Datasheet, Version 3.

0, Septem ber 2001

CoolSET-F2
ICE2A165/265/365 ICE2A180/280 Off-Line SMPS Current Mode C o n t ro l l e r w i t h i n t e g ra t e d 6 5 0 V / 800V CoolM O S

P o w e r M a n a g em e n t & S u p p l y

N e v e r

s t o p

t h i n k i n g .

CoolSET-F2 Revision History: Previous Version: Page 2001-09-19 First One Datasheet

Subjects (major changes since last revision)

For questions on technology, delivery and prices please contact the Infineon Technologies Offices in Germany or the Infineon Technologies Companies and Representatives worldwide: see our webpage at http:// www.infineon.com CoolMOS, CoolSET are trademarks of Infineon Technologies AG.

We Listen to Your Comments Any information within this document that you feel is wrong, unclear or missing at all? Your feedback will help us to continuously improve the quality of this document. Please send your proposal (including a reference to this document) to: [email protected]

Edition 2001-09-19 Published by Infineon Technologies AG, St.-Martin-Strasse 53, D-81541 Mnchen

Infineon Technologies AG 1999.

All Rights Reserved. Attention please! The information herein is given to describe certain components and shall not be considered as warranted characteristics. Terms of delivery and rights to technical change reserved. We hereby disclaim any and all warranties, including but not limited to warranties of non-infringement, regarding circuits, descriptions and charts stated herein. Infineon Technologies is an approved CECC manufacturer. Information For further information on technology, delivery terms and conditions and prices please contact your nearest Infineon Technologies Office in Germany or our Infineon Technologies Representatives worldwide (see address list). Warnings Due to technical requirements components may contain dangerous substances. For information on the types in question please contact your nearest Infineon Technologies Office. Infineon Technologies Components may only be used in life-support devices or systems with the express written approval of Infineon Technologies, if a failure of such components can reasonably be expected to cause the failure of that life-support device or system, or to affect the safety or effectiveness of that device or system. Life support devices or systems are intended to be implanted in the human body, or to support and/or maintain and sustain and/or protect human life. If they fail, it is reasonable to assume that the health of the user or other persons may be endangered.

CoolSET-F2
ICE2A165/265/365 ICE2A180/280

Off-Line SMPS Current Mode Controller with integrated 650V/800V CoolMOS

Product Highlights
Best of Class in DIP8 Package No Heatsink required Lowest Standby Power Dissipation Enhanced Protection Functions all with Auto Restart Mode Description
The second generation COOLSET-F2 provides several special enhancements to satisfy the needs for low power standby and protection features. In standby mode frequency reduction is used to lower the power consumption and support a stable output voltage in this mode. The frequency reduction is limited to 21.5 kHz to avoid audible noise. In case of failure modes like open loop, overvoltage or overload due to short circuit the device switches in Auto Restart Mode which is controlled by the internal protection unit. By means of the internal precise peak current limitation the dimension of the transformer and the secondary diode can be lower which leads to more cost efficiency. 650V/800V Avalanche Rugged CoolMOS Only few external Components required Input Undervoltage Lockout 100kHz Switching Frequency Max Duty Cycle 72% Low Power Standby Mode to meet European Commission Requirements Thermal Shut Down with Auto Restart Overload and Open Loop Protection Overvoltage Protection during Auto Restart Adjustable Peak Current Limitation via External Resistor Overall Tolerance of Current Limiting < 5% Internal Leading Edge Blanking User defined Soft Start Soft Switching for Low EMI

P-DIP-8-6

Features

Typical Application
+

85 ... 270 VAC

RStart-up CVCC

Snubber

Converter DC Output
-

VCC
Low Power StandBy Power Management

Drain Feedback
CoolMOS

SoftS
Soft-Start Control

PWM Controller Current Mode Precise Low Tolerance Peak Current Limitation

CSoft Start

Isense RSense

FB
Protection Unit
PWM-Controller

GND

Feedback

CoolSET-F2

Type ICE2A165 ICE2A265 ICE2A365 ICE2A180 ICE2A280

1) 2)

Ordering Code Q67040-S4426 Q67040-S4414 Q67040-S4415

Package P-DIP-8-6 P-DIP-8-6 P-DIP-8-6

UDS 650V 650V 650V 800V 800V

FOSC 100kHz 100kHz 100kHz 100kHz 100kHz

RDSon1) 230VAC 15%2) 3.0 0.9 0.45 3.0 0.8 31W 52W 67W 31W 54W

85-265 VAC2) 18W 32W 45W 18W 34W

ES Samples available P-DIP-8-6 Q67040-S4416 P-DIP-8-6

typ @ T=25C Maximum power rating at Ta=75C, Tj=125C and with copper area on PCB = 6cm,

