Illustrated Assembly Manual k8018
Illustrated Assembly Manual k8018
Illustrated Assembly Manual k8018
R
K8018W
R K8018B
3D LED CUBE
5x5x5
Forum
Build your 3D led cube and created unlimited 3D effects. The unit comes standard loaded with effects. Connect to your computer (USB) and create your own!
Features LEDs: 5 x 5 x 5 = 125 LEDs user programmable via USB (creation of animation/scenes) large amount of user programmable frames frames are separately dimmable 4 transition speeds available frames: 3200 5 levels LED dimming available no coding skills required regulated power supply: 9VDC
It is advised to start with the mini 3D LED cube MK193. View the assembly movie of MK193 as guideline for assembly of the LEDs.
How to Calculate the series resistor: Example: operate a red led (1.7V) on a 9Vdc source. Required led current for full brightness: 5mA (this can be found in the datasheet of the led)
Supply voltage (V) - led voltage (V) required current (A) 9V - 1.7V 0.005A = 1460 ohm = series resistance (ohms) closest value : use a 1k5 resistor
Required resistor power handling= voltage over resistor x current passed trough resistor a standard 1/4W resistor will do the job (9V - 1.7V) x 0.005A = 0.036W
LEDs in series: Example: 3 x red led (1.7V) on 9V battery Required led current for full brightness: 5mA (this can be found in the datasheet of the led)
Supply voltage (V) - (number of leds x led voltage (V)) required current (A) 9V - (3 x1.7V) 0.005A
= 780 ohm
assembly hints
1. Assembly (Skipping this can lead to troubles ! ) Ok, so we have your attention. These hints will help you to make this project successful. Read them carefully.
1.1 Make sure you have the right tools: A good quality soldering iron (25-40W) with a small tip. Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the tip, to give it a wet look. This is called thinning and will protect the tip, and enables you to make good connections. When solder rolls off the tip, it needs cleaning. Thin raisin-core solder. Do not use any flux or grease. A diagonal cutter to trim excess wires. To avoid injury when cutting excess leads, hold the lead so they cannot fly towards the eyes. Needle nose pliers, for bending leads, or to hold components in place. 0.0 00 Small blade and Phillips screwdrivers. A basic range is fine. )) For some projects, a basic multi-meter is required, or might be handy 1.2 Assembly Hints : Make sure the skill level matches your experience, to avoid disappointments. Follow the instructions carefully. Read and understand the entire step before you perform each operation. Perform the assembly in the correct order as stated in this manual Position all parts on the PCB (Printed Circuit Board) as shown on the drawings. Values on the circuit diagram are subject to changes, the values in this assembly guide are correct* Use the check-boxes to mark your progress. Please read the included information on safety and customer service
* Typographical inaccuracies excluded. Always look for possible last minute manual updates, indicated as NOTE on a separate leaflet.
1.3 Soldering Hints : 1. Mount the component against the PCB surface and carefully solder the leads 2. Make sure the solder joints are cone-shaped and shiny 3. Trim excess leads as close as possible to the solder joint
-5-
DO NOT BLINDLY FOLLOW THE ORDER OF THE COMPONENTS ONTO THE TAPE. ALWAYS CHECK THEIR VALUE ON THE PARTS LIST!
-6-
Construction
P8018 - TOP
SK1
1 ICSP SERVICE
2 Ceramic Capacitors
C2..C6, C8 : 100nF (104)
C13 SPEED
6 IC socket
!
Watch the position of the notch!
1 Resistors
R...
NOT OK! OK!
C
(2 - 2 - 2 - B) (1 - 0 - 0 - B) (3 - 9 - 1 - B) (4 - 7 - 2 - B) (4 - 7 - 0 - 0 - 1) (1 - 1 - 0 - 1 - 1)
C5
CONTROLLER-PCB
IC3
COL4.5 COL4.4 COL4.3 COL4.2 COL4.1 COL5.5 COL5.4 COL5.3 COL5.2 COL5.1 PLANE5 PLANE3 PLANE4 PLANE2 PLANE1
T2
T3
T4
T5
T1
R2
R4
R5
R6
R7
R8
SW2
SW1
VR1
9V DC
IC1: 28p
C1 C2
3 SMD IC
Watch the position of the notch!
C4
IC2
USB LD1
USB ONLY
7 LED
COLOR= 2...5
C6
C10
R3 R1
C12
X1
LD...
CATHODE
SK4
COL3.1 COL3.2
COL1.3 COL1.4 C
8 Push buttons
SW...
D1...D3: 1N4007
5 Quartz crystal
X1 : 12MHz
X1
9 Ceramic Capacitors
C7 : 470nF (474) C10 : 10nF (103) C11, C12 : 22pF (22)
c...
-7-
Construction
10 Female Header
14 Electrolytic capacitors
Watch the polarity!
C...
P8018 - BOTTOM
MOUNT ON TOPOVERLAY SIDE
.. J.
.. J.
SK4 : 30pins
11 Transistors
15 Voltage regulator
.. J.
T1 ... T5 : BC640
12 DC-Jack
SK3 : 9VDC VR1 : LM317
SK5 NOT OK! On final assembly this side faces down!
