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FIREPLACES AND FIREBOXES TO BUILD IN WITH A WATER HEATER (water jacket)

TECHNICAL DESCRIPTION
The fireplaces of Prity are intended for heating of private houses and public premises using solid fuel. The variety of models permits the formation of the desired interior with the purpose of creating coziness, aesthetics and heat comfort. For cooking the technology of embers, in an oven, on a plate can be used.
MODEL Fireplaces PRITY K1 W8 Fireplaces PRITY K1 CP W8 Fireplaces PRITY K2 CP W10 Fireplaces PRITY K2 CP W13 Fireplaces PRITY K22 CP W10 Fireplaces PRITY SK W10 Fireplaces PRITY SB W10 Fireplaces PRITY S1 W10 Fireplaces PRITY S2 W10 Fireplaces PRITY S3 W13 Fireplaces PRITY S3 W17 Fireplaces PRITY S3 W21 Fireplaces PRITY S3 W23 Fireplaces PRITY S3 W26 Fireplaces PRITY AM W12 Fireplaces PRITY FG W10 Fireplaces PRITY FG W15 Fireplaces PRITY FG W16 Fireplaces PRITY FG W18 Fireplaces PRITY FG W20 Fireplaces PRITY W17 Fireplaces PRITY WD W15 Fireplaces PRITY WD W20 Fireplaces PRITY WD W24 Fireplaces PRITY WD W29 Cooking stove PRITY W10 Cooking stove PRITY W12 Boiler PRITY MA 18 Boiler PRITY GA 26 Boiler PRITY GA 33 Boiler PRITY LB Maximum heat power of the water heater, kW 8 8 10 13 10 10 10 10 10 13 17 21 23 26 12 10 15 16 18 20 17 15 20 23 29 10 12 18 26 33 40 Spatial heat flow, kW 4 4 4 4 4 4 4 4 4 4 5 5 5 6 6 5 5 6 5 6 6 5 5 6 8 4 4 1 2 3 4 Dimensions, cm 45x40x79 46x44x76 51x50x81 51x50x91 51x50x81 47x53x90 47x47x84 49x46x83 49x46x83 49x46x93 57x53x93 57x53x93 57x53x105 57x53x115 72x55x82 57x53x93 57x53x93 65x55x93 57x53x105 65x55x115 65x55x116 65x55x78 65x55x93 65x55x93 65x55x115 93x58x80 93x58x80 57x51x89 57x51x107 57x51x117 57x107x115 Mass, kg 67 74 94 105 95 98 92 85 86 93 118 134 142 165 113 133 136 150 150 187 133 119 146 153 183 110 112 136 163 182 291
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MODEL Firebox PRITY AW 16 Firebox PRITY AW 20 Firebox PRITY ACW 20 Firebox PRITY ATC W20 Firebox PRITY MW 18 Firebox PRITY W 22 Firebox PRITY GW21 Firebox PRITY GW28 Firebox PRITY CW18 Firebox PRITY CW28 Firebox PRITY CW35 Firebox PRITY 2CW28 Firebox PRITY 3CW28 Firebox PRITY 3CW35 Firebox PRITY TCW28 Firebox PRITY TCW35

Maximum heat power of the water heater, kW 16 20 20 20 18 22 21 25 18 28 35 28 28 35 28 35

Spatial heat flow, kW 5 5 4 5 4 4 5 5 4 4 4 5 6 4 5 4

Dimensions, cm 69x69x73 109x75x79 66x63x88 108x75x81 70x58x71 70x52x85 85x57x65 85x58x87 66x57x72 66x57x88 66x57x115 66x70x84 80x73x92 80x73x114 108x59x83 108x59x99