Datasheet

September 2001

CoolSET-F2 ICE2A165/265/365 ICE2A180/280 Table of Contents

1 1.1 1.2 2 3 3.1 3.2 3.2.1 3.2.2 3.3 3.4 3.4.1 3.4.2 3.5 3.5.1 3.5.2 3.6 3.7 3.8 3.8.1 3.8.2 3.8.3 4 4.1 4.2 4.3 4.3.1 4.3.2 4.3.3 4.3.4 4.3.5 4.3.6 5 6

Page

Pin Configuration and Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Pin Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Pin Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Representative Blockdiagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Power Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Improved Current Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 PWM-OP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 PWM-Comparator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Soft-Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Oscillator and Frequency Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Oscillator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Frequency Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Current Limiting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Leading Edge Blanking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Propagation Delay Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 PWM-Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Protection Unit (Auto Restart Mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Overload & Open loop with normal load . . . . . . . . . . . . . . . . . . . . . . . . .12 Overvoltage due to open loop with no load . . . . . . . . . . . . . . . . . . . . . . .13 Thermal Shut Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Absolute Maximum Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Operating Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Supply Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Internal Voltage Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Control Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Protection Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Current Limiting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 CoolMOS Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Typical Performance Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Outline Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Datasheet

September 2001

CoolSET-F2 ICE2A165/265/365 ICE2A180/280

Pin Configuration and Functionality

1
1.1

Pin Configuration and Functionality

Pin Configuration 1.2 Pin Functionality
SoftS (Soft Start & Auto Restart Control) This pin combines the function of Soft Start in case of Start Up and Auto Restart Mode and the controlling of the Auto Restart Mode in case of an error detection. FB (Feedback) The information about the regulation is provided by the FB Pin to the internal Protection Unit and to the internal PWM-Comparator to control the duty cycle. Isense (Current Sense) The Current Sense pin senses the voltage developed on the series resistor inserted in the source of the integrated CoolMOS. When Isense reaches the internal threshold of the Current Limit Comparator, the Driver output is disabled. By this means the Over Current Detection is realized. Furthermore the current information is provided for the PWM-Comparator to realize the Current Mode. Drain (Drain of integrated CoolMOS) Pin Drain is the connection to the Drain of the internal CoolMOSTM. VCC (Power supply) This pin is the positiv supply of the IC. The operating range is between 8.5V and 21V. To provide overvoltage protection the driver gets disabled when the voltage becomes higher than 16.5V during Start Up Phase. GND (Ground) This pin is the ground of the primary side of the SMPS.

Pin 1 2 3 4 5 6 7 8
1) 2)

Symbol SoftS FB Isense Drain Drain N.C VCC GND

Function Soft-Start Feedback Controller Current Sense Input, CoolMOS Source Output 650V1)/800V CoolMOS Drain 650V2)/800V CoolMOS Drain Not connected Controller Supply Voltage Controller Ground

at Tj = 110C at Tj = 110C

Package P-DIP-8-6

SoftS

GND

FB

VCC

Isense

N.C

Drain

Drain

Figure 1

Pin Configuration (top view)

Datasheet

September 2001

Figure 2
CLine Snubber + Converter DC Output VOUT CVCC

Datasheet
Drain
Power Management Undervoltage Lockout
13.5V 8.5V 0.72

85 ... 270 VAC

RStart-up

VCC
Internal Bias

C1 Power-Down Reset Oscillator

Duty Cycle max Clock 21.5-100kHz

Representative Blockdiagram
Voltage Reference G1 Power-Up Reset Soft Start PWM-Latch
S Q

16.5V

6.5V

4.0V

C2

6.5V 5.3V 4.8V 4.0V

RSoft-Start Soft-Start Comparator

SoftS

CoolMOS

5.6V G3 G4
R Q S Q R Q

CSoft-Start G2 PWM Comparator 0.3V C5 fosc 100kHz 21.5kHz UFB x3.65 PWM OP Improved Current Mode Current Limiting Propagation-Delay Compensation
0.8V

C4 Gate Driver

5.3V

T1 Error-Latch

6.5V

Spike Blanking 5s

Representative Blockdiagram

6
Current-Limit Comparator Vcsth Leading Edge Blanking 200ns 10k D1 Standby Unit

4.8V

RFB

C3

FB

RSense

Thermal Shutdown

Tj >140C

Isense

Protection Unit

Optocoupler

CoolSET-F2

GND

Representative Blockdiagram

CoolSET-F2 ICE2A165/265/365 ICE2A180/280

September 2001

CoolSET-F2 ICE2A165/265/365 ICE2A180/280

Functional Description

3
3.1

Functional Description
Power Management
M ain L in e (1 00 V -3 80 V )