SK2
.1 .2
.3
13 USB connector
.4 .5
.1 .2
OK!
.3 .4 .5
13 IC
5 3 4 1 2
Construction
x 20
Solder
View the assembly movie of MK193 as guideline for assembly of the LEDs.
! Bend
Step 1
x 100
CATHODE
COLOR= 2...5
LD...
Bend
C
+ 2mm
So
Step 3
x4
ld
er
CUT
+ 2mm
C
a
-9-
Construction
Step 4
x1
Step 5
x 25
+ 2mm
C
a
Bend
Solder
Bend
Step 6
x5
Solder
! Bend
A
- 10 -
Construction
Step 7
x1
Step 8
x1
So
ld
er
C
Solder
CUT
!
- 11 -
Construction
Step 9
Step 10
Step 11
Solder
- 12 -
Help instructions
Choose 5x5 to send or read the animations of your 5x5x5 LED cube.
- 13 -
PCB
- 14 -
Diagram
SK3
+
SW
D1 1N4007 100n
D2 +5V 1N4007 D3 100n +5Vpic 1N4007 +5V PLANE1 LD1 LED3RL PLANE2 PLANE3 PLANE4 PLANE5 +5V R4 39 0 C13 GND 100/16-25V COL1.1 COL1.2 COL1.3 COL1.4 COL1.5 COL1.1 COL1.2 COL1.3 COL1.4 COL1.5
DC JACK
C1
C2
GND T1 BC640
SK2 USB CON MINI GND USB_D+ USB_DVUSB C8 100n 47 +5Vpic C4 100n GND SDI CLK LATCH OE GND 22 2 3 4 21 R1 2K2 23 IC2 STP16CP05MTR 5 COL1.1 SDO OUT0 6 COL1.2 SDI OUT1 7 COL1.3 OUT2 CLK 8 COL1.4 OUT3 9 COL1.5 LE/DM1 OUT4 10 COL2.1 OE/DM2 OUT5 11 COL2.2 OUT6 12 COL2.3 OUT7 13 COL2.4 R-EXT OUT8 14 COL2.5 OUT9 15 COL3.1 OUT10 16 COL3.2 OUT11 17 COL3.3 OUT12 18 COL3.4 OUT13 19 COL3.5 OUT14 20 COL4.1 OUT15 VDD GND 1 24 R5 39 0 T2 BC640 +5V
C9
COL2.2 COL2.3 COL2.4 COL2.5 PLANE2 COL3.1 COL3.2 R6 39 0 T3 BC640 +5V PLANE3 COL4.1 COL3.3 COL3.4 COL3.5
5 OE BUTTON 2 4 3 2 1
+5V
D+ D-
GND
GND
4 3 2 1
R3
10
+5Vpic
14
C7
GND
VDDCORE/VCAP
VSS1 VSS2
21 22 23 24 25 26 27 28
VDD
22 2 3 4 21 23
GND
2 3 4 5 7
RC0/T1OSO/T1CKI/RP11 RC1/CCP8/T1OSI/UOE/RP12 RC2/AN11/C2IND/CTPLS/RP13 RC4/D-/VM RC5/D+/VP RA0/AN0/C1INA/ULPWU/RP0 RC6/CCP9/TX1/CK1/RP17 RA1/AN1/C2INA/VBG/RP1 RC7/CCP10/RX1/DT1/SDO1/RP18 RA2/AN2/C2INB/C1IND/C3INB/VREF-/CVREF RA3/AN3/C1INB/VREF+ RA5/AN4/C1INC/SS1/HLVDIN/RCV/RP2 RB0/AN12/C3IND/INT0/RP3 RB1/AN10/C3INC/RTCC/RP4 RB2/AN8/C2INC/CTED1/VMO/REFO/RP5 RB3/AN9/C3INA/CTED2/VPO/RP6 RB4/CCP4/KBI0/SCK1/SCL1/RP7 RA6/OSC2/CLKO RB5/CCP5/KBI1/SDA1/RP8 RA7/OSC1/CLKI RB6/CCP6/KBI2/PGC/RP9 RB7/CCP7/KBI3/PGD/RP10 VUSB VDD 8 19 6 IC1 PIC18F27J53-I/SP
C5 100n
+5Vpic GND IC3 STP16CP05MTR 5 COL4.2 SDO OUT0 6 COL4.3 SDI OUT1 7 COL4.4 CLK OUT2 8 COL4.5 OUT3 9 COL5.1 LE/DM1 OUT4 10 COL5.2 OE/DM2 OUT5 11 COL5.3 OUT6 12 COL5.4 OUT7 13 COL5.5 R-EXT OUT8 14 OUT9 15 OUT10 16 OUT11 17 OUT12 18 OUT13 19 OUT14 20 OUT15 1 GND 24 R7 39 0
COL5.1 COL5.2
R8
39 0 T5 BC640 PLANE5
SW1
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The new Velleman Projects catalogue is now available. Download your copy here: www.vellemanprojects.eu
Modifications and typographical errors reserved - Velleman nv. H8018IP Velleman NV, Legen Heirweg 33 - 9890 Gavere.