Mass, kg 125 175 133 194 125 146 138 186 144 161 175 185 220 251 214 236

The indicated heat powers of the models have been fixed after investigations according to standardized conditions. Achieving the desired power depends on the selected fuel with the necessary caloricity and humidity; its subsequent kindling and refueling; the regulation of the primary and the secondary air as well as the draught; the organizing of effective air heat exchange etc. All models are made of basic sheet iron for the body of the fireplace, 2 mm thick, and a plate 34 mm. The water jackets are made of sheet steel 5 mm, 4 mm and 3 mm thick, according to the respective requirements. They are equipped with a cast iron grate, doors for refueling, ash-pan, brick-facing, and a valve for adjusting the draught of the chimney. The fireboxes have a thermo shock glass ceramics pane, and the ovens have a hardened glass pane. For calculating the necessary power, it must be taken into account that for the heating of one cubic metre, 25 to 180 Watts are necessary, depending on the exposure, the insulation, the outside temperature and the wind. It is known that the correlation between the price and the caloricity of the chosen fuel indicates that the heating with solid fuel is the most economical method. As a result of the long experience and the tests carried out in the laboratories of Prity 95 Ltd., optimum characteristics and 60-80 % efficiency for all produced fireboxes, stoves and boilers have been achieved. With these models no marked decorative effect is sought, because of which no glass ceramics is inserted. In return for this it is stressed (emphasized) on their functionalism. - Solid fuel cookers suitable for households which rear domestic animals; - Boilers they are intended for setting up in ground floor premises with a possibility to store coal. The boilers are provided with a capillary thermostat for control and regulation of the air necessary for the burning process. In this way, a uniform and economical combustion of the fuel is achieved, as the water is heated till a fixed desired temperature, adjusted beforehand by means of turning the switch of the thermostat. When turning the switch clockwise the temperature increases, at which the thermostat breaks the primary air flow off.
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Specific Models of Fireplaces:

INSTALLATION INSTRUCTIONS
The fireplace is placed on a stable horizontal fireproof floor. For protecting the floor a stable and fireproof base can be used, which shall stick out before the fireplace at least 50 cm in front and 30 cm at the side. In the radiating area of the fireplace, at a distance of 80 cm around her shall not be there any objects burnable and damageable by the radiated heat. Prior to connect (Before connecting) the fireplace to the chimney, consult a skilled worker. The connecting elements (rosette and smoking pipes) shall be fixed tightly and lasting, so that they may not get into (enter) the passage section of the chimney. The smoking pipes shall have the same size as the connecting pipe of the fireplace. It is advisable that the fireplace work with a separate chimney. If other appliances are connected to the same chimney, it shall be calculated for that. Fresh air shall enter (get in) the fireplace at least 4 m3/h for each kilowatt from its heat output. When necessary a flow from adjacent premises or outside air is ensured. The burning process of the fireplace shall not feel shortage of air on the action of gravitational or forced aspirations, since this is a prerequisite for insufficient combustion or returning of flue gases in the premises.
EXEMPLARY DIAGRAMS OF OPERATION OF A FIREPLACE WITH A WATER JACKET IN AN OPEN SYSTEM

Open water heating system with an open expansion vessel and a pump.

Economical open gravitational self-adjusting water heating system with an open expansion vessel without pump.

EXEMPLARY DIAGRAM OF OPERATION OF A FIREPLACE WITH A WATER JACKET IN A CLOSED SYSTEM 1. Manometer. 2. Thermometer 120 . 3. Electric thermostat. 4. Thermal safety valve. 5. Automatic deaerator. 6. Safety hydraulic valve. 7. Drainage, draining. 8. Closed extension vessel. 9. Filter. 10. Circulation pump. 11. Automatic supplementing group.

Another possibility to protect the system from inadmissible increase of the temperature is the use of a safety thermal valve. In emergency cases (e. g. cut of the electricity supply of the pump), when the temperature of the liquid reaches the adjusted value (90100), the valve operates and the cold water from the water-main enters the system and a part of the hot water is drained in the sewerage.

GENERAL RULES AND RECOMMENDATIONS


1. Before the installation building, it is recommended the heat losses to be calculated by a specialist for the concrete case. 2. The installation must be connected to the atmosphere with an open expansion vessel, when the system is open. 3. De-aeration of each branch and element of the installation in each moment of its operation has to be ensured. 4. All of the elements of the installation must be ensured against freezing, especially if the expansion vessel or other parts of it are located in non-heated premises. 5. In the installations with forced circulation the pump must be provided with UPS an accumulator with a transducer 12 V/220/V50 Hz on autonomous regime. It is recommended that the circulation pump be switched on and off by a thermostat, duplicated with a manual electrical switch.
L1 and L2 - signal lamps K- switch T - Thermostat

Operating conditions (mode). L1 is on, the circulation pump runs. Readiness regime/mode. L2 is on. The pump DOESNT run. There is electrical tension. Emergency operation. L1 and L2 are off. There is no electrical tension.

