Textile Roofs 2010 - The Fifteenth International Workshop, Berlin - J. Llorens 1
Textile Roofs 2010 - The Fifteenth International Workshop, Berlin - J. Llorens 1
Llorens 1
Textile Roofs 2010
Report
"Shanghai Expo Axis (from the spectacular presentation of Mr. D.Richter, Bro fr Leichtbau, Radolfzell)
June 03
rd
- 05
th
2010
Prof. Dr.-Ing. Lothar Grndig
Technical University of Berlin (TUB)
Berlin, Germany
Prof.Dr.-Architect Josep Llorens
Technical University of Catalunya (UPC)
Barcelona, Spain
[email protected]
Introduction
Textile Roofs 2010, the Fifteenth International Workshop on the Design and Practical
Realisation of Architectural Membranes, took place on 3-5 June at the Technische
Universitt Berlin and was chaired by Prof. Dr. Ing. Lothar Grndig. It was attended by
49 participants from 13 countries on three continents, once again demonstrating the
success of the event, which has become firmly established since it was first held in
1995.
TEXTILE ROOFS 2010 THE FIFTEENTH INTERNATIONAL WORKSHOP, BERLIN - J. Llorens 2
Design principles and requirements. J. Llorens, Barcelona School of
Architecture.
The basic principles and requirements for designing membrane structures can be
summarized as follows.
1. Basics: tension, curvature, pre-stress
2. Structural requirements: resistance, stability, redundancy, stiffness, flexibility
Two strategies of design: hiding (left) or following (right) the load paths..
The proportion between parts
needs to be balanced
Left: gravity for
compression
(Egipt).
Center: rigidity for
bending
(Florence).
Right: curvature
for tension
(Alacant)
More curvature
(right) means less
tension, improving
drainage, increasing
height and
increasing the ratio:
manufactured
membrane / covered
area.
3. Geometry: form, funicularity, convergence,
balance, need for space, scale effect,
coordination.
4. Material.
5. Visual expression: overall expression,
lightness, load paths, balance, proportion,
translucency, boundaries, framing the views,
common vocabulary, smoothness, style.
6. Surroundings: isolated, urban space,
nature, buildings, enclosures.
7. Environment and sustainability.
8. Installation process.
9. Economy.
10. Conclusion: the design process for textile
architecture.
TEXTILE ROOFS 2010 THE FIFTEENTH INTERNATIONAL WORKSHOP, BERLIN - J. Llorens 3
Architects meet membranes. H.Drr, R.Essrich & R.Dinort, IF Group.
Membranes are uncommon design challenges for most architects who seek special
conditions. During the presentation, the concepts of "fertile soil and "what to do
and what to know were described and examples from IF were presented.
Detailed flow-chart of the total development of the project.
Mr Drr explained that "fertile soil refers to the need for people to think
innovatively and to be open-minded and creative. He compared conventional
stadiums and stations with textile roofs, in which new forms emerge with new
details and materials. Curved surfaces in tension can be used to overcome
problems involved in creating round designs and 90 and 60 angles, but special
software that can manage form and equilibrium together is required. Materials tend
to be composites for lightness, translucency, foldability, fire resistance, UV barriers,
dirt repellency, insulation, energy saving and energy collection. The typology of
structural membranes is a hybrid of surfaces curved in two directions, masts,
beams, arches and other structural supports.
10 Steps of design:
1 Define design
2 Look for an idea
3 Draw in 3D
4 Find form of membrane
5 Complete 2D drawing
6 Pre-calculation, pre-
dimensioning
7 Find measures
8 Make a presentation
9 Define details
10 Make a budget price
To explain "what to do and what to
know, the following design aspects were
provided: space, positioning, orientation,
form, function, construction, legibility,
conceptual reference, sustainability,
ecology, power consumption and cost.
After the concept phase, which is
conducted by the architect and the client,
the engineer carries out the planning and
project-management phases. These
require a series of leadership and
organizational techniques and resources
for initiating, defining, planning, managing
and completing the project.
TEXTILE ROOFS 2010 THE FIFTEENTH INTERNATIONAL WORKSHOP, BERLIN - J. Llorens 4
Membrane Lightweight Structures. R. Wehdorn-Roithmayr, Vienna, Austria
Robert Wehdorn presented Membrane Lightweight Structures, a MEng programme
at the Vienna University of Technology.
