The compact Lenze formula collection

Lenze Drive Systems GmbH

Postfach 10 13 52 · D-31763 Hameln
Site: Hans-Lenze-Straße 1 · D-31855 Aerzen
Phone ++49 (0) 5154 82-0 · Telefax ++49 (0) 5154 82-21 11
E-Mail: [email protected] · www.Lenze.com

473 731

Technical alterations reserved

Printed in Germany 9.2003 en · 5 4 3 2 1
Introduction to the 5th edition

This little collection of formulae has been put together for the
dimensioning and project-planning of electrical drives.

Dimensions that are not defined in the SI-system can be

converted by using the conversion tables.

The derivations of the formulae have been left out.

However, the numerical equations have been presented in such
a manner that the physical relationships are apparent.

Hameln, September 1999

3
4
Contents

Dimensions and conversion 1

Electrical circuit symbols 2

Drive dimensioning 3

Control loops 4

Geared motors 5

Installation of equipment 6

Approvals and standards 7

5
6
Dimensions and conversion 1

7
 Fundamental units of the SI-system DIN 1301-1

Physical
dimension Name Abbreviation
1
Length Meter m
Mass Kilogram kg
Time Second s
Electrical current Ampere A
Temperature Kelvin K
Substance quantity Mol mol
Luminous intensity Candela cd

Prefixes and their abbreviations as per DIN 66030

Prefix Multip. Inter- Representation

factor national Form I Form II
for the prefix Upper or (lower (upper
dimen. char. lower case case
unit case only) only)
Tera 1012 T T t T
Giga 109 G G g G
Mega 106 M M ma MA
Kilo 103 k k k K
Hekto 102 h h h H
Deka 101 da da da DA
Dezi 10-1 d d d D
Zenti 10-2 c c c C
Milli 10-3 m m m M
Mikro 10-6
u u U
Nano 10-9 n n n N
8 Piko 10-12 p p p P
Conversion of lengths

B mm cm m in ft yd km mile naut mile1)

A

mm 1 10-1 10-3 3.93701 · 10-2 3.28084 · 10-3 1.09361 · 10-3 10-6 6.21371 · 10-7 5.39957 · 10-7

cm 10 1 10-2 3.93701 · 10-1 3.28084 · 10-2 1.09361 · 10-2 10-5 6.21371 · 10-6 5.39957 · 10-6

m 1000 100 1 3.93701 3.28084 1.09361 10-3 6.21371 · 10-4 5.39957 · 10-4

in 25.4 2.54 2.54 · 10-2 1 8.33333 · 10-2 2.77778 · 10-2 2.54 · 10-5 1.57828 · 10-5 1.37149 · 10-5

ft 304.8 30.48 3.048 · 10-1 12 1 3.33333 · 10-1 3.048 · 10-4 1.89394 · 10-4 1.64579 · 10-4

yd 914.4 91.44 9.144 · 10-1 36 3 1 9.144 · 10-4 5.68182 · 10-4 4.93737 · 10-4

km 106 105 1000 39370.1 3280.84 1093.61 1 6.21371 · 10-1 5.39957 · 10-1

mile 1.60934 · 106 160 934 1609.34 63360 5280 1760 1.60934 1 8.68976 · 10-1

naut mile1) 1.852 · 106 185 200 1852 72913.4 6076.12 2025.37 1.852 1.15078 1

1) IIn the United Kingdom: 1 nautical mile = 1853 m

9
1
 1

10
Conversion of areas

B sq
A cm2 m2 a ha km2 in2 ft2 yd2 mile acre

cm2 1 10-4 10-6 10-8 10-10 1.55000 · 10-1 1.07639 · 10-3 1.19599 · 10-4 3.86102 · 10-11 2.47105 · 10-8

m2 10000 1 10-2 10-4 10-6 1550.00 10.7639 1.19599 3.86102 · 10-7 2.47105 · 10-4

a 106 100 1 10-2 10-4 155 000 1076.39 119.599 3.86102 · 10-5 2.47105 · 10-2

ha 108 10000 100 1 10-2 1.55000 · 107 107 639 11959.9 3.86102 · 10-3 2.47105

km2 1010 106 10000 100 1 1.55000 · 109 1.07639 · 107 1.19599 · 106 3.86102 · 10-1 247.105

in2 6.45160 6.45160 · 10-4 6.45160 · 10-6 6.45160 · 10-8 6.45160 · 10-10 1 6.94444 · 10-3 7.71605 · 10-4 2.49098 · 10-10 1.59423 · 10-7

ft2 929.030 9.29030 · 10-2 9.29030 · 10-4 9.29030 · 10-6 9.29030 · 10-8 144 1 1.11111 · 10-1 3.58701 · 10-8 2.29568 · 10-5

yd2 8361.27 8.36127 · 10-1 8.36127 · 10-3 8.36127 · 10-5 8.36127 · 10-7 1296 9 1 3.22831 · 10-7 2.06612 · 10-4

sq mile 2.58999 · 1010 2.58999 · 106 25899.9 258.999 2.58999 4.01449 · 109 2.78784 · 107 3.09760 · 106 1 640

acre 4.04686 · 107 4046.86 40.4686 4.04686 · 10-1 4.04686 · 10-3 6.27264 · 106 43560.0 4840 1.56250 · 10-3 1
Conversion of volumes

B cm3 dm3 = I in3 ft3 yd3 US fl oz Imp fl oz US gal Imp gal Imp pint
A

cm3 1 10-3 6.10237 · 10-2 3.53147 · 10-5 1.30795 · 10-6 3.38140 · 10-2 3.51951 · 10-2 2.64172 · 10-4 2.19969 · 10-4 1.75975 · 10-3

dm3 = I 1000 1 61.0237 3.53147 · 10-2 1.30795 · 10-3 33.8140 35.1951 2.64172 · 10-1 2.19969 · 10-1 1.75975

in3 16.3871 1.63871 · 10-2 1 5.78704 · 10-4 2.14335 · 10-5 5.54113 · 10-1 5.76744 · 10-1 4.32900 · 10-3 3.60465 · 10-3 2.88372 · 10-2

ft3 28316.8 28.3168 1728 1 3.70370 · 10-2 957.506 996.614 7.48052 6.22884 49.8307

yd3 764 555 764.555 46656 27 1 25852.7 26908.6 201.974 168.179 1345.43

US fl oz 29.5735 2.95735 · 10-2 1.80469 1.04438 · 10-3 3.86807 · 10-5 1 1.04084 7.8125 · 10-3 6.50527 · 10-3 5.20421 · 10-2

Imp fl oz 28.4131 2.84131 · 10-2 1.73387 1.00340 · 10-3 3.71629 · 10-5 9.60760 · 10-1 1 7.50594 · 10-3 6.25 · 10-3 5 · 10-2

US gal 3785.41 3.78541 231 1.33681 · 10-1 4.95113 · 10-3 128 133.228 1 8.32674 · 10-1 6.66139

Imp gal 4546.09 4.54609 277.419 1.60544 · 10-1 5.94606 · 10-3 153.722 160 1.20095 1 8

Imp pint 568.261 5.68261 · 10-1 34.6774 2.00680 · 10-2 7.43258 · 10-4 19.2152 20 1.50119 · 10-1 1.25 · 10-1 1

11
1
 Conversion of mass

1 B
A g kg oz Ibm US ton

g 1 10-3 3.52740 · 10-2 2.20462 · 10-3 1.10231 · 10-6

kg 1000 1 35.2740 2.20462 1.10231 · 10-3
oz 28.3495 2.83495 · 10-2 1 6.25 · 10-2 3.125 · 10-5
Ibm 453.592 4.53592 · 10-1 16 1 5 · 10-4
US ton 907 185 907.185 32 000 2000 1

Conversion of energy

B J Wh kp m kcal BTU
A
J 1 2.77778 · 10-4 1.01972 · 10-1 2.38846 · 10-4 9.47817 · 10-4
Wh 3600 1 367.098 8.59845 · 10-1 3.41214
kp m 9.80665 2.72407 · 10-3 1 2.34228 · 10-3 9.29491 · 10-3
kcal 4186.8 1.163 426.935 1 3.96832
BTU 1055.06 2.93071 · 10-1 107.586 2.51996 · 10-1 1
12
Conversion of torque

B N cm Nm kp cm kp m p cm oz in in lbs ft lbs
A

N cm 1 10-2 1.01972 · 10-1 1.01972 · 10-3 101.972 1.41612 8.85075 · 10-2 7.37562 · 10-3

Nm 100 1 10.1972 1.01972 · 10-1 10197.2 141.612 8.85075 7.37562 · 10-1

kp cm 9.80665 9.80655 · 10-2 1 10-2 1000 13.8874 8.67962 · 10-1 7.23301 · 10-2

kp m 980.665 9.80665 100 1 10 5 1388.74 86.7962 7.23301

p cm 9.80665 · 10-3 9.80665 · 10-5 10-3 10-5 1 1.38874 · 10-2 8.67962 · 10-4 7.23301 · 10-5

oz in 7.06155 · 10-1 7.06155 · 10-3 7.20078 · 10-2 7.20078 · 10-4 72.0078 1 6.25 · 10-2 5.20833 · 10-3

in lbs 11.2985 1.12985 · 10-1 1.15212 1.15212 · 10-2 1152.12 16 1 8.33333 · 10-2

ft lbs 135.582 1.35582 13.8225 1.38255 · 10-1 13825.5 192 12 1

13
1
 1

14
Conversion of inertial moments

B kg cm2 kp cm s2 kg m2 kp m s2 oz in2 oz in s2 Lb in2 Lb in s2 Lb ft2 Lb ft s2

A

kg cm2 1 1.01972 · 10-3 10-4 1.01972 · 10-5 5.46748 1.41612 · 10-2 3.41717 · 10-1 8.85075 · 10-4 2.37304 · 10-3 7.37562 · 10-5

kp cm s2 980.665 1 9.80655 · 10-2 10-2 5361.76 13.8874 335.110 8.67962 · 10-1 2.32715 7.23301 · 10-2

kg m2 10 4 10.1972 1 1.01972 · 10-1 54674.8 141.612 3417.17 8.85075 23.7304 7.37562 · 10-1

kp m s2 98066.5 100 9.80665 1 536176 1388.74 33511.0 86.7962 232.715 7.23301

oz in2 1.82900 · 10-1 1.86506 · 10-4 1.82900 · 10-5 1.86506 · 10-6 1 2.59008 · 10-3 6.25 · 10-2 1.61880 · 10-4 4.34028 · 10-4 1.34900 · 10-5

oz in s2 70.6155 7.20078 · 10-2 7.06155 · 10-3 7.20078 · 10-4 386.089 1 24.1305 6.25 · 10-2 1.67573 · 10-1 5.20833 · 10-3

