Econotig

Issued April 2003 • Index No. AD/1.2

®
Arc Welding
Power Source

Light Industrial Applications Processes Rated Output at 20% Duty Cycle

Farm TIG (GTAW) TIG: 150 A at 15 VDC, 150 A at 15 VAC
Ranch Stick (SMAW) Stick: 130 A at 25 VDC, 150 A at 25 VAC
Hobby
Quick Input Power Amperage Range AC High
TIG: 50 –165
AC Low
20–50
DC
30–160
1-Phase Power
Specs Stick: 35 –165 20–50 25–130

Max. Open-Circuit Voltage 78

Weight 140 lb (64 kg)

The Power of Blue . ®

Complete
Package!
Just supply Argon gas,
stick electrodes, filler rod,
gloves and helmet and
you are ready to weld!
Upgraded circuitry gives you finer TIG output
adjustment with the remote foot or fingertip Comes Complete With:
control. If you need more output while using Power source with primary cord
the remote control, simply increase the (plug provided on 230 V model)
setting of the front panel amperage control. DB1712RDI TIG torch with backcap,
ceramic gas cup, 3/32 in (2.4 mm)
AC output for superior aluminum welding collet and collet body, and 2%
and DC output for mild and stainless steel. thoriated tungsten
International-style quick-connect torch
12 ft (3.7 m) work cable and clamp
Four-position polarity Stick electrode holder with 15 ft
and range selector (4.6 m) cable
switch offers two AC RFCS-14 foot-operated remote
current ranges, DC control with 20 ft (6 m) cord
electrode (–) for TIG, Gas regulator, flowmeter and
and DC electrode (+) 12-1/2 ft (3.8 m) shielding gas hose
for Stick. “How-To” DVD (in English and
Spanish)
Special arc starting
circuitry eliminates
high- frequency starts.

Built-in arc assist starter

for DC TIG.

Built-in arc assist stabilizer

for AC TIG on aluminum.
Preset automatic postflow timer protects
Process switch automatically tungsten tip, workpiece and torch.
sets machine for TIG or Stick.
Automatic high temperature shutdown.
Unique “flow-through” shielding
gas TIG torch connection allows
removal of torch without tools.

Power source is warranted for 3 years, parts and labor.

Original main power rectified parts are warranted for 5 years.

Miller Electric Mfg. Co. International Headquarters Web Site

An Illinois Tool Works Company Phone: 920-735-4505 www.MillerWelds.com
1635 West Spencer Street USA FAX: 920-735-4134
Appleton, WI 54914 USA Canadian FAX: 920-735-4169
International FAX: 920-735-4125
 Specifications (Subject to change without notice.)
Rated Output Welding Amperage Range Input Amps
at 20% Duty Cycle AC High AC Low DC Max. Open-Circuit Voltage at Rated Output Dimensions Net Weight
TIG: 150 A at 15 VDC TIG Welding Range 78 200 V 60 A H: 18 in (457 mm) 140 lb (64 kg)
150 A at 15 VAC 50 – 165 20 – 50 30 – 160 230 V 52 A W: 13 in (330 mm)
460 V 33 A D: 25-1/2 in (648 mm)
Stick:130 A at 25 VDC Stick Welding Range
380 V 39 A
150 A at 25 VAC 35 – 165 20 – 50 25 – 130
415 V 36 A

Process and Material Thickness Guide

Material Thickness
Material and 22 ga 20 ga 18 ga 16 ga 14 ga 12 ga 11 ga 10 ga 6 ga 2 ga —
Weld Output 0.033 in 0.036 in 0.048 in 0.06 in 0.07 in 0.1 in 0.125 in 0.14 in 0.186 in 0.25 in 0.25+ in
0.8 mm 0.9 mm 1.2 mm 1.5 mm 1.8 mm 2.5 mm 3.2 mm 3.6 mm 4.8 mm 6.3 mm 6.3+ mm
Steel or Stick With
Stainless Steel (SMAW) DCEP
DCEN Electrode Negative Output
TIG (GTAW) TIG (GTAW)
Aluminum Difficult Recommended TIG Not
(GTAW) Recommended
AC

Control Panel Performance Data

DUTY CYCLE CHART
1 200

1. Range/Polarity Switch
2. Process Switch
WELDING AMPERES
150
2 6
3. Amperage Control
4. High Temp Light
5. Remote Receptacle 100
6. Power Switch
7. International Flow- 80
Through Receptacle
3 7
60
15 20 25 30 40 50 60 70 80 90 100
% DUTY CYCLE
4

2
 Genuine Miller Accessories
RCCS-14 Remote Contactor and Replacement Torches
Current Control #043 688
North and South rotary-motion fingertip Note: Torches are available through your local
control fastens to TIG torch using two welding distributor.
Velcro® straps. Includes 28 ft (8.5 m)
control cord. Great for applications that DB1712RDI
require a finer amperage control. 12 ft (3.7 m), 150 A air-cooled, flow thru
TIG torch
DI-917F #194 722
Flow thru connector
Torches are equipped with “quick-connect”
International-style connector. “Flow-through”
shielding gas TIG torch connection allows
complete removal of torch without using
Universal Carrying Cart and Cylinder Rack any tools.
#042 934
This cart adds convenience to the Econotig RHC-14 Hand Control #129 340
package. The power source mounts securely Miniature hand control for remote current
to the top, and a cylinder rack supports the and contactor control. Dimensions: 4 in
argon cylinder. The bottom tray can hold (102 mm) x 4 in (102 mm) x 3-1/4 in
electrode leads or welding hood, gloves, (82 mm). Includes 20 ft (6 m) cord and
etc. Cylinder rack will accommodate 6 – 9 in 14-pin plug.
(152 – 228 mm) diameter, and 24 – 56 in
(610 –1422 mm) high cylinders. The cart
also supports five standard TIG filler metal
tubes and one Stick welding rod tube. Net
shipping weight is 69 lbs (31 kg).

RFCS-14 Foot Control #043 554

Comes standard with 60 Hz units.
RCC-14 Remote Contactor and Current
Foot current and contactor control.
Control #151 086
Includes 20 ft (6 m) cord and 14-pin plug.
Comes standard with 50 Hz units.
A fingertip control can be used instead of
the supplied remote foot control. Useful
when welding where a foot control cannot
be used.
Side-to-side rotary-motion fingertip control
fastens to TIG torch using two Velcro®
straps. Includes 28 ft (8.5 m) control cord.
Great for production or contractors that
need quick ramp-up.

3
 Ordering Information
Power Source Stock No. Description Qty. Price
Econotig ® #903 422 60 Hz, 200 V
#903 367 60 Hz, 230 V
#903 368 60 Hz, 460 V
#903 423 50 Hz, 380 V, CE
#902 424 50 Hz, 415 V, CE
Accessories
Universal Carrying Cart and Cylinder Rack #042 934
RCC-14 #151 086 Fingertip control
RCCS-14 #043 688 Fingertip control
RHC-14 #129 340 Hand control
RFCS-14 #043 554 Foot control
Replacement Torches See pg 3
Date: Total Quoted Price:

60 Hz models are certified by Canadian Standards Association to both Canadian and U.S. requirements.
50 Hz models come with RCC-14 fingertip control instead of RFCS-14 foot control, and include 25 ft (7.6 m)
TIG torch instead of 12-1/2 ft (3.8 m) model. Gas regulator not included.

Distributed by:

Litho in USA
Syncrowave 200
Issued November 2005 • Index No. AD/4.4
®

TIG/Stick Welding
Power Source

Light Industrial Applications Processes Input Power Requires 1-Phase Power

Light Metal Fabrication TIG (GTAW) Welding Amperage Range 5 – 200 A
Quick Maintenance/Repair Operations
Light Manufacturing
Stick (SMAW) Welding
Pulsed TIG (GTAW-P) Welding Rated Output 150 A at 26 V, 40% Duty Cycle
Specs Automotive Repair
Vocational Training
Weight Base Model: 238 lb (108 kg)
Runner: 271 lb (123 kg)
Hobbyist

The Power of Blue . ®

NEW! Auto-Postflow protects the weld end

Squarewave output with AC balance control features zone and electrode by optimizing postflow
adjustable penetration and cleaning action while increasing arc time based on welding amperage — for
stability on various aluminum alloys, and helps eliminate adequate shielding every time without waste
tungsten spitting and arc rectification. and no need for adjustment.

NEW! Cable management system uses NEW! Dual digital meters with alpha-numeric
dual cable hangers and foot control storage displays allow for quick and easy viewing and
conveniently attach to the power source preset values for voltage, amperage and other
side panels to allow all weld cables and the key variables. Allows for greater accuracy and
remote foot control to be neatly stored, repeatability in the welding procedure.
preventing torch, cable or remote damage.
NEW! Built-in pulse control enhances weld
NEW! Syncro Start™ allows the operator bead and puddle control for improved
to choose from three different starting appearance and quality — reduce burn
conditions to optimize the application through, coordinate the addition of filler
(Soft/Standard/Hot). material, and reduce the warping effects of
distortion by reducing the average heat input.
NEW! Runner has low cylinder
rack to eliminate the need for lifting NEW! 115 V auxiliary power receptacle is
when changing gas cylinders. conveniently located on the front panel,
allowing for operation of a Coolmate™ torch
Fan-On-Demand™ improves power
coolant system or other small tools.
efficiency and reduces noise and
maintenance by lessening the amount Syncrowave Arc hour/cycle counter records actual welding
of airborne contaminants pulled 200 Runner time and number of arc starts.
through the machine.

Adaptive Hot Start™ for

Stick arc starts automatically
increases the output amperage at
the start of a weld should the start
require it. Prevents the electrode from
sticking and creating an inclusion.
DIG control allows the arc
NEW! Weldcraft® WP1712SFDI50 characteristics to be changed for
TIG torch. 150 A, air-cooled torch specific applications and electrodes.
features super flex (SF) braided nylon Lower the DIG setting for smooth
power cable for maximum flexibility. running electrodes like E7018 and
increase the DIG setting for stiffer,
more penetrating electrodes like E6010.

Power source is warranted for 3 years, parts and labor.

Original main power rectified parts are warranted for 5 years.

Miller Electric Mfg. Co. International Headquarters Web Site

An Illinois Tool Works Company Phone: 920-735-4505 www.MillerWelds.com
1635 West Spencer Street USA FAX: 920-735-4134
Appleton, WI 54914 USA Canadian FAX: 920-735-4169
International FAX: 920-735-4125
 Specifications (Subject to change without notice.)
Input Rated Output Welding Max. Open- Amps Input at Rated Net
Power at 40% Duty Cycle Amperage Range Circuit Voltage Output, 50/60 Hz KVA KW Dimensions Weight
208-230 V 150 A at 26 V 5 – 200 A 80 54 12.3 6.0 H: 30-1/8 in (765 mm) 238 lb
W: 21-1/8 in (537 mm) (108 kg)
460 V 27 12.52 6.0
D: 21-1/2 in (546 mm)
575 V 22 12.35 6.0

Certified to both the Canadian and U.S. Standards for welding equipment.

Control Panel
5
6

1 1. Balance/DIG Pushbutton Control

2. Process Pushbutton Control
2 9
3. Power Switch
4. Polarity Switch
5. Voltmeter and Parameter Adjust
6. Ammeter and Parameter Adjust
7. Encoder Adjustment Control
8. Main Amps Pushbutton
(Amperage Control)
9. Pulse Pushbutton Control
3

Performance Data
DUTY CYCLE CHART VOLT/AMP CURVES – AC MODE VOLT/AMP CURVES – DC MODE
200 70
70 AC TIG Min
60 60
150
50 50
WELD AMPS

AC Stick Max
40 40
VOLTS
VOLTS

100 DC Stick Min

(Max DIG)
30 30
AC Stick Min
20 20
DC Stick Max
(Max DIG)
10 10
AC TIG Max DC TIG Min DC TIG
50 0 Max
0
10 20 30 40 50 60 70 80 90 100 0 50 100 150 200 0 50 100 150 200 250 300 350
% DUTY CYCLE AMPERES AMPERES

2
 Genuine Miller Accessories
Runner Package
®
Running Gear and Covers
Syncrowave® 200 Runner
#907 308-01-1 208 – 230 V, 50/60 Hz RMLS-14 Switch #129 337
#907 309-01-1 460/575 VAC, 50/60 Hz For all Miller solid-state power sources
Includes Syncrowave 200, No. 39 running after serial number JK674521. Momentary-
gear, 150 amp WP1712SFDI Weldcraft and maintained-contact rocker switch for
torch with quick-connect, 12 ft (3.7 m) contactor control. Push forward for
work cable with clamp and quick-connect, maintained contact and backward for
electrode holder with quick-connect, momentary contact. Includes 26.5 ft (8 m)
RFCS-14 remote foot control with 20 ft cord and 14-pin plug.
(6 m) cord, gas regulator and gas hose.
Primary cord is included with 208 – 230 V
model only.