The aim of the masters programme is to combine the pioneering spirit of Frei Otto
and his team with current and future building technologies with a view to providing
graduates with adequate tools and an understanding of appropriate technologies in
the field of fabric architecture and fabric engineering.
Mr Wehdorn, who considers knowledge to be the most powerful source of
innovation, said that the masters programme would prepare postgraduate students
to work in the "fastidious field of building with membranes and provide them with
the knowledge required to work as qualified architecture and engineering
professionals in the private or public sectors.
The five core topics of the course were presented.
1. Design: form finding for equilibrium, functionality and aesthetics.
2. Geometry (typology and proportion): given the high number of geometries, few
details are re-used.
3. Element catalogue: build, appearance.
4. Building physics: climate, acoustics, fire protection.
5. Manufacture: installation process, maintenance.
Individual modules have been designed to raise awareness of the entire operational
sequence, from the first sketch to the realization of membrane architecture. The
aim of the programme is to enable graduates to develop projects independently
and to become part of a unique network of experts. The exchange of information
and long-term co-operation form the basis for a successful career in the field of
fabric architecture.
Several "finders are used, including the typology finder, the project finder, the
image finder, the material finder, the form finder and the value finder (the one-click
cost estimation tool for the design of form-active structures was presented at
Textile Roofs 2009).
The course will be scheduled in 4 semester part-time in 4 units each lasting 12
days: Unit 1: Nov. 8th to 19th 2010. Unit 2: Feb 21st 2011, Unit 3: Oct. 17th 2011.
Unit 4: Jan. 16th 2012 plus one optional unit.
And the teaching staff will include Christoph Achammer, Peter Bauer, Martin
Bechthold, Rainer Blum, Horst Drr, Jrgen Hennicke, Ali Heshmati, Alex Heslop,
Waltraut Hoheneder, Barbara Imhof, Peter Kneen, Johann Kollegger, Ami Korren,
Peter Mandl, Lars Mee-Olsohn, Riklef Rambow, Peter Resch, Michael Schultes,
Vinzenz Sedlak, Michael Seidel, Bernhard Sommer, Hannes Stiefel, Dieter Strbel
and Robert Wehdorn-Roithmayr.
TEXTILE ROOFS 2010 THE FIFTEENTH INTERNATIONAL WORKSHOP, BERLIN - J. Llorens 5
Computational modelling of lightweight structures. D.Strbel, P.Singer &
J.Holl, technet GmbH
Dieter Strbel presented the requirements and possibilities of the computer models
for membrane engineering based on the Easy suite of software modules for the
complete design of lightweight structures.
The computer models must be correct, precise and complete (realistic approach),
rapidly generated and used for mass production. They must also use information
from a variety of experts: architects, membrane engineers, wind consultants,
geological surveys, material consultants (mechanical, acoustic, heat, light,
humidity) and universities.
Boundary parameters Net parameters Fixed points
Form finding Generation of surface elements Support forces
Force distribution Stress distribution Slope lines: drainage
Analytical form finding is the procedure for determining the shape of a surface.
Double curved shapes in force equilibrium are typically sought.
Static analysis is based on the energy method and non-linear system, and the
approximate starting values are provided by the previous form-finding process. This
type of analysis may include beam elements and the results are exported to RSTAB
from Dlubal GmbH to check the steel elements.
Additional tools are force finding, flexibility ellipsoids and sensitivity analysis by
redundancy numbers.
Cutting patterns are obtained by means of small flattening distortion using
geodesic lines that optimise the use of material and minimise deformation energy.
Some examples were mentioned: Velodrome in Abuja, Allianz Arena in Munich,
Matti Orpana Big Air Hall in Finland, Swiss Expo Chambered Pneumatic Structures,
Astana Cable Tower and the National Stadium in Beijing.
TEXTILE ROOFS 2010 THE FIFTEENTH INTERNATIONAL WORKSHOP, BERLIN - J. Llorens 6
Easy modelling. An introduction. J.Holl & U.Grndig, technet GmbH
Membranes are made of flexible materials that carry only tensile (and shear)
forces. They transfer loads through double-curved pre-tensioned surfaces. Pre-
tension is introduced mechanically (leading to anticlastic forms) or pneumatically
(leading to synclastic forms). They are form-active. There is a direct relationship
between form and force distribution and forms are figures of equilibrium. The
designer influences the form through definitions of marginal parameters:
boundaries, supports and pre-stress distribution.