Lb in2 2.92640 2.98409 · 10-3 2.92640 · 10-4 2.98409 · 10-5 16 4.14413 · 10-2 1 2.59008 · 10-3 6.94444 · 10-3 2.15840 · 10-4

Lb in s2 1129.85 1.15212 1.12985 · 10-1 1.15212 · 10-2 6177.42 16 386.089 1 2.68117 8.33333 · 10-2

Lb ft2 421.401 4.29710 · 10-1 4.21401 · 10-2 4.29710 · 10-3 2304.00 5.96754 144 3.72971 · 10-1 1 3.10810 · 10-2

Lb ft s2 13558.2 13.8255 1.35582 1.38255 · 10-1 74129.0 192 4633.06 12 32.1740 1

The value of the moment of gyration GD2 (in kp m2) is 4 times the valueof the moment of inertia J (in kg m2).
Example: 4 kp m2 = 1 kg m2
Conversion of forces

B N kp p oz lbf
A
1
N 1 1.01972 · 10-1 101.972 3.59694 2.24809 · 10-1
kp 9.80665 1 1000 35.2740 2.20462
p 9.80665 · 10-3 10-3 1 3.52740 · 10-2 2.20462 · 10-3
oz 2.78014 · 10-1 2.83495 · 10-2 28.3495 1 6.25 · 10-2
lbf 4.44822 4.53592 · 10-1 453.592 16 1

Conversion of power

B kW PS HP kp m/s kcal/s
A
kW 1 1.35962 1.34102 101.972 2.38846 · 10-1
PS 7.35499 · 10-1 1 9.86320 · 10-1 75 1.75671 · 10-1
HP 7.45700 · 10-1 1.01387 1 76.0402 1.78107 · 10-1
kp m/s 9.80665 · 10-3 1.33333 · 10-2 1.31509 · 10-2 1 2.34228 · 10-3
kcal/s 4.1868 5.69246 5.61459 426.935 1

Conversion of pressure

B Pa N/mm2 bar [kp/cm2] [Torr]

A
Pa 1 10-6 10-5 1.02 · 10-5 0.0075
N/mm2 10 6 1 10 10.2 7.5 · 10 3
bar 10 5 0.1 1 1.02 750
[kp/cm2] 98100 9.81 · 10-2 0.981 1 736
[Torr] 133 0.133 · 10-3 1.33 · 10-3 1.36 · 10-3 1
15
 Conversion of temperature
5
tC = (tF – 32) tC in °C (Celsius)
1 9
tK in K (Kelvin)
5
tC = (TR – 491.67) tF in °F (Fahrenheit)
9
TK = tC + 273.15 TR in °R (Rankine)

5
TK = TR
9
5
TK = (tF + 459.67)
9
5
tF = tC + 32
9
5
TR = (tC + 491.67)
9

Temperature measurement
According to the resistance
of copper wire
RW-RK


~W = ~ K + 235) +

(
~K
RK
RW-RK
T = ~ K + 235)
(

RK


~W = Temperature in the warm state in °C


~K = Temperature in the cold state in °C
T = Excess temperature of the winding in K
RW = Resistance in the warm state in Ω
16 RK = Resistance in the cold state in Ω
Symbols for electrical and magnetic units

No. Symbol Meaning SI Comment 1

unit
1 Q electrical charge C
2 e elementary charge C charge of a proton
e = 1,602 177 33 · 10-19 C 1)
3 σ surface charge density, C/m2
4 , e, η space charge density, C/m3 e, if P is being used for the density
charge density, (mass density) or the specific
charge/unit-volume electrical resistance No. 38
5 Ψ, Ψe electrical flux C
6 D electrical flux density C/m2
7 P electrical polarisation C/m2 P = D – O · E = xe · O · E
D as per No. 6
O as per No. 14
E as per No. 11
xe as per No. 16
8 p, pe electrical dipole moment C·m p = ∫ P dV
P as per No. 7
V Volume
9 , e electrical potential V In ISO 31-5 : 1992 and
IEC 27-1 : 1992 V is given as the
preferred symbol, and  as an
alternative.
10 U electrical voltage V As per ISO 31-5 : 1992 and
electrical potential- IEC 27-1 : 1992 V is also permitted
difference
11 E electrical field strength V/m
12 C electrical capacity F C = Q/U
Q as per No. 1, U as per No. 10
13  Permittivity F/m  = D/E
D as per No. 6, E as per No. 11
(previously: dielectric constant)

17
 No. Symbol Meaning SI Comment
unit
14 O electrical field constant F/m m Permittivity of free space
1 O = 1/ (µO · cO2)
= 8.854 187 817 ... pF/m
µO as per No. 28,
cO Speed of light
15 r relative permittivity 1 r = /O,
(previously: relative dielectric constant)
 as per No. 13, O as per No. 14
16 xe, x electrical susceptibility 1  – O  as per No. 13
O = r – 1 O as per No. 14
xe = –––––
r as per No. 15
17 I electrical current A
18 J electrical current density A/m2 J = I/S, S cross-sectional area,
I as per No. 17
19 Θ current linkage A
20 V, Vm magnetic potential A as per ISO 31-5 : 1992 and
IEC 27-1 : 1992 Um
21 H magnetic field strength A/m
22 φ magnetic flux Wb
23 B magnetic flux density T B = φ/S, S S cross-sectional area,
φ as per No. 22
24 A, Am magnetic Wb/m
vector potential
25 L inductance, self-inductance H
26 Lmn mutual inductance H In ISO 31-5 : 1992 and
IEC 27-1 : 1992 M is given as
preferred symbol, and Lmn as an
alternative
27 µ permeability H/m µ = B/H,
B as per No. 23
H as per No. 21
28 µO magnetic field constant H/m Permeability of free space
µO = 4 π 10-7 H/m
= 1.256 637 061 4 ... µH/m

18
No. Symbol Meaning SI Comment
unit
29 µr relative permeability 1 µr = µ/µO,
µ as per No. 27, µO as per No. 28 1
30 m,  magnetic susceptibility 1 µ as per No. 27
µ – µO
m = ––––––
µO = µr – 1 µO as per No. 28
µr as per No. 29
31 Hi, M magnetisation A/m Hi = B/µO – H = m H
B as per No. 23
µO as per No. 28
H as per No. 21
m as per No. 30
32 Bi, J magnetic polarisation T J = B – µO · H= µO · Hi
B as per No. 23
µO as per No. 28
H as per No. 21
Hi as per No. 31
33 m electromagnetic moment, A · m2 m=M
magnetic surface B
moment M moment of force, torque,
B as per No. 23
34 Rm magnetic resistance, H-1
reluctance
35 Λ magnetic permeance, H
permeance
36 R electrical resistance, Ω
effective resistance, resistance
37 G electrical conductivity, effec- S
tive conductivity, conductance
38  specific electrical Ω·m 1 Ω · m = 1 Ω · m2/m
resistance, resistivity = 106 Ω · mm2/m
39 γ, σ,  electrical conductivity, S/m γ = 1/,  as per No. 38
conductivity 1 S/m = 1 S · m/m2 = 10-6 S · m/mm2
40 X reactive resistance, reactance Ω
41 B susceptance S
42 Z impedance Ω Z = R + jX2) R as per No. 36
(complex impedance) X as per No. 40

19
 No. Symbol Meaning SI Comment
unit
43 Z, |Z| impedance, Ω Z = √ R2 + X2 2) R as per No. 36
1 impedance vector X as per No. 40
44 Y admittance S Y = 1/Z = G + jB 2) B as per No. 41
(complex admittance) G as per No. 37
Z as per No. 42
45 Y, |Y| admittance, S Y = √ G2 + B2 2) B as per No. 41
admittance vector G as per No. 37
46 Zw, Γ characteristic impedance Ω
47 ZO, ΓO intrinsic impedance Ω ZO = √ µO/O = µO · cO =  1· c
of free space O O
≈ 376.730 313 ... Ω
µO as per No. 28,
cO speed of light,
O as per No. 14
48 W energy, work J
49 P, Pp effective power W
50 Q, Pq reactive power W unit also as var
51 S, Ps apparent power W see DIN 40110
unit also VA
As for impedance, a distinction
must be made between the complex
apparent power and its vector value
(see Nr. 42 and Nr. 43)
52 S electromagnetic energy W/m2 S=ExH E as per No. 11
flow density, electro- H as per No. 21
magnetic power density,
Poynting vector
53 (t) phase angle 2) rad t time, time period, duration
54  phase-shift angle 2) rad also vector angle of an impedance
Z = Z · ej, Z as per No. 42,
Z as per No. 43
55 δ permittivity loss-angle rad
56 δµ permeability loss-angle rad
57 λ power factor 1 λ = P/S
P as per No. 49, S as per No. 51,
λ = cos  2),  as per No. 54

20
 No. Symbol Meaning SI Comment
unit
58 d loss factor 1 d = P/|Q|
P as per No. 49, Q as per No. 50,
d = tan δ 2), δ as per No. 55 or
1
Nr. 56
59 δ penetration, equivalent m
conductive thickness
60 g fundamental level 1
61 k harmonic level, 1
distortion factor
62 F form factor 1
63 m number of phases 1
64 N number of turns 1
65 k coupling factor 1 k = L12/√ L1 · L2
L as per No. 25, L12 as per No. 26

1) The uncertainty given for the last figures indicates the standard deviation.
2) Valid only for sinusoidal current and voltage waveforms.

21
1

22
Electrical circuit symbols 2

23
 Circuit symbols
DIN EN 60617

2 Control elements

Circuit Symbol Description

Notch
Not self-release
Device to hold a given position
Lock-out, non-latching

Lock-out latching

Coupling, free

Brake

Examples:
Electromagnetically activated
brake

Electromagnetically released brake

24
Controller/regulator

Circuit Symbol Description

Manual operation, general

Manual operation with limited

access 2
Operation by pulling

Operation by rotating

Operation by pressing

Emergency-off switch,
“mushroom” type
Operation by handwheel

Operation by pedal

Operation by detachable
handle
Operation by roller

Generalized power drive

Operation by stored mechanical
energy. Information that shows the
type of stored energy that can be
entered in the rectangle.
Tripped by electromechanical ef-
fect

25
 Earth and ground connectors, equipotential bonding

Circuit Symbol Description

Generalized earth

Additional details must be added

2 to define the type or purpose of
the earth

Low-noise earth

Protective earth
Protective earth connection

This symbol may be used instead

of to designate an earth
connection that performs a defi-
ned protective function, e.g. for
protection from electrical shock in
a fault condition.
Ground
Housing

The hatching can be omitted if no

ambiguity is caused. The line that
represents the housing must then
be made thicker:

26
Connections

Circuit Symbol Description

3-pole connection
3
Additional information may be attached
as follows:
2
– type of current – type of supply
– frequency – voltage
– number of conductors
– cross-section of individual conductors
– chem. symbol for cond. material
The number of conductors is followed
by an “x” and then the cross-section.
If there are different cross-sections the
details should be separated by a “+” sign.