6. The first service cleaning of the pump filter must be done immediately after testing the installation. 7. If an old installation is used, then it shall be repeatedly sluiced to remove the accumulated (lodged) residue, which would precipitate on the surfaces of the water jacket. 8. Coal with increased sulphur content must not be used and dont allow the coal get wet. 9. Fresh and wet wood or vegetation shall not be used. The logs shall be stored at least two years in a dry and airy place. 10. The circulating water shall not be drained out during the non-heating season.

OPERATION INSTRUCTIONS
The fireplace with a water jacket functions on the principle of a water heating boiler. The advantage of this kind of heating system is the maximum use of the heat released during the burning process. With this method the warmth from the firebox is lead away to premises which are distant and difficult to access for a usual heat exchange, with the purpose of maintaining a uniform temperature and heat comfort. FUEL Use only raw chemical natural wood, as well as wooden briquettes without adhesives. It is important that the wood be dry. Dry are called those logs which have humidity under 20 %. This is achieved when they stay in a dry and airy place at least for 2 years. The wood shall be kept chopped and arranged, as their thickness shall be between 5 and 15 cm. Why humid wood shall not be used? 1. The humidity in the wood decreases their warmth when burning. A big part of the heat is spent on evaporation of the water, and the rest can turn out insufficient to ensure the necessary heating. For example, 20 kg humid wood can mean 10 kg dry wood and 10 litres water, added to the fire. 2. The water vapour decreases the combustion temperature and contributes to the formation of soot which accumulates and forms a black hard layer on the walls of the combustion chamber, glass ceramics, pipes and the chimney. 3. The pollution of the environment increases because the gases leave the chimney unburnt. Kindling The destination of the kindling is to warm the walls of the combustion chamber, the pipes and the chimney up to create draught through a stable blazing fire without being necessary to open the door often to finish its preparation. 1. Before kindling clean the ash off the grate. 2. Open the valves for the primary air and for the flue gases completely. 3. Put two chopped pieces of wood in the combustion chamber, parallel to one another, from both sides of the grate. 4. Crush a paper and put it on the front part of the grate among the logs. Dont use glossy or impregnated paper. 5. Put small dry twigs or sticks on the paper. It is preferable easy burning kindling of softwood. Arrange the kindling, so that they may not fall down and stifle the arising fire. Put some finely chopped logs. 6. Kindle the paper. When the paper burns up, close the door of the combustion chamber. 7. Leave the valve of the primary air entirely open, while the flame spread all over the whole combustion chamber. The thermo resistant paint, with which the fireplaces have been painted, is dried by compulsion in the producers factories, and during the first one or two kindles it self-bakes and becomes mechanically stable. Fuelling with wood The radiated heat from the fire is not permanent in time, since the logs burn in the best way in cycles. Cycle is the time from the kindling of the logs put on the embers till their reduction to a new layer of
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embers. Each cycle can ensure heating for various periods of time depending on how much logs and how big they are and how they are fuelled. The finely chopped logs, flung about crosswise burn more quickly because the entering air is able to reach all the pieces simultaneously. Such arrangement is suitable when the heat is necessary to be given off intensively. To achieve a long stable fire, gather the embers on the grate and put bigger logs compactly on them. The close and parallel arrangement of the logs prevents penetrating of air and flames among them and preserves the interior of the pile to burn later. Open entirely the primary air. When the logs, most outside kindle, decrease the air to achieve the intensity of burning desired by you. How many logs are necessary depends on the output (power) of the fireplace and the desired heating. The amount of dry logs to fuel is 0.36 to 0,5 kg per hour for each kilowatt useful heat output. The smaller number is for drier logs. Signs of right burning 1. Burning shall run in the presence of flames till the logs convert into embers. The purpose is not to allow any smouldering and smoking. The smoke is no normal product during the burning of the logs, and it is a consequence of bad combustion. 2. If there are fireproof bricks in the fireplace, they shall maintain their natural colour in yellow-brown, not in black. 3. With dried logs and sufficient primary air an immediate kindling must be achieved on each new refueling. 4. The glass ceramics of the door (if there is any) must remain clean. 