Ulrike and Jrgen presented the Easy suite of software modules for modelling
membrane structures and divided it into three main sections:
1) Easy for membranes with struts, cables and pneumatic structures.
1.1 Easy.Form: analytical form finding based on the force density method. A
solution (form and force distribution) is obtained in a single calculation step.
1.2 Easy.Stat: non-linear static analysis covering external load generation,
material property assignment, visualisation of stresses and forces and results
(deflections and stress distribution). Additional tools include contour lines and slope
lines for fast drainage dimensioning.
1.3 Easy.Cut: cutting pattern generation for creating planar cloth geometries from
double-curved surfaces envisaging cut-off and distortion minimisation, exporting to
cutting machines and ensuring fully automated optimisation in standard cases. The
number, width and direction of the patterns are set to calculate the strips and the
process can be iterated to adjust them.
2) Easy Beam: calculation of bending elements combined with structural
membranes for hybrid structures (membrane elements combined with beam
elements and struts). This leads to reliable results and prevents over-dimensioning
of steel framework structures. The model data from the easy static analysis are
imported to the Beam Editor, which creates a Beam Model. Cross sections and
material dimensioning is possible with RStab. After the forces, stresses,
deformation, torsion and bending moments of the hybrid model are calculated, a
report is produced to check if the model is in balance. The residual force values
must be smaller than the stop criterion values. If the model is not in balance then
more iterations with changes in the cross sections or materials are needed.
3) RStab: the calculation of steel frameworks was presented.
Conclusion: the separation of non-linear lightweight systems is only an initial
imprecise and expensive estimation.
The advantage of hybrid modelling
was illustrated by the Chambered
Pneumatic Structures of the Expo in
Switzerland. The separation of the
structure into two subsystems
(pneumatic membrane plus steel
ring, struts and cables) led to a 0.5-
m deflection and a 30,000-mkN
maximum bending moment,
whereas one hybrid system resulted
in a 0.25-m deflection and a
18,000-mkN maximum bending
moment.
TEXTILE ROOFS 2010 THE FIFTEENTH INTERNATIONAL WORKSHOP, BERLIN - J. Llorens 7
Engineering software for structural analysis and design. W.Rustler, Dlubal
GmbH
DLUBAL Engineering Software, based in Tiefenbach (Germany) and with
development facilities in Prague, has over 20 years of experience in developing
structural analysis software. The company currently employs about 100 people. Its
software is used in over 40 countries by more than 7000 users.
Dlubal solutions:
Dlubal solutions were used in the development of the following constructions.
A demo version can be downloaded from www.dlubal.com
RSTAB Beam Elements, the
framework program and additional
modules:
- Stress-Analysis
- Stability Analysis
- Connection Design
- Dynamic Design
- CAD Interfaces
- Concrete and Timber Design
- Composite Beam Design
RFEM Beams, Plates, Shells, Solids,
the FEM program and additional
modules:
- Stress-Analysis
- Stability Analysis
- Dynamic Design
- CAD Interfaces
- Concrete and Timber Design
Ferrari World Theme Park:
a roof structure of about
195,000 m
2
was erected on Al
Yas Island (United Arab
Emirates) for an amusement
and leisure facility. The Mero
spatial framework, with
around 170,000 bars and
42,200 joints, is the largest
spatial framework ever built.
Eden Project in Cornwall
(England): based on a 180 x
131 x 62.5-m structure
created in CAD and imported
into RSTAB. The load cases
and load groups correspond to
BS 5950 and the project was
analyzed using second-order
theory. Nicholas Grimshaw
and Partners (London) carried
out the architectural design
following a static pre-design
by MERO.
TEXTILE ROOFS 2010 THE FIFTEENTH INTERNATIONAL WORKSHOP, BERLIN - J. Llorens 8
Visions - Ideas - Projects. Un hommage Frei Otto. J. Hennicke, IL, Stuttgart
University.
Das hngende dach, 1954
Frei Otto, the creator of lightweight structures,
contributed many ideas. Although most of his
designs were never built, he succeeded in
stimulating others to work in the field.