Remote Controls RMS-14 On/Off Control #187 208

For all Miller solid-state power sources No. 39 Running Gear #300 009
RFCS-14 HD after serial number JK674521. Momentary- Includes low cylinder rack, two 8 in
Foot Control contact switch for contactor control. (203 mm) wheels and two 4 in (102 mm)
#194 744 Rubber-covered pushbutton dome switch casters. Two compartments have been
For all Miller ideal for repetitive on-off applications. integrated for filler materials and will
solid-state Includes 26.5 ft (8 m) cord and 14-pin plug. accommodate one gas cylinder up to
power sources 60 in (152 cm) high measuring 9 in
after serial RHC-14 Hand Control (23 cm) in diameter.
number JK674521. This new design #129 340
Miniature hand control Protective Cover #300 059
increases stability with a larger base and
for remote current and Heavy-duty, water- and mildew-resistant.
durability with a heavier cord. Maximum
contactor control. Protects and maintains the finish of
flexibility is accomplished with a recon-
Dimensions: the welder.
figurable cord that can exit the front, back or
either side of the pedal. Foot pedal provides 4 x 4 x 3-1/4 in (102 x 102 x 82 mm).
remote current and contactor control. Includes 20 ft (6 m) cord and 14-pin plug. TIG (GTAW) Torches
Includes 20 ft (6 m) cord and 14-pin plug.
Water Coolant Systems
For more information, see the Miller Coolant
Systems literature sheet, Index No. AY/7.2.
Weldcraft® TIG Torches
RCCS-14 Remote Contactor and Current Coolmate™ 3 #043 007 115 VAC
The Weldcraft line of TIG
Control #043 688 14-pin plug For use with water-cooled torches rated up
torches complements the
For all Miller solid-state power sources to 500 amps. Unique paddle-wheel
most popular TIG power
after serial number JK674521. North/south indicator, external filter and easy-fill spout.
source line available today. The Weldcraft
rotary-motion fingertip control fastens to Low-Conductivity Coolant #043 810 torch line includes both air-cooled and
TIG torch using two Velcro® straps. Great Sold in cases of four 1-gallon recyclable water-cooled models. Available with
for applications that require a finer amperage plastic bottles. Miller coolants contain a genuine Weldcraft parts.
control. Includes 26.5 ft (8 m) control cord. base of ethylene glycol and deionized water
Water-Cooled Torch #WP2025RM
to protect against freezing to -37˚F (-38˚C)
Requires adapter #195 380.
or boiling to 227˚F (108˚C). Also contains a
compound that resists algae growth. Water-Cooled TIG Torch Adapter
#195 380
RCC-14 Remote Contactor and Current
TIG (Gas Tungsten Arc Welding) Handbook
Control #151 086 14-pin plug
#170 555
For all Miller solid-state power sources
To order, call the Miller Literature
after serial number JK674521. Side-to-side
Distribution Center at 1-920-751-2120, or
(east/west) rotary-motion fingertip control
FAX 1-920-751-2121. A comprehensive,
fastens to TIG torch using two Velcro®
text on all aspects of the TIG process.
straps. Great for production or contractors
that need quick ramp-up. Includes 26.5 ft
(8 m) control cord.

3
 Package Components
Complete Syncrowave Syncrowave
Packages! 200 Runner 200

Power Source Power Source

with 8 ft (2.4 m) with 8 ft (2.4 m)
No. 39 Running Gear
Primary Cord Primary Cord
(Cord included (Cord included
Gas Regulator with 208 – 230 V Gas Regulator with 208 – 230 V
and Hose model only) and Hose model only)

Electrode RFCS-14 Foot Electrode RFCS-14 Foot

Holder with Control with Holder with Control with
Quick-Connect 20 ft (6 m) Cord Quick-Connect 20 ft (6 m) Cord

12 ft (3.7 m) Work 12 ft (3.7 m) Work

150 A WP1712SFDI50 Cable with Clamp 150 A WP1712SFDI50 Cable with Clamp
TIG Torch with Quick-Connect and Quick-Connect TIG Torch with Quick-Connect and Quick-Connect

Ordering Information
Equipment and Options Stock No. Description Qty. Price
Syncrowave® 200 #907 308 208-230 V, 50/60 Hz
#907 309 460/575 VAC, 50/60 Hz
Syncrowave® 200 Runner #907 308-01-1 208-230 V, 50/60 Hz
#907 309-01-1 460/575 VAC, 50/60 Hz
Running Gear and Covers
No. 39 Running Gear #300 009
Protective Cover #300 059
Remote Controls
RFCS-14 HD #194 744 Heavy-duty foot control
RCCS-14 #043 688 North/south fingertip control
RCC-14 #151 086 Side-to-side fingertip control
RMLS-14 #129 337 Momentary/maintained rocker control
RMS-14 #187 208 Momentary rubber dome switch
RHC-14 #129 340 Miniature hand control
Coolant Systems
Coolmate™ 3 #043 007 115 VAC coolant system
Low-Conductivity Coolant #043 810
Coolant System Hoses
TIG Accessories
Water-Cooled Torch #WP2025RM Requires adapter #195 380
Water-Cooled TIG Torch Adapter #195 380
Air-Cooled Torch #WP1712SFM 12 ft (3.7 m) replacement torch
#WP1725SFM 25 ft (7.6 m) replacement torch
Flow-Thru Air-Cooled TIG Torch Adapter #194 722
Consumables, Tungsten
Gas Cylinder
Stick Accessories
Stick Electrodes
Educational Resources
TIG (Gas Tungsten Arc Welding) Handbook #170 555
TIG Calculator #171 086
Date: Total Quoted Price:

Distributed by:

Litho in USA
Dynasty 200 Series
Issued July 2004 • Index No. AD/4.8
®

TIG/Stick Welding
Power Source

Heavy Industrial Applications Processes Input Power Requires 3- or 1-Phase Power

Quick Petro/Chem Fabrication
Aerospace
TIG (GTAW)
Pulsed TIG (GTAW-P) with DX Model
Amperage Range 1 – 200 A

Specs Food/Beverage Industry

Mechanical Contractors
Stick (SMAW) Max. Open-Circuit Voltage 80

Shipboard Installation/Repair Weight 45 lb (20.5 kg)

Dairy Industry

The Power of Blue . ®

NEW! Low OCV Stick is a simple Easy installation — Auto-Line™ provides Advanced Squarewave arc for improved weldability on
design that reduces the open-circuit state-of-the-art flexibility to the end user. The aluminum and magnesium using low power. Continuous
voltage to 12–16 volts when the Auto-Line circuitry automatically connects to high-frequency is NOT needed because of the advanced
welding power source is not in use. 120 – 460 VAC, single- or three-phase power Squarewave arc, and extended balance control allows
This built-in circuit design eliminates without removing the covers to relink the power you to fine-tune the duration of the electrode negative
the need for add-on voltage reducers. source. No longer is there a concern if you have portion of the cycle from 30 to 90%. This provides
the correct machine for shop or the job site. precise cleaning control and prolonged tungsten life.
Inverter-based, AC/DC power
source has state-of-the-art operator
interface allowing the user extra
set-up capabilities in a compact
machine. Features more precise
control of output parameters.

Programmable HF start parameters

allows the operator to independently
set HF starting conditions based
upon process or application.

HF start for non-contact arc starting

that eliminates tungsten or material
contamination.
Dynasty 200 SD Dynasty 200 DX
Lift-Arc™ start for TIG arc starting
without the use of high frequency.
Available in Two Models:
SD — Provides the basic features that are required for most AC/DC TIG or Stick welding applications.
Superior arc performance even on DX — When the job demands greater control the DX provides pulse on/off, pulse frequency, peak % time,
difficult to run electrodes like E6010. background amperage, initial amperage, initial slope time, final slope time and final amperage control.

Portable in the shop or at the job site Extended Balance Control range (30–90% EN) AC frequency control range of 20–250 Hz provides
— at 45 lb the Dynasty 200 is easily allows precise cleaning control and prolonged control for a focused arc, resulting in better directional
moved from location to location. tungsten life. control to help produce desired arc/weld bead
characteristics.

Power source is warranted for 3 years, parts and labor.

Original main power rectified parts are warranted for 5 years.

Miller Electric Mfg. Co. International Headquarters Web Site

An Illinois Tool Works Company Phone: 920-735-4505 www.MillerWelds.com
1635 West Spencer Street USA FAX: 920-735-4134
Appleton, WI 54914 USA Canadian FAX: 920-735-4169
International FAX: 920-735-4125
 Specifications (Subject to change without notice.)
Max.
Welding Open-
Welding Amperage Circuit Input Rated Amps Input at Rated Load Output, 50/60 Hz Net
Mode Range Voltage Power Output 120 V 230 V 400 V 460 V KVA KW Dimensions Weight
TIG 120 VAC 80 VDC 3-Phase 200 A at 18 V, — 13.7 8.7 6.9 5.5 5.2 H: 13-1/2 in 45 lb
(GTAW) 1–150 A 12 – 16** 20% Duty Cycle — 0.16* 0.24* 0.25* 0.06* 0.03* (343 mm) (20.5 kg)
200–460 VAC 150 A at 16 V, — 9.4 6.0 4.7 3.8 3.6 W: 7-1/2 in
1–200 A 60% Duty Cycle — 0.16* 0.24* 0.25* 0.06* 0.03* (191 mm)
D: 21-1/2 in
1-Phase 150 A at 16 V, — 15.8 — 7.9 3.6 3.6 (546 mm)
60% Duty Cycle — 0.23* — 0.25* 0.05* 0.02*
140 A at 15.6 V, 31.0 — — — 3.6 3.5
40% Duty Cycle 0.42* — — — 0.05* 0.03*
100 A at 14 V, 20.7 — — — 2.3 2.3
100% Duty Cycle 0.42* — — — 0.05* 0.03*
Stick 120 VAC 80 VDC 3-Phase 200 A at 28 V, — 20.8 13.0 10.2 8.1 7.8
(SMAW) 1–105 A 12 – 16** 20% Duty Cycle — 0.16* 0.24* 0.25* 0.06* 0.03*
200–460 VAC 130 A at 25.2 V, — 12.3 7.6 6.0 4.8 4.6
1–200 A 60% Duty Cycle — 0.16* 0.24* 0.25* 0.06* 0.03*
1-Phase 130 A at 25.2 V, — 20.0 — 10.0 4.7 4.7
60% Duty Cycle — 0.23* — 0.25* 0.05* 0.03*
100 A at 24 V, 31.3 — — — 3.6 3.6
60% Duty Cycle 0.42* — — — 0.05* 0.03*
90 A at 23.6 V, 27.6 — — — 3.2 3.2
100% Duty Cycle 0.42* — — — 0.05* 0.03*
*While idling. **Sense voltage for Stick and Lift-Arc ™ TIG. Note: Duty cycle limitations on units with 115 V input power are due to the input power cord supplied with the unit.
Certified by Canadian Standards Association to both Canadian and U.S. Standards. Conforms to European standards.

Control Panels
Dynasty 200 SD Dynasty 200 DX

1 6 1 6
2 2
1. Voltmeter 7 7
2. Ammeter
3. Polarity Control
3 8 3 8
4. Process Control
5. Output Control 4 9 4 9
6. Encoder Control 5 5 10
7. Amperage Control 11
8. AC Waveshape Control Dynasty 200 SD (CE) Dynasty 200 DX (CE)
9. Adjust Control
10. Sequencer Controls
11. Pulser Control 1 6 1 6

2 2
7 7

3 8 3 8
4 9 4 9
5 10 5 10
11
Control Panel Parameter Values
A. Preflow (s) 0.0 – 25 E. AC Frequency (Hz) 20 – 250 J. Final Slope Time (s) 0.0 – 25
B. Initial Amperage (A) 5 – 200 F. Balance Control (%EN) 50 – 90 K. Final Amperage (A) 5 – 200
C. Initial Slope Time (s) 0.0 – 25 G. Background Amperage (%) 0 –100 L. Postflow Time (s) 0.0 – 50
D. Weld Amperage (A) 5 – 200 H. Pulse Frequency (Hz) 0.1 – 500 M. Dig (%) 0 – 100
I. Peak Percent Time (%) 5 – 95

2
Performance Data
115 VAC INPUT / AC OUTPUT 115 VAC INPUT / DC OUTPUT
140 140
STICK MAX STICK MAX
120 120
100 100
* TIG MAX TIG MAX
VOLTS

VOLTS
80 80 *
60 60
DIG MAX
40 40
STICK/TIG MIN STICK/TIG MIN
20 20
0 0
0 50 100 150 200 250 0 50 100 150 200 250

AMPERES AMPERES

230 VAC SINGLE-PHASE INPUT / AC OUTPUT 230 VAC SINGLE-PHASE INPUT / DC OUTPUT
140 140
STICK MAX STICK MAX
120 120
VOLTS

VOLTS
100 100
* TIG MAX * TIG MAX
80 80
60 60
40 40
STICK/TIG MIN STICK/TIG MIN DIG MAX
20 20
0 0
0 50 100 150 200 250 0 50 100 150 200 250

AMPERES AMPERES

3-PHASE VOLTAGE INPUT / AC OUTPUT 3-PHASE VOLTAGE INPUT / DC OUTPUT

140 140

120 120
STICK MAX STICK MAX
100 100
* * TIG MAX
VOLTS

VOLTS

TIG MAX
80 80

60 60

40 40
STICK/TIG MIN STICK/TIG MIN DIG MAX
20 20

0 0
0 50 100 150 200 250 0 50 100 150 200 250
AMPERES AMPERES

*DIG setting must be reduced to obtain currents less than those shown in Volt-Ampere curves.