3.2

Improved Current Mode

S o ft-S ta rt C o m p a ra to r P W M -L a tch
R Q

R S tart-U p
P rim ary W in ding

C VC C
VCC Pow er M anagem ent U n de rvolta g e L o ckou t 1 3 .5V 8 .5 V P o w er-D ow n R e set V o lta g e R efe ren ce P o w er-U p R e se t 6.5 V 5.3 V 4.8 V 4.0 V In te rn a l B ias

FB

D rive r P W M C o m p a ra to r
S 0 .8V Q

PW M OP x3 .6 5 Im proved C urrent M ode Ise n se

Q P W M -L atch

6 .5 V S Q

Figure 4
E rro r-L a tch S o ft-S ta rt C om p ara tor

Current Mode

R Soft-Sta rt
S o ftS

Current Mode means that the duty cycle is controlled by the slope of the primary current. This is done by comparison the FB signal with the amplified current sense signal.

C S oft-Start

T1

E rror-D ete ctio n

A m p lified C u rren t S ig n al
Figure 3 Power Management

The Undervoltage Lockout monitors the external supply voltage VVCC. In case the IC is inactive the current consumption is max. 55A. When the SMPS is plugged to the main line the current through RStart-up charges the external Capacitor CVCC. When VVCC exceeds the on-threshold VCCon=13.5V the internal bias circuit and the voltage reference are switched on. After it the internal bandgap generates a reference voltage VREF=6.5V to supply the internal circuits. To avoid uncontrolled ringing at switch-on a hysteresis is implemented which means that switch-off is only after active mode when Vcc falls below 8.5V. In case of switch-on a Power Up Reset is done by reseting the internal error-latch in the protection unit. When VVCC falls below the off-threshold VCCoff=8.5V the internal reference is switched off and the Power Down reset let T1 discharging the soft-start capacitor CSoft-Start at pin SoftS. Thus it is ensured that at every switch-on the voltage ramp at pin SoftS starts at zero.

FB

0 .8 V D rive r t

T on t
Figure 5 Pulse Width Modulation In case the amplified current sense signal exceeds the FB signal the on-time Ton of the driver is finished by reseting the PWM-Latch (see Figure 5).

Datasheet

September 2001

CoolSET-F2 ICE2A165/265/365 ICE2A180/280

Functional Description
The primary current is sensed by the external series resistor RSense inserted in the source of the integrated CoolMOS. By means of Current Mode the regulation of the secondary voltage is insensitive on line variations. Line variation causes varition of the increasing current slope which controls the duty cycle. The external RSense allows an individual adjustment of the maximum source current of the integrated CoolMOS.

V OSC
m a x. D u ty C yc le

V olta ge R a m p
S oft-S tart C o m p ara to r P W M C o m pa ra to r FB P W M -La tch O s cilla to r V O SC 10k T2 C1 V oltage Ram p
Figure 6 Improved Current Mode
0 .8 V FB 0 .3 V

0.3V C5 G a te D rive r 0.8V x3 .6 5 R1 2 0p F V1 PW M OP

G a te D rive r

t
Figure 7 Light Load Conditions

3.2.1

PWM-OP

To improve the Current Mode during light load conditions the amplified current ramp of the PWM-OP is superimposed on a voltage ramp, which is built by the switch T2, the voltage source V1 and the 1st order low pass filter composed of R1 and C1(see Figure 6, Figure 7). Every time the oscillator shuts down for max. duty cycle limitation the switch T2 is closed by VOSC. When the oscillator triggers the Gate Driver T2 is opened so that the voltage ramp can start. In case of light load the amplified current ramp is to small to ensure a stable regulation. In that case the Voltage Ramp is a well defined signal for the comparison with the FB-signal. The duty cycle is then controlled by the slope of the Voltage Ramp. By means of the C5 Comparator the Gate Driver is switched-off until the voltage ramp exceeds 0.3V. It allows the duty cycle to be reduced continously till 0% by decreasing VFB below that threshold.

The input of the PWM-OP is applied over the internal leading edge blanking to the external sense resistor RSense connected to pin ISense. RSense converts the source current into a sense voltage. The sense voltage is amplified with a gain of 3.65 by PWM OP. The output of the PWM-OP is connected to the voltage source V1. The voltage