INSULATION

DOC. NO. REV. NO.

: HDO-SPE-M-N01 :0

SPECIFICATION FOR INSULATION

0 REV.

Apr.30,2007 DATE

First Issue DESCRIPTION

K.O.Kweon PREPARED

CHECKED

J.Y.Kim APPROVED

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REVISION LOG
REV. NO. 0 REV. DATE Apr.30,2007 REVISED PAGE First Issue REVISION DESCRIPTION

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CONTENTS
1. 2. 3. 4. 5. 6. 7. GENERAL .................................................................................................................................................... 1 CONFLICTS AND DEVIATION.................................................................................................................... 1 CODES AND STANDARD ........................................................................................................................... 1 GENERAL DESIGN ..................................................................................................................................... 1 MATERIALS................................................................................................................................................. 2 PROTECTION OF MATERIALS AND WORK............................................................................................. 5 APPLICATION - PIPING INSULATION .................................................................................................... 5 7.1 7.2 7.3 8. General ......................................................................................................................................... 5 Insulation Application .................................................................................................................... 6 Weatherproofing Application ......................................................................................................... 6

APPLICATION - VESSELS AND EQUIPMENT INSULATION................................................................. 7 8.1 8.2 8.3 General ......................................................................................................................................... 7 Insulation Application .................................................................................................................... 7 Weatherproofing Application ......................................................................................................... 8

TABLE 3.1 HEAT CONSERVATION INSULATION THICKNESS SCHEDULE MM ..................................... 10 TABLE 3.2 PERSONNEL PROTECTION INSULATION THICKNESS SCHEDULE MM ............................. 11 INSULATION DETAIL & TYPICAL DRAWING INDEX ..................................................................................... 12

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1. GENERAL This Specification covers the HDOs general requirements for insulation systems applied to the exterior of equipment and piping with operating temperatures above 20, but generally not exceeding 650 Drawings and Schedules

2. CONFLICTS AND DEVIATION 2.1 2.2 Any conflicts between this Specification and other HDO Standard Specification, related Standard Drawings, codes and contract documents shall be referred to HDO for clarification. Any deviation from this Specification requires written waiver approval from HDO

3. CODES AND STANDARD 3.1 Standards, codes and references referred to herein, or in the item description, form a part of the requirements of this specification in the manner and to the extent indicated. Unless otherwise specified, the latest edition or addenda to these standards, codes and references in force at the time of Request for Quotation and subsequent Purchase Order and/or Contract shall apply. American Society for Testing and Materials (ASTM) C177 C449 C450 C533 C547 C585 C592 C795 B209 E84 E96 Steady-State Thermal Transmission Properties by Means of the Mineral Fiber Hydraulic Setting Thermal Insulating and Finishing Guarded Hot Plate Cement

3.2

Prefabrication and Field Fabrication of Thermal Insulating Fitting Covers for NPS Piping, Vessel Lagging, and Dished Head Segments. Calcium Silicate Block and Pipe Thermal Insulation Mineral Fiber Preformed Pipe Insulation Inner and Outer Diameters of Rigid Thermal Insulation for Nominal Tubing (NPS System) Sizes of Pipe and

Mineral Fiber Blanket Insulation and Blanket-Type Pipe Insulation (Metal Mesh Covered Industrial Type) Wicking-Type Thermal Insulation for Use over Austenitic Stainless Steel Aluminum and Aluminum - Alloy Sheet and Plate Surface Burning Characteristics of Building Materials Water Vapor Transmission of Materials in Sheet Form

4. GENERAL DESIGN 4.1 4.2 Insulation shall be required for heat conservation, process control, and protection of personnel from injury. Extent of insulation requirements shall be as noted on Piping and Instrumentation Diagrams. Thickness of insulation for piping, vessels and equipment shall be determined by reference to operating temperatures and to the applicable Insulation Thickness Charts. Insulation thickness shall not be changed when heat tracing is applied unless otherwise noted on drawings. For piping up to and including 30" in diameter shall be insulated with pipe covering. over 30" in diameter, use mitered lags cut from flat blocks. For piping

4.3

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Curved or v-grooved blocks may be used if economical and available. 4.4 4.5 4.6 4.7 Insulation thickness for jacketed piping systems shall be based on the operating temperature of the jacket fluid. Piping, vessels, equipment, and instruments requiring insulation shall be clean, dry and free of surface contaminants such as oil, grease, dirt, moisture, ice or snow prior to application. Painting (by others), shall be in accordance with Specification HDO-SPE-M-R01, prior to the application of insulation. Insulation of personnel protection shall be installed only in accessible areas where operating temperature of piping is 70 and above and will present a safety hazard because of location. Extent of safety insulation shall not exceed 2.1 m above nor more than 1 m away from accessible areas. Extent of safety insulation requirements shall be indicated on piping drawings. Vessels, equipment, pumps, valves, flanges, and unions shall not be insulated for personnel protection; however, if upon field inspection a possible hazard is evident, insulation, shields, guards, or other means of protection shall be provided to prevent personnel from coming in contact with hot surfaces. Pressure tests shall be completed before insulation is installed. If insulation is applied before testing, all welds, threads, and bolted connections shall be left uninsulated and exposed until completion of testing. Exposed insulation shall be weatherproofed to prevent ingress of moisture. Shop welds may be insulated if the item has been pressure tested in the shop. Studs, pins, clips, or other attachments shall not be field welded to postweld heat treated vessels (including tanks) or piping without written authorization by HDO

4.8

4.9

4.10 Insulation expansion joints shall be provided below vessel insulation support rings and in piping as required. 4.11 Insulated nozzles, flanges, valves, fittings, piping specialty items, shall be considered a part of the piping and shall have the same insulation requirements as the attached piping. 4.12 The word "fitting" shall designate ells, tees, caps, reducers, miters, and stub-in connections.

5. MATERIALS 5.1 Where materials are identified by trade names, materials considered to be equivalent may be used when approved by Purchaser in writing. All materials shall be new and asbestos free. Materials such as insulation blocks, pipe covering, cements and weatherproofing compounds shall be furnished at the jobsite in factory-sealed containers. Insulation materials for austenitic stainless steel piping, vessels and equipment shall not contain more than 50 parts per million of leachable chlorides in accordance with ASTM-C795. Subcontractor shall be responsible for adequate weather protection to all materials before and during application. If any materials are damaged by weather, or if applied insulation gets wet before it is weatherproofed, such materials shall be replaced by subcontractor at no cost to Purchaser. Pipe insulation shall be preformed section pipe covering with dimensions conforming to ASTMC585. Materials are specified or referenced by generic descriptions. No materials are to be used until approved by HDO 5.2 5.2.1 Pipe Insulation Material Sectional pipe covering of calcium silicate, ASTM-C533, Type (nominal 220 kg/m3 for temperatures through 535 . density)

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5.2.2 5.2.3 5.2.4 5.2.5 5.3 5.3.1 5.3.2

Sectional pipe covering of Perlite (Nominal 200 kg/cm .

density) for temperatures through 535

The thermal conductivity of insulation material shall be less than 0.053 Kcal/mh at 70. Linear contraction ratio shall be less 2.0 Chlorides content shall be lower than 60 ppm Vessel and Equipment Insulation Sectional pipe covering of calcium silicate, ASTM-C533 type1 (nominal 200 kg/m temperature through 535. Chlorides content shall be lower than 60 ppm density) for