3N ~ 50 Hz 400 V 3-phase 4-wire system with three pha-

ses and a neutral conductor, 50 Hz, 400
V, outer conductor 120 mm2, neutral
conductor 50 mm2
3 x 120 mm 2 + 1 x 50 mm 2
3 N can be replaced by 3+N.

Flexible connection

Shielded conductor

Connection (e. g. terminal)

Connector strip
Connector designations can be provi-
ded.

T-connection

The symbol is shown with the in- 27

terconnection point
 Connectors

Circuit Symbol Description

Plug/socket, all-pole representa-
tion

4 Plug/socket, multi-pole

28
Passive components

Circuit Symbol Description

Generalized resistor
Generalized attenuator
Resistor, temperature-dependent
2

Resistor with movable (slider)

contact
Potentiometer
Generalized capacitor

Polarized capacitor
+
e.g. electrolytic capacitor

Inductance
Coil
Winding
Choke
Inductance with magnetic core

Transformer

Current transformer

29
 Semiconductors

Circuit Symbol Description

Diode

2
Avalanche diode, unidirectional
Voltage-limiter diode
Z-diode

Reverse-blocking thyristor, P-gate

(cathode-controlled)

NPN-transistor

C
Insulated-gate bipolar transistor
(IGBT), enhancement type,
P-channel

30
Contacts

Circuit Symbol Description

Closer

Opener

Changeover with make-after-break

Passing contact on activation

Passing contact on release

Closer (in a set of contacts) that

makes before the other contacts in
the set
Leading closer/make contact
31
 Circuit Symbol Description
Opener (in a set of contacts) that
opens after the other contacts in
the set
Trailing opener
2

Closer, delayed make,

when the equipment of which
it is part is activated
Delayed-action opener

Closer, delayed break,

when the equipment of which
it is part is de-activated
Delayed-released closer

Opener, delayed break,

when the equipment of which
it is part is activated
Delayed-action opener

Opener, delayed break,

when the equipment of which
it is part is activated
Delayed-action opener

32
Switches

Circuit Symbol Description

Generalized manually operated
switch

Pressure switch,
closer with automatic
release

Pressure switch,
opener with automatic release

Pressure switch,
closer without automatic release

Opener with automatic thermal ac-

tivation
(thermostat, e.g. bimetal)

Multistage switch
1 2 3 4

33
 Relays

Circuit Symbol Description

Electromechanical actuation,
generalized
Relay coil, generalized
2

Overcurrent relay

I>

Locking relay

Electromechanical actuation with

delayed release

Electromechanical actuation with

delayed activation

34
Protective device

Circuit Symbol Description

Generalized fuse

2
Motor cut-out

I>

Lamps and signalling devices

Circuit Symbol Description

Generalized lamp
Generalized indicator

Horn
Klaxon

35
 Design letters to identify the type of equipment

Equipment that is not included in the examples must be

assigned to the appropriate category. Functional features are
more important here than the assembly.

2 Designation Type of
letter equipment Examples

A Modules, Amplifiers with valves or transistors, magnetic amplifiers,

sub-assemblies lasers, masters
Equipment combinations; modules and sub-assemblies
that form an assembly, but cannot be clearly assigned to
another designated letter such as plug-in modules, frames,
inserts, plug-in cards, pcb assemblies, local controls etc.
B Transducers from Thermo-electric sensors, thermal cells, photo-electric cells,
non-electrical to dynamometers, quartz-crystal transducers, microphones,
electrical variables phono pickups or loudspeakers, synchro-transmitters,
or the reverse tracking potentiometers

Transducers, thermocouples, resistance thermometers,

photo-sensitive resistors, load cells, strain cells, strain
gauges, piezo-electric transducers, speed sensors, pulse
transmitters, tachometers, angle/path transmitters,
proximity detectors, Hall effects sensors, magnetoresistive
potentiometers, transmitters for: pressure, density, level,
temperature
C Condensers
D Binary elements, Digital integrated circuit and components, propagation
propagation conductor, bistable devices, monostable devices, registers
conductor, storage core stores, registers, magnetic tape equipment, disk
devices storage
Devices for logic and digital control, computing technology.
Integrated circuits with logic and digital functions, delay
elements, signal gate, timing circuits, storage and memory
functions, e.g. drum and tape stores, shift registers, logical
components such as AND and OR elements.
Digital equipment, pulse counters, digital controllers and
calculators

36
Designation Type of
letter equipment Example

E Various Lightning equipment, heating equipment, equipment not

otherwise covered by this list
Electrical filters, electrical fences, fans, protection of mea-
suring equipment, reservoirs
2
F Protective devices Fuses, overvoltage discharge devices, overvoltage deviation
device
Telephone line circuit breakers, relay cut-outs, bimetallic
cut-out, magnetic cut-out, pressure switches, air-vane re-
lays, Buchholz relay, electronic device for signal monito-
ring, signal, cable, function monitoring; installation cable
breakers
G Generators, Rotary generators, rotary converters, power supply
power equipments batteries, oscillator, quartz oscillator
static generator and converters; charging equipment,
PSUs, inverters, clock generators
H Signalling devices Optical and acoustic signalling equipment
Signal lamps; devices for hazard and time signals, time-se-
quence signal device, movements recording equipment,
drop indicator relay
J free
K Relays, contactors Power contactors, auxiliary; auxiliary relays, time relays,
blinker relays and Reed relays
L Inductances Induction pulse, waves traps, inductors (parallel and in se-
ries)
M Motors
N Analog components operational amplifier, hybrid Analog/Digital components
P Measuring and Display, recording and counting measuring equipment,
test equipment pulse generator, clocks
Analog, logic and digital display and recording measuring
equipment (Indicators, recorders, counters), mechanical
counters, logic-state indicators, oscillographs, video dis-
play, simulators, test adaptors, measurement/test/supply
point

37
 Designation Type of
letter equipment Example

Q Power switching- Power switches, isolating switches

devices switches in power circuitry, switches with protective
devices, high-speed circuit breakers, load disconnector,
star delta switches, polarity-reversal switch, drum starter,
2 disconnecting links, cell switch, fuse disconnector, fuse-
switch disconnector, installation switch, motor circuit-brea-
ker
R Resistors adjustable resistors, potentiometers, rheostat, shunt resi-
stors, heat conductors
Fixed-value resistor, starter resistors, brake resistors, cold
conductors, measuring resistors, shunt
S Switches, selectors Control switches, pushbuttons, limit switches, selectors,
diallers, coupled step switches
Control equipment, control units, built-in units, pushbut-
tons, toggles switches, illuminated switches, control-di-
screpancy switches, measuring points switches, drum con-
trollers, cam controllers, decade switches, code switches,
function keys, dial selectors, rotary switches
T Transformers Voltage transformer, current transformer
Mains, isolating, and control-power transformers
U Modulators, Discriminator, demodulator, frequency converter,
converters encoding/decoding devices, inverter, converters, telegraph
of electrical modulators demodulator
variables frequency modulators and demodulators to current/voltage
converter, analog digital converters; digital analog
converter, signal isolators, DC-current and DC-voltage con-
verters, parallel-serial and serial-parallel-converters; enco-
ders/decoders, optocouplers, remote control devices
V Valve (tubes), Electrical valves, gas-discharge valves, diodes, transistors,
semiconductor thyristors

Display tube, amplifier valves, thyratrons, mercury rectifier,

Zener diodes, tunnel diodes, varicap diodes, triacs
W Transmission Jumper wires, cables, busbars, waveguide, directional me-
ans, waveguide waveguide, waveguides/directional couplers, dipoles,

38
 Antenna light pipes, coaxial cables, TFH-, UKW directional transmission
and HF-cable transmission, telephone lines
Designation Type of
letter equipment Example

X Clamps, plugs, Plugs and sockets, clips, test connectors, socket terminal strips,
sockets solder tag strips, bridges, cable connectors and cable sockets
Coax-connector; sockets; measuring sockets; multi-pin connectors; 2
distributor boards; cable connectors; programming connectors;
crossed distributor boards; latch
Y Electrically Brakes, couplings, compressed-air solenoid
operated Local drive, lifting appliance; brake release, control drive, safety
interlocks magnets, mechanical locks, motor potentiometer, Permanent-ma-
gnets, Teletype, electrical typewriter, printers, plotters, console ty-
pewriter

Z Termination, cable simulation, level controls, crystal filters, networks

hybrid
transfomer, filters, equali-
zers, limiters
adaptation devices, R/C and L/C-filters, spark suppressors, active filters,high-pass
splitters low-pass and bandpass filters, frequency divider, damping
elements
NOTE 1: In IEC 60 617-1 general index: 1985 “Graphical symbols for diagrams – Part 1: General in-
formation, general index. Cross-reference tables” are designated letters mostly used for equipment
with standard circuits
NOTE 2: If more than one designation can be given, because a piece of equipment can be described
with more than one name, one should use the version that occurs most.

39
 Identification keys for equipment and conductors
DIN EN 60445
DIN EN 60617
Specified conductor Designation Designation Symbol as per
of the of the DIN EN 60617
equipment cable ends
2 AC-supply network conductors
Phase 1 U L1
Phase 2 V L2
Phase 3 W L3
Neutral conductor N N
DC-supply network conductors
Positive C L+
Negative D L-
Middle conductor M M
Protective earth PE PE

PEN-conductor – PEN

Earth conductor E E

Low-noise earth TE TE

Ground connection MM1) MM1)

Equipotential connection CC1) CC1)

1) This designation is only valid if these connections or conductors are not intended
40 to be used for the earth or protective earth.
Colour of resistors DIN EN 60062
Colour coding
Code-colour Resistance value in Ω Tolerance of the Temperature
name Figure Multiplier resistance coefficient
value (10-6/°C)
none – – ± 20% –
silver – 10-2 ± 10% –
2
gold – 10-1 ± 5% –
black 0 11 – ± 250
brown 1 101 ± 1% ± 100
red 2 102 ± 2% ± 50
orange 3 103 ± 0.05% ± 15
yellow 4 104 – ± 25
green 5 105 ± 0.5% ± 20
blue 6 106 ± 0.25% ± 10
violet 7 107 ± 0.1% ±5
grey 8 108 – ±1
white 9 109 – – 101

Example for colour coding of resistance values with three bands for figures and tem-
perature coefficient. Resistance 249 kΩ, tolerance limits ± 1 %, temperature coeffi-
cient ± 50 · 10-6/°C.