DUTY CYCLE CHART

250

200
OUTPUT AMPERES

TIG
TIG (115 V INPUT)
150
STICK

100
STICK (115 V INPUT)
50

0
10 20 30 40 50 60 70 80 90 100

% DUTY CYCLE

3
 Included Accessories
Non-CE SD/DX Models Include: CE SD/DX Models Include:
(1) DA-917F air-cooled torch adapter (2) International-style connectors 35/50
(2) International-style connectors 35/50 (1) 14-pin amphenol with clamp
(1) 3/8 in - 19 BSPP gas fitting

Ordering Information
Equipment and Options Stock No. Description Qty. Price
Power Source
Dynasty® 200 SD #907 099 Basic controls for TIG/Stick, 120 – 460 VAC
#907 100 Basic controls for TIG/Stick, 120 – 460 VAC, CE
Dynasty® 200 DX #907 099-01-1 Full feature controls for TIG/Stick, 120 – 460 VAC
#907 100-01-1 Full feature controls for TIG/Stick, 120 – 460 VAC, CE
TIG Accessories
TIG Torch Adapters #194 720 DA-917F
#190 219 DA-1820L
#194 724 DA-26R
Contractor Kits #195 055 150 A TIG/Stick with RCCS-14 fingertip control
#195 054 150 A TIG/Stick with RFCS-14 HD foot control
Diamondback™ TIG Torches See Diamondback TIG Torch Selector Guide
Consumables, Tungsten See Parts Guide
Gas Cylinder, Gas Hose and Fittings
Stick Accessories
Stick Electrodes
Remote Controls
RFCS-14 HD #194 744 Heavy-duty foot control
RFCS-14 #043 554 Foot control
RCCS-14 #043 688 North/south fingertip control
RCC-14 #151 086 Side-to-side fingertip control
RMLS-14 #129 337 Momentary/maintained rocker control
RMS-14 #187 208 Momentary rubber dome switch
Educational Resources
Gas Tungsten Arc (TIG) Welding Book #170 555
TIG Fundamentals Welding CD #196 567
Coolant Systems
Coolmate™ 3 #043 007 115 VAC
#043 007-01-2 115 VAC, CE
#043 008 230 VAC
#043 008-01-2 230 VAC, CE
Coolmate™ V3 #043 009 115 VAC
#043 009-01-2 115 VAC, CE
Coolmate™ 4 #042 288 115 VAC
#042 288-01-5 115 VAC, CE
Low-Conductivity Coolant #043 810 Recommended for TIG welding and HF applications
Cooling System Hoses
International-Style Connectors
International-Style Connector Kit #042 418 50 mm
Extension Kit for International-Style #042 419 50 mm
International/Tweco® Adapter #042 465 A one-piece adapter with International-style male plug
International/Cam-Lok Adapter #042 466 A one-piece adapter with International-style male plug
Additional Accessories
Machine Cover #195 322 Water and mildew-resistant. Protects machine finish

Date: Total Quoted Price:

Distributed by:

Litho in USA
Dynasty 350 and 700
Issued March 2008 • Index No. AD/5.0
®
TIG/Stick Welding
Power Source

Industrial Applications Processes Input Power 208 – 575 V, 3- or 1-Phase

Precision Fabrication TIG (GTAW) Amperage Range 350: 5 – 350 A
Quick Heavy Fabrication
Pipe and Tube Fabrication
Pulsed TIG (GTAW-P)
Stick (SMAW) Rated Output
700: 5 – 700 A
350: 300 A at 32 V, 60% Duty Cycle
Specs Aerospace
Aluminum Ship Repair
700: 600 A at 44 V, 60% Duty Cycle
Anodized Aluminum Fabrication Weight 350: 135.5 lb (61 kg)
700: 198 lb (90 kg)

The Power of Blue . ®

AC TIG Features
Independent Amplitude/Amperage
Allows for any
Control allows EP and EN
input voltage
amperages to be set independently
hookup (208–575 V) with no manual linking,
to precisely control heat input to the
providing convenience in any job setting.
work and electrode.
Ideal solution for dirty or unreliable power.
Extended AC balance (30–99%)
120 V auxiliary power receptacle for controls the amount of oxide
cooling system or small tools. cleaning (amperage time in EN)
Wind Tunnel Technology™ protects internal which is essential for high quality
electrical components from airborne welds on aluminum.
contaminants, extending the product life. AC frequency (20–400 hz) controls
the width of the arc cone and the
Fan-On-Demand™ power source cooling
force of the arc.
system operates only when needed,
reducing noise, energy use and the amount AC Waveforms
of contaminants pulled though the machine.
Advance Squarewave, fast
TIGRunner® packages feature a freezing puddle, deep
3.5 gallon (13.2 L) cooling system. The penetration and fast travel speeds.
cart is equipped with cylinder carrying Soft Squarewave for a soft
capabilities, filler rod holder, foot pedal buttery arc with maximum
holder, torch and cable holders. A pullout puddle control and good wetting action.
drawer provides additional storage for torch
Sine wave for customers
consumables and tools. See page 6. Dynasty 700 that like a traditional arc.
Programmable start parameters allow Quiet with good wetting.
Dynasty 350
independent starting conditions based Triangular wave reduces the
on process and memory selections heat input and is good on
(amperage, time and polarity). Stick Features (AC/DC) thin aluminum. Fast travel speeds.
Program memory features Tailored arc control (DIG) allows the arc characteristic
to be changed for specific applications and electrodes. DC TIG Features
9 independent program memories
that maintain/save your parameters. Smooth running 7018 or stiffer, more penetrating 6010. Exceptionally smooth and precise
arc for welding exotic materials.
High-frequency arc starter for Hot Start™ adaptive control provides positive arc starts
High-Speed DC TIG Pulse Control
non-contact arc initiation. without sticking.
Pulse frequency capable of pulsing
Lift-Arc™ start provides AC or DC arc AC frequency control adds additional stability when Stick 5000 pulses per second. Pulsing
starting without the use of high frequency welding in AC for smoother welds. adds arc stability, reduces heat input
and warpage and can increase travel
Auto-Postflow calculates the length of speeds. Other parameters include
postflow time based on the amperage peak amperage, peak time and
setting. This eliminates the need to background amperage.
independently set the postflow time for
different amperages. This feature preserves
your tungsten and prevents porosity. Power source is warranted for 3 years, parts and labor.
Original main power rectifier parts are warranted for 5 years.

Miller Electric Mfg. Co. International Headquarters Web Site

An Illinois Tool Works Company Phone: 920-735-4505 www.MillerWelds.com
1635 West Spencer Street USA FAX: 920-735-4134
Appleton, WI 54914 USA Canadian FAX: 920-735-4169
International FAX: 920-735-4125
 Specifications (Subject to change without notice.)

Welding Max.
Input Amperage Open-Circuit Rated Amps Input at Rated Load Output, 50/60 Hz Net
Model Power Range Voltage Output 208 V 230 V 400 V 460 V 575V KVA KW Dimensions Weight
Dynasty Three- 5 – 350 A 75 VDC 250 A at 30 V, 29 26 15 13 10 10.3 9.9 H: 24-3/4 in (629 mm) 135.5 lb
350 Phase 10 –15 VDC* 100% Duty Cycle W: 13-3/4 in (349 mm) (61 kg)
300 A at 32 V, 35 32 18 16 13 12.7 12.1 D: 22 in (559 mm)
60% Duty Cycle with TIGRunner® with
Single- 5 – 350 A 75 VDC 180 A at 27.2 V, 35 32 — 15 12 7.4 6.8 H: 45-1/8 in (1146 mm) TIGRunner®
Phase 10 –15 VDC* 100% Duty Cycle W: 23-1/8 in (587 mm) 308 lb
D: 43-3/4 in (1111 mm) (140 kg)
225 A at 29 V, 47 43 — 21 17 9.8 9.1
60% Duty Cycle
Dynasty Three- 5 – 700 A 75 VDC 500 A at 40 V, 75 68 39 34 27 27 26 H: 34-5/8 in (879 mm) 198 lb
700 Phase 10 –15 VDC* 100% Duty Cycle W: 13-3/4 in (349 mm) (90 kg)
600 A at 44 V, 97 88 51 44 35 35 34 D: 22 in (559 mm)
60% Duty Cycle with TIGRunner® with
Single- 5 – 700 A 75 VDC 360 A at 34 V, 82 74 — 37 30 17 16 H: 55-1/8 in (1400 mm) TIGRunner®
Phase 10 –15 VDC* 100% Duty Cycle W: 23-1/8 in (587 mm) 370 lb
D: 43-3/4 in (1111 mm) (168 kg)
450 A at 38 V, 115 104 — 52 42 24 22
60% Duty Cycle

Certified to both the Canadian and U.S. Standards for welding equipment. Conforms to European standards.
*Indicates sense-voltage for Lift-Arc TIG and Low OCV Stick.

Control Panel
7. Gas/DIG Preflow 0.0– 25.0 Seconds
11 Postflow Auto Postflow,
12 Adjust 0.0–50 Seconds
10 DIG 0–100%
13
8. AC Waveshape
EN Amperage 5–350 A/5– 700 A
1 9 EP Amperage 5–350 A/5 – 700 A
Balance 30 – 99%
AC Frequency 20– 400 Hz
9. Amperage Control
10. Encoder Control
11. Ammeter Display
f 12. Voltmeter Display

Additional Setup Parameter Values

Programmable Starts
Amperage 5– 200 A
Time 1– 200 Milliseconds
2 3 4 5 6 7 8
Polarity EP, EN
Control Panel Parameter Values Additional Triggers 3T, 4T, Mini Logic,
4T Momentary
1. Memory 36 Combinations 5. Pulser Control Waveshapes Advance Squarewave,
(9 AC TIG) Pulses per Second DC: 0.1– 5000 PPS Soft Squarewave, Sine
(9 AC Stick) AC: 0.1–500 PPS Wave, Triangular wave
(9 DC TIG) Peak Time 5 – 95% Amplitude Lock EN EP Same,
(9 DC Stick) Background Amps 5 – 95% EN EP Independent
2. Polarity AC/DC 6. Sequencer Control Spot/Weld Timer 0.0 – 999 Seconds
3. Process/ TIG: HF Impulse, Lift Arc Initial Amps Dynasty 350: 5 –350 A
Dynasty 700: 5– 700 A OCV Low OCV, Normal OCV
Arc Starting STICK: Adaptive Hot Start
Initial Slope 0.0 – 50.0 Seconds Lockouts Four levels
4. Output Control Standard Remote,
Final Slope 0.0– 50.0 Seconds Arc Timer 0.0– 9999 Hours
2T Trigger Hold,
Final Amps Dynasty 350: 5 –350 A and 0–59 Min
Output ON
Dynasty 700: 5– 700 A
Cycle Counter 0– 999,999 Cycles

2
 Performance Data
DUTY CYCLE CHART ANNUAL POWER COST OF OPERATION
800 Annual power costs based on one 8 hour shift (40 hrs/wk).
Dynasty 700, 3-Phase Power cost of $0.08/kWh.
700 $1,600
25% ARC ON= 2 HOURS/SHIFT T
600 $1,400
50% ARC ON= 4 HOURS/SHIFT
OUTPUT AMPERES

Dynasty 700, 1-Phase 75% ARC ON= 6 HOURS/SHIFT D

500 $1,200 T
D= Dynasty T= Traditional
$1,000 D
400 Dynasty 350, 3-Phase
T
$800 D
300 Dynasty 350, 1-Phase
D T
200 $600
D T
100 $400
D T
0 $200 D T
10 20 30 40 50 60 70 80 90 100
% DUTY CYCLE $-
50 100 150 200 250 300 350
AMPERAGE

TIG Upgrade Chart

Which Machine is Right for You?
Why Upgrade? Syncrowave 350 Dynasty 350 Dynasty 350 Benefits
Maximum Thickness Capacity 1/2 in Aluminum UPGRADE 5/8 in Aluminum Increases aluminum thickness.
High Frequency Arc Starting Continuous HF UPGRADE Start Only Start Only limits HF interference issues.
Frequency Control Fixed at 60 Hz UPGRADE Variable 20–400 Hz Higher frequencies provide better arc control
AC Output Control and faster travel speeds.
AC Waveforms Soft Squarewave UPGRADE Advanced Squarewave Soft Squarewave Advanced Squarewave=Travel faster

Soft Squarewave= Maximum puddle control

Sine Wave Triangular Wave Sine Wave= Traditional characteristics

Triangular Wave= Reduced heat input

Weld Aluminum UPGRADE Waveshaping controls maintain the point. The

with Pointed Tungsten benefits are: reduced heat input into your part,
smaller weld beads, better starting and more
control of the arc.

Portability 496 lb UPGRADE 135 lb Easier to move because of size and weight.
Manual Links Auto-Line™ Auto-Line™ allows the unit to operate on any
208/230/460 V 208–575 V voltage. Single- or three-phase. Even generators!
Single-Phase Single-Phase or Three-Phase
Power Draw at 300 Amps 110 A at 230 V UPGRADE 32 A at 230 V Power requirement to operate is much less.
Single-Phase Three-Phase Smaller electrical service needed, smaller
breaker/fuses and power cord.

Precise Controls Some Digital Controls UPGRADE All Digital Controls Accuracy and repeatability with all digital controls.