Perlite (Nominal 200 kg/m density) for temperatures through 650 , shall be used for the first layer in triple insulation. For the removable part such as manhole cover, channel cover flange cover, calcium silicate ASTM-C533 type(220 kg/m ) shall be used. Chlorides content shall be lower than 60 ppm Mineral fiber through 470 , #20 gauge 25 mm hex mesh galvanized wire shall be supplied as follows. - blanket thickness 150 mm : both side of blanket shall be supplied with hex mesh. -150 mm blanket thickness 75 mm : one side of blanket shall be supplied with hex mesh. - blanket thickness 75 mm : hex mesh is not necessary * Note : For stainless steel equipment & design temp. above 400 hex stainless wire through 600 ." mesh shall be

5.3.3

5.3.4 5.4

Ceramic fiber (128 kg/ m ) shall be used over 535 with MW & CS or P acoording to multilayer table Flashing / Caulking Compound shall be non-shrinking, permanently flexible, metallic gray, 94 % non-volatile, water vapor permeability of 0.01 at 1.6 mm (1/16"") dry per ASTM-E96, for service from -60 through 260 . (Foster 95-44 or equivalent) Weatherproofing Mastic shall be a water base emulsion, breathing type, vinyl acrylic or polyvinyl acetate, nonflammable in the uncured state, flame spread less than 25 when cured, color to be gray, for service to 82 . (Forster 35-00 or equivalent) Insulation and Finishing Cement shall be composed of mineral fiber pellets and insulating fillers, blended with hydraulic setting binders and corrosion inhibitors and shall conform to ASTM-C449. Reinforcing Fabric shall be a high strength open mesh 100% polyester weighing open weave for reinforcing mastic finishes. 92 g/m , 10 x 10

5.5

5.6 5.7 5.8 5.9

Mitered Fitting Cement shall be composed of fibers, silicate of soda and filler materials, gray in color, for service from 10 to 426 . Expansion Joint Material shall be loose mineral fiber, oil free, temperature limits from -100 to 650

5.10 Hardware 5.10.1 Bands shall be 18 Cr-8 Ni stainless steel, Type 302 or 304, annealed temper.

1) 13 mm (1/2"") wide x 0.4mm (0.015"") thick bands for metal jacket on pipe. 2) 19 mm (3/4"") wide x 0.5mm (0.020"") thick bands for base insulation and metal jacket on vessels and equipment." 5.10.2 5.10.3 Seals for bands shall be 18 Cr-8 Ni stainless steel, Type 302 or 304, T-5005 hard temper, wing type, 0.8mm thick. Wire shall be 1.3 mm (16 gauge) diameter, 18 Cr-8 Ni stainless steel, Type 302, or Type 304,

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annealed temper, to secure pipe insulation, and for lacing of blanket insulation. 5.10.4 5.10.5 5.10.6 5.10.7 Screws, self-tapping, slotted hex head, sheet metal, 18 Cr-8 Ni stainless steel, Type 302 or Type 304, #8 x 130 mm long. Breather Springs shall be 100 mm long, flat, spiral wound, Type 302 stainless steel. S-clips shall be fabricated from 19 mm x 0.5 mm thick, Type 304 stainless steel banding, 50 mm minimum length. Band Loops to be fabricated from 13 mm x 0.4 mm thick, Type 304 stainless steel banding.

5.11 Metal Jacketing shall be aluminum, ASTM-B209, Alloy 3003-H14 or 5005-H14 5.12 0.4mm thick x 5 mm corrugated for piping. 5.13 0.4 mm thick x 5 mm corrugated for all horizontal vessels and equipment shells, and for vertical vessels and equipment shells 36" diameter and smaller. 5.14 0.5 mm thick x 32 mm corrugated for vertical vessels and equipment shells larger than 36" diameter. 5.15 0.5 mm thick, flat for vessel and equipment heads, transitions, stiffener rings and flashing rings, pumps and turbines. 5.16 Elbow Covers shall be prefabricated in a maximum of two precision formed sections and sized to cover and weatherproof insulated 90* and 45* elbows. Where available, the elbow covers shall be fabricated from 0.61 mm thick aluminum with factory applied epoxy moisture barrier on the inside. Where elbow covers are not available in preformed aluminum, they shall be aluminum gore type or fabricated from glass fiber laminate consisting of long high strength glass fibers uniformly embedded in an organic resin(F.R.P) molded to a uniform thickness of 3.2 mm, color to be aluminum gray and having a flame spread of 25 or less per ASTM-E84. 5.17 Insulation Material Criteria The following materials shall be used only where specified : Material Code CS FG MW CG P CP CF RFC Item Equipment Over 10 to 535 Equipment Over 535 Piping Over 10 to 535 Piping Over 535 Storage Tanks & Roofs Ducts Equipment, Tanks, and Piping Up to 10 Material Calcium Silicate Fiberglass Mineral Wool Cellular Glass (Foamglas) Perlite Cellular Plastic Ceramic Fiber Removable Flexible Cover Material Code (s) CS or P CF + MW + CS or P CS or P CF + MW + CS or P CS or P or MW MW or P CG

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Pumps, Exchanger Body Flanges, Control V/V Body and Turbines Over 10 5.18 INSPECTION PLUGS

RFC

Inspection plugs shall be provided for insulation covering pressure vessels, pipes, etc. Covers may be attached to the cladding by bands or screws, and the joint must be sealed to prevent atmospheric contamination of the insulation. The quantity and locations of plugs shall be agreed with the HDO 5.19 Removal Type Cover Removal type cover(equivalent like 4-R cover by Sukyoung calorize ind) shall be installed following equipments. Where materials are identified by trade names, materials considered to be equivalent may be used when approved by Purchaser in writing. Control Valve body, heat exchanger channel and stationary cover, Pump casing, turbine casing and Compressor casing, if necessary

6. PROTECTION OF MATERIALS AND WORK 6.1 6.1.1 Insulation and accessory materials subject to damage from dampness and harmful temperature extremes shall be protected from time of delivery until weather protection is applied. Temporary warehouse facilities will be considered adequate protection during working hours provided the materials are off the ground, out of direct sunlight and are not subjected to damage due to insufficient drainage and/or condensation. Decking and covering tarps shall not be allowed except in unpredictable emergencies and then only for short periods. Insulation removed from storage shall be applied the same day or returned to storage at the end of work. Work scheduling shall provide for application of permanent weather protection before the conclusion of each day's work. Should circumstances arise where this is impractical, temporary weather protection shall be provided. Adequacy of such protection shall be the responsibility of the insulation contractor. Special care shall be taken to keep aluminum sheets dry prior to application in order to prevent water staining between sheets. Special care shall be taken to keep mastics and other coatings at manufacturer recommended temperature to prevent shortening of shelf and pot life. Insulation which becomes wet due to lack of or inadequate weather protection, either temporary of permanent, shall be removed and replaced with dry insulation before proceeding with application of metal jacket or weatherproofing compounds. Materials which are inherently water resistant, such as cellular glass and perlite, need not be replaced if exposed to water; however, permanent weather protection shall not be applied until the insulation surface has dried.