He earned a doctorate in tensioned constructions
in 1954.
His saddle-shaped cable-net music pavilion
garnered a great deal of attention at the Federal
Garden Exposition in Kassel (Germany) in 1955.
Many of his ideas began with small sketches or
models. He believed in "building the model and
finding the problems and learning from nature-
looking at its principles, behaviour and shaping
mechanisms-rather than imitating it.
The most renowned achievement of his career
was the 1972 Munich Olympic Stadium, whose
preliminary model was the West German Pavilion
for the Montreal Expo in 1967. The pavilion was
an experiment using a pre-stressed cable net and
its test building was the Institute for Lightweight
Structures at the University of Stuttgart, founded
by Otto in 1964. Here he started an
interdisciplinary research movement involving
engineers, biologists, physicists and philosophers.
The extensive research conducted at the Institute
involved testing cable nets and membranes,
pneumatic and tree structures, suspended chains
and domes made of steel and timber rods. Tents
and pneumatics, membrane-covered cable nets,
grid shells, space frames and various hybrid
combinations offer an abundance of creative,
structural and functional possibilities that
conventional structures either cannot provide or
can provide only insufficiently.
The objectives were to improve the aesthetic
quality, create a visual and functional attraction
by means of a variety and diversity of forms and
structures, save material and energy, optimise
resources and achieve sustainability and recycling
capacity.
A series of experiments using soap bubbles was
conducted to calculate the ideal surface curvature
required for the enormous space to be
constructed on the cable net and membrane
structures. The resulting structures are considered
a beautiful architectural creation that is in
harmony with nature.
Everything was published in the IL magazine of
the Institute where famous (and not so famous)
people went to learn and lecture about their
experiences.
F.Otto, 2000 With F.Vivas
Music Pavilion, Kassel, 1955
German Pavilion, Montreal, 1967
Petal for Venezuela, 1999
TEXTILE ROOFS 2010 THE FIFTEENTH INTERNATIONAL WORKSHOP, BERLIN - J. Llorens 9
The Shanghai Expo Axis, an enormous
membrane roof that covers the Expo
Boulevard, was presented. With a total
surface area of 65,000 m
2
, the membrane
roof is the largest of its kind in the world and
its free span of almost 100 m sounds the
limits of technical feasibility.
The basic architectural design idea was
developed by SBA Architects and Knippers
Helbig and initially consisted of a boulevard
covered by a glass canopy, but during the
design process it was changed to six sun
valleys and a textile membrane.
The roof has a height of 45 m and a free
projection of 80 m. It is supported by 19
interior masts, 31 exterior masts and six
funnel-shaped framework shells made of
steel and glass. They are called sun valleys
because they direct natural light into the
basements.
In terms of structure and shape, the roof
lives up to Stuttgarts tradition of
internationally respected lightweight
constructions and follows in the series of
outstanding architectural engineering works
such as the German Pavilion at the Montreal
World Exposition 1967 and the Munich 1972
Olympic Stadium.
The first attempts at form finding and
preliminary analysis were carried out using
Rhino and Sofistik, respectively, but in the
end the Easy suite of software modules was
used for the complete design of lightweight
structures. However, deformations-up to 6
m-were a major problem, which was solved
by introducing inner masts that reduced the
deformations to 1 / 1.5 m.
Loads included 0.3 kN/m
2
of snow and 0.55
kN/m
2
of wind. Failure scenarios were
simulated. Physical modelling proved to be
useful at all design stages. The structure was
created by the Chinese partners. The design
and construction of the roof are a successful
example of German-Chinese cooperation.
Expo Axis 2010, Shanghai. D. Richter, Bro fr Leichtbau, Radolfzell.
TEXTILE ROOFS 2010 THE FIFTEENTH INTERNATIONAL WORKSHOP, BERLIN - J. Llorens 10
Faade design is now. Textile faades. M. Vohn, Ferrari S.A.
Stamisol Textiles are part of the Ferrari textile architecture range. They are
expressive materials for architects and builders. Lightness, transparency, solar
and thermal protection, colour tones, rapid installation, UV resistance, curved
volumes, graphic personalization and longevity, are possible.
With Stamisol the Ferrari Group offers a product range of technical membranes
specifically developed for facade and roofing. This ranges major innovation is
that it embodies a comprehensive technical solution specific to facades.