First band

red
(first figure)
yellow
(second figure)
white
(third figure)
orange
(Multiplier)
brown
(tolerance limits)
red
(temperature coefficient) 41
2

42
Drive dimensioning 3

43
 Physical equations for drive technology

Translation Rotation

s =v·t path or angle
= t

s
v = speed (velocity) v = dn = r
t
v
angular velocity  =
˙ = 2n =
r
3 a =
v
acceleration ˙ =
¨ =

t t
F =m·a accelerating force M = J · ˙
-torque

torque M =F·r

P =F·v power P =M·

W=F·s energy W =M·

1 1
W = m v2 energy W = J 2
2 2

Important definitions
m
1N = 1 kg force
s2
1 kp = 9.81 N force
m
1 PS = 75 kp = 0.7355 kW power
s
1 Ws = 1 Nm = 1 J work, energy

1 kg m2 = 1 Ws3 = 1 Nms2 moment of inertia

g = 9.81 m/s2 acceleration due to gravity

44
Dimensional equations (see P. 47 for units)
d··n
speed (velocity) v =
1000
M
force F = 1000 =·m·g
r
F·r
torque M=
1000
3 · 104 P 9549 P
3
M= =
·n n
work W=F·s=m·g·s
m v2
kinetic energy W=
7200
2 J n2
rot. energy W= J n2 =
1800 182,4
power
 M·n
rotation P= · 10-3 M · n =
30 9549
F·v
translation P=
6 · 104
m·g·v
hoist P=
6 · 104
V·p
pump P=
1000

Important definitions
Pab
= efficiency
Pzu
n1 M2
i= = gear ratio
n2 M1 45
 Acceleration of drives

 n
torque
motor-mode (
M = ML + Ma + Mv = ML +
30
·J
ta
·)1


 n
– M = (M
t ) 
torque M L
M = ML – Ma v L – ·J –
generator-mode 30 a

acceleration  n n
Ma = J = 0,105 J
3 torque 30 ta ta
taking into account
1000 v
n =
d·
100 v
Ma = J
3d ta

2 M Jn2 M
work, energy W= J n2 =
1800 M – ML 182.4 (M – ML)

5000 v2 M
W= J 2
9 d M – ML

total power P = PL + Pa

 · n · ML n · ML v · M L
power at load PL = = =
3 · 104 9549 30 · d

acceleration
2n n n J n
power with Pa = J =
9 · 105 ta 9,12 · 104 · ta
M = constant
10 v v m · v · v
Pa = J =
9d2 ta 3,6 · 106 ta

The sign of n and Ma reverses on braking.

46
acceleration time

 n Jn 100J v
ta = J = 0.105 =
30 M – ML M – ML 3d M – ML

2n Jn n Jn

ta = =
9 · 105 (P – PL) 9.12 · 104 (P – PL)

v
traversing drive
with acceleration
P=
mv
6 · 104(·g+
60 ta ) 3

M = motor torque in Nm
ML = load torque in Nm
Ma = acceleration torque in Nm
P = motor power in kW
PL = power at load in kW
Pa = acceleration power in kW
n = speed in rpm
n = speed difference in rpm
v = velocity in m/min
v = velocity difference in m/min
J = total moment of inertia in kgm2
m = mass in kg
F = force in N
W = energy in J
ta = acceleration time in s
s = distance in m
d = diameter in mm
r = radius in mm
 = coefficient of friction
V = pumping volume in m3/s
p = pressure in N/m2
g = 9.81 m/s2
 = 3.14
 = gearing (gearbox) efficiency

47
 Optimum acceleration

M
n1 n2
i
J1  J2 ML
3 1. Generalized accelerating drive

wanted: transmission ratio i, motor speed n1 and mot. power P1

n2ML + 2
P1 = (J n 2 + J2n22)
30 900ta 1 1

n1 opt = (
n2 30 · ML
J1  ·  a
n J
t + 2 2
 )
Simplified: with ML = 0;  = 1

n1
i=
n2

J2
iopt =
J1

i = transmission ratio
iopt = transmission ratio for optimum dynamics
n = speed in rpm
ta = acceleration time in s
ML = load torque in Nm
J2 = load moment of inertia in kgm2
J1 = motor moment of inertia in kgm2
P1 = motor power in W
48  = efficiency of the gearing
Optimum acceleration

1.1. translation (traversing, linear)

load
m
slide/table
n1 n2
M spindle
J1 i J2 3
h

2
J2 = m (2000
h
)

1.2. rotational
m
M + +d
J1 i J2
2
J2 = m (2000
d
)
n = speed in rpm
i = gear ratio
J2 = load moment of inertia in kgm2, derived from translation
(traversing, linear)
J1 = motor moment of inertia in kgm2, derived from rotational
m = mass in kg
h = leadscrew pitch in mm
d = roller diameter in mm

49
 Moments of inertia

solid cylinder hollow cylinder

m 2  4 m 2 
J= r = l
r J= (r + ri2) = l
(ra4 – ri4)
2 2 2 a 2

numerical equations for steel with a density
= 7.85 g/cm3

J = moment of inertia in kg cm 2

m = mass in kg

d = diameter in mm

l = length in mm

m d2 m
J = J= (d 2 + di2)
800 800 a

J = 7.7 · 10-9 d4l J = 7.7 · 10-9 (da4 – di4) · l

50
Movement by transport rollers (generalized)

m
J = m r2
r+

Movement by leadscrews (generalized)

load
m slide/table 2
3
spindle
J=m ( 2h )
h

conversion from linear to rotary motion

2 2
J=
m
4 2 ( vn ) = 39.5
m
( vn )
reduction through gearing

J1 J2

n1 i n2
n
i = 1
n2

J2
J1 =
i2

J = moment of inertia in kg m 2

m = mass in kg

v = velocity in m/min

n = speed in rpm 51
 Angle of rotation as a function of torque for
hollow and solid shafts

G

Generally valid is M = J
180 l p


Jp = (D4 – d4)
32

3 M = torque
G = modulus of rigidity 80 000 N/mm2

= torsional angle in degrees
l = shaft length
D = external diameter
d = internal diameter
Jp = polar moment of inertia

Polar Weight Inertial Torque in Nm at

Dimensions Inertial per m torque torsion for l = 1 m and

torque per m
D d Jp G J
0.25° 0.5° 0.75° 1° 1.25°
mm mm cm4 kg kg cm2
10 – 0.098 0.62 0.077 0.34 0.69 1.03 1.37 1.71
15 – 0.50 1.39 0.39 1.73 3.47 5.20 6.94 8.67
20 – 1.57 2.47 1.23 5.48 11.0 16.4 21.9 27.4
25 – 3.83 3.85 3.01 13.4 26.8 40.2 53.5 66.9
30 – 7.95 5.55 6.25 27.8 55.5 83.3 111 139
40 – 25.1 9.86 19.7 87.7 175 263 351 439
50 – 61.4 15.4 48.2 214 428 643 857 1070
35 30 6.78 2.00 5.32 23.7 47.3 71.0 94.7 118
38 30 12.5 3.35 9.83 43.7 87.4 131 175 218
40 30 17.2 4.32 13.5 60.0 120 180 240 300
45 40 15.1 2.62 11.9 52.8 106 158 211 264
52 50 40 36.2 5.55 28.4 126 253 379 506 632
Coefficients of friction (average values):
µ (static friction) µ (dynamic friction)
Materials of the
No. frictional surfaces dry lubri- with dry lubri- with
cated water cated water
1 steel on steel 0.15 0.1 – 0.1 0.05 –
2 steel on cast-iron,
gunmetal or bronze 0.2 0.1 – 0.16 0.05 –
3 metal on wood 0.6-0.5 0.1 – 0.5-0.2 0.08-0.02 0.26-0.22
4 wood on wood 0.65 0.2 0.7 0.4-0.2 0.16-0.04 0.25 3
5 leather on metal
(seals) 0.6 0.25 0.62 0.25 0.12 0.36
leather belts on cast-iron 0.5-0.6 – 0.36 0.28 0.12 0.38
7 leather belts on wood 0.47 – – 0.27 – –

Frictional coefficients for brake pads

Motional resistance coefficient µ for various vehicles

Vehicle Motional resistance coefficient µr
railway wagons 0.0025
tramcars with ball/roller bearings 0.005
tramcars with journal bearings 0.018
mining trolleys 0.01
road vehicle on asphalt 0.01
road vehicle on cobbles 0.04
road vehicle on unsurfaced road 0.05 … 0.15
road vehicles (rubber on asphalt) 0.02 … 0.03
aerial ropeway, funicular 0.007 … 0.017

53
 Positioning drive
n v

tH tB
tg
3
v= v=
velocity in m/min velocity in m/s

d··n d··n
v = v =
1000 6 · 104
v · tH v · tB SH = 500v · tH
SH = SB =
0.12 0.12
SB = 500v · tB
v
s = (2 · tg – tH – tB) s = 500v (2tg – tH – tB)
0.12
tB n tB v tB · n t ·v
UB = = UB = = 500 B
120 0.12 d ·  120 d·

n = speed in rpm
s = total feed distance in mm
SH = acceleration distance in mm
SB = braking distance in mm
d = roller diameter in mm
tH = acceleration time in s
tB = braking time in s
tg = total feed/traversing time in s
UB = no. of turns for braking
54
 3

55
 Dimensioning of winder drives

dmax
Winding ratio: q =
dmin

1000 v
Speed in rpm: n =
d·

F·d
Torque in Nm: M =
3 2000

F·v
Winder power in kW: PW =
6 · 104

Gear ratio
to convert the  · dmin · nm
i =
motor speed to 1000 v
the bobbin speed

Acceleration torque in Nm:

Ma =
100 · v
3d ta [
JR +
m
8 · 106
(d2 + dmin
2 )
]
b
2
m= 2 )
(d – dmin Spec. weight
in kg/dm3
4 · 106

Acceleration power in kW:

56
Pa =
9 d2 ta [
10 · v · v
JR +
m
8 · 106
(d2 + dmin
2 )
]
Packing characteristics of the winding

flat material round material

 b
L = (d2max – d2min) (d2max – d2min)
4000 S 2000 √ 3 ds2

4000 2000 √ 3 · L · ds2 3

dmax = L · S + d2min + d2min
 b

 d2max  b d2max
Lm =
4000 S 2000 √ 3 d2s

generalized (
L = Lm 1 –
1
)
q_2

relative packing length in %

q_ 2 3 4 5 6 7 8 9 10
L
100 75.0 88.9 93.8 96.0 97.2 98.0 98.4 98.8 99.0
Lm .