6.1.2 6.2 6.3

6.4 6.5 6.6

7. APPLICATION 7.1 7.1.1 General

PIPING INSULATION

Piping shall be insulated when indicated on the Piping and Instrumentation Diagrams in accordance with the thickness charts of this specification unless otherwise noted on the piping drawings. Piping and Instrumentation Diagrams, Pipeline List, Piping Plans and Piping Spool

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Drawings shall be coded as follows: HC Heat Conservation PP Personnel Protection CC Cold Conservation NC Noise Control FP Fireproofing AS Aantistat " 7.1.2 Thickness of insulation shall be as follows : 1) For lines requiring Heat Conservation (HC) insulation, the thickness of insulation shall be in accordance with Thickness Chart 2) For lines requiring Personnel Protection (PP) insulation, the thickness of insulation shall be in accordance with Thickness Chart 7.1.3 The following items shall not be insulated unless otherwise noted on the drawings, or herein: 7.1.4 Flange of Hydrocarbon Process Line, Hydrogen or Hydrogen rich service line Flange of Flammable Gas or liquid service line

Piping which is heat traced shall be insulated with oversize pipe insulation to include the tracer. Oversized pipe insulation shall be in accordance with Insulation NPS Schedule for Heat Traced Piping in Paragraphs Insulation Application Single thickness sectional pipe insulation shall be applied with longitudinal joints staggered and shall be secured with wire ties on 230 mm centers. Multi-layer sectional pipe insulation shall be applied with all joints staggered and shall have both layers secured by wire ties on 230 mm centers. The insulation shall be applied with joints tight and with all cracks and voids filled with insulating cement. Expansion joint filler material shall be inserted in the circumferential joints of the expansion joints. The filler shall be loose mineral fiber filling a space 40 mm wide and the thickness of the insulation. The filler shall be compressed to a minimum thickness when installed by the insulator. Fittings 2" and smaller, such as ells, tees, caps, reducers, screwed or socket weld valves, swages and stub-in connections shall be insulated with continuous pipe insulation to a thickness equal to the insulation on adjacent piping. Fittings 2-1/2"" and larger, except valve bodies, shall be insulated with prefabricated fitting covers or mitered sectional pipe insulation, securely wired in place. Insulation shall be stopped at flange or union connections to permit removal of bolts without damage to the insulation. Each termination shall be "square or bevel cut" and weatherproofed with a metal bevel cap. Clearance shall be stud length plus 25 mm. Horizontal piping elevated on shoes shall have the insulation continuous. Vertical and horizontal piping without shoes shall have the insulation cut away for a distance of 150 mm on each side of the support and weatherproofed. Weatherproofing Application Straight portions of insulated lines shall have the basic insulation jacketed with metal jacket and have all joints lapped 50 mm and arranged to shed water. The jacket shall be secured with bands on 300 mm centers. A band shall be applied over each circumferential lap joint. Jacketing on vertical lines 6" and smaller shall be supported by a minimum of two S-clips. For vertical lines 8" and larger, a minimum of four S-clips shall be used.

7.2 7.2.1

7.2.2

7.2.3

7.2.4

7.3 7.3.1

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7.3.2 7.3.3 7.3.4 7.3.5

Fittings shall be weatherproofed with prefabricated metal covers with weatherproof seams. Metal covers shall be secured with screws on 150 mm maximum centers. A watertight metal flashing ring shall be installed where pipe insulation terminates. Heavy fillets of flashing compound shall be applied at all possible sources of moisture penetration. Irregularly shaped surfaces, which cannot be suitably weatherproofed with metal jacketing, shall be finished with a 10 mm thick layer of insulating and finishing cement. A tack coat of mastic shall be applied over the dry cement, followed by a layer of reinforcing fabric installed wrinklefree. Over the reinforcing fabric, a 3.2 mm thick dry coat of mastic weathercoat shall be applied with a smooth finish. This finish shall extend approximately 50 mm under the adjacent pipe jacketing. No porosity shall exist in mastic weather-coating when dry. Insulation shall not be applied to flanges when service is hydrocarbon and flammable, but if required personal protection and other equipment required thermal protection. This case shall be applied drawing INS-04

7.4

8. APPLICATION 8.1 8.1.1 General

- VESSELS AND EQUIPMENT INSULATION

Vessels and equipment shall be insulated when indicated on the Piping and Instrumentation Diagrams in accordance with the Thickness Charts of this specification unless otherwise noted on drawings. Insulation thickness for vessels and equipment coded " HC" shall be in accordance with Thickness Chart All heat traced or externally heated equipment shall be insulated. Manhole covers, nameplates, stampings, code inspection plates, nozzles, flanges, and weephole nipples shall not be insulated unless otherwise specified. Suitable flashing shall be applied at each junction of insulated or uninsulated surfaces. Flanges on exchangers shall not be insulated. Channels and channel covers shall not be insulated unless insulation is specified. Insulation shall be stopped short of flanges a sufficient distance to allow bolt removal without damage to insulation. Insulation at these points shall be "Square or Bevel cut". Stiffener rings on vessels and equipment shall be insulated with the same thickness of insulation as the adjacent surfaces. The stiffener rings shall be "boxed" with insulation and the areas between the outer flange and the vessel shall be left void. For vessels and tubular equipment 36" diameter and smaller, preformed pipe insulation shall be used where applicable. Vertical vessels which have a significant difference(greater than 10) in operating temperature from top to bottom may have the lower portion of the vessel insulated for the bottom operating temperature and upper portion insulated for the vessel's overall average operating temperature. The vessel engineer should be consulted to determine the feasibility of the above and, if feasible, the optimum point where the insulation thickness break should occur. Applicable thicknesses shall be as indicated on the vessel drawing and the Piping and Instrumentation Diagrams. Insulation Application Blanket insulation on vessels and equipment shall be applied with staggered joint arrangement. Top and bottom edges shall be securely tied over support rings with wire on 300 mm centers. Vertical and horizontal seams shall be laced together by interlocking the wire mesh and with wire

8.1.2 8.1.3 8.1.4

8.1.5

8.1.6

8.1.7 8.1.8

8.1.9 8.2 8.2.1

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ties where necessary. mm centers. 8.2.2