Composed of Stamisol FT faade textile and Stamisol Color coloured membrane,
the range offers multiple finishing options through its scenic usage of light and
3D design. This solution is attractive because of its relevance, technical
performance, reliability and durability.
The Stamisol FT & Color combination is the ideal answer to architects and
investors requirements for modern ventilated faades. Stamisol also offers an
extensive selection of membranes for transparent and openwork faades and for
under-roof screening. The cutting-edge coating technology of Stamisol breather
membranes mean they work just like our skin: they breathe, protect from
external aggression and control building humidity and thermal performance.
TEXTILE ROOFS 2010 THE FIFTEENTH INTERNATIONAL WORKSHOP, BERLIN - J. Llorens 11
Retractable roofs. Material Choice. D.P.Emmer & J.Tritthardt, Vector Foiltec
GmbH & Bro fr Leichtbau-lightweight design.
A presentation was given about the material choice and design of retractable
roofs and how they were applied to the Athens Heart Shopping Centre. The
atrium is covered with a membrane roof and the membrane panels can be reefed
in parallel to open the atrium.
The goal during the design stage was to find a light roof with a direct view to the
blue sky. The solution was a north-light roof with highly translucent membrane
panels giving shade from the south and with a transparent cladding on the north
side of the parallel steel girders to allow a direct view and the entrance of cool
northern light.
The main structure consists of 13 crescent-shaped tri-chord trusses (one at the
top and two at the bottom) between 13 m and 60 m in length. The diagonally
orientated trusses are covered on their northern side with two ETFE cushions
each. The cushions are double-layered and clamped to the top and bottom
chords. Between the top chord of one truss and the bottom chord of the
neighbouring truss, one layer of silicone-coated glass fibre membrane is spanned.
The membrane is attached with travellers to an aluminium rail and can be opened
and closed with a motor-driven cable pull system. The chosen silicone-coated
glass fibres are highly transparent. Together with the ETFE, the shopping centre
has a convenient ambient light, even on cloudy days, which transforms the
atrium into a pleasant area.
TEXTILE ROOFS 2010 THE FIFTEENTH INTERNATIONAL WORKSHOP, BERLIN - J. Llorens 12
Timber and membranes. B.Briegert & R.Burri, Membranbau.
"It does not always have to be steel summarizes the message of the
presentation quite well.
Membranbau was established in 1991 for the production of roof windows. In 1999
membrane structures were added to the business based on the advantages of
timber-membrane constructions: thermal conductivity, in-house manufacture
with special connection points that enables very fast assembly, and on-site
machinab
The concept and layout of public transport stops should act as an interface that
demonstrates an objection to the formerly separating borderline and have its own
motto and characterizing name. The stops, which will be installed at various
locations throughout the city, could form a unique cross-town network and
symbolize a place of motion with a connecting function (reunification or `unity).
In doing so, the stop-as a hybrid, multidimensional architectural module-will be
a new model that links function, form, material and construction.
The effect of the unity can be achieved by representing lightness as part of the
conceptual design, for example by applying transparent materials, textile fabric
or membrane materials that reflect dynamic motion through their flexibility and
transparency. The draft of a public transport stop (e.g., sketch, model, texts) and
clear documentation on the design and the design process are very important for
assessing the results of the workshop.
TEXTILE ROOFS 2010 THE FIFTEENTH INTERNATIONAL WORKSHOP, BERLIN - J. Llorens 18
Hands-on physical modelling workshop
Hands-on physical modelling workshops were held in the afternoon. Participants
worked on their own models before (or after) creating them onscreen.
Sightseeing cruise
The 2010 sightseeing cruise along the River Spree went through the city of Berlin,
past famous sights including the Reichstag, Museum Island, Berlin Cathedral and a
number of masterworks of contemporary architects.
Textile Roofs 2011
June 23
rd
- 25
th
2011
Prof. Dr.-Ing. Lothar Grndig
Technical University of Berlin (TUB)
Berlin, Germany
The Sixsteenth International Workshop on the Design and Practical Realisation
of Architectural Membrane Structures will be held on 23-35 June 2011. Its
format will be similar to that of TR 2010, with seminar-style lectures and
hands-on activities. It will be preceded by the student seminar and sponsored
by TU, TensiNet, Ferrari and Technet.