3
 AC Waveshape Controls
Feature Waveform Effect on Bead Effect on Appearance

AC Balance Control 51 – 99% EN Reduces balling Narrow bead, with no

action and helps visible cleaning
Controls arc cleaning action. Adjusting the maintain point

Amperage
% EN of the AC wave controls the width of % EP
0 Bead
the etching zone surrounding the weld.
% EN
Note: Set the AC Balance control for adequate arc Deep, narrow
cleaning action at the sides and in front of the weld Time (1 AC Cycle) penetration No Visible Cleaning
puddle. AC Balance should be fine tuned according to
how heavy or thick the oxides are.
30 – 50% EN Wider bead and
Increases balling cleaning action
action of the electrode

Amperage
% EP
0
% EN Bead
Shallow
Time (1 AC Cycle) penetration
Cleaning

60 Cycles per Second Wider bead, Wider bead and

AC Frequency Control
good penetration — cleaning action
Controls the width of the arc cone. Increasing ideal for buildup work
Amperage

% EP
the AC Frequency provides a more focused arc 0
with increased directional control. % EN Bead
Note: Decreasing the AC Frequency softens the arc
Time (1 AC Cycle)
and broadens the weld puddle for a wider weld bead. Cleaning

120 Cycles per Second Narrower bead for Narrower bead and
fillet welds and cleaning action
% % automated applications
Amperage

EP EP
0 Bead
% EN % EN
Time (1 AC Cycle) Cleaning

Independent AC Amperage Control More current in Narrow bead, with no

EN than EP: visible cleaning
Allows the EN and EP amperage values to be Deeper penetration
Current

EP+
set independently. Adjusts the ratio of EN to 0 and faster travel
EP amperage to precisely control heat input EN – speeds Bead
to the work and the electrode. EN amperage
controls the level of penetration, while EP Time
No Visible Cleaning
amperage dramatically effects the arc cleaning
action along with the AC Balance control. Wider bead and
More current
in EP than EN: cleaning action
EP+ Shallower
Current

0 penetration
EN –
Bead
Time
Cleaning

4
 AC Waveshape Controls (Continued)
AC Waveform Selection
Select from four different AC waveforms to optimize the arc characteristic for your application. Choose from:

ADVANCED SQUAREWAVE SOFT SQUAREWAVE

(+) (+) All the benefits of

advanced square,
Fast transitions for

Amps
Amps

0 fine tuned to provide

0 responsive and
a smooth, soft arc
dynamic arc.
(–) (–) with maximum
puddle control and
good wetting action.
Time (1 AC Cycle) Time (1 AC Cycle)

SINEWAVE TRIANGULAR WAVE

Unconventional wave
Square transitions provides the punch of
(+) eliminate the need for (+) the peak amperage,
continuous HF, while while reducing overall
Amps

Amps
0 the sinewave peaks 0 heat input. Quick puddle
soften the arc. formation reduces weld
(–) (–) time — limiting heat
input and reducing weld
Time (1 AC Cycle)
distortion, especially
Time (1 AC Cycle)
on thin materials.

Pulse TIG Controls

High Speed DC TIG-Pulse Controls
• PPS Pulses per second (Hz): DC = 0.1 – 5,000 PPS / AC = 0.1 – 500 PPS
• % ON – % Peak Time: 5 - 95% (Controls the amount of time during each pulse cycle at the PEAK amperage.)
• Background Amps: 5 – 99% (Sets the low-pulse amperage value as a % of the Peak Amps.)

CONVENTIONAL PULSED TIG HIGH SPEED PULSED TIG

Peak Time % Peak Time %

Peak Peak
Amps Amps

Background Background
Amps Amps
(% of Peak) (% of Peak)
Pulse Cycle Pulse Cycle

Typically from 1 to 10 PPS. Provides a heating and cooling effect In excess of 40 PPS, Pulsed TIG becomes more audible than visible —
on the weld puddle and can reduce distortion by lowering the causing increased puddle agitation for a better as-welded microstructure.
average amperage. This heating and cooling effect also produces a Pulsing the weld current at high speeds — between a high Peak and a
distinct ripple pattern in the weld bead. The relationship between low Background amperage — can also constrict and focus the arc.
pulse frequency and travel speed determines the distance between This results in maximum arc stability, increased penetration and
the ripples. Slow pulsing can also be coordinated with filler metal increased travel speeds (Common Range: 100 – 500 PPS).
addition and can increase overall control of the weld puddle.
The Arc-Sharpening effects of high speed pulsing are expanded to new
dimensions. The ability to pulse at 5,000 PPS further enhances arc
stability and concentration potential — which is extremely beneficial to
automation where maximum travel speeds are required.

5
 Packages and Torch Kits
Dynasty Power Sources
®

Dynasty® 350 #907 204 (CSA) Dynasty® 700 #907 101 (CSA)
(Auto-Line™ 208–575 VAC) (Auto-Line™ 208–575 VAC)
Dynasty® 350 #907 204-01-2 (CE) Dynasty® 700 #907 101-01-2 (CE)
(Auto-Line™ 380–575 VAC) (Auto-Line™ 380–575 VAC)
8 ft (2.4 m) primary cord, (2) international (2) thread lock weld cable connectors
(Dinse 50) connectors, and CD-ROM Setup (#225 029), (1) water-cooled thread lock
and Simulator. torch adapter (#225 028) for #18 or #20
Note: TIG torch adapter must be ordered separately. torches, and CD-ROM Setup and Simulator.
Note: Primary cord and TIG torch must be ordered
separately.

TIGRunner Packages
®

Dynasty 350 TIGRunner® Dynasty 700 TIGRunner®

#907 204-01-1 (CSA) #907 101-01-1 (CSA)
Completely assembled. Completely assembled.
Package includes: Package includes:
Dynasty® 350 (#907 204) Dynasty® 700 (#907 101)
RFCS-14 HD foot control RFCS-14 HD foot control
Coolmate™ 3.5 Coolant System Coolmate™ 3.5 Coolant System
Cart with the following features: Cart with the following features:
single cylinder rack, foot pedal holder, single cylinder rack, foot pedal holder,
(3) cable/torch holders, (2) TIG electrode (3) cable/torch holders, (2) TIG electrode
filler holders and a convenient drawer filler holders and a convenient drawer
for tungsten and consumable storage for tungsten and consumable storage
Note: Torch package and coolant must be ordered Note: Torch package and coolant must be ordered
separately. separately.

TIGRunner Complete Packages

®

Dynasty 350 TIGRunner® Complete Dynasty 700 TIGRunner® Complete

#951 074 (CSA) #951 075 (CSA)
Completely assembled. Completely assembled.
Package includes: Package includes:
Dynasty® TIGRunner® (#907 204-01-1) Dynasty® 700 TIGRunner (#907 101-01-1)
25 ft (7.6 m) Weldcraft CS310 25 ft (7.6 m) Weldcraft WP18SC
water-cooled torch water-cooled torch
Torch cable cover Torch cable cover
CS310AKC torch accessory kit includes AK18C Torch Accessory Kit includes
shielding cups, collets, collet bodies, shielding cups, collets, collet bodies and
and 2% cerium tungsten electrodes 2% cerium tungsten electrodes (3/32,
(1/16, 3/32, and 1/8 in) 1/8 and 5/32 in)
Smith regulator/flowmeter HM2051A-580 Smith regulator/flowmeter H1954D-580
12 ft (3.7 m) rubber gas hose (regulator 12 ft (3.7 m) rubber gas hose (regulator
to machine) to machine)
Water-cooled Dinse torch adapter Water-cooled thread lock torch adapter
15 ft (4.6 m) 1/0 weld lead with clamp 12 ft (3.7 m) 4/0 weld lead with clamp
(work or ground lead) and Dinse (work or ground lead)
connector 4 gallons of pre-mixed low-conductivity
4 gallons of pre-mixed low-conductivity coolant (#043 810)
coolant (#043 810)

6
 Genuine Miller Accessories
Torch Kits
250 A Water-Cooled Torch Kit #300 185 300 A Water-Cooled Torch Kit #300 183 400 A Water-Cooled Torch Kit #300 186
25 ft (7.6 m) Weldcraft® WP20 torch Recommended for Dynasty 350 Recommended for Dynasty 700
Torch cable cover 25 ft (7.6 m) Weldcraft® CS310 torch 25 ft (7.6 m) Weldcraft® WP18SC torch
AK4C torch accessory kit includes Torch cable cover Torch cable cover
shielding cups, collets, collet bodies CS310AKC torch accessory kit includes AK18C torch accessory kit includes
and 2% cerium tungsten electrodes shielding cups, collets, collet bodies shielding cups, collets, collet bodies
(1/16, 3/32 and 1/8 in) and 2% cerium tungsten electrodes and 2% cerium tungsten electrodes
Smith® regulator/flowmeter HM2051A-580 (1/16, 3/32 and 1/8 in) (3/32, 1/8 and 5/32 in)
12 ft (3.7 m) rubber gas hose (regulator Smith® regulator/flowmeter HM2051A-580 Smith® regulator/flowmeter H1954D-580
to machine) 12 ft (3.7 m) rubber gas hose (regulator 12 ft (3.7 m) rubber gas hose (regulator
Water-cooled Dinse torch adapter to machine) to machine)
15 ft (4.6 m) 1/0 weld lead with clamp Water-cooled Dinse torch adapter Water-cooled thread lock torch adapters
(work or ground lead) and Dinse connector 15 ft (4.6 m) 1/0 weld lead with clamp 12 ft (3.7 m) 4/0 weld lead with clamp
(work or ground lead) and Dinse connector (work or ground lead)

Runner Cart TIG Welding Gloves Remote Controls and Switches

#300 244 #227 813 Small #227 815 Large
Designed to accom- #227 814 Medium #227 816 X-Large RCCS-14 Remote
modate the Dynasty® Made from soft grain goatskin. Sewn with Contactor and Current
or Maxstar® 350 or Kevlar® thread. Control #043 688
700 power sources 14-pin plug. North/south rotary-motion
Automation Interface Kit #195 516 fingertip control fastens to TIG torch using
and the Coolmate™ Field Includes automation PC board, 28-pin
3.5 Cooler. Cart two Velcro® straps. Includes 26.5 ft (8 m)
socket receptacle with harness, 28-pin plug control cord.
features: single connector. Provides required and advanced
cylinder rack, RFCS-14 HD Foot
automation controls.
foot pedal holder, Control #194 744
(3) cable/torch Weld Current Sensor #300 179 Maximum flexibility is
holders, (2) TIG electrode filler holders Detects when work clamp is not connected accomplished with a
and a convenient drawer for tungsten and and prevents expensive damage to reconfigurable cord that
consumable storage. disconnect devices and input power cord can exit the front, back or either side of the
and wiring. pedal. Foot pedal provides remote current
Coolmate™ 3.5
and contactor control. Includes 20 ft (6 m)
#300 245 Educational Materials cord and 14-pin plug.
Designed to integrate
with the Dynasty® To order these items, distributors can call RHC-14 Hand Control #129 340
and Maxstar® 350 the Miller Literature Distribution Center at Miniature hand control for remote current
and 700 power 1-920-735-4356, or FAX 1-920-735-4011. and contactor control. Dimensions: 4 x 4 x
sources. For use with water-cooled torches 3-1/4 in (102 x 102 x 83 mm). Includes
Gas Tungsten Arc (TIG) Welding Book
rated up to 600 amps. 3.5 gallon capacity. 20 ft (6 m) cord and 14-pin plug.
#170 555
CD-ROM #233 558 RMLS-14 Switch
TIG Coolant Simulator and setup video (included with #129 337
#043 810 Momentary-
machine).
Sold in multiples of and maintained-contact rocker switch for
4. Pre-mixed low- contactor control. Push forward for
conductivity Miller Tungsten maintained contact and backward for
coolant contains Tungsten is 7 in length and available in pkgs of 10. momentary contact. Includes 26.5 ft (8 m)
ethylene glycol and 2% Ceriated (orange) for AC/DC applications cord and 14-pin plug.
deionized water to protect from freezing #WC040X7 .040 in, 10– 80 A MS-14
and boiling -37˚ to 227˚F (-38˚ to 108˚C). #WC116X7 1/16 in, 70– 150 A On/Off Control
Coolant contains 2.4% algae growth #WC332X7 3/32 in, 140– 250 A #187 208
inhibitor. 1-gallon plastic recyclable bottles. #WC018X7 1/8 in, 225– 400 A Momentary-contact switch for contactor
#WC532X7 5/32 in, 300– 500 A control. Rubber-covered pushbutton dome
1.5% Lanthanum (gold) for AC/DC applications switch ideal for repetitive on-off
#WL040X7 .040 in, 10– 80 A applications. Includes 26.5 ft (8 m) cord
#WL116X7 1/16 in, 70– 150 A and 14-pin plug.
#WL332X7 3/32 in, 140– 250 A Extension Cords for 14-Pin Remote Controls
Water-Cooled Dinse #195 377 #WL018X7 1/8 in, 225– 400 A #122 973 25 ft (7.6 m)
Used to adapt WP20, WP18, and CS310 to #WL532X7 5/32 in, 300– 500 A #122 974 50 ft (15.2 m)
dinse-style connector. #122 975 75 ft (23 m)
7
 Ordering Information
Equipment and Options Stock No. Description Qty. Price
Dynasty 350
® #907 204 Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA. 8 ft primary cord
Dynasty® 350 TIGRunner ® #907 204-01-1 Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA. 8 ft primary cord. Requires coolant
Dynasty® 350 TIGRunner ® Complete #951 074 Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA. 8 ft primary cord.
Dynasty® 350 International #907 204-01-2 Auto-Line™ 380 – 575 VAC, 50/60 Hz, CE. 8 ft primary cord
Dynasty® 700 #907 101 Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA.
Dynasty 700 TIGRunner
® ® #907 101-01-1 Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA. Requires coolant
Dynasty® 700 TIGRunner ® Complete #951 075 Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA.
Dynasty® 700 International #907 101-01-2 Auto-Line™ 380 – 575 VAC, 50/60 Hz, CE.
TIG Torch Kits
Weldcraft® 250 A Water-Cooled Torch Kit #300 185 See page 7
Weldcraft® 300 A Water-Cooled Torch Kit #300 183 See page 7. Recommended for Dynasty 350
Weldcraft 400 A Water-Cooled Torch Kit
® #300 186 See page 7. Recommended for Dynasty 700
Consumables and Tungsten Distributor: See Miller Parts Catalog
Gas Cylinder, Hose and Fittings
Remote Controls
RCCS-14 #043 688 North/south fingertip control
RFCS-14 HD #194 744 Heavy-duty foot control
RHC-14 #129 340 Hand control
RMLS-14 #129 337 Momentary/maintained rocker switch
RMS-14 #187 208 Momentary rubber dome switch
Extension Cords #122 973 25 ft (7.6 m)
#122 974 50 ft (15.2 m)
#122 975 75 ft (22.9 m)
Accessories
Runner™ Cart #300 244 See page 7
Coolmate™ 3.5 #300 245 Requires coolant
TIG Coolant #043 810 Sold in multiples of 4. 1-gallon plastic bottles.
Automation Interface Kit #195 516 Field. Provides required automation connections
Weld Current Sensor #300 179 Field. Installation required.
Gas Tungsten Arc (TIG) Welding Book #170 555 Contact your distributor
CD-ROM #233 558 Setup and simulator video (included with machine)
Torch Adapters Supplied with power source and torch kits
Water-Cooled Dinse #195 377 Used to connect water-cooled torch to Dinse terminal machine.
For WP20, WP18 and CS310 (adapter included in Complete Package)
Water-Cooled Thread Lock #225 028 Used to connect water-cooled torch to Dynasty/Maxstar 700
Cable Connectors Supplied with power source and torch kits
Dinse Connector 50 mm (1 male) #042 418 Used to connect weld lead to Dinse terminal machine
Thread Lock Connectors (2 male) #225 029 Used to connect weld lead to Dynasty 700 or Maxstar 700
Dinse Connector 50 mm (1 male, 1 female) #042 419 Used to extend weld cables
Tweco Terminal Adapter #042 465 Male Dinse to female Tweco
Cam-Lok Terminal Adapter #042 466 Male Dinse to female Cam-Lok
Miscellaneous
Stick Electrodes
Welding and Work Cables
Welding Gloves and Helmet