L
winding time in s: t = 60
v

F 200
torque = f (t) M= d2min + Svt
2000 3

1000 v
torque = f (t) n =
200
 d2min + Svt
3

200
diameter = f (t) d = d2min + Svt
3 57
 Explanation of winder dimensioning

d = diameter in mm t = winding time in s

dmin = bobbin diameter in mm ta = acceleration time in s
dmax = max. winding diameter in mm F = tension in N
S = material thickness in mm M = torque in Nm
ds = material diameter in mm Ma = acceleration torque in Nm
b = winding width in mm JR = moment of inertia of the unchanging
i = gear ratio portion of the bobbin, in kgm2
m = mass in kg
3 L
Lm
= length of material in m
= max. possible winding length in m q = winding ratio
n = speed in rpm p = no. of poles
nB = speed for calculation in rpm P = requ. motor power in kW
nm = max. speed in rpm PN = rated motor power in kW
nN = rated motor speed in rpm Pa = acceleration power in kW
nO = synchronous speed in rpm PE = base power in kW (calculation aid)
V = velocity in m/min PW = winder power in kW
v = speed difference in m/min  = mech. efficiency of the gearing

To be able to dimension the motor to be just as large as is required,

it is necessary to know how the tension varies with the diameter.

F
Fmax
 q:
Fmin
Fmax
v · Fmin · q
P=
6 · 104 · 

Fmin

Fmax
 q:
Fmin

v · Fmax d
P= dmin dmax
6 · 104 · 
58
Gearbox dimensioning for winder drives

The gear ratio i can be chosen between the limits of ia and ib.

 · dmin · nN · P
lower limit: ia =
1000 · v · PN

 · dmin · nN
upper limit: ib =
1000 · v

After deciding on the gear ratio, the data should be checked:

3

1000 · i · v Fmin = 6 · 104  PN nmin

nmin =
 · dmax V nN

nmax = q · nmin Fmax = q · Fmin

dmax
F dmin

a) V

s b

b) m,d

a) without dancer
b) with dancer

M G

Inverter
or
P.S.U.

59
3

60
Control loops 4

61
 Switching of Amplifiers

Control loop
Transfer function Frequency behaviour
response

U2/U1

P VR FR = VR

U2/U1
1
4 I FR = 1
pTi
Ti t

U2/U1
1 1 + pTn
PI VR FR = VR
pTn
Ti t

U2/U1

PD VR FR = VR (1 + pTv)

U2/U1 FR =
1 (1 + pTn) (1 + pTv)
PID VR VR
pTn
Ti t

U2/U1
VR
VR
active low-pass FR =
1 + pτ
τ t
62
Optimum dimensioning and the effects

Controller setting Effect

P-component larger Speed reacts very sharply to setpoint changes
P-component too small Unstable speed, transient is too long
I-component too large Soft control loop response, large overshoot
D-component larger Overshoot is damped
Speed range is stable.
D-component too large Rough running, irregular speed

63
 Important terms in control technology
Control loop

Setpoint adjuster (pot.) Controlling system Controlled system Controlle

ZS Disturbance
Manipulated var.
+
_ Fr(p) Fs1(p) Fs2(p)
W1 W2 Y X

Input variable Input variable

to control system to controller Actual value Xi

4
Feedback sensor

Fs3(p)

Frequency response within the control loop

open control loop: Fo(p) = Fr(p) · Fs(p)

controlled system: Fs(p) = Fs1(p) · Fs2(p)

x (p)
feedback: Fs3(p) = i
x (p)

Closed control loop

as a function of the
x (p) Fo(p)
control input variable W2: Fw(p) = =
W2(p) 1 + Fo(p) · Fs3(p)

as a function of the x (p) Fw(p)

disturbance variable Zs: Fz(p) = =
Zs(p) Fr(p) · Fs1(p)
(additive disturbance)
x (p) Fs2(p)
Fz(p) = =
Zs(p) 1 + Fo(p) · Fs3(p)
64
 Inverter Trfr. Recti- PIV Trfr. Ripple Control
circuits volt- curr. char.
age age
Explanations Udi ÛAK JS Ud
wu
overleaf US US Id Udi
E1 0.45 2.83 1.41 1.21 1 pulse
Half-wave rect.

ÛAK
Js Id

Us Ud

√2
2√2 √2


4
B2 0.90 1.41 1 0.485 2 pulse

Id

Js
Us Ud
full-wave cos 
Full-wave rectifier

2 1 + cos 
√2 √2 1 half-wave

2

B6 1.35 1.41 0.816 0.042 6 pulse

Id

Us
Ud
full-wave cos 
Js

3 √2 2 1 + cos 
√2 half-wave

3 2

65
 Form factor Ripple

Jeff wi = √FF2 - 1 current

= 1 + wi2
Id √
FF =
U2
wu = √
∑ i
FF = form factor voltage
IJd
Jeff = value of current ÛAK = p.i.v. of the switching
in A device in V
Js = value of current Ui = r.m.s. value of -ten
in A harmonic in V
Id = average DC value LA = Inductance of the
in A armature in mH
4 Us = supply voltage in V LD = Inductance of the
Ud = DC voltage in V armature choke in mH
Udi = theoretical DC voltage L = total inductance required
in V in mH

4 B2C Armature choke

U
LD = L – LA = C s – LA
Id
fully-controlled single-phase bridge
3 B2C: C = 5.4 · FF–5.67
half-wave controlled single-phase
bridge
B2H: C = 3.24 · FF–5.07
2
fully-controlled 3-phase bridge
B2H
B6C: C = 0.51 · FF–5.9

B6C
permissible form-factors
FF = 1.2 1 – 5 kW
FF = 1.1 5 – 15 kW
66 1.1 1.2 1.3 1.4 1.5 1.6 1.7 FF
FF = 1.05 > 15 kW
Experimental determination of the form-factor
wi Continuous waveform FF

0.5 1.118
I
Id 1.100

0.4 Io Im 1.080

t 1.060
1 4
0.3 2
2 1.040
Wi =
Io 2
+
Im - Io

0.2 1.020
4
1.010

0.1 1.005

0 1.000
0 0.2 0.4 0.6 0.8 1.0 Io
Im
wi Pulsed waveform FF

2.5 2.69

2.500

2.30
2

2.00

1.5
I 1.70

1.50
1

t 1.30
T
0.5 1.11

2 T
Wi = 1
8
0 1.00
1 2 3 4 5 6 T
67
4

68
Geared motors 5

69
 1 Typical toothed gear designs

Standard Gear
Shaft angle
ratios efficiency

0 1 ... 6 Very good

Helical gear

90 1 ... 6 Very good

Bevel gear
5
i = 5: Good
90 5 ... 60
i = 60: Poor
Worm gear

Depending on the required shaft angle and ratio range, one or

more wheel sets are combined within the gear. The total ratio is
calculated by multiplying the individual ratios.

2 Standard materials for geared motors

Housing: Output torque < 100 Nm: Aluminium alloys,

cast iron
Output torque > 100 Nm: Cast iron
Shafts: Tempering steels C45, C60, 42CrMo 4
Gears: Case hardening steels 16MnCr5, 20MnCr5,
70 17CrNiMo6
3 Efficiency

Efficiency = (drive power-power loss)/drive power

In addition to losses in the splines, losses in gaskets and bea-

rings as well as losses in the lubricant must also be taken into
account. Due to the relatively high proportion of load-indepen-
dent losses, gears with low capacity utilisation are less efficient
than gears with high capacity utilisation.

Efficiency in relation to capacity utilisation

100%

80%
5
60%

/
rated
40%

20%

0%
0% 20% 40% 60% 80% 100%

M / Mrated

71
 4 Lubricants

Lubricants reduce friction and transport heat from its place of

origin to the housing surfaces. Today, oils are used in geared
motors almost without exception.

• CLP mineral oil

Standard oil for helical and bevel gearboxes
• Synthetic oils, usually polyglycol PGLP
Standard on worm gearboxes
In individual cases for helical and bevel gearboxes in extreme
temperature ranges
Cannot be mixed with mineral oils
• Food-compatible oil CLP-H1
Approved to USDA-H11
5 • Biologically degradable oil CLP-E
Synthetic-based diester oil

Tlubricant(n2) Tlubricant(ED)
Largegroßes
gearbox,
Getriebe,
Lubricant temperature

kleine Übersetzung
small
Lubricant temperature !

ratio

Tambient

kleines Getriebe,
Small gearbox,
große Übersetzung
large ratio
0 20 40 60 80 100
ED [%]
Drive speed!

72
5 Gearbox temperature

In addition to mechanical components such as gears,

bearings and shafts, lubricants and gaskets are important con-
structional elements in gearboxes.
The service life of lubricants and seals is temperature-depen-
dent. It is therefore vital that permissible temperatures are not
exceeded.

The gearbox temperature is the result of the power loss

produced and the dissipatable heat.
• Power loss ~ (centre distance) 3
• Dissipatable heat ~ (centre distance) 2
Large gearboxes with small ratios get warmer than small gear-
boxes with large ratios.

Ideally, oil temperatures should be < 70° (special measures

5
such as fans and oil coolers should be used if necessary). In
extreme cases, synthetic lubricants and special sealants (e.g.
fluorocaoutchouc) should be used.

73
 Electrical machine designs, foot and

Figure Abb. Characteristic features

IM B 3 With 2 bearing covers, housing with
feet, free shaft end, mounted on sub-
assembly

IM B 5 With 2 bearing covers, housing with-

out feet, free shaft end
Access from side of housing

IM B 6 With 2 bearing covers pivoted at 90°,

5 free shaft end, housing with feet, wall
fastening

IM B 7 With 2 bearing covers pivoted at 90°,

free shaft end, housing with feet, wall
fastening

IM B 8 With 2 bearing covers pivoted at 180°,

free shaft end, housing with feet, cover
fastening

IM B 14 With 2 bearing covers, input mounting

flange, screws on end face of covers.
Only for the smallest machines.

IM B 34 With 2 bearing covers, input mounting

flange, screws on end face of flange,
with feet, free shaft end

74
flange version to DIN EN 60034-7 (VDE 0530, Part 7)

Figure Abb. Characteristic features

IM B 35 With 2 bearing covers, housing with
feet, free shaft end, mounting flange in
vicinity of bearing

IM V 1 With 2 locating bearings (may be

thrust bearings), flange on lower
bearing cover, free shaft end bottom
without feet

IM V 3 Bearing as IM V 1, flange on upper

bearing cover, free shaft end top with- 5
out feet

IM V 5 Bearing as IM V 1, free shaft end bot-

tom, housing with feet for
wall fastening

IM V 6 Bearing as IM V 1, free shaft end top,

housing with feet, wall fastening

IM V 18 Design as IM B 14, vertical orientation,

input mounting flange, free shaft end
bottom. Only for the smallest machi-
nes.

