Microencapsulation PDF
Microencapsulation PDF
f or Tex t i l es
What i t i s and w hat i t ' s f or !
Presenters:
MathiasBerlinger
EddySzczerbinski
Presentationto:
THEINSTITUTEOFTEXTILESCIENCE
StHyacinthe,QC
September16
th
2010
HISTORY
Backasfaras1927,whencapsuleswerespraydriedwithoilgumacadia coatings
Especiallyinthe1950swhereweseethefirstsignificantapplication
ofencapsulationtechnologytoprovidecarbonlesscopypaper.
TextilesIndustrywasslowtoreacttothistechnologies.Early1990butmainlyinlabs.
Forrenderingliquidsintopowdersforbettermixing
Protectingactiveingredientsfromoxidation,heat,humidity,
Stopevaporationoftheactiveingredient(ex.DEET)
Improvinghandlingofaningredient
Releasingtheactiveingredientinacontrolledmanner
Protectingworkersfromhazardousingredients
Inthe21
st
century,wecanseemuchmoreapplicationsofmicroencapsulationinthetextile
industry(WesternEurope,JapanandNorthAmerica)fordevelopingnewpropertiesand
addedvalue.
Aswillbeseeninthenextslides
Initssimplestform,amicrocapsuleisasmallspherewithauniform
wallaroundit.Thematerialinsidethemicrocapsuleisreferredtoas
thecore,internalphase,orfill,whereasthewallissometimescalleda
shell,coating,ormembrane.Mostmicrocapsuleshavediameters
betweenafewmicrometersandafewmillimeters.
Manymicrocapsuleshoweverbearlittleresemblancetothesesimple
spheres.Thecoremaybeacrystal,ajaggedadsorbentparticle,an
emulsion,asuspensionofsolids,orasuspensionofsmaller
microcapsules.Themicrocapsuleevenmayhavemultiplewalls.
FromWikipedia,thefreeencyclopedia.
isaprocessinwhichtinyparticlesordropletsaresurroundedbya
coatingtogivesmallcapsuleswithmanyusefulproperties.
A cl ose vi ew of mi c r oc apsul es
Thereasonsformicroencapsulationarecountless.:
ISOLATING.Thecoremustbeisolatedfromitssurroundings:
asinisolatingvitaminsfromthedeterioratingeffectsofoxydation
fromheat
inanacidoranalkalinemedium
frommoisture
fromachemicalattack
toavoidtheinteractionwithothercompoundswhichmayresultinpolymerisation ordegradation.
RETARDINGEVAPORATION.Thevolatilecoremustkeepalongershelflife
asithappenswithperfumesoressentialoilsforexample
IMPROVEHANDLING.Aswithstickymaterials
CONTROLINGRELEASE. Thecoreisreleasedataspecifiedratesuchasdrugsorpesticides.
MASKING.Thecoreisunpleasantattasteortosmell.
INCREASESELECTIVITY. Inaprocesswhereyouneedtoselectorextractacompound.
Manywaystoencapsulate
Dependsonfactorssuchas:
Whatfunctionalityinthefinalproduct
Stabilityofthedifferentingredients(encapsulated,capsule,binder,
etc)
Inwhichenvironmenttheencapsulatewillhavetosurvivebeforeits
release
Whatwillbethereleasemechanism:time,pH,agitation,pressure,
Whatistheoptimumconcentrationinthecoreofthemicrocapsules
Isitasustained,controlledreleaseoratargetedmechanism
Whataretheparticlessize,densityandstabilityrequirementsforthe
ingredientencapsulated
COSTallowedforthemicrocapsulesinthefinishedproduct
Waystoapplyontextiles
Inthepolymer
Physicalcontainment
Onfabricbypadding
Inacoating
Spraying
Transferprint
Injectingintotheyarn
How i t r eal l y l ook s ont o a 10 mi c r ons f i l ament