Date: Total Quoted Price:

Distributed by:

Litho in USA
Maxstar 350 and 700
Issued March 2008 • Index No. DC/24.0
®
TIG/Stick Welding
Power Source

Industrial Applications Processes Input Power 208 – 575 V, 3- or 1-Phase

Precision Metal Fabrication TIG (GTAW) Amperage Range 350: 5 – 350 A
Quick Tube Mills
Pipe and Tube Fabrication
Pulsed TIG (GTAW-P)
Stick (SMAW) Rated Output
700: 5 – 700 A
350: 300 A at 32 V, 60% Duty Cycle
Specs Tool and Die
Exotic Material Fabrication
700: 600 A at 44 V, 60% Duty Cycle
Pressure Vessel Fabrication Weight 350: 135.5 lb (61 kg)
700: 198 lb (90 kg)

The Power of Blue . ®

DC TIG Features
Exceptionally smooth and
Allows for precise arc for welding exotic
any input materials.
voltage hookup (208–575 V) with no High-Speed DC TIG Pulse
manual linking, providing convenience Control — pulse frequency
in any job setting. Ideal solution for capable of pulsing 5000
dirty or unreliable power. pulses per second. Pulsing
120 V auxiliary power receptacle for adds arc stability, reduces
cooling system or small tools. heat input and warpage and
can increase travel speeds.
Wind Tunnel Technology™ protects
Other parameters include
internal electrical components from
peak amperage, peak time
airborne contaminates, extending
and background amperage.
the product life.
Fan-On-Demand™ power source High-frequency arc starter
cooling system operates only when for non contact arc initiation.
needed, reducing noise, energy use Lift-Arc™ start provides arc
and the amount of contaminates starting without the use of
pulled though the machine. high frequency.
TIGRunner® Packages feature a
3.5 gallon (13.2 L) cooling system. DC Stick Features
The cart is equipped with cylinder Tailored arc control (DIG)
carrying capabilities, filler rod holder, allows the arc characteristic
foot pedal holder, torch and cable to be changed for specific
holders. A pullout drawer provides applications and electrodes.
additional storage for torch Smooth running 7018 or
consumables and tools. See page 5. stiffer, more penetrating
Programmable start parameters Maxstar 700 6010.
allow independent starting conditions Hot Start™ adaptive control
Maxstar 350
based on process and memory provides positive arc starts
selections (amperage and time). without sticking.
Auto-Postflow calculates the length
of postflow time based on the Program memory features 9 independent program memories
amperage setting. This eliminates that maintain/save your parameters.
the need to independently set the
postflow time for different amperages.
This feature preserves your tungsten
and prevents porosity.

Power source is warranted for 3 years, parts and labor.

Original main power rectifier parts are warranted for 5 years.

Miller Electric Mfg. Co. International Headquarters Web Site

An Illinois Tool Works Company Phone: 920-735-4505 www.MillerWelds.com
1635 West Spencer Street USA FAX: 920-735-4134
Appleton, WI 54914 USA Canadian FAX: 920-735-4169
International FAX: 920-735-4125
 Specifications (Subject to change without notice.)

Welding Max.
Input Amperage Open-Circuit Rated Amps Input at Rated Load Output, 50/60 Hz Net
Model Power Range Voltage Output 208 V 230 V 400 V 460 V 575V KVA KW Dimensions Weight
Maxstar Three- 5 – 350 A 75 VDC 250 A at 30 V, 27 24 14 12 9 9.7 9.3 H: 24-3/4 in (629 mm) 135.5 lb
350 Phase 10 –15 VDC* 100% Duty Cycle W: 13-3/4 in (349 mm) (61 kg)
300 A at 32 V, 33 30 17 15 12 12 11.5 D: 22 in (559 mm)
60% Duty Cycle with TIGRunner® with
Single- 5 – 350 A 75 VDC 180 A at 27.2 V, 32 16 — 14 11 6.4 6 H: 45-1/8 in (1146 mm) TIGRunner®
Phase 10 –15 VDC* 100% Duty Cycle W: 23-1/8 in (587 mm) 308 lb
D: 43-3/4 in (1111 mm) (140 kg)
225 A at 29 V, 41 37 — 19 15 8.6 8.2
60% Duty Cycle
Maxstar Three- 5 – 700 A 75 VDC 500 A at 40 V, 67 60 35 30 24 24 23 H: 34-5/8 in (879 mm) 198 lb
700 Phase 10 –15 VDC* 100% Duty Cycle W: 13-3/4 in (349 mm) (90 kg)
600 A at 44 V, 89 80 46 40 32 32 31 D: 22 in (559 mm)
60% Duty Cycle
Single- 5 – 700 A 75 VDC 360 A at 34 V, 77 70 — 35 28 16 15
Phase 10 –15 VDC* 100% Duty Cycle
450 A at 38 V, 106 96 — 48 38 22 21
60% Duty Cycle

Certified to both the Canadian and U.S. Standards for welding equipment. Conforms to European standards.

*Indicates sense-voltage for Lift-Arc TIG and Low OCV Stick.

Performance Data
DUTY CYCLE CHART
800
Maxstar 700, 3-Phase
700

600
OUTPUT AMPERES

Maxstar 700, 1-Phase

500

400 Maxstar 350, 3-Phase

300 Maxstar 350, 1-Phase

200

100
0
10 20 30 40 50 60 70 80 90 100
% DUTY CYCLE

2
 Maxstar 350 and 700 Control Panel
®

9
10

11 8

1 7

2 3 4 5 6

Control Panel Parameter Values

1. Memory 18 Combinations 5. Sequencer Control Additional Setup Parameter Values
(9 DC TIG) Initial Amps Maxstar 350: 5 –350 A Programmable Starts
(9 DC Stick) Maxstar 700: 5– 700 A Amperage 5– 200 A
Initial Slope 0.0 – 50.0 Seconds Time 1– 200 Milliseconds
2. Process/ TIG: HF Impulse, Lift Arc
Arc Starting STICK: Adaptive Hot Start Final Slope 0.0– 50.0 Seconds Additional Triggers 3T, 4T, Mini Logic,
Final Amps Maxstar 350: 5 –350 A 4T Momentary
3. Output Control Standard Remote, Maxstar 700: 5– 700 A
2T Trigger Hold, Spot/Weld Timer 0.0 – 999 Seconds
Output ON 6. Gas/DIG Preflow 0.0– 25.0 Seconds
Postflow Auto Postflow, OCV Low OCV, Normal OCV
4. Pulser Control
Pulses per Second DC: 0.1– 5000 PPS Adjust 0.0–50 Seconds Lockouts Four levels
Peak Time 5 – 95% DIG 0–100%
Background Amps 5 – 95% Arc Timer 0.0– 9999 Hours
and 0–59 Min
7. Amperage Control
Cycle Counter 0– 999,999 Cycles
8. Encoder Control
9. Ammeter Display
10. Voltmeter Display
11. Memory Display

3
 Pulse TIG Controls
High Speed DC TIG-Pulse Controls
• PPS Pulses per second (Hz): DC = 0.1 – 5,000 PPS
• % ON – % Peak Time: 5 - 95% (Controls the amount of time during each pulse cycle at the PEAK amperage.)
• Background Amps: 5 – 99% (Sets the low-pulse amperage value as a % of the Peak Amps.)

CONVENTIONAL PULSED TIG

Typically from 1 to 10 PPS. Provides a heating and

Peak Time % cooling effect on the weld puddle and can reduce
Peak Amps
distortion by lowering the average amperage. This
heating and cooling effect also produces a distinct
ripple pattern in the weld bead. The relationship
between pulse frequency and travel speed
determines the distance between the ripples. Slow
pulsing can also be coordinated with filler metal
Background Amps addition and can increase overall control of the
(% of Peak) weld puddle.

Pulse Cycle

HIGH SPEED PULSED TIG

In excess of 40 PPS, Pulsed TIG becomes more

Peak Time % audible than visible — causing increased puddle
Peak Amps agitation for a better as-welded microstructure.
Pulsing the weld current at high speeds — between
a high Peak and a low Background amperage —
can also constrict and focus the arc. This results in
maximum arc stability, increased penetration and
Background Amps increased travel speeds (Common Range: 100 –
500 PPS).
(% of Peak)
The Arc-Sharpening effects of high speed pulsing
are expanded to new dimensions. The ability to
Pulse Cycle pulse at 5,000 PPS further enhances arc stability
and concentration potential — which is extremely
beneficial to automation where maximum travel
speeds are required.

4
Packages
Maxstar Power Sources
®

Maxstar® 350 #907 334 (CSA) Maxstar® 700 #907 103 (CSA)
(Auto-Line™ 208–575 VAC) (Auto-Line™ 208–575 VAC)
Maxstar® 350 #907 334-01-2 (CE) Maxstar® 700 #907 104 (CE)
(Auto-Line™ 380–575 VAC) (Auto-Line™ 380–575 VAC)
8 ft (2.4 m) primary cord, (2) international (2) thread lock weld cable connectors
(Dinse 50) connectors, and CD-ROM Setup (#225 029), (1) water-cooled thread lock
and Simulator. torch adapter (#225 028) for #18 or #20
Note: TIG torch adapter must be ordered separately. torches, and CD-ROM Setup and Simulator.
Note: Primary cord and TIG torch must be ordered
separately.

TIGRunner Package
®

Maxstar 350 TIGRunner®

#907 334-01-1 (CSA)
Completely assembled.
Package includes:
Maxstar® 350 (#907 334)
RFCS-14 HD remote foot control
Coolmate™ 3.5 Coolant System
Cart with the following features:
single cylinder rack, foot pedal holder,
(3) cable/torch holders, (2) TIG electrode
filler holders and a convenient drawer
for tungsten and consumable storage
Note: Torch package and coolant must be ordered
separately.

TIGRunner Complete Package

®

Maxstar 350 TIGRunner® Complete

#951 073 (CSA)
Completely assembled.
Package includes:
Maxstar® 350 TIGRunner® (#907 334-01-1)
25 ft (7.6 m) Weldcraft CS310 torch
Torch cable cover
CS310AKC torch accessory kit includes
shielding cups, collets, collet bodies
and 2% cerium tungsten electrodes
(1/16, 3/32, and 1/8 in)
Smith regulator/flowmeter HM2051A-580
12 ft (3.7 m) rubber gas hose (regulator
to machine)
Water-cooled Dinse torch adapter
15 ft (4.6 m) 1/0 weld lead with clamp
(work or ground lead) and Dinse connector
4 gallons of pre-mixed low-conductivity
coolant (#043 810)

5
 Genuine Miller Accessories
Torch Kits

250 A Water-Cooled Torch Kit #300 185 300 A Water-Cooled Torch Kit #300 183 400 A Water-Cooled Torch Kit #300 186
25 ft (7.6 m) Weldcraft® WP20 torch Recommended for Maxstar 350 Recommended for Maxstar 700
Torch cable cover 25 ft (7.6 m) Weldcraft® CS310 torch 25 ft (7.6 m) Weldcraft® WP18SC torch
AK4C torch accessory kit includes Torch cable cover Torch cable cover
shielding cups, collets, collet bodies and CS310AKC torch accessory kit includes AK18C torch accessory kit includes
2% cerium tungsten electrodes (1/16, shielding cups, collets, collet bodies and shielding cups, collets, collet bodies and
3/32 and 1/8 in) 2% cerium tungsten electrodes (1/16, 2% cerium tungsten electrodes (3/32,
Smith® regulator/flowmeter HM2051A-580 3/32 and 1/8 in) 1/8 and 5/32 in)
12 ft (3.7 m) rubber gas hose (regulator Smith® regulator/flowmeter HM2051A-580 Smith® regulator/flowmeter H1954D-580
to machine) 12 ft (3.7 m) rubber gas hose (regulator 12 ft (3.7 m) rubber gas hose (regulator
Water-cooled Dinse torch adapter to machine) to machine)
15 ft (4.6 m) 1/0 weld lead with clamp Water-cooled Dinse torch adapter Water-cooled thread lock torch adapters
(work or ground lead) and Dinse connector 15 ft (4.6 m) 1/0 weld lead with clamp 12 ft (3.7 m) 4/0 weld lead with clamp
(work or ground lead) and Dinse connector (work or ground lead)