IM V 19 Design as IM B 14, vertical orientation,

input mounting flange, free shaft end
top. Only for the smallest machines.

75
 Degree of protection via housing (IP code)
to DIN EN 60529 (VDE 0470 Part 1)
IP 2 3 C S
Code initial
International Protection
First code number
Protection against contact and simultaneous protection
against foreign matter
Second code number
Protection against water
Additional letter
Protection provided by internal cover or clearances
Supplementary letter
Supplementary information
Against ingression of solid foreign matter Against access to
dangerous parts with
0 (not protected) (not protected)
1 ≥ 50 mm diameter Back of hand
5 First code 2 ≥ 12.5 mm diameter Finger
number 3 ≥ 2.5 mm diameter Tool
4 ≥ 1.0 mm diameter Wire
5 Dust-protected Wire
6 Dust-tight Wire
Against ingression of water with
consequential damage
0 (not protected)
1 Vertical drip
2 Drip (15° angle)
Second code 3 Spray-water
number 4 Splashing water
5 Hose-water
6 Powerful hose-water
7 Temporary submersion
8 Continuous submersion
Against access to
dangerous parts with
Additional A Back of hand
letter B – Finger
C Tool
D Wire
Supplementary information specifically for
H high-voltage equipment
Supplementary M Mobile during water test –
letter S Stationary during water test
W Weather conditions
Missing code numbers replaced with an “x”; additional letter and/or supplementary
76 letter left blank.
Degrees of protection via housing for electrical rotating
machines to DIN EN 60034-5 (VDE 0530 Part 5)

IP 2 3 S

Code initial
(International Protection)
First code number
Protection against contact and
protection against foreign matter
Second code number
Protection against water
Letter after code number
5
0 Machine not protected
1 Machine protected against foreign matter larger than 50 mm
First code 2 Machine protected against foreign matter larger than 12 mm
number 3 Machine protected against foreign matter larger than 2.5 mm
4 Machine protected against foreign matter larger than 1 mm
5 Machine protected against dust
0 Machine not protected
1 Machine protected against dripping water
2 Machine protected against dripping water when positioned at angles of
up to 15°
3 Machine protected against spray-water
Second code 4 Machine protected against splashing water
number 5 Machine protected against hose-water
6 Machine protected against heavy seas
7 Machine protected against submersion
8 Machine protected against continuous submersion
Letter after M Protection against water damage whilst the machine is in operation
code numbers S Protection against water damage whilst the machine is idle
Letter directly
after the IP W Machine for use under specific weather conditions
code letters

Missing code numbers replaced with an “x”

77
 Labelling of intrinsically safe electrical equipment
II 2G EEx de II C T6

Labelling for electrical equipment with

certificate of conformance or
type-examination certificate from an
EC testing laboratory or manufacturer
certificate for type of protection “n”
Category, can be used in Zone 1
for gases or vapours “G”,
or Zone 21 for dust “D”
E = Built to European standard
Ex = Intrinsically safe
equipment
Type of protection applied
o = Oil immersion All types of protection used on
p = Pressurised enclosure equipment must be
q = Sand filling indicated after the type of
5 d = Flameproof enclosure protection. In the example
e = Increased safety above:
i = Intrinsic safety Main type of protection “d”
n = Zone 2 equipment Secondary type of protection “e”
m = Encapsulation
Area of application explosion group
Group I = Protection against firedamp
II = Explosion protection
Explosion group II subdivided for
pressurised enclosure “d” Intrinsically safe circuits “i”:
Min. ignition current ratio
Max. permitted gap Ratio based on to methane
II A = > 0.9 mm > 0.8
II B = ≥ 0.5 … 0.9 mm ≥ 0.45 … 0.8
II C = < 0.5 mm < 0.45

Temperature class Surface temperature Ignition temperature

lower than higher than
T1 450°C 450°C
T2 300°C 300°C
T3 200°C 200°C
T4 135°C 135°C
T5 100°C 100°C
T6 85°C 85°C

Important standards, guidelines and ordinances

ExVO, 94/9/EC, ATEX 95, 99/92/EC, ATEX 137,
78 VDE 0165 series, VDE 0170/0171 series
Limit overtemperatures for electronic machines Extract from IEC 60034-1, DIN EN 60034-1
(VDE 0530 Part 1) Overtemperature limit values for machines cooled indirectly with air

Temperature class A E B F H
Ther- Resis- Ther- Resis- Ther- Resis- Ther- Resis- Ther- Resis-
No. Method of meas. mome- tance e.t.d. mome- tance e.t.d. mome- tance e.t.d. mome- tance e.t.d. mome- tance e.t.d.
ter ter ter ter ter
K K K K K K K K K K K K K K K
1 a) AC windings on 5000 kW
(or kVA) machines or more – 60 651) – – – – 80 851) – 100 1051) – 125 1301)

1 b) AC windings on
< 5000 kW (or kVA) machines – 60 651) – 75 – – 80 901) – 105 1101) – 125 1301)
> 200 kW (or kVA)
1 c) AC windings on
200 kW (or kVA) machines – 60 – – 75 – – 80 – – 105 – – 125 –
with the exception of windings to
No. 1 d) or 1 e)2)
1 d) AC windings on – 65 – – 75 – – 85 – – 110 – – 130 –
< 600 W (or VA) machines2)
1 e) AC windings on machines
with self-ventilation, without fans – 65 – – 75 – – 85 – – 110 – – 130 –
(IC 40) and/or with
enclosed windings 2)
2 Commutator windings 50 60 – 65 75 – 70 80 – 85 105 – 105 125 –
3 Field windings on AC 50 60 – 65 75 – 70 80 – 85 105 – 105 125 –
and DC machines

1) These values may have to be adapted for high-voltage AC windings.

2) If the superposition method is being used for windings on machines < 200 kW (or kVA), insulated to temperature classes A, E, B and F,
the limit values set for overtemperatures may be exceeded by 5 K.

79
5
 Control modes of electrical machines
IEC 60034-1
DIN EN 60034-1 (VDE 0530 Part 1)
Control mode Designation/Example
Continuous operation S1
Short-time operation S2 60 min
Periodic intermittent operation S3 35%
Periodic intermittent operation S4 35% JM = 0.25 kgm2 Jext = 0.9 kgm2
with influence of starting cycle
Periodic intermittent operation S5 35% JM = 0.25 kgm2 Jext = 0.9 kgm2
with electrical braking
Uninterrupted periodic operation S6 35%
Uninterrupted periodic operation S7 JM = 0.25 kgm2 Jext = 3.5 kgm2
with electrical braking
Uninterrupted periodic operation S8 JM = 0.25 kgm2 Jext = 3.5 kgm2 10 kW 25%
with load/speed variation 20 kW 30%
5 15 kW 45%
Operation with non-periodic S9 additional entry for reference load
load and speed variation
Operation with individual constant S10 p/t = 1.3/0.5, 1/0.4, 0.8/0.3, r/0.2, TL = 0.7
loads

JM Moment of inertia of motor

Jext Moment of inertia of load
Jr.m.s. Motor r.m.s. current

For load cycles the duration of which is relatively short compa-

red with the thermal time constant of the machine, simplified
formulas may be entered.

a) r.m.s. motor load

2 2 2 I
Ir.m.s. = I1 t1 + I2 t2 + … + In tn
T
I1 I2 I3 I1

80
Ir.m.s. = Ir · ( )
M
Mr
· cos2 + 1 – cos2) t1 t2
T
t3 t
b) In control mode S3, the motor current which
can be supplied I may be higher
than the rated current Ir. I
IN

Ir Ir 2
I= =
t tR 1,6
T 1

0
0 0,5 1 tR

At P/Pr > 1.6, please consult the manufacturer.

tR = Relative duty time

How operating frequency affects the ratings of asynchro- 5

nous motors
P n M
f [Hz] [%] [%] [%]
Pr . nr . Mr .
50 100 100 100
60 100 120 83

How the coolant temperature Tc affects rated power

Tc [°C] 40 45 50 55 60

P
[%] 100 95 90 85 80
Pr .

How the installation height h affects the rated power

h [m above sea level] 1000 2000 3000 4000 5000

P
[%] 100 95 90 85 80
Pr .
81
 Rated currents of motors

Power DC Three-phase Three-phase

squirrel-cage motor slipring motor
150 V 260 V 440 V 230 V 400 V 500 V 230 V 400 V 500 V
kW A A A A A A A A A
0.75 6.5 3.7 2.3 3.9 2.3 1.7 4.4 2.6 2.0
1.1 9.7 6.0 3.6 5.1 3.0 2.3 6.5 3.8 2.9
1.5 13 8.1 4.8 6.8 3.9 3.0 8.5 5.0 3.7
2.2 20 12 7.1 9.6 5.5 4.2 12 6.6 5.1
3.0 25 15 10 14 7.9 6.0 15 8.2 6.2
3.7 31 19 11 17 9.7 7.4 18 10 7.6
5 4.0 33 20 12 18 11 7.6 19 11 8.3
5.5 44 27 16 23 14 10 24 14 11
7.5 58 36 21 31 18 14 31 18 14
11 – 52 30 44 25 19 44 25 19
15 – 72 43 56 33 26 56 33 26
18.5 – 89 51 69 41 32 69 41 32
22 – 100 61 83 47 36 82 47 36
30 – 135 80 110 64 48 110 66 47
37 – 170 101 135 79 59 135 80 58
45 – 210 123 160 95 72 160 93 70
55 – 240 143 200 120 87 190 110 84
75 – 330 192 265 155 115 250 150 110
90 – 380 225 305 180 140 305 175 140
110 – 465 275 380 220 165 365 215 150

82
Standardised rated voltages for DC motors

Power supply via DC speed controller from mains to DIN 40030

Mains conn. Single-phase Three-phase DC speed controller circuit
Use Industry Industry Ship electrical
systems
Rated
frequency of 50 50 50 60 B2C, (B6)A,
(B2)A,
system in Hz
(B2)C, B2H (B2)A, (B6)C B6C
Rated (B2)C
voltage Un of 230 400 400 500*) 690 400 450**)
system in V
Serial no. Rated voltage (DC) in V
1 160 X
2 180 X
3 280 X
4 310 X 5
5 420 X
6 470 X
7 520 X
8 600 X
9 720 X
10 810 X
11 350 X
12 410 X

*) Not included in DIN IEC 38 “IEC standard voltages, May 1987”.