The insulation shall then be secured in place with bands spaced on 300

Heads shall have the insulation shaped so that all sections closely fit the contour of the head and laced together with wire on 300 mm centers. Insulation for exposed heads shall be secured with bands attached to a 6.4 mm round steel rod, floating ring on the top and a circumferential band at the tangent line of the vessel head. Band spacing shall be on 300 mm maximum centers at the tangent line. Unexposed heads shall have the insulation secured with wire to insulation supports provided by the vessel manufacturer. Transitions shall have the insulation applied with all edges securely laced together with wire. Stiffener rings shall have the insulation applied with all edges securely laced together with wire. The insulation shall also be secured in place with a band in the center of each stiffener ring. Pumps or turbines shall be covered with blanket insulation securely tied in place with wire. A 10 mm thick layer of insulating and finishing cement shall be applied over the insulation on unexposed heads and irregularly shaped items which cannot be suitably weatherproofed with metal jacketing. Weatherproofing Application Vessel and tubular equipment shells shall be finished with metal jacketing. On vertical vessels and equipment, the metal jacketing shall be supported on S-clips. The metal jacketing shall be secured with bands spaced on 300 mm centers with one band at each circumferential lap. On vessels over 36" diameter, screws shall be installed on vertical seams on 300 mm centers in addition to bands. Band loops shall be installed on each band to prevent vertical movement. Loops shall be placed on 4.5 m centers but not less than two loops per band. All screws shall be installed on ridges of corrugated metal weatherproofing sheets. Breather springs shall be installed in each band for vessel and tubular equipment shells On horizontal vessels and tubular equipment, the metal jacketing shall be secured with bands spaced on 300mm centers. Longitudinal laps on 32 mm corrugated metal jacketing shall be one and one-half corrugations. Longitudinal laps on 4.8 mm corrugated metal jacketing shall be a minimum of 50 mm. All circumferential laps shall be a minimum of 75 mm. Top heads on vertical vessels and tubular equipment shall be finished with metal jacketing, with a minimum of 150 mm turned down on the straight side of the vessel as an overlap. The overlap shall be fastened to the jacketing on the shell with sheet metal screw on 130 mm centers. The metal head cover shall also be secured in place at the circumferential overlap with a band. Heads on horizontal vessels and tubular equipment and bottom exposed heads on vertical vessels shall be finished with metal jacketing with weatherproof seams, with a minimum of 150 mm turned under the shell metal jacketing. The overlap shall be fastened to the jacketing on the shell with sheet metal screws on 130 mm centers. The metal head covers shall also be secured in place at the circumferential overlap with a band. Transitions and stiffener rings shall be finished with metal jacketing with weatherproof seams. The jacketing shall extend under the upper shell jacketing a minimum of 150 mm and down over the lower shell jacketing a minimum of 150 mm. The overlap shall be fastened to the jacketing on the shell with sheet metal screws on 130 mm centers. The metal covers shall also be secured in place at the circumferential overlaps with a band. Unexposed heads and skirt interiors shall not be weatherproofed. Pump, turbines and irregularly shaped surfaces which cannot be suitably weatherproofed with metal jacketing shall be finished with a tack coat of mastic applied over the dry cement, followed by a layer of reinforcing fabric installed wrinkle-free. Over the reinforcing fabric, a 3.2 mm thick

8.2.3 8.2.4 8.2.5 8.2.6

8.3 8.3.1 8.3.2

8.3.3 8.3.4 8.3.5

8.3.6

8.3.7

8.3.8

8.3.9 8.3.10

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dry coat of mastic weather coat shall be applied with a smooth finish. 8.3.11 Heavy fillets of flashing compound shall be applied as flashing at all possible sources of moisture penetration, such as nozzles and other protrusions through the metal surface.

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Table 3.1 Heat Conservation Insulation thickness Schedule mm

Pipe Size 1/2 3/4 1 1 1/2 2 2 1/2 3 4 6 8 10 12 14 16 18 20 24 and Lager Equip. and Flat

Up 38 25 25 25 25 25 25 25 25 40 40 40 40 40 40 40 40 40

to

39 93 40 40 40 40 40 50 50 50 50 65 65 65 65 65 75 75 75

to

94 149 38 50 50 50 65 65 65 75 75 75 90 90 90 90 90 90 90

to

150 204 50 50 65 75 75 75 75 75 90 90 90 90 90 90 90 115 115

to

205 260 65 65 75 75 90 90 90 90 90 115 115 115 125 125 125 125 125

to

261 316 75 75 75 90 90 90 90 100 115 125 125 125 140 140 140 140 140

to

317 371 75 90 90 90 90 100 115 115 125 125 140 140 150 150 150 150 150

to

372 427 90 90 90 90 100 115 115 125 125 140 150 150 150 165 165 165 165

to

428 538 90 90 100 115 125 125 125 140 150 165 165 165 175 175 190 190 190

to

539 593 100 100 115 115 125 125 140 140 165 175 175 190 190 190 200 200 200

to

594 900 100 115 115 125 125 140 140 150 165 175 190 190 200 200 200 215 215

to

40

75

115

140

150

175

190

215

250

265

290

Single Layer

Double Layer

Multiple Layer

Multiple Layer Thicknesses 25 + 40 + 50 (115) 25 + 50 + 50 (125) 25 + 50 + 65 (140) 25 + 50 + 75 (150) 25 + 65 + 75 (165) 25 + 75 + 75 (175) NOTE :

25 + 90 + 75 (190) 25 + 100 + 75 (200) 25 + 115 + 75 (215) 25 + 125 + 75 (225) 25 + 140 + 75 (240)

25 + 150 + 75 (250) 25 + 100 + 65 + 75 (265) 25 + 100 + 75 + 75 (265) 25 + 100 + 90 + 75 (290)

1. Operating Temperature Range 2. Thickness indicated does not include finish or weatherproofing. 3. For Temperatures over 649, inner layer must be material suitable for temperature involved.

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Table 3.2 Personnel Protection Insulation Thickness Schedule mm

Pipe Size 1/2 3/4 1 1 1/2 2 2 1/2 3 4 6 8 10 12 14 16 18 20 24 and Lager Equip. and Flat

61 204 25 25 25 25 25 25 25 25 25 40 40 40 40 40 40 40 40

to

205 260 25 25 25 25 25 25 25 25 25 40 40 40 40 40 40 40 40

to

261 316 25 25 25 25 25 25 25 25 40 40 40 40 40 40 40 40 40

to

317 371 25 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40

to

372 427 40 40 40 40 40 40 40 40 50 50 50 50 50 50 50 50 50

to

428 482 40 40 40 40 40 40 50 50 50 50 50 50 65 65 65 65 65

to

483 538 40 50 50 50 50 50 50 50 65 65 65 65 65 65 65 65 65

to

539 593 50 50 50 50 50 50 65 65 65 65 75 75 75 75 75 75 75

to

594 649 50 50 50 50 65 65 65 65 75 75 90 90 90 90 90 90 90

to

650 704 65 65 65 75 75 75 75 75 90 90 100 100 100 100 100 100 100

to

705 760 75 75 75 90 90 90 90 90 100 100 115 115 115 115 115 115 115

to

761 816 75 90 90 90 100 100 100 100 115 115 125 125 125 125 125 125 125

to

40

40

40

40

50

65

65

75

90

100

115

125

Single Layer

Multiple Layer

NOTE : 1. Operating Temperature Range 2. Thickness indicated does not include finish or weatherproofing. For maximum 60 (140) insulation surface temperature.