TIG Welding Gloves Filled with figures and tables to illustrate Runner Cart
#227 813 Small process technique and equipment setup. #300 244
#227 814 Medium Glossary of TIG terms also provided. Designed to
#227 815 Large CD-ROM #233 558 accommodate
#227 816 X-Large Simulator and setup video (included with the Dynasty®
Made from soft grain machine). or Maxstar®
goatskin. Sewn with Kevlar® 350 or 700
thread. power
Tungsten
sources and
Automation Interface Kit #195 516 Field Tungsten is 7 in length and available in pkgs of 10. the Coolmate™
Includes automation PC board, 28-pin 3.5 Cooler.
socket receptacle with harness, 28-pin plug 2% Ceriated (orange) for AC/DC applications
#WC040X7 .040 in, 10– 80 A Cart features:
connector. Provides required and advanced single cylinder
automation controls. #WC116X7 1/16 in, 70– 150 A
#WC332X7 3/32 in, 140– 250 A rack, foot
Weld Current Sensor #300 179 #WC018X7 1/8 in, 225– 400 A pedal holder, (3) cable/torch holders, (2)
Detects when work clamp is not connected #WC532X7 5/32 in, 300– 500 A TIG electrode filler holders and a
and prevents expensive damage to convenient drawer for tungsten and
1.5% Lanthanum (gold) for AC/DC applications consumable storage.
disconnect devices and input power cord
#WL040X7 .040 in, 10– 80 A
and wiring.
#WL116X7 1/16 in, 70– 150 A
#WL332X7 3/32 in, 140– 250 A
Educational Materials #WL018X7 1/8 in, 225– 400 A
To order these items, distributors can call #WL532X7 5/32 in, 300– 500 A
the Miller Literature Distribution Center at 2% Thoriated (red) for DC applications only
1-920-735-4356, or FAX 1-920-735-4011. #WT040X7 .040 in, 10– 80 A
Gas Tungsten Arc (TIG) Welding Book #WT116X7 1/16 in, 70– 150 A
#170 555 #WT332X7 3/32 in, 140– 250 A
86 pages — 8-1/2 x 11 in. A comprehensive #WT018X7 1/8 in, 225– 400 A
text on all aspects of the GTAW process. #WT532X7 5/32 in, 300– 500 A

6
 Genuine Miller Accessories (continued)

Water-Cooled Dinse #195 377

Used to adapt WP20, WP18, and CS310 to
dinse-style connector.
Coolmate™ 3.5 #300 245 TIG Coolant #043 810
Designed to integrate with the Dynasty® and Sold in multiples of 4. Pre-mixed low-
Maxstar® 350 and 700 power sources. For conductivity Miller coolant contains
use with water-cooled torches rated up to ethylene glycol and deionized water to
600 amps. 3.5 gallon capacity. protect from freezing and boiling -37˚ to
227˚F (-38˚ to 108˚C). Coolant contains
2.4% algae growth inhibitor. 1-gallon
plastic recyclable bottles.

Remote Controls and Switches

RHC-14 Hand Control
#129 340
Miniature hand control
for remote current RMS-14 On/Off Control #187 208
RCCS-14 Remote Contactor and and contactor control.
Current Control #043 688 14-pin plug Momentary-contact switch for contactor
Dimensions: 4 x 4 x control. Rubber-covered pushbutton dome
North/south rotary-motion fingertip control 3-1/4 in (102 x 102 x
fastens to TIG torch using two Velcro® switch ideal for repetitive on-off
83 mm). Includes 20 ft (6 m) cord and applications. Includes 26.5 ft (8 m) cord
straps. Great for applications that require a 14-pin plug.
finer amperage control. Includes 26.5 ft and 14-pin plug.
(8 m) control cord. Extension Cords for 14-Pin Remote Controls
#122 973 25 ft (7.6 m)
RFCS-14 HD #122 974 50 ft (15.2 m)
Foot Control RMLS-14 Switch #129 337 #122 975 75 ft (23 m)
#194 744 Momentary- and maintained-contact rocker
Maximum switch for contactor control. Push forward
flexibility is for maintained contact and backward for
accomplished momentary contact. Includes 26.5 ft (8 m)
with a recon- cord and 14-pin plug.
figurable cord that can exit the front, back or
either side of the pedal. Foot pedal provides
remote current and contactor control.
Includes 20 ft (6 m) cord and 14-pin plug.

7
 Ordering Information
Equipment and Options Stock No. Description Qty. Price

Maxstar 350
® #907 334 Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA. 8 ft primary cord
Maxstar® 350 International #907 334-01-2 Auto-Line™ 380 – 575 VAC, 50/60 Hz, CE. 8 ft primary cord
Maxstar® 350 TIGRunner® #907 334-01-1 Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA. 8 ft primary cord. Requires coolant
Maxstar® 350 TIGRunner® Complete #951 073 Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA. 8 ft primary cord.
Maxstar® 700 #907 103 Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA
Maxstar® 700 International #907 103-01-2 Auto-Line™ 380 – 575 VAC, 50/60 Hz, CE

TIG Torch Kits

Weldcraft® 250 A Water-Cooled Torch Kit #300 185 See page 6
Weldcraft 300 A Water-Cooled Torch Kit
® #300 183 See page 6. Recommended for Maxstar 350
Weldcraft® 400 A Water-Cooled Torch Kit #300 186 See page 6. Recommended for Maxstar 700
Consumables and Tungsten Distributor: See Miller Parts Catalog
Gas Cylinder, Hose and Fittings

Remote Controls
RCCS-14 #043 688 North/south fingertip control
RFCS-14 HD #194 744 Heavy-duty foot control
RHC-14 #129 340 Hand control
RMLS-14 #129 337 Momentary/maintained rocker switch
RMS-14 #187 208 Momentary rubber dome switch
Extension Cords #122 973 25 ft (7.6 m)
#122 974 50 ft (15.2 m)
#122 975 75 ft (22.9 m)

Accessories
Runner ™ Cart #300 244 See page 6
Coolmate™ 3.5 #300 245 Requires coolant
TIG Coolant #043 810 Sold in multiples of 4. 1-gallon plastic bottles.
Automation Interface Kit #195 516 Field. Provides required automation connections
Weld Current Sensor #300 179 Field. Installation required.
Gas Tungsten Arc (TIG) Welding Book #170 555 Contact your distributor
CD-ROM #233 558 Simulator and setup video (included with machine)
Torch Adapters Supplied with power source and torch kits
Water-Cooled Dinse #195 377 Used to connect water-cooled torch to Dinse terminal machine.
For WP20, WP18 and CS310 (adapter included in Complete Package)
Water-Cooled Thread Lock #225 028 Used to connect water-cooled torch to Dynasty/Maxstar 700
Cable Connectors Supplied with power source and torch kits
Dinse Connector 50 mm (1 male) #042 418 Used to connect weld lead to Dinse terminal machine
Thread Lock Connectors (2 male) #225 029 Used to connect weld lead to Dynasty 700 or Maxstar 700
Dinse Connector 50 mm (1 male, 1 female) #042 419 Used to extend weld cables
Tweco Terminal Adapter #042 465 Male Dinse to female Tweco
Cam-Lok Terminal Adapter #042 466 Male Dinse to female Cam-Lok

Miscellaneous
Stick Electrodes
Welding and Work Cables
Welding Gloves and Helmet

Date: Total Quoted Price:

Distributed by:

Litho in USA
Maxstar 150 STL
Issued February 2008 • Index No. DC/27.1
®
TIG/Stick Welding
Power Source

Light Industrial Applications Processes Amperage Range 115 VAC: 5 – 150 A (DC TIG)
Process Piping Lift-Arc TIG (GTAW)
™ 20 – 100 A (DC Stick)

Quick Dairy Industry

Food/Beverage Industry
Stick (SMAW) 230 VAC: 5 – 150 A (DC TIG)
20 – 150 A (DC Stick)

Specs Restaurant/Kitchen Repair

Experimental Aircraft
Input Power
1-Phase Power
Max. Open-Circuit Voltage 90
Shipboard Installation/Repair
Maintenance Repair Weight 13.7 lb (6.2 kg)

The Power of Blue . ®

Improved!
New Case and
MVP Plugs!

Single amperage range allows

operator to accurately set amperage
Auto-Line™ provides state-of-the-art
on both 115 or 230 V primary power.
flexibility to the end user. The Auto-
Line circuitry automatically connects Inverter-based, DC power source has
to 115–230 VAC, single-phase power a simple-to-use operator interface
without removing the covers to relink providing only the necessary
the power source. No longer is there controls in a compact machine.
a concern if you have the correct
machine for the shop or job site. Adaptive Hot Start™ for Stick arc
starts automatically increases the
Miller’s exclusive output amperage at the start of a
multi-voltage plug weld should the start require it.
(MVP™) allows Prevents the electrode from
connection to 115 sticking and creating an inclusion.
or 230 V receptacles
without tools —
Low OCV Stick is a simple design
choose the plug that fits the receptacle
that reduces the open-circuit
and connect it to the power cord.
voltage to 12–16 V when the
welding power source is not in use.
Portable in the shop or at the job
This circuit design is now built into
site — at 13.7 lb the shoulder strap
the Maxstar 150 STL eliminating
allows the end user to easily move TIG/Stick Package (#907 135-01-7) comes complete with:
the need for add-on voltage reducers.
from location to location. Maxstar 150 STL
10 ft (3 m) MVP™ power cord
Lift-Arc™ start provides TIG arc starting Best in class Stick arc character-
MVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)
without the use of high frequency. istics for those demanding jobs.
X-CASE™ provides protection in transport and storage
Remote fingertip control
Built-in gas solenoid eliminates the Weldcraft® WP1712RD125 TIG torch with adapter Power Factor Corrected (PFC) for
need for bulky torch with a gas valve. 13 ft (4 m) Stick electrode holder with 25 mm Dinse connector optimum performance especially
10 ft (3 m) work clamp with 25 mm Dinse connector on 115 V — reduces nuisance
Full function remote control for Smith® regulator with gas hose breaker tripping.
precise amperage control for critical AK-2C accessory kit
welds on thin materials (6-pin fingertip Shoulder strap Fan-On-Demand™ power source
or foot control available.) cooling system operates only when
needed, reducing noise, energy use
Thermal overload protection with
and the amount of contaminants
indicator light helps prevent machine
pulled through the machine.
damage if the duty cycle is exceeded
or airflow is blocked.
Power source is warranted for 3 years, parts and labor.
Original main power rectifiers are warranted for 5 years.

Miller Electric Mfg. Co. International Headquarters Web Site

An Illinois Tool Works Company Phone: 920-735-4505 www.MillerWelds.com
1635 West Spencer Street USA FAX: 920-735-4134
Appleton, WI 54914 USA Canadian FAX: 920-735-4169
International FAX: 920-735-4125
 Specifications (Subject to change without notice.)

Welding
Amperage Amps Input at KVA at Max. Open-
Input Power Range Rated Welding Output Rated Output, 50/60 Hz Duty Cycle KW Circuit Voltage Dimensions Weight
115 VAC Stick 15 A 20 –70 A 70 A at 22.8 VDC, 100% Duty Cycle 17.4 2.0 1.9 90, 12 –16 V* H: 9 in 13.7 lb
115 VAC TIG 15 A 5–100 A 100 A at 14.0 VDC, 100% Duty Cycle 18.4 2.1 2.1 90, 12 –16 V* (229 mm) (6.2 kg)
W: 5-1/2 in
115 VAC Stick 20 A 20–100 A 70 A at 22.8 VDC, 100% Duty Cycle 17.4 2.0 1.9 90, 12 –16 V*
(140 mm)
100 A at 24.0 VDC, 35% Duty Cycle 26.4 3.0 3.0 D: 13-1/4 in
115 VAC TIG 20 A 5–150 A 100 A at 14.0 VDC, 100% Duty Cycle 18.4 2.1 2.1 90, 12 –16 V* (337 mm)
150 A at 16.0 VDC, 30% Duty Cycle 28.0 3.4 3.1
230 VAC Stick 20–150 A 100 A at 24.0 VDC, 100% Duty Cycle 13.1 3.0 2.8 90, 12 –16 V*
150 A at 26.0 VDC, 30% Duty Cycle 21.6 4.9 4.7
230 VAC TIG 5–150 A 100 A at 14.0 VDC, 100% Duty Cycle 8.3 2.0 1.9 90, 12 –16 V*
150 A at 16.0 VDC, 30% Duty Cycle 14.2 3.2 3.1
*Sense voltage for Stick and Lift-Arc TIG.
Certified by Canadian Standards Association to both Canadian and U.S. Standards.