5. The gases going out of the top of the chimney must be transparent or white. The grey smoke indicates that there is smouldering or bad burning. Chimney The chimney is intended to draw the combustion products out of the fireplace and to throw them away in the atmosphere beyond (outside the limits of) the abode. The upward draught or the pulling of the chimney is a result of the combination between its height and the difference in the temperatures of the flue gases and the air outside. The column of hot flue gases in the chimney has smaller weight than the equivalent column cold air outside, so that the pressure in the lower end in the warm chimney is smaller than the atmospheric (air) pressure outside. This quite small difference in the pressures creates the draught. The lower draught is a prerequisite for difficult kindling or returning of flue gases, and it is overcome through quick kindling and burning of dry, thin and fast-burning sticks and paper. After kindling of the fire and warming up of the chimney, its draught increases. For economical regime and high efficiency after the warming up of the chimney, the draught must be decreased to 5-10 Pa, so that there may be no return of the flue gases (smoking) with a closed door. The main causes of insufficient draught are the following: layering of soot inside the chimney, which decreases its diameter and increases the resistance of the rising flue gases; a cracked wall of the chimney or a loose rosette; loose smoke pipes, or pipes pushed deeply in the chimney, as in this way they decrease the diameter or plug up the chimney; the use of a single chimney with a small draught by several stoves on the same level (in close proximity); smoking also appears when the weather outside has suddenly got warmer - The warm gases from the kindling of the fire cant escape through the cold chimney. In this case a bigger amount of quickly burning sticks and paper is used. The same effect takes place while attempting to kindle a fire on the first (ground) floor, provided the same or an adjacent chimney is already
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being used by a fireplace on the top floor; when the ceiling is not air-tight or there are open windows on an upper floor, the effect staircasechimney takes place, creating a reverse draught; when a chimney is located in an area of overpressure caused by a wind. On right connection, servicing and maintenance the fireplace doesnt give off smoking emissions in the premises. If nevertheless this occurs, the premises are aired and the cause of the filling with smoke must be found out and removed. Dont burn: garbage, stuck or painted softwood, plywood or boards of wooden parts, wooden sleepers or other refuse containing artificial chemical admixtures, since poisons dont burn, but only change their composition and when they are thrown away in the atmosphere, they lead to unpredictable consequences. Cleaning, maintaining and preservation 55 During operation the door of the fireplace must be closed. On opening of the door to refuel, the openings for the primary air are closed and one shall be careful not to drop down fuel and prevent it from falling out of the fireplace. 55 The power of the fireplace is regulated with the help of the valves for the primary air and on the outlet for the flue gases. 55 The cooking stoves are switched over in regime baking through pulling out the valve over the oven. 55 The cooking stoves are switched over in regime baking through pulling out the valve over the oven. 55 Dont touch the fireplace with your bare hands, while it is hot. 55 The ash-pan shall be cleaned daily. Dont throw the ash in plastic vessels. 55 Clean regularly the passage sections of the flue gases in the fireplace and the pipes. 55 The painted surfaces are cleaned with a damp cloth. Dont use cleaning detergents. If you want to freshen the paint, use a suitable phial of sprayer. 55 To clean easier the cavities in the cooking stove the movable bottom of the oven is raised. 55 The glass pane is wiped with a damp towel, and when necessary it can be washed with cleaning detergents or water. The hardened glass panes are washed and dried when cold. 55 To prevent the condensation and a possible corrosion, when the fireplace is not operated for a long time (for example during the non-heating period), it must be cleaned from the ash and remainders of fuel, and the adjusting elements open, for a better circulation around and through the fireplace. 55 Do dot perform any unauthorized modifications in the design! 55 During repairs only original spare parts by the producers shall be used. 55 ! 55 .

The company operates a guarantee and post-guarantee service and can replace water jackets. The guarantee is not valid for fireplaces with bulging water jackets, which are a result of the increased pressure in the system beyond the admissible one on incorrect installation. It is recommended that the installation be done by a skilled specialist.

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