38.1
.88
22.2
FB
0.601
3.877
2.00
50.8
1.00
25.4
FB
0.785
5.065
2.50
63.5
1.75
44.5
FB
2.405
15.516
2.50
63.5
2.00
50.8
FB
3.142
20.271
1.50
38.1
5, 6, 7
Reduced Bore Size 1
RB
Variable
2.00
50.8
5, 6, 7
Reduced Bore Size 1
RB
Variable
5, 6, 7
Size1
RB
Variable
2.50
63.5
Reduced Bore
Designation
Class
1500#
2500#
Buttweld Inlet
2658# LTD
3092# LTD
4500# LTD
Notes:
1. Reduced Bore diameter indicated in valve
code as represented by xxxx above.
Inlet Flange Facing
Inlet Type
Designation
Type
Flanged
Buttweld
Bore Type
Designation
Type
FB
Full Bore
RB
Reduced Bore
Designation
X1
X2
X3
X4
X5
X6
X7
X8
X9
Facing
Raised Face Spiral Serrated
Raised Face Smooth
Ring Joint
Large Tongue
Large Groove
Small Tongue
Small Groove
Large Female
Large Male
Interchangeability Number
Designation
Valve Type
Primary Design Release
Actuator Type
Designation
Type
VA123DA
Ledeen: VA123DA
GS620
Ledeen: GS620
GS628
Ledeen: GS628
SY1032
Ledeen: SY1032
SY1043
Ledeen: SY1043
How to Order a 3500 Safety Valve

How to Order a 3500 Safety Valve
Please Specify:
Type of Application
a)
Superheater
b)
Other
Valve Supplemental Data

a)
(identify)
Applicable ASME Code
Special Cleaning
b)
Special Boxing
c)
Export Boxing
Special Painting
a)
Section I - Power Boiler
d)
b)
Section VIII - Pressure Vessels
Available Air [(40-120 psig) (2.76-8.27 barg)]
C)
Non Code
System Parameters
psig
barg
a)
Design Pressure
b)
Design Temperature
c)
Operating Pressure
psig
d)
Operating Temperature
Min.
psig
barg
Hz
DC
Control Preference
a)
Valve Set Pressure
b)
Allowable Overpressure on Valve
c)
Required Relieving Capacity
d)
Buttweld Valves
psig
barg
2537 Control Station
%
lb/hr
2539 Controller
kg/hr
Transmitter Controller
DCS
Inlet Size
Inlet Specications
Outlet Size & Flange Rating
Flanged Valves
Other (specify)
Safety Valve Information
a)
Total Generating Capacity of the Boiler
b)
Drum Safety Valve Capacities
Inlet Size & Flange Rating
c)
Superheater Safety Valve Capacities
Outlet Size & Flange Rating
d)
Drum Operating Pressure
e)
Superheater Operating Pressure
f)
Other Type Connections Other Than
g)
Special Codes or Standards
h)
Model and Manufacturer of

Isolation Gate Valve (if any)
Buttweld or Flange
i)
barg
AC
barg
Valve Specifications
e)
psig
Electrical Requirements
Max.
f)
Set Pressure of Low Set Drum Safety Valve
g)
Set Pressure of Low Set Superheater Safety Valve
Model No. and Nameplate data

of valve being replaced

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Pressure Relief Valves

3500 EBV Series

3500 EBV Series Safety Valve | 3500.1

3500.2 | Dresser Consolidated

The Consolidated Series 3500 Electromatic Ball Valve is designed

Features & Benefits

The Consolidated Series 3500 Electromatic Ball Valve (EBV)

Guided Yoke Design

1.5 (38.1 mm), 2 (50.8 mm) and 2.5 (63.5

ANSI Class 1500 thru 4500.

3 (76.2 mm) and 4 (101.6 mm).

ANSI Class 300 and 900.

.875 (22.23 mm) through 2.000 (50.8 mm).

Alloy steel body with Inconel alloy seat and

ASME B & PVC Section I V code Stamp on

3500 EBV Series Safety Valve | 3500.3

Features & Benefits

Gland, Stop Ring and Packing

Stem and Bearing Washer

Stem Retaining Nut

Ball, Seat, and Seat Loader Assembly

Seat and Body Joint Seal

3500.4 | Dresser Consolidated

Features & Benefits (Contd.)

Inside this frame, every mechanism that slides or

3500 EBV Series Safety Valve | 3500.5

Features & Benefits (Contd.)

Electromatic Ball Valve (Type 3500)

Several items have been added to the control package.

The Consolidated 3500 EBV is an automatic, power

3500.6 | Dresser Consolidated

Controller (Type 3539)

Features & Benefits (Contd.)

2537 CONTROL STATION

SHUT OFF VALVE

3500 EBV Series Safety Valve | 3500.7

Features & Benefits (Contd.)

Figure 2: 3539 Controller

3500.8 | Dresser Consolidated

When it is desirable to open the valve manually, this can be

Figure 3: 2537 Control Station

Standard Valve Connections

2658 LTD Buttweld

2658 LTD Buttweld

3092 LTD Buttweld

3092 LTD Buttweld

4500 LTD Buttweld

ANSI Standard Class

3500 EBV Series Safety Valve | 3500.9

3500.10 | Dresser Consolidated

3500 Materials (Contd.)

ASME SA217 Gr. WC9

ASME SA182 Gr. F22

25B Solenoid (Open)

ASME SA182 Gr. F91

25C Solenoid (Closed)

25D Position Switch (Standard) Topworx

ASME SA217 Gr. WC9

ASME SA217 Gr. WC9

Ball & Seat Assembly