Control Panel
7
1
2
8 1. Amperage Adjustment Control
3 2. Remote TIG Selector Light
3. TIG Selector Light
4
4. Stick Selector Light
5. Process Selector Touch Pad
6. Positive Weld Output Receptacle
5 7. Ready Light
8. Overtemperature Light
9. Negative Weld Output Receptacle
with Flow Thru

6 9

Performance Data
DUTY CYCLE CHART VOLT/AMP CURVES
250 100

200 80
OUTPUT AMPERES

Stick (230 V) TIG (115 V 20 A & 230 V)

230 V TIG/Stick Max
150 60
VOLTS

Stick (115 V 20 A) 115 V TIG/Stick Max

100 40

TIG Min
50 20
TIG/Stick (115 V 15 A) Stick Min
0 0
10 20 40 60 80 100 0 50 100 150 200

% DUTY CYCLE AMPS

2
Maxstar 150 STL Packages
®

Packages
Standard Package #907 135
Package includes:
Maxstar 150 STL
10 ft (3 m) MVP™ power cord
MVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)
13 ft (4 m) Stick electrode holder with 25 mm Dinse connector
10 ft (3 m) work clamp with 25 mm Dinse connector
International flow-thru adapter
Shoulder strap
TIG/Stick Package #907 135-01-6
TIG/Stick Package with Remote Fingertip Control #907 135-01-7
Package includes:
Maxstar 150 STL
Remote fingertip control (#195 184) (#907 135-01-7 Package only)
10 ft (3 m) MVP™ power cord
MVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)
X-CASE™ — provides protection in transport and storage
Weldcraft® WP1712RD125 TIG torch with adapter
13 ft (4 m) Stick electrode holder with 25 mm Dinse connector
10 ft (3 m) work clamp with 25 mm Dinse connector
Smith® regulator with gas hose
AK-2C accessory kit
Shoulder strap

Maxstar Travel Paks™

Travel Pak™ with Accessories #907 135-01-5
Travel Pak™ with Remote Control and Accessories #907 135-01-4
Package includes:
Maxstar 150 STL
Remote fingertip control (#195 184) (#907 135-01-4 Package only)
10 ft (3 m) MVP™ power cord
MVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)
Softside travel case with wheels, telescoping handle and carrying straps
Weldcraft® WP1712RD125 TIG torch with adapter
13 ft (4 m) Stick electrode holder with 25 mm Dinse connector
10 ft (3 m) work clamp with 25 mm Dinse connector
Smith® regulator with gas hose
AK-2C accessory kit and Stick electrode box
Shoulder strap
Travel Pak™ with Remote Control, Accessories and Hand Tools #907 135-01-3
Package includes:
Maxstar 150 STL
Remote fingertip control (#195 184)
10 ft (3 m) MVP™ power cord
MVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)
Softside travel case with wheels, telescoping handle and carrying straps
Weldcraft® WP1712RD125 TIG torch with adapter
13 ft (4 m) Stick electrode holder with 25 mm Dinse connector
10 ft (3 m) work clamp with 25 mm Dinse connector
Smith® regulator with gas hose
AK-2C accessory kit and stick electrode box
Shoulder strap
Kline 9-in side cutter, Nicholson 10-in half-round file, and Weiler SS brushes
Mini MagLite flashlight, and 1-in diameter inspection mirror

3
 Genuine Miller Accessories
X-CASE™ #300 184 Remote Controls TIG (GTAW) Torch Packages
Sturdy case provides
ultimate protection for The Weldcraft line
transport and storage. of TIG torches
Also features complements the most popular TIG power
convenient top carrying handle and side RCCS-6M (6-pin plug) source line available today. The Weldcraft
recessed hand grips. Store the Maxstar 150, #195 184 13.25 ft (4 m) cord torch line includes both air-cooled and
accessories and gear in this generous case #195 503 26.5 ft (8 m) cord water-cooled models. Available with genuine
to be ready to go at any time. Dimensions: North/south rotary-motion fingertip Weldcraft parts.
13 in H x 10-1/2 in W x 30-5/8 in D current/contactor control fastens to TIG Air-Cooled Torches
(330 x 267 x 778 mm). torch using two Velcro straps. Great for
®

#WP1712RDI25 150 A, 12 ft (3.7 m)

applications that require a finer amperage air-cooled torch with flow-thru adapter
Travel Pak™ Case
control. Includes cord and plug. #WP1725RDI25 150 A, 25 ft (7.6 m)
#300 249
If you are already using RFCS-6M (6-pin plug) air-cooled torch with flow-thru adapter
the Maxstar 150 and #195 183 13.25 ft (4 m) cord
want the portability and #195 504 20 ft (6 m) cord MVP™ Adapter Plugs
convenience to take Foot pedal current/contactor Order from Miller Service Parts.
everything you need — purchase the bag control. Includes cord and plug.
and customize with your own tools. #219 258 For Power Cable 6-50P
(230 V/50 A). Included with machine.

Female
Receptacle RMS-6M (6-pin plug) #195 269 #219 261 For Power Cable 5-15P
Momentary-contact switch for contactor (115 V/15 A). Included with machine.
Adapter Cord, Full KVA #300 158 Field control. Rubber-covered pushbutton
NEMA 14-50P to NEMA 6-50R. Adapts dome switch ideal for repetitive on-off
engine drive 120/240 V plug to Maxstar applications. Includes 26.5 ft (8 m) cord #219 259 For Power Cable 5-20P
240 V plug. and plug. (115 V/20 A). Optional.

Ordering Information
Power Source and Options Stock No. Description Qty. Price
Maxstar 150 STL Standard Package
® #907 135 Maxstar 150 STL with electrode holder, work clamp, and MVP cord and plugs
Maxstar® STL TIG/Stick Package #907 135-01-6 Includes #907 135 PLUS X-CASE™, TIG torch, gas regulator with hose, and
AK-2C accessory kit
#907 135-01-7 Includes #907 135-01-6 PLUS remote fingertip control
Maxstar® 150 STL Travel Pak™ #907 135-01-5 Includes #907 135 PLUS Travel Pak™ case, TIG torch, gas regulator with hose,
and AK-2C accessory kit
#907 135-01-4 Includes #907 135-01-5 PLUS remote fingertip control
#907 135-01-3 Includes #907 135-01-4 PLUS side cutter, file, brushes, and flashlight
Accessories
X-CASE™ (only) #300 184 Carrying case for Maxstar 150 STL
Travel Pak™ Case (only) #300 249 Softside travel case with wheels, telescoping handle and carrying straps
RCCS-6M #195 184 13.25 ft (4 m) remote fingertip control
#195 503 26.5 ft (8 m), remote fingertip control
RMS-6M #195 269 26.5 ft (8 m) remote on/off control
RFCS-6M #195 183 13.25 ft (4 m) remote foot control
#195 504 20 ft (6 m) remote foot control
Weldcraft TIG Torch See Accessories section above
International-Style Flow Thru Adapter #195 234 25 mm adapter for TIG torch connection
Adapter Cord, Full KVA #300 158 Adapts engine drive 120/240 V plug to Maxstar 240 V plug
MVP™ Adapter Plugs See Accessories section above
Date: Total Quoted Price:

Distributed by:

Litho in USA
Maxstar 150 STH
Issued February 2008 • Index No. DC/27.2
®
TIG/Stick Welding
Power Source

Light Industrial Applications Processes Amperage Range 115 VAC: 5 – 150 A (DC TIG)
Process Pipe TIG (GTAW) 20 – 100 A (DC Stick)

Quick Dairy Industry

Food/Beverage Industry
Pulsed TIG (GTAW-P)
Stick (SMAW)
230 VAC: 5 – 150 A (DC TIG)
20 – 150 A (DC Stick)

Specs Restaurant/Kitchen Repair

Experimental Aircraft Input Power Max. Open-Circuit Voltage 90
Shipboard Installation/Repair
1-Phase Power Weight 13.7 lb (6.2 kg)
Maintenance Repair

The Power of Blue . ®

Improved!
New Case and
MVP Plugs!
Thermal overload protection with
indicator light helps prevent
Auto-Line™ provides state-of-the-art machine damage if the duty cycle is
flexibility to the end user. The Auto- exceeded or airflow is blocked.
Line circuitry automatically connects Single amperage range allows
to 115–230 VAC, single-phase power operator to accurately set amperage
without removing the covers to relink on both 115 or 230 V primary power.
the power source. No longer is there a
concern if you have the correct Inverter-based, DC power source has
machine for the shop or job site. a simple-to-use operator interface
providing only the necessary
Miller’s exclusive
controls in a compact machine.
multi-voltage
plug (MVP™) allows Adaptive Hot Start™ for Stick arc
connection to 115 starts automatically increases the
or 230 V receptacles output amperage at the start of a
without tools — weld should the start require it.
choose the plug that fits the receptacle Prevents the electrode from
and connect it to the power cord. sticking and creating an inclusion.
Portable in the shop or at the job
Low OCV Stick is a simple design
site — at 13.7 lb the shoulder strap
that reduces the open-circuit
allows the end user to easily move
voltage to 12–16 volts when the
from location to location.
welding power source is not in use.
Built-in pulsing capabilities allow the TIG/Stick Package (#907 136-01-7) comes complete with: This circuit design is now built into
operator to select from four fixed pulse Maxstar 150 STH the Maxstar 150 STH eliminating the
frequencies to satisfy the application. 10 ft (3 m) MVP™ power cord need for add-on voltage reducers.
MVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)
HF start for non-contact arc starting
X-CASE™ provides protection in transport and storage Best in class Stick arc character-
that eliminates tungsten or material
Remote fingertip control istics for those demanding jobs.
contamination.
Weldcraft® WP1712RD125 TIG torch with adapter
Selectable trigger configuration allows 13 ft (4 m) Stick electrode holder with 25 mm Dinse connector Power Factor Corrected (PFC) for
the operator to choose standard or 2T 10 ft (3 m) work clamp with 25 mm Dinse connector optimum performance especially
trigger method to meet the application. Smith® regulator with gas hose on 115 V — reduces nuisance
AK-2C accessory kit breaker tripping.
Lift-Arc™ start provides TIG arc starting
without the use of high frequency. Shoulder strap Fan-On-Demand™ power source
cooling system operates only when
Built-in gas solenoid eliminates the needed, reducing noise, energy use
need for bulky torch with a gas valve. and the amount of contaminants
Full function remote control for pulled through the machine.
precise amperage control for critical
welds on thin materials (6-pin fingertip Power source is warranted for 3 years, parts and labor.
or foot control available.) Original main power rectified parts are warranted for 5 years.

Miller Electric Mfg. Co. International Headquarters Web Site

An Illinois Tool Works Company Phone: 920-735-4505 www.MillerWelds.com
1635 West Spencer Street USA FAX: 920-735-4134
Appleton, WI 54914 USA Canadian FAX: 920-735-4169
International FAX: 920-735-4125
 Specifications (Subject to change without notice.)

Welding
Amperage Amps Input at KVA at Max. Open-
Input Power Range Rated Welding Output Rated Output, 50/60 Hz Duty Cycle KW Circuit Voltage Dimensions Weight
115 VAC Stick 15 A 20 –70 A 70 A at 22.8 VDC, 100% Duty Cycle 17.4 2.0 1.9 90, 12 –16 V* H: 9 in 13.7 lb
115 VAC TIG 15 A 5–100 A 100 A at 14.0 VDC, 100% Duty Cycle 18.4 2.1 2.1 90, 12 –16 V* (229 mm) (6.2 kg)
W: 5-1/2 in
115 VAC Stick 20 A 20–100 A 70 A at 22.8 VDC, 100% Duty Cycle 17.4 2.0 1.9 90, 12 –16 V*
(140 mm)
100 A at 24.0 VDC, 35% Duty Cycle 26.4 3.0 3.0 D: 13-1/4 in
115 VAC TIG 20 A 5–150 A 100 A at 14.0 VDC, 100% Duty Cycle 18.4 2.1 2.1 90, 12 –16 V* (337 mm)
150 A at 16.0 VDC, 30% Duty Cycle 28.0 3.4 3.1
230 VAC Stick 20–150 A 100 A at 24.0 VDC, 100% Duty Cycle 13.1 3.0 2.8 90, 12 –16 V*
150 A at 26.0 VDC, 30% Duty Cycle 21.6 4.9 4.7
230 VAC TIG 5–150 A 100 A at 14.0 VDC, 100% Duty Cycle 8.3 2.0 1.9 90, 12 –16 V*
150 A at 16.0 VDC, 30% Duty Cycle 14.2 3.2 3.1
*Sense voltage for Stick and Lift-Arc TIG.
Certified by Canadian Standards Association to both Canadian and U.S. Standards.

Control Panel
8
1

2
3 9
1. TIG HF Impulse Selector Light
4 2. Pulsed TIG Selector Light
3. Amperage Adjustment Control
5
4. TIG Selector Light
5. Stick Selector Light
6 6. Process Selector Touch Pad
7. Positive Weld Output Receptacle
8. Ready Light
9. Overtemperature Light
10. Negative Weld Output Receptacle
with Flow Thru

7 10

Performance Data
DUTY CYCLE CHART VOLT/AMP CURVES
250 100

200 80
OUTPUT AMPERES

Stick (230 V) TIG (115 V 20 A & 230 V)

230 V TIG/Stick Max
150 60
VOLTS

Stick (115 V 20 A) 115 V TIG/Stick Max

100 40

TIG Min
50 20
TIG/Stick (115 V 15 A) Stick Min
0 0
10 20 40 60 80 100 0 50 100 150 200

% DUTY CYCLE AMPS

2
Maxstar® 150 STH Packages
Packages
Standard Package #907 136
Package includes:
Maxstar 150 STH
10 ft (3 m) MVP™ power cord
MVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)
13 ft (4 m) Stick electrode holder with 25 mm Dinse connector
10 ft (3 m) work clamp with 25 mm Dinse connector
International flow-thru adapter
Shoulder strap

TIG/Stick Package #907 136-01-7

Package includes:
Maxstar 150 STH
Remote fingertip control (#195 184)
10 ft (3 m) MVP™ power cord
MVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)
X-CASE™ — provides protection in transport and storage
Weldcraft® WP1712RD125 TIG torch with adapter
13 ft (4 m) Stick electrode holder with 25 mm Dinse connector
10 ft (3 m) work clamp with 25 mm Dinse connector
Smith® regulator with gas hose
AK-2C accessory kit
Shoulder strap

Maxstar Travel Paks™

Travel Pak™ with Remote Control and Accessories #907 136-01-6
Package includes:
Maxstar 150 STH
Remote fingertip control (#195 184)
10 ft (3 m) MVP™ power cord
MVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)
Softside travel case with wheels, telescoping handle and carrying straps
Weldcraft® WP1712RD125 TIG torch with adapter
13 ft (4 m) Stick electrode holder with 25 mm Dinse connector
10 ft (3 m) work clamp with 25 mm Dinse connector
Smith® regulator with gas hose
AK-2C accessory kit and stick electrode box
Shoulder strap

Travel Pak™ with Remote Control, Accessories and Hand Tools #907 136-01-5
Package includes:
Maxstar 150 STH
Remote fingertip control (#195 184)
10 ft (3 m) MVP™ power cord
MVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)
Softside travel case with wheels, telescoping handle and carrying straps
Weldcraft® WP1712RD125 TIG torch with adapter
13 ft (4 m) Stick electrode holder with 25 mm Dinse connector
10 ft (3 m) work clamp with 25 mm Dinse connector
Smith® regulator with gas hose
AK-2C accessory kit and stick electrode box
Shoulder strap
Kline 9-in side cutter, Nicholson 10-in half-round file, and Weiler SS brushes
Mini MagLite flashlight, and 1-in diameter inspection mirror

3
 Genuine Miller Accessories
X-CASE™ #300 184 Remote Controls TIG (GTAW) Torch Packages
Sturdy case provides
ultimate protection for The Weldcraft line
transport and storage. of TIG torches
Also features complements the most popular TIG power
convenient top carrying handle and side RCCS-6M (6-pin plug) source line available today. The Weldcraft
recessed hand grips. Store the Maxstar 150, #195 184 13.25 ft (4 m) cord torch line includes both air-cooled and
accessories and gear in this generous case #195 503 26.5 ft (8 m) cord water-cooled models. Available with genuine
to be ready to go at any time. Dimensions: North/south rotary-motion fingertip Weldcraft parts.
13 in H x 10-1/2 in W x 30-5/8 in D current/contactor control fastens to TIG Air-Cooled Torches
(330 x 267 x 778 mm). torch using two Velcro straps. Great for
®

#WP1712RDI25 150 A, 12 ft (3.7 m)

applications that require a finer amperage air-cooled torch with flow-thru adapter
Travel Pak™ Case
control. Includes cord and plug. #WP1725RDI25 150 A, 25 ft (7.6 m)
#300 249
If you are already using RFCS-6M (6-pin plug) air-cooled torch with flow-thru adapter
the Maxstar 150 and #195 183 13.25 ft (4 m) cord
want the portability and #195 504 20 ft (6 m) cord MVP™ Adapter Plugs
convenience to take Foot pedal current/contactor Order from Miller Service Parts.
everything you need — purchase the bag control. Includes cord and plug.
and customize with your own tools. #219 258 For Power Cable 6-50P
(230 V/50 A). Included with machine.