**) Not included in DIN IEC 38 “IEC standard voltages, May 1987”. Rated voltage acc. to Lloyd’s
Shipping Register.

83
 Synchronous speeds on three-phase AC motors

no = Synchronous speed in
no = 60 f = 120 f
p 2p rpm
f n = Operating speed in rpm
n = no (1 – s) = 60 (1 – s)
p f = Mains frequency in Hz
no – n p = No. of pairs of poles
s =
no 2p = Number of poles
s = 0 Synchronism s = Slip
s = 1 Rotor speed n = 0

5 2p f = 50 Hz f = 60 Hz f = 100 Hz f = 200 Hz f = 400 Hz p

2 3000 3600 6000 12000 24000 1

4 1500 1800 3000 6000 12000 2
6 1000 1200 2000 4000 8000 3
8 750 900 1500 3000 6000 4
10 600 720 1200 2400 4800 5

12 500 600 1000 2000 4000 6

(14) 428.6 514.3 857.1 1714.3 3428.6 (7)
16 375 450 750 1500 3000 8
(18) 333.3 400 666.7 1333.3 2666.7 (9)
20 300 360 600 1200 2400 10

(22) 272.7 327.3 545.5 1090.9 2181.8 (11)

24 250 300 500 1000 2000 12
(26) 230.8 276.9 461.5 923.1 1846.2 (13)
(28) 214.3 257.1 428.6 857.1 1714.3 (14)
84 30 200 240 400 800 1600 15
Installation of equipment 6

85
 Current-carrying capacity of cables or
Type code2),
(insulating NYM, NYBUY, NHYRUZY, NYIF, H07V-R, H07V-K, NYIFY
material PVC)
Installation3) A1 A2 B1
Ref. inst. type Installation in cable
Installation in thermally insulated walls
conduit
single cores in multi-core cable or single cores in
conduit in multi-core sheathed conduit on
a thermally insulated cable in an electrical wall
wall conduit in a
thermally insulated wall

loaded cores 2 3 2 3 2 3
nom. cross-
section copper capacity in A
conductor mm2
IZ In IZ In IZ In IZ In IZ In IZ In
6 1.5 16.5 167) 14.5 137) 18.5 167) 14 137) 18.5 167) 16.5 167)
2.5 21 207) 19 167) 19.5 167) 18.5 167) 25 257) 22 207)
4 28 257) 25 257) 27 257) 24 207) 34 324) 30 257)
4 – – – – – – – – – – – –
6 36 355) 33 324) 34 324) 31 257) 43 406) 38 355)
10 49 406) 45 406) 46 406) 41 406) 60 507) 53 507)
10 – – – – – – – – – – – –
16 65 637) 59 507) 60 507) 55 507) 81 807) 72 637)
25 85 807) 77 637) 80 807) 72 637) 107 1007) 94 807)
35 105 1007) 94 807) 98 807) 88 807) 133 1257) 117 1007)
50 126 1257) 114 1007) 117 1007) 105 1007) 160 1608) 142 1257)
70 160 1608) 144 1257) 147 1257) 133 1257) 204 2008) 181 1608)
95 193 1608) 174 1608) 177 1608) 159 1257) 246 2008) 219 2008)
120 223 2008) 199 1608) 204 2008) 182 1608) 285 2508) 253 2508)
150 254 2508) 229 2008) 232 2008) 208 2008) –. –. –. –.
185 289 2508) 260 2508) 263 2508) 236 2008) –. –. –. –.
240 339 3158) 303 2508) 308 2508) 277 2508) –. –. –. –.
300 389 3158) 348 3158) 354 3158) 316 3158) –. –. –. –.

86 Footnotes on page 88.

conductors to DIN VDE 0298-4
Type code2), NYM, NYBUY, NYY, NYCWY, NYKY,
(insulating NHYRUZY, NYIF, H07V-R, NYM, NYMZ, NYMT,
material PVC) H07V-K, NYIFY NYBUY, NHYRUZY
Installation3) B2 C E
Ref. inst. type Installation in Installation on a Free
cable conduit wall in air
multi-core cable or single or multi-core multi-core cable or
multi-core sheathed cable or single or multi-core sheathed
cable in an multi-core sheathed cable with spacing of
electrical conduit cable conductor at least 0.3 x diameter
on wall D from wall

loaded cores 2 3 2 3 2 3
nom. cross-
section copper capacity in A
conductor mm2
IZ In IZ In IZ In IZ In IZ In IZ In
1.5 17.5 167) 16 167) 21 207) 18.5 167) 23 207) 19.5 167) 6
2.5 24 207) 21 207)) 29 257)) 25 257) 32 324) 27 257)
4 32 324)) 29 257) 38 355)) 34 324)) 42 406) 36 355)
4 – – – – – – 359) 355) – – – –
6 40 355) 36 355) 49 406) 43 406) 54 506) 46 406)
10 55 506) 49 406) 67 636) 60 506) 74 63 7) 64 637)
10 – – 509) 50 – – 639) 63 – – – –
16 73 637) 66 637) 90 807) 81 807) 100 1007) 85 807)
25 95 807) 85 807) 119 1257)) 102 1007) 126 1257)) 107 1007)
35 118 1007) 105 1007) 146 1257) 126 1257) 157 1257) 134 1257)
50 141 1257) 125 1007) 178 1608) 153 1257) 191 1608) 162 1608)
70 178 1608) 158 1257) 226 2008) 195 1608) 246 2008) 208 2008)
95 213 2008) 190 1608) 273 2508) 236 2008) 299 2508) 252 2508)
120 246 2008) 218 2008) 317 3158) 275 2508) 348 3158) 293 2508)
150 –. –. –. –. 365 3158) 317 3158) 402 4008) 338 3158)
185 –. –. –. –. 416 4008) 361 3158) 460 4008). 386 3158)
240 –. –. –. –. 489 4008) 427 4008) 545 5008) 456 4008)
300 –. –. –. –. 562 5008) 492 4008) 629 5008) 527 5008)

Footnotes on page 88. 87

 Footnotes to table:
Current-carrying capacity of cables or
conductors to DIN VDE 0298-4

Current-carrying capacities Iz1) of cables or conductors for fixed installation (installation type
A1, A2, B1, B2, C and E) with a permissible conductor temperature of 70 °C and an ambient
temperature of 25 °C (Tables A.1 and A.2 from DIN VDE 0298-4 (VDE 0298 Part 4): 1998-11,
collated and modified), as well as the selection of overcurrent protection devices for protection
against overload.
1) The current-capacity for cables with concentric cores applies only to multi-core versions.
Other current-capacity values for cables are to be found in DIN VDE 0276-603 (VDE 0276
Part 603), Section 3G, Table 15
2) A list of type codes and details on the standards met by the cables and conductors is to be
found in DIN VDE 0298-1 (VDE 0298 Part 1) and DIN VDE 0298-3 (VDE 0298 Part 3)
3) Further installation types; see tables 2 and 7 of DIN VDE 0298-4 (VDE 0298 Part 4)
4) In = 25 A with D- and D0-fuses, which are (at present) not available in Germany for the
current rating In = 32 A
5) In = 32 A with curcuit-breakers, which are (at present) not available in Germany for the
current rating In = 35 A
6) In = 35 A with D- and D0-fuses, which are (at present) not available in Germany for the
6 current rating In = 40 A
7) At present, D- and D0-fuses are available up to a maximum rating In = 100 A
8) At present, curcuit-breakers are available up to a maximum rating In = 125 A, see also
footnote 7
9) Not valid for installation on a wooden wall

Ib = operating current of the circuit

In = rated or set current of the protective device
IZ = permissible current loading of the conductor or cable
Iz = tripping current
Conditions:
Ib
In
IZ
Iz
1,45 IZ

88
External diameters of conductors and cables
The external diameters are average values from different manufacturers
NYM sheathed cable Conversion table AWG / mm2
NYY cable with plastic sheathing In Europe, the size of a conductor
H 05 RR-F light rubber-sheathed cable or cable is normally given as a
(NMH + NMH) DIN 57282 cross-section in mm2. The
H 05 RN-F heavy rubber-sheathed cable designation AWG is sometimes
(NMH + NSH) DIN 57282 found in catalogs or data sheets. In
NYCY cable with concentric conductors and the USA, the diameter or cross-
plastic sheathing section of cores is given by a code
NYCWY cable with concentric undulating designation. AWG stands for
conductors and plastic sheathing American Wire Gauge.

No. approx. external diameter AWG Conductor

of conductors NYM NYY H 05 H 07 NYCY American cross-section
Wire Gauge in mm2
RR-F RN-F
30 0.0516
Cross-section 29 0.0646
mm2 mm mm mm mm mm 28 0.080
2 x 1.5 10 11 9 10 12 27 0.102
2 x 2.5 11 13 13 11 14 26 0.105
3 x 1.5 10 12 9 10 13 25 0.162
3 x 2.5 11 13 10 12 14 24 0.205
3x4 13 17 – 14 15 23 0.255
3x6 15 18 – 16 16 22 0.32
3 x 10 18 20 – 23 18 21 0.407 6
3 x 16 20 22 – 25 22 20 0.51
4 x 1.5 11 13 9 11 13 19 0.65
4 x 2.5 12 14 11 13 15 18 0.79
4x4 14 16 – 15 16 17 1.01
4x6 16 19 – 17 18 16 1.305
4 x 10 18 23 – 23 21 15 1.65
4 x 16 22 27 – 27 24 14 2.08
4 x 25 27 28 – 32 30 13 2.63
4 x 35 30 28 – 36 31 12 3.3
4 x 50 – 30 – 42 34 11 4.15
4 x 70 – 34 – 47 38 10 5.27
4 x 95 – 39 – 53 43 9 6.6
4 x 120 – 42 – – 46 8 8.34
4 x 150 – 47 – – 52 7 10.25
4 x 185 – 55 – – 60 6 13.25
4 x 240 – 62 – – 70 5 16.9
5 x 1.5 11 14 11 14 15 4 21.0
5 x 2.5 13 15 13 17 17 3 26.6
5x4 15 17 – 19 18 2 33.7
5x6 17 19 – 21 20 1 42.2
5 x 10 20 21 – 26 – 0 53.4
5 x 16 25 23 – 30 – 2/0 67.5
8 x 1.5 – 15 – – – 3/0 79.0
10 x 1.5 – 18 – – – 4/0 103.8
16 x 1.5 – 20 – – – 5/0 135.0
24 x 1.5 – 25 – – – 6/0 170.0 89
 Connection of electric motors

According to EN 60034-5, the power that is stated on the

nameplate is always the shaft power P2 of the motor.
The input powerP1 and the efficiency  can be calculated
from the nameplate data and from measurements.