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INSULATION DETAIL & TYPICAL DRAWING INDEX

DWG No. INS-01 INS-02 INS-03 INS-04 INS-05 INS-06 INS-07 INS-08 INS-09 INS-10 INS-11 INS-12 INS-13 INS-14 INS-15 INS-16 INS-17 INS-18 INS-19

Drawing description & application LEVEL GAGES IN PIPING LEVEL CONTROLLERS IN PIPING TYPICAL VALVE INSULATION HOT SERVICE INSULATION DETAIL FLANGES Typical PIPING insulation hot service INSULATION DETAIL FOR EXPANSION JOINTS INSULATION DETAIL FOR EXPANSION JOINTS VERTICAL PIPE INSULATION SUPPORTS PIPING METHOD OF MEASURING TYPICAL DETAILS FOR INSULATED STUB-IN OR TEE AND INSULATED ELL TYPICAL DETAILS AT SUPPORT FOR PIPING WITH SHOES TYPICAL DETAIL AT SUPPORT FOR PIPING WITHOUT SHOES TYPICAL HEAT TRACING DETAILS TYPICAL DETAILS FOR EXPANSION JOINT TYPICAL DETAIL FOR EXPANSION JOINT AND INSULATION SUPPORT RING SHIELDS AND GUARDS FOR PERSONNEL PROTECTION INSULATION DETAILS - VERTICAL VESSELS HOT SERVICE INSULATION DETAILS - VERTICAL VESSELS HEADS INSULATION SUPPORT DETAIL AT HEADS FOR VERTICAL VESSELS OVER 762 MM (30") DIAMETER

INS-20

INSULATION SUPPORT DETAIL AT HEADS FOR VERTICAL VESSELS OVER 762 MM (30") DIAMETER

INS-21 INS-22

DETAIL OF SKIRT FOR VESSELS BELOW 371 INSULATION DETAIL FOR BOTTOM HEAD OF SKIRT FOR TEMPERATURES 700 (371) AND ABOVE

INS-23 INS-24 INS-25

ALUMINUM JACKET DETAILS INSULATION DETAIL - STIFFENER RINGS INSULATION DETAILS - HORIZONTAL TANKS OVER 762 MM (30") DIAMETER* FOR HOT SERVICE

INS-26

INSULATION DETAILS - EXCHANGERS 30" (762MM) DIAMETER AND SMALLER HOT SERVICE

INS-27

INSULATION DETAILS EXCHANGERS OPERATING AT 800 (427) AND ABOVE

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DWG No. INS-28 INS-29 INS-30

Drawing description & application INSULATION DETAIL - STORAGE TANKS FOR HOT SERVICE DETAILS INSULATED TANKS FOR HOT SERVICE METHOD OF INSULATING AND WEATHERPROOFING PENETRATIONS AT SPIRAL TANK STAIRWAYS

INS-31 INS-32 INS-33 INS-34 INS-35 INS-36 INS-37 INS-38 INS-39 INS-40

INSULATION SUPPORT DETAILS STORAGE TANKS INSULATION SUPPORT DETAILS FOR STORAGE TANKS INSULATION SUPPORT DETAILS FOR STORAGE TANKS DETAILS OF HEAD SUPPORT TYPE "C" INSULATION SUPPORTS INSULATION SUPPORTS INSULATION DETAILS FOR MANWAYS (WHEN REQUIRED) DETAILS FOR INSULATED MANHOLE COVERS (WHEN REQUIRED) DETAILS FOR INSULATION EXPANSION JOINT FOR CYLINDRICAL EQUIPMENT TYPICAL DETAILS FOR SHELL AND TUBE EXCHANGER AND DOUBLE PIPE EXCHANGERS

INS-41 INS-42

INSULATION DETAILS - HOT PUMPS AND TURBINE EQUIPMENT - METHOD OF MEASURING

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INS-01. LEVEL GAGES IN PIPING

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INS-02. LEVEL CONTROLLERS IN PIPING

Note : Piping between level controller and vessel shall be insulated. (By Piping Insulation Subcontractor)

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INS-03. TYPICAL VALVE INSULATION HOT SERVICE

Note : Except Hydrocarbon Line, Hydrogen service, Hydrogen rich service & Flammable service

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INS-04. INSULATION DETAIL FLANGES

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Note : If required flange cover insulation for hydrocarbon, hydrogen, hydrogen rich & flammable service.

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INS-05 Typical PIPING insulation hot service

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INS-06 INSULATION DETAIL FOR EXPANSION JOINTS

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INS-07 INSULATION DETAIL FOR EXPANSION JOINTS

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INS-08 VERTICAL PIPE INSULATION SUPPORTS

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INS-09 PIPING METHOD OF MEASURING

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INS-10 Typical Details for Insulated Stub-in or Tee and Insulated Ell

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INS-11 Typical Details at Support for Piping with Shoes

INS-12 Typical Detail at Support for Piping without Shoes

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INS-13 Typical Heat Tracing Details

INS-14 Typical Details for Expansion Joint

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INS-15 Typical Detail for Expansion Joint and Insulation Support Ring

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INS-16 Shields and Guards for Personnel Protection

Shields and Guards shall be provided in lieu of insulation for personnel protection, for economical purposes, or where a dissipation of heat is desirable. purchased. installations. Materials for shields or guards will be field

Methods shown below are suggestions only and may be modified to suite particular

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INS-17 Insulation Details Vertical Vessels Hot Service

A. Flange insulation, insulation subcontract.

when required, to be included in piping

B. For detail of floating ring and insulation at nozzle, see para.12.2. C. Insulation on head same thickness as on shell, secure blocks with type 304 stainless steel band & steel 305 mm (12") apart on circumference. Trowel on 10 mm (3/8") thick coat of quick setting finish cement and weatherproof. (Acceptable alternate finish of heads : 0.4mm (0.016") flat aluminum jacketing with moisture barrier). D. Metal jacket.

E. Laps in jacket to be 100mm (4") on vertical seams and 75 mm (3") on horizontal seams. F. Apply jacket with No.13 mm (8 x 1/2") long stainless steel sheet metal screws spaced 150 mm (6") on center on vertical seams. (No screws in horizontal seams) G. "S" clips at each horizontal seam.

H. Type 304 stainless steel insulation straps and seals at circumferential seams and not over 610 mm (24") apart. J. Manholes and flanges will not be insulated except where specified. Stiffener rings shall be insulated and encased with aluminum flashing unless otherwise specified. K. L. M. Insulate and finish bottom head same as top head. Fireproofing by HDO. Flash and seal

N. Use staggered joint construction. Seal cracks and joints with insulating cement. P. Fit metal jacket as close as possible around projections. Seal with heat resistant flashing sealant. (If nozzle temperature exceeds limit of mastic, use 0.4 mm (0.016") flat aluminum for flashing. Q. For type and thickness of shell insulation, see schedule.

R. Type 304 stainless steel insulated straps and seals spaced 305mm (12") on center over insulation. GENERAL NOTES 1. 2. Insulation supports by vessel fabricator (see paragraph 12.5 to 12.16) For method of weatherproofing vessel heads, see paragraph 12.2.

3. Two layer insulation shall be applied with joints staggered longitudinally and circumferentially. Each layer shall be secured as shown for single layer. 4. 5. For method of providing for circumferential expansion, see paragraph 12.19. Nozzles to be insulated per piping insulation thickness schedule

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INS-18 Insulation Details - Vertical Vessels Heads

A. B. C. D. E.

Vessel head. Insulation. 10 mm (3/8") quick setting finish cement. 25 mm (1") hex mesh No. 20 gauge stainless steel or Monel wire netting. 1.6 mm (1/16") thick weatherproofing mastic. Use primer if required. Carry over metal angles as shown. If metal jacket is used for weatherproofing, omit finishing cement, 25 mm (1") hex mesh wire, and 1.6 mm (1/16") thick mastic. Carry jacket over metal angle.