Female
Receptacle RMS-6M (6-pin plug) #195 269 #219 261 For Power Cable 5-15P
Momentary-contact switch for contactor (115 V/15 A). Included with machine.
Adapter Cord, Full KVA #300 158 Field control. Rubber-covered pushbutton
NEMA 14-50P to NEMA 6-50R. Adapts dome switch ideal for repetitive on-off
engine drive 120/240 V plug to Maxstar applications. Includes 26.5 ft (8 m) cord #219 259 For Power Cable 5-20P
240 V plug. and plug. (115 V/20 A). Optional.

Ordering Information
Power Source and Options Stock No. Description Qty. Price
Maxstar® 150 STH Standard Package #907 136 Maxstar 150 STH with electrode holder, work clamp, and MVP cord and plugs
Maxstar® 150 STH TIG/Stick Package #907 136-01-7 Includes #907 136 PLUS X-CASE™, TIG torch, gas regulator with hose,
with Remote Fingertip Control AK-2C accessory kit, and remote fingertip control
Maxstar® 150 STH Travel Pak™ #907 136-01-6 Includes #907 136 PLUS Travel Pak™ case, TIG torch, gas regulator with hose,
AK-2C accessory kit, and remote fingertip control
#907 136-01-5 Includes #907 136-01-6 PLUS side cutter, file, brushes, and flashlight
Accessories
X-CASE™ (only) #300 184 Carrying case for Maxstar 150 STL
Travel Pak™ Case (only) #300 249 Softside travel case with wheels, telescoping handle and carrying straps
RCCS-6M #195 184 13.25 ft (4 m) remote fingertip control
#195 503 26.5 ft (8 m), remote fingertip control
RMS-6M #195 269 26.5 ft (8 m) remote on/off control
RFCS-6M #195 183 13.25 ft (4 m) remote foot control
#195 504 20 ft (6 m) remote foot control
Weldcraft TIG Torch See Accessories section above
International-Style Flow Thru Adapter #195 234 25 mm adapter for TIG torch connection
Adapter Cord, Full KVA #300 158 Adapts engine drive 120/240 V plug to Maxstar 240 V plug
MVP™ Adapter Plugs See Accessories section above
Date: Total Quoted Price:

Distributed by:

Litho in USA
Maxstar 200 Series
Issued August 2007 • Index No. DC/32.0
®
TIG/Stick Welding
Power Source

Heavy Industrial Applications Processes Input Power Requires 1- or 3-Phase Power

Quick Petro/Chem Fabrication
Aerospace
TIG (GTAW)
Pulsed TIG (GTAW-P)
Amperage Range 1 – 200 A

Specs Food/Beverage Industry

Mechanical Contractors
with DX and LX Models
Stick (SMAW)
Max. Open-Circuit Voltage 80

Shipboard Installation/Repair Weight 37 lb (16.8 kg)

Dairy Industry

The Power of Blue . ®

Auto-Line™ provides state-of-the- HF arc starting provides non-contact arc starting Lift-Arc™ start provides TIG arc starting without
art flexibility to the end user. The that eliminates tungsten or material contamination. the use of high frequency.
Auto-Line circuitry automatically
connects to 120 – 460 VAC, single-
or three-phase power without
removing the covers to relink the
power source. No longer is there a
concern if you have the correct
machine for shop or the job site.

Inverter-based, DC power source

has state-of-the-art operator
interface allowing the user extra
set-up capabilities in a compact
machine. Features more precise
control of output parameters than
traditional knobs and switches.
Maxstar 200 DX Maxstar 200 LX Maxstar 200 SD

Programmable HF start parameters Available in Three Models:

allows the independently set SD — Provides the basic features that are required for most TIG or Stick welding applications.
HF starting conditions based upon DX — When the job demands greater control the DX provides pulse on/off, pulse frequency, peak % time,
process or application. background amperage, initial amperage, initial slope time, final slope time and final amperage control.
LX — Automation made simple. With the Automation Interface Connector, the integrator can quickly
interface to the output disable, weld start/stop, gas start/stop inputs; valid arc, pulse lock out, and
NEW! Low OCV Stick is a simple end of weld sequence outputs.
design that reduces the open-circuit
voltage to 13 volts when the welding
power source is not in use. This Superior TIG/Stick arc performance on all input Portable in the shop or at the job site — at 37 lb
built-in circuit design eliminates the voltages. Even on the difficult to run electrodes the Maxstar 200 is easily moved from location
need for add-on voltage reducers. like E6010. to location.

Power source is warranted for 3 years, parts and labor.

Original main power rectified parts are warranted for 5 years.

Miller Electric Mfg. Co. International Headquarters Web Site

An Illinois Tool Works Company Phone: 920-735-4505 www.MillerWelds.com
1635 West Spencer Street USA FAX: 920-735-4134
Appleton, WI 54914 USA Canadian FAX: 920-735-4169
International FAX: 920-735-4125
 Specifications (Subject to change without notice.)
Max.
Welding Open-
Welding Input Rated Amperage Circuit Amps Input at Rated Load Output, 50/60 Hz, Net
Mode Power Output Range Voltage 115 V 200 V 230 V 400 V 440 V 460 V KVA KW Dimensions Weight
TIG 3-Phase 175 A at 17 V, 115 VAC, 75 VDC — 12.1 10.5 6.0 5.3 5.2 4.2 4.0 H: 13-1/2 in 37 lb
(GTAW) 60% Duty Cycle 1 –140 A 9 –14 VDC** — 0.16* 0.16* 0.24* 0.24* 0.25* 0.06* 0.03* (343 mm) (16.8 kg)
1-Phase 175 A at 17 V, 200–460 VAC, — 19.9 17.4 — — — 4.0 4.0 W: 7-1/2 in
60% Duty Cycle 1–200 A — 0.25* 0.23* — — — 0.05* 0.02* (191 mm)
D: 17-1/2 in
150 A at 16 V, 29.7 — — — — — 3.4 3.4 (445 mm)
70% Duty Cycle 0.42* — — — — — 0.05* 0.03*
125 A at 15 V, 23.0 — — — — — 2.6 2.6
100% Duty Cycle 0.42* — — — — — 0.05* 0.03*
Stick 3-Phase 150 A at 26 V, 115 VAC, — 14.7 13.1 7.4 6.6 6.4 5.2 5.0
(SMAW) 60% Duty Cycle 1 – 90 A 75 VDC — 0.16* 0.16* 0.24* 0.24* 0.25* 0.06* 0.03*
1-Phase 150 A at 26 V, 200–460 VAC, — 24.9 21.7 — — — 5.0 5.0
60% Duty Cycle 1–200 A — 0.25* 0.23* — — — 0.05* 0.02*
125 A at 25 V, 34.1 — — — — — 4.0 3.8
50% Duty Cycle 0.42* — — — — — 0.05* 0.03*
90 A at 24 V, 25.0 — — — — — 4.0 3.8
100% Duty Cycle 0.42* — — — — — 0.05* 0.03*
*Indicates idle draw. **Sense voltage for Stick and Lift-Arc TIG.
CSA approval. Models with CE specifications are available and manufactured according to the Standards IEC-974-1 and EN-60974-1.

Control Panel
Maxstar 200 SD Maxstar 200 DX/LX

1 5 1 5

2 2
6 6
1. Voltmeter
2. Ammeter
3. Process Control 3 7 3 7
4. Output Control 4 8
5. Encoder Control 4 9
6. Amperage Control
7. Adjust Control Maxstar 200 SD (CE) Maxstar 200 DX (CE)
8. Sequencer Controls
9. Pulser Controls
1 5 1 5

2 2
6 6

3 7 3 7
4 8 4 8
9

Control Panel Parameter Values

A. Preflow (s) 0.0 – 25 F. Pulse Frequency (Hz) 0.1 – 500 K. Final Time (s) 0.0 – 25 (LX only)
B. Initial Time (s) 0.0 – 25 (LX only) G. Background Amperage (%) 0 – 100 L. Postflow Time (s) 0 – 50.0
C. Initial Amperage (A) 1 – 200 H. Peak Percent Time (%) 5 – 95 M. Dig (%) 0 – 100
D. Initial Slope Time (s) 0.0 – 25 I. Final Slope Time (s) 0.0 – 25
E. Weld Amperage (A) 1 – 200 J. Final Amperage (A) 1 – 200

2
 Performance Data
DUTY CYCLE CHART 115 VAC INPUT
250 140
TIG 120
200 STICK MAX.
OUTPUT AMPERES

TIG (115 V INPUT) 100

STICK
150
80

VOLTS
TIG MAX.

100 60
STICK
(115 V INPUT) 40
STICK/
50 TIG MIN.
20
DIG MAX.
0 0
10 20 30 40 50 60 70 80 90 100
0 50 100 150 200 250
% DUTY CYCLE
AMPERES*

OTHER INPUT VOLTAGES

140

120
STICK MAX.
100
TIG MAX.
80
VOLTS

60

40
STICK/
TIG MIN. DIG MAX.
20

0
0 50 100 150 200 250
AMPERES*
*Amperage setting must be reduced to
obtain currents less than highlighted data point.

Included Accessories
Non-CE SD/DX Models Include: Non-CE LX Model Includes: CE SD/DX Models Include:
(2) International-style connectors 35/50 (2) International-style connectors 35/50 (2) International-style connectors 35/50
(1) DA-917F torch adapter to (1) 14-pin amphenol with clamp (1) 14-pin amphenol with clamp
international-style connector (#194 720) (1) 10-pin amphenol with clamp (1) 5/8 in - 18 gas fitting
(1) 5/8 in - 18 gas fitting (1) 3/8 in BSPP gas fitting

3
 Ordering Information
Power Source and Options Stock No. Description Qty. Price
Maxstar® 200 SD #903 701 Basic controls for TIG/Stick, 120 – 460 VAC
#903 768 Basic controls for TIG/Stick, 120 – 460 VAC with CE
Maxstar® 200 DX #903 701-01-1 Full-feature controls for TIG/Stick, 120 – 460 VAC
#903 768-01-1 Full-feature controls for TIG/Stick, 120 – 460 VAC with CE
Maxstar® 200 LX #903 701-01-2 Full-feature controls with the required automation connections, 120 – 460 VAC
TIG Accessories
TIG Torch Adapters #194 720 DA-917F
#190 219 DA-1820L
#194 724 DA-26R
Contractor Kits #195 055 150 A TIG/Stick with RCCS-14 fingertip control
#195 054 150 A TIG/Stick with RFCS-14 HD foot control
Diamondback™ TIG Torches See Diamondback TIG Torch Selector Guide
Consumables/Tungsten See Parts Guide
Gas Cylinder/Hose and Fittings
Remote Controls
RFCS-14 HD #194 744 Heavy-duty foot control
RCCS-14 #043 688 North/south fingertip control
RCC-14 #151 086 Side-to-side fingertip control
RMLS-14 #129 337 Momentary/maintained rocker control
RMS-14 #187 208 Momentary rubber dome switch
Extension Cords
Coolant Systems
Coolmate™ 3 #043 007 115 VAC
#043 007-01-2 115 VAC with CE
#043 008 230 VAC
#043 008-01-2 230 VAC with CE
Coolmate™ V3 #043 009 115 VAC
#043 009-01-2 115 VAC, 50/60 Hz with CE
Coolmate™ 4 #042 288 115 VAC
#042 288-01-5 115 VAC with CE
Low-Conductivity Coolant #043 810
International-Style Connectors
International-Style Connector Kit #042 418 Dinse, (1) male plug - 50 mm
Extension Kit for International-Style #042 419 Dinse, (1) plug and (1) receptacle - 50 mm
International/Tweco® Adapter #042 465 A one-piece adapter with International-style male plug
International/Cam-Lok Adapter #042 466 A one-piece adapter with International-style male plug

Date: Total Quoted Price:

Distributed by:

Litho in USA