1. DC shunt-wound motor

Simplatron
unit

A B J K
6
JA A JF A
UA V UF V
1B1 F1 F2 Clockwise rotation
If anti-clockwise
rotation required,
interchange J and K
M
––

2B2

If the armature (rotor) and field (stator) voltages are the same,
then the motor terminals J, K are labelled as C, D

P2
P1 = UA IA + UF IF =
UA IA + UF IF

P2
armature efficiency A =
UA IA
90
2. Single-phase AC motor

L1

J A

U V

U1 U2 Z1 Z2

M
1~

Clockwise rotation: if anti-clockwise rotation is required,

interchange Z1 and Z2

P2
P1 = U I cos  =
U I cos 

91
 3. 3-phase motor

L1
L2
L3

J A A

U V V

U1 V1 W1 U1 V2 W1
-
-connection connection
W2

W2
U2 V2 U2 V2
6

M M
3~ 3~

Clockwise rotation: if anti-clockwise rotation is required,

interchange any two phases

generalized:

P2
P1 = √ 3 U I cos  =
√ 3 U I cos 

92
4. Frequency inverter and 3-phase motor
connected to single-phase supply 1 x 220 ... 230 V

93
 5. Frequency inverter and 3-phase motor
connected to 3-phase supply 3 x 400 ... 460 V / 480 V

94
L1
L2
L3
N
PE
1F6 1F7
F1 ... F3

K1
OFF
1G6
Z1
K1
ON
230V˜
VDC
- + 13
1 3 5
F4 F5
L1 L2 L3 PE +UG -UG -UG +UG PE T1 T2
14 K1

I>> I>> I>> 2.8

6. Servo-inverter and servomotor

2 4 6 RB
1Q6
PE U V W 1 2 3 4 7 7 62 63 Z2
X6 28 E1 E2 E3 E4 E5 39 A1 A2 A3 A4 59

PE

Y1 Y2
X1 K1
- -

+ + RFR

M M
R
˜ PE 3˜

Brake Fan Servo- Resolver and

motor temperature sensor

95
6
6

96
Approvals and standards 7

97
 Approvals
Examples

Belgium

b
Comité Electrotechnique Belge
Belgisch Elektrotechnisch Comité
(CEBEC)

Denmark

d
Danmarks Elektriske Materielkontrol
(DEMKO)

Finland

f
(FIMKO)

France

x
Union Technique de l’Electricité
7 (UTE)

Netherlands

kl
Naamloze Vennootschap tot Keuring
van Electrotechnische Materialien
(KEMA)

Norway
Norges Elektriske Materiellkontrol
(NEMKO)
n
Sweden

98
Svenska
Elektriska Materielkontrollanstalten
(SEMKO) s
Switzerland
Schweizerischer Elektrotechnischer Verein
(SEV)
t
Germany
Verband Deutscher Elektrotechniker
(VDE)
v
Austria
Österreichischer Verband für Elektrotechnik
(ÖVE)
j
USA

u
Underwriters Laboratories Listing
(UL)

7
Recognition
r
Canada
Canadian Standards Association
(CSA) a
Russia
Gosstandart
(GOST Re)

There are new approval requirements in the following countries:

Slovakia, Poland, South Africa, China and Russia 99
 Approval establishments

u
USA
USA
UL

a
Canada
CDN
CSA

Croatia
CRO
ZIK

Romania
RO
ICECON

Russia
RUS
7 GOST-R

Czech Republic
CR
EZU

Hungary
H
MEEI

South Africa
SA
SABS

Slovakia
SK
SKTC
100
Shipping registration

Germany
Germanischer
Lloyd
GL

Great Britain
Lloyd’s Register of
Shipping
LR

France
Bureau
Veritas
BV

Russia
Russian Maritime
Register of Shipping
RS 7
Italy
Registro Italiano
Navale
RINA

Norway
Det Norske Veritas
DNV

Poland
Polski Rejestr
Statkow
PRS
101
 Important standards and regulations for
inverter-fed drives

73/23/EEC Low voltage Directive

89/336/EEC Directive on Electromagnetic Compatibility

(EMC Directive)

98/37/EC Machinery directive

CISPR 22 Information technology equipment: RFI-characteristics

EN 55022 limits and measurement methods
DIN EN 55022
(VDE 0878 Part 22)

DIN 19226 Control technology

DIN 40110 AC-variables

DIN 41751 Cooling of semiconductor inverter equipment

DIN 41752 Power designations of semiconductor inverter equipment

DIN 41756 Loading of inverters, operating modes, loading classes and

load types

DIN VDE 0298-4 Use of cables and isolated conductors for power plants; re-
7 commended value for maximum current capacity of cables
and conductors for laying in buildings and of flexible con-
ductors

EMVG Law on the electromagnetic compatibility of equipment

EN 50102 Enclosure protection for electrical apparatus

DIN EN 50102 (equipment) against exterior mechanical effects
(VDE 0470 Part 100) (IK-Code)

EN 50178 Equipment for high-current installations with electronic

DIN EN 50178 apparatus
(VDE 0160)

EN 50216 Transformers and inductors

DIN EN 50216
(VDE 0532)

102
IEC 60034 Rotating electrical machines
EN 60034
DIN EN 60034
(VDE 0530)

IEC 60034-5 Calibration of the enclosure protection for running

EN 60034-5 machines (IP-Code)
DIN VDE 60034-5
(VDE 0530 Part 5)

IEC 60050 Conceptions for current inverters; building and type of function,
DIN IEC 60050 disqualification, electrical variables, calculations

IEC 60146 Inverters; basic requirements

EN 60146
DIN EN 60146
(VDE 0558)

IEC 60204 Machine safety; electrical equipment

EN 60204 Machines
DIN EN 60204
(VDE 0113)

103
 IEC 60349-2 Rotating electrical machines in rail and
ENV 60349-2 road vehicles; inverter-fed AC motors
DIN EN 60349-2
(VDE 0115 Part 400-2)

IEC 60364-4-43 Overcurrent protection of cables and conductors

IEC 60364-4-473
DIN VDE 0100-430

IEC 60411-2 Conductor inverters for rail; complementary technical infor-

mation

IEC 60439-1 Requirement and testing of low-voltage switchgear

EN 60439-1
DIN EN 60439-1
(VDE 0660 Part 500)

IEC 60529 Enclosure protection (IP Code)

EN 60529
DIN EN 60529
(VDE 0470 Part 1)

IEC 60664 Isolation coordination for apparatus in low voltage

DIN VDE 0110 installations

IEC 60755 General requirements for difference-current activated

protective devices
7 IEC 60971 Designation system for inverter circuits
DIN IEC 60971

IEC 61000-4-2 Electromagnetic Compatibility (EMC); test and

EN 61000-4-2 measurement methods; testing for interference immunity to
DIN EN 61000-4-2 electrostatic discharge; EMC basic standard
(VDE 0847 Part 4-2)

IEC 61000-4-3 Electromagnetic Compatibility (EMC); test and measurement

EN 61000-4-3 methods; testing for interference immunity to high
DIN EN 61000-4-3 HF electromagnetic fields
(VDE 0847 Part 4-3)

IEC 61000-4-4 Electromagnetic Compatibility (EMC); test and

EN 61000-4-4 measurement methods; testing for interference immunity to
DIN EN 61000-4-4 fast electrostatic transients/bursts; EMC basic standard
(VDE 0847 Part 4-4)

IEC 61000-4-5 Electromagnetic Compatibility (EMC); test and measurement

EN 61000-4-5 methods; testing for interference immunity to pulse
DIN EN 61000-4-5 voltages
104 (VDE 0847 Part 4-5)
IEC 61000-6-1 Electromagnetic compatibility – basic standard
EN 61000-6-1 interference immunity for residential buildings, shops and
DIN EN 61000-6-1 small businesses in the textile industry
(VDE 0839 Part 6-1)

IEC 61000-6-2 Electromagnetic compatibility – basic standard

EN 61000-6-2 interference immunity in industrial areas
DIN EN 61000-6-2
(VDE 0839 Part 6-2)

IEC 61000-6-4 Electromagnetic compatibility – basic standard

EN 61000-6-4 interference immunity for industrial areas
DIN EN 61000-6-4
(VDE 0839 Part 6-4)

IEC 61131-3 Programming languages for programmable

EN 61131-3 logic controllers
DIN EN 61131-3

IEC 61136-1 Controllable electrical drive systems; general

EN 61136-1 requirements, especially for DC-drives
DIN EN 61136-1

IEC 61287-1 Inverters from locomotive; Quality and test

procedure

IEC 61800-3 EMC product standards for variable-speed electrical

EN 61800-3 drives
DIN EN 61800-3 7
(VDE 0160 Part 100)

ISO 9000 standards for quality management systems and quality

EN ISO 9000 assurance / QM presentation
DIN EN ISO 9000

ISO 14001 Environmental management systems: specification and

EN ISO 14001 instructions for use
DIN EN ISO 14001

VBG 4 Accident prevention regulations for electrical plant and

equipment

VDE 0100 Regulations for the installation of high-current equipment

with voltage ratings up to 1000 V

105
 Index page

3-phase motor 92

A
Acceleration 46, 48, 49
American Wire Gauge 89
Approval establishments 100
Approvals 98
Areas 10
Armature choke 66

C
Cables 86
Circuit symbols 24
Conductors 87
Connections 27
Connectors 28
Contacts 31
Control amplifier 62
Control elements 24
Control loop 64
Control technology 64
Controller/regulator 25
Cooling-medium temperature 81

D
DC shunt-wound motor 90

E
Earth connections 26
Efficiency 71
Electrical units 17
Enclosure protection 76, 77
Energy 12
Equipment 36
Equipment connections 40
Ex-hazard areas 78
106
 page

F
Forces 15
Form-factor 66
Frequency inverter and 3-phase motor 93, 94
Frictional coefficients 53

G
Gearbox forms 70
Gearbox temperature 73
Gearing 51
Ground connections 26

I
Inverter circuits 65

L
Lamps 35
Leadscrew 51
Lengths 9
Lubricants 72

M
Magnetic units 17
Mass 12
Materials for geared motors 70
Moment of inertia 14
Moments of inertia 50
Motional resistance 53
Motors 74

O
Operating frequency 81
Overtemperature limits 79

107
 page

P
Passive components 29
Positioning drive 54
Power 15, 45
Pressure 15
Protective device 35

R
Regulations 102
Relays 34
Resistors 41
Rotation 44

S
Semiconductors 30
Shipping registration 101
Signal devices 35
Single-phase AC motor 91
Site altitude 81
Speed (velocity) 45
Standards 102
Switches 33

T
Temperature 16
Temperature measurement 16
Torque 13
Torsional angle 52
Translation 44
Transport roller 51

V
Voltage ratings for DC motors 83
Volume 11

108
 page

W
Winder dimensioning 58
Winding 57

109