F. Allow 25 mm (1") space between block and support to be filled with resilient glass fiber. G. H. I. J. K. L. M. N. P. Q. Metal jacket. Bend line. For insulation supports, see para. 12.3 to 12.9. Insulation thickness plus 25 mm(1") (leg of angle) Outside diameter of vessel shell. Thickness of insulation in accordance with schedule. 6.4mm (1/4") angle ring (with equipment) 20mm (3/4") x 0.5mm (0.020") stainless steel insulated straps. For type and thickness of insulation, see schedule. Floating ring to be fabricated from 16 gauge Type 302 stainless steel tiewire consisting of six wires twisted together.

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INS-19 Insulation Support Detail at Heads for Vertical Vessels Over 762 mm (30") Diameter

A. B. C. D.

Vessel head. Insulation. 10 mm (3/8") quick setting finish cement. 25 mm (1") hex mesh No. 20 gauge stainless steel or Monel wire netting.

E. 1.6 mm (1/16") thick weatherproofing mastic. Use primer if required. Carry over metal angles as shown. If metal jacket is used for weatherproofing, omit finishing cement, 25 mm (1") hex mesh wire, and 1.6 mm (1/16") thick mastic. Carry jacket over metal angle. F. Allow 25 mm (1") space between block and support to be filled with resilient glass fiber. G. H. I. J. K. L. M. N. O. Metal jacket. Bend line. For insulation supports, see para. 12.3 to 12.9. Insulation thickness plus 25 mm(1") (leg of angle) Outside diameter of vessel shell. Thickness of insulation in accordance with schedule. 6.4mm (1/4") angle ring (with equipment) 20mm (3/4") x 0.5mm (0.020") stainless steel insulated straps. For type and thickness of insulation, see schedule.

P. Floating ring to be fabricated from 16 gauge Type 302 stainless steel tiewire consisting of six wires twisted together.

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INS-20 Insulation Support Detail at Heads for Vertical Vessels Over 762 mm (30") Diameter

Dimension "X" = Insulation Thickness Plus 25 mm (1") Dimension "X" = 50 mm (2") Minimum Dimension "T" = 6.4 mm (1/4")

A. B. C. D.

Approximately 6.4 mm (1/4") gap between angle supports(approximately every 6000 mm (24") No weld at gaps, seal with high temperature sealant. Insulating contractor drill holes as required for lacing insulation. Insulation contractor for two- layer insulation attach bands to this leg for lacing first layer.

E. Weld 25 mm (1") increments 305 mm (12") on center staggered. F. Insulation thickness.

NOTE : Insulation support shall be shop-attached unless noted otherwise.

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INS-21 Detail of Skirt for Vessels Below 371

A. B.

Insulation. Metal jacket.

C. Angle ring (with equipment). D. E. F. G. H. I. J. K. L. M. "S" clip (see para. 12.5). Fireproofing. For type and thickness of insulation, see schedule. Metal jacket. Insulation thickness same as on shell. Insulation support furnished with equipment. Fill with scrap insulation, finish with hard finish plaster. Skirt. Fireproofing of skirts of vessels by SK. (100 mm) 4" Use at each circumferential seam.

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INS-22 Insulation Detail for Bottom Head of skirt for Temperatures 700 (371) and Above

A. Angle support (by vessel fabricator). B. 3/8(10mm) plate (by vessel fabricator) C. Block insulation (same thickness as shell) joints staggered. Insulator to use carbon steel wire (16 gauge minimum) for anchoring block to road mesh. D. 6 (150mm) x 6 (150mm) x #6 gauge road mesh (tack weld to angles). E. Layer of expanded metal (1-1/2 (40mm) openings 18 gauge) over outer face of insulation. Anchor with same wire used to support insulation. F. 3/8 (10mm) thick insulating cement. G. See INS-21, Detail A. NOTE : For details of insulation for bottom heads on vessels below 700 (370), see INS 21

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INS-23 Aluminum jacket Details

A. B. C.

Insulation. Jacket Stainless steel strap.

D. Allow clearance for bolt removal. E. F. G. Flashing at flange. Shell of vessel. Insulation support (by vessel fabricator).

H. 25 mm (1") space between insulation block and support to be filled with resilient glass fiber filler. I. Supporting clip - Use (20x .5 mm) (3/4" x .020") banding strap. Clips to be spaced approximately (457mm) apart or a minimum of four clips per width of sheet. J. K. L. 100 mm (4") lap. 75 mm (3") lap. 20 mm (3/4")

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INS-24 Insulation Detail - Stiffener Rings

A. B. C. Outside diameter of shell. Insulation. Metal jacket.

D. Bevel with insulation or finish cement to shed water. Point up all joints, voids and cracks with finish cement. E. F. Mineral wool insulation. Stiffener ring.

G. Block in stiffener ring using stainless steel straps and expansion springs. H. No. 8 x 13 mm (1/2") long stainless steel sheet metal screws 150mm (6") on center on 4 circumferential laps as shown.

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INS-25 Insulation Details - Horizontal Tanks Over 762 mm (30") Diameter* for Hot Service

A. Except where specified or noted on the equipment schedule, manholes will not be Insulation. B. For detail of floating ring, see INS-18 C. Fit metal jacket as close as possible around all projections. sealant. Seal with heat resistant flashing

D. Stainless steel insulation straps and seals spaced 305 mm (12") apart over insulation. E. For type and thickness of insulation, see schedule. F. Insulation on heads shall be same thickness as on shell. Secure blocks with stainless steel straps and seals 305 mm (12") apart on circumference. Trowel on 9.4 mm (3/8") thick coat of quick setting finishing cement and apply 1.6 mm (1/16") dry fill weatherproofing coating with 5 x 5 glass fabric as reinforcement. This is to be used for operating temperatures up to 204 ; for over 204, use metal jacket. G. Support insulated as shown unless otherwise specified. H. Over shell insulation, indoors and outdoors, apply metal jacket. Laps in jacket shall be 100mm (4") on vertical seams and 75mm (3") on horizontal seams. Apply jacket with No. 8x13 mm (1/2") long stainless steel sheet metal screws spaced 150 mm (6") apart on horizontal laps. On vertical laps, and not over 813 mm (32") centers, use stainless steel straps. When hard block is used or when temperatures exceed 204 , use bands with expander springs. (See Figure 23 for expansion details.) J. Use staggered joint construction. Seal voids and cracks with finish cement.

K. Nozzles shall be insulated per piping insulation thickness schedule. T. Thickness of insulation.

* For equipment 762 mm (30") diameter and smaller, insulate same as shown except use pipe insulation and omit expander springs.

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INS-26 Insulation Details Exchangers 30 (762mm) Diameter and Smaller Hot Service

A. Allow for clearance for removal of flange bolts. B. Allow for expansion. C. Flanges are not to be insulated unless specified. D. Use pipe covering. For type size and thickness, see schedule. E. Stainless steel straps and seals spaced 12 (305mm) on center over insulation. F. Fill with insulation cement. G. Jacket shall be cut to fit at nozzles and projections. Seal with heat resistant mastic. H. Seal cracks and voids with finish cement. I. Furnish metal jacketing per paragraph 2.1.1(a)(3) for insulated removal ends. Exchangers over 30 (762mm) in diameter shall be insulated with beveled lags or curved blocks. Head insulation shall follow contour of the head. J. Furnish Indoors and Outdoors Over shell insulation apply metal jacket. Apply jacket with No. 8 x 1/2 (13mm) long stainless steel sheet metal screws spaced 6 (150mm) on center on all seams. K. Nozzles when required shall be insulated per piping insulation thickness schedule. L. For details of flashing at flanges, see Figure 6 M. Thickness equal to that used on shell.

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INS-27 Insulation Details Exchangers Operating at 800 (427) and Above

A. Allow for expansion (fix one end only.) B. Furnish removable covers using jacket for flanged head, channel end and expansion joint that is specified in paragraph 2.1.1(a)(3). C. Cut flat block to suit. Insulation thickness same as on shell. (Insulation on tubulars over 30 (762mm) diameter to follow contour of head and weatherproof same as vessel head.) D. Build-up with insulation to suit. E. For type and thickness of insulation, see schedule. F. Stainless steel insulation straps and seals spaced 12 (305m) apart over block insulation. G. Allow clearance for removal of flange bolts. H. Jacket shall be cut to fit at all nozzles and projections. Seal with heat resistant flash-sealant. I. Over shell insulation apply metal jacket. J. Laps on jacket shall be 4 (100mm) on vertical seams and 3 (75mm) on horizontal seams. K. Apply jacket with No. 8 x 1/2 (13mm) long stainless steel sheet metal screws spaced 6 (150mm) apart on horizontal laps and use stainless steel strapping on 18 (450mm) centers on vertical laps. L. Nozzles shall be insulated per piping insulation thickness schedule. M. Use multilayer insulation. Each layer to be strapped on separately and all joints to be staggered. Seal voids.

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INS-28 Insulation Detail - Storage Tanks for Hot Service

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INS-28 A. B. C.

Insulation Detail - Storage Tanks for Hot Service (Continued)

Tank Shell. Insulation (for type and thickness, see schedule). Capacitor discharge cup-head insulation pins 305 mm (12") on center.

NOTE : When unimpalable insulation is used attach with stainless steel bands - 12" (305 mm) D. Stagger vertical insulation joints and butt tightly.

E. 10 mm (3/8") stainless steel welded stud (length to suit) with stainless steel nut (Type 304) (by insulation contractor.) F. Corrugated jacket sheet. 150 mm (6") centers (maximum), at

G. No 8 x 13 mm (1/2") stainless steel sheet metal screws. every vertical lap. H. J.

75mm (3") circumferential lap.(No screws in this area - must be free to expand.) Vertical lap (1-1/2 corrugations minimum).

K. 6.4 mm (1/4") x 38 mm (1-1/2") lay bar 3.6m (12'-0") long (maximum) Type 302 stainless steel. Use only on tanks above 6 m (20'-0"). Tank Diameter 6 to 12m (20' to 12 to 18m (40' to 18 to 24m (60' to 40') 60') 80') 8 Space Approximately Every 12 m (40') Number of Bars (10) 3 4 6 90 60 45 Circumferential Spacing 120

24 to 30m (80' to 100') 30m (100' and over)

L. Stainless steel straps and seals installed at every circumferential seam of metal jacket and not over 610 mm (24") on center. When hard block is used or when temperatures exceed 204, use expander type springs. M. "S" clips (see detail) space approximately 450mm (18") apart-minimum of 2 per sheet

NOTE : Intermediate bands (between seams) shall be placed in keepers made of stainless steel banding spaced on approximately 450 mm (18") centers. Attach with aluminum pop rivets. N. P. Q. R. 20 mm (3/4") 75 mm (3") lap. Use 20 mm (3/4") x 0.5 mm (0. 020") strapping.

305 mm (12") centers.

NOTE : For additional details, see para. 12.9.

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INS-29 Details Insulated Tanks for Hot Service

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Notes for INS-28

A. B. C. D. E. F. G. H. I. J. K. L.

Tank shell. Insulation Celluiar glass insulating block, 12 (305mm) high. Metal jacketing. Support Angle Same thickness as insulation (Note 1). PVC tape. 0.003 (0.075mm) thick. Use to prevent aluminum jacketing from contacting steel. Stainless steel 304 sheet metal screw with neoprene washers (12 [350mm] on center approximately). Heat resistant sealing compound. Metal flashing, 1/4 (6.4mm) thick. (6-8 inches [150-200mm] under roofing) Tank roof. Gravel stop flashing. 3-ply built-up roof for cone type (Note 2). On dome roof, use 1/4 (6.4mm) weld studs and flat jacket per paragraph 2.1.1(a)(2). M. 1 (25mm). N. Jack weld. O. Weld studs on 18 (455mm) centers to hold down insulation

NOTE 1 : Horizontal insulation support rings shall be economically spaced to fit the block or board sizes available, but shall not exceed center to center distance. (By vessel fabricator)

NOTE 2 : Built-up roof shall consist of three plys set in mopped asphalt as follows : (a) Bottom two plys 30 pound (13.6kg) asphalt-impregnated roofing felt. (b) Top ply mineral surfaced asphalt-impregnated roofing felt. (c) Minimum of 3 (75mm) ply edge overlaps.

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INS-30 Method of insulating and Weatherproofing Penetrations at Spiral Tank Stairways

A. B. C. D. E. F. G. H. K.

Caulking (all around). 50 mm (2") lap (typical). 25 mm (1") minimum. Metal flashing. Metal Jacketing. Stair tread. Stringer. Support lug. Screw fasten.

J. Tank shell.

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INS-31 Insulation Support Details Storage Tanks

(TOP SUPPORT AND RAIN SHIELD WITH OR WITHOUT JACKET APPLIES TO ALL INSULATED TANKS)

A. B. C. D.

Cone or dome roof. Subcontractor - Drill holes as required for lacing insulation (typical). 50 mm (2") minimum. 6.4 mm (1/4")

NOTES 1. All material to be carbon steel unless noted on tank drawing or specifications. 2. Dimension "W" is equal to the thickness of insulation without jacket or finish shown on SK tank drawing or specification. 3. In case of conflict, the following order of priority shall govern : Tank Drawing Tank Specification This Standard 4. Dimension "X" equals "W" plus 25 mm (1").

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INS-32 Insulation Support Details for Storage Tanks

(INTERMEDIATE SUPPORTS APPLIES TO ALL INSULATED STORAGE TANKS)

A. B. C.

Shell. 50 mm (2") minimum. 6.4 mm (1/4")

NOTE 1. See notes on para. 12.11. 2. Rings to be spaced 3675 mm (12'-1") apart starting at baseplate of tank. Maximum spacing between top ring and adjacent ring not to exceed 4800 mm (16'-0".) (By vessel fabricator) 3. 4. 5. Dimension "X" equals "W" minus (25 mm) (1".) Dimension "X" for angle leg equals "W". Dimension "W" equals insulation thickness.

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INS-33 Insulation Support Details for Storage Tanks

(shell supports applies to all insulated storage tanks over 3600 mm (12'-0") diameter)

A. B. C. D. E. F.

10 mm (3/8") diameter rod extending full length of shell and weld to plate clips. 6.4 mm (1/4") See Note 1. Continuous weld to shell. 13 mm (1/2".) 300 mm (12") typical. "W" 37.5 mm 50 mm 62.5 mm 75 mm 87.5 mm 100 mm 150 mm "X" 25 mm 37.5 mm 50 mm 50 mm 62.5 mm 75 mm 125 mm "Y" 25 mm 37.5 mm 50 mm 50 mm 62.5 mm 75 mm 100 mm 37.5 mm 50 mm 75 mm "W" -

Type 1 2 3 4 5 6 7

NOTES 1. For two layer insulation provide additional (10 mm) (3/8") diameter rod. equal to thickness of inner layer of insulation. Dimension "W1"

2. This detail for tanks over 3600mm (12'-0") diameter, spaced approximately every 12m (40') of circumference,with a minimum of two extending form bottom baseplate,to roof ring. 3. 4. See notes on para. 12.11. Insulation supports by vessel fabricator.

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INS-34 Details of Head Support Type "C"

A. 6.4 mm (1/4") thick plate clips welded to head spaced 305 mm (12") apart. For size of clips, see table on para. 12.16. B. 10 mm (3/8") diameter rod to extend entire circumference. T. 100 mm (4")

NOTE :

Insulation supports by vessel fabricator.

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INS-35 Insulation Supports

A. B. C. D. E. F. J. K.

Insulation support Type "A" Steel plate clips spaced 305 mm (12") apart. 6.4 mm (1/4"). Insulation support Type "D". 10 mm (3/8") diameter hot rolled continuous steel rod welded. Shell of tank. Head. Horizontal centerline of tank. Insulation supports by vessel fabricator.

G. Weld.

NOTE :

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INS-36 Insulation Supports

A. B. C. D. E. G. H. J. K. L. M.

Head support Type "A". Shell support Type "B". Head support Type "C", see para. 12.14. Insulation thickness plus 25 mm (1"). Outside diameter of vessel. 6.4 mm (1/4"). Shell support Type "H" (every other ring). Subcontractor drill holes as required for lacing. See angle clip, para. 12.3. For width of steel plate ring, see table on following page. Tack welded clip to vessel.

F. Welded ring to vessel, 25 mm (1") every 305 mm (12"). Staggered welds.

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Table of Dimensions Inches (mm)

Insulation Thickness X

Support Type B Width-Plate Ring

Support Type C SizePlate Clip Support Type H

X 1 1 /2 2 2 /2 3 3 /2 4 Over 4
1 1 1

Y (38) (50) (65) (75) (90) (100) (115)

1 1

(25) (38) (50) (65) (75) (90) (100) (100)

1 1

1 1 1 1 /2 2 2 /2 3 Thicknes

(25) (25) (25) (38) (50) (65) (75)

1 1

1 x 1 1 x 1 1 /2 x 1 /2 2 x 2 2 x 2 2 /2 x 2 /2 3 x 3
1 1

(25 x 25) (25 x 25) (38 x 38) (50 x 50) (50 x 50) (65 x 65) (75 x 75)

1 /2 1 2 /2 3 3 /2 4 4 /2
1 1 1

2 2 2 2 2 /2 3 4 X + /2

(50) (50) (50) (50) (65) (75) (100) (13)

Thickness Square-Insulation Thickness Less 1 (25) Plus /2 (13)

1

Less 1 (25)

NOTE : Insulation supports by vessel fabricator Provide 1/4 (6.4mm) slots approximately every 24 (610mm) as shown on Figure 3.

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INS-37 Insulation Details for Manways (When Required)

A. B. C. D. E. F. G. H. J.

Vessel shell. Vessel insulation and weatherproofing. Metal jacket. 10 x 125 mm (5" x 3/8") J-bolt. 10 mm (3/8") wing nut. 6.4 x 50 mm (1/4" x 2") steel bar. Block insulation cemented to jacket. Seal with non-hardening weatherproof caulking compound. 6.4 x 25 mm (1/4" x 1") steel strap handle. Elliptical manways and pad type manways when so specified shall be insulated in a similar manner.

NOTE :

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INS-38 Details for Insulated Manhole Covers (When Required)

A.

Insulation cemented to metal jacket.

B. Manhole cover to be built in sections with necessary cutout for davits and supports. C. D. E. Build-up with insulation to suit. Centerline of manhole. Provide necessary cutout for lifting eyes.

F. Provide a minimum of three Type 304 stainless steel straps. G. H. J. K. Insulation and jacket. Outside diameter of vessel. Davit. Lifting eyes.

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INS-39 Details for Insulation Expansion joint for Cylindrical Equipment

A. B. C. E. G. H. J. K.

Fill void with loose resilient filler. Expansion clearance 25 mm (1") in double layer insulation stagger expansion joints. Expansion spring with banding. Insulation. For vertical vessels insulation support required per para. 12.5 to 12.16. See following table for expansion joint spacing. Insulation staples at joints when hard block is used. Corrugated metal jacket (for diameters over 915 mm (36")).

D. Weatherproofing. F. Allow for slippage.

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Expansion Joint Spacing Longitudinal and Circumferential

Temperature of Line ( ) 300 425 500 657 800 1000 1200 1400 (149) (218) (260) (357) (427) (538) (649) (760)

Approximate Spacing Required Feet (Meters) Carbon Steel 50 35 20 17 15 11 8 7 (15.2) (10.6) (6.1) (5.1) (4.5) (3.3) (2.4) (2.1) Stainless Steel 35 20 17 12 11 9 6 5 (10.6) (6.1) (5.1) (3.6) (3.3) (2.7) (1.8) (1.5) Aluminum 25 17 11 (7.6) (5.1) (3.3)

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INS-40 Typical Details for Shell and Tube Exchanger and Double Pipe Exchangers

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INS-41 Insulation Details - Hot Pumps and Turbine

A.

Insulate steam end if specified. B. Where required, clearance must be provided for bolt removal. C. D. E. Insulate if specified. Steam end. Pump end.

NOTE : Pump end or steam end of pump shall be insulated only when called for in the schedule. On steam traced equipment wrap steam coil and casing with wire netting before applying insulating cement. 1. Insulating cement to be applied in layers not greater than 30 mm (3/4") thick with a layer of 25 mm (1") Monel hex mesh #28 gauge wire netting between layers. Each layer shall be dry before proceeding with the next.

2. Over insulation apply a 10 mm (3/8") thick layer of hard finish plaster consisting of 4 parts finish cement to one part Portland cement. Follow with 250 mm x 250 mm (10" x 10") glass fabric and final weatherproofing of a 1.5 mm (1/16") dry thick coat weather proofing mastic. 3. Where removable insulation covers are specified, use #16 gauge aluminum lined with high temperature blanket insulation or flexible insulation blankets with velcro strap.

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INS-42 Equipment - Method of Measuring

A. B. C. D. E. F. G. H. J. K.

Outside area. Count this flange with flanges on piping. Insulate pipe. Blind flange. Outside diameter of insulation in (meters) feet. Insulated vessel. Length in (meters) feet. Leg or skirt insulation (to be included in lump sum bid). Uninsulated pipe. Length in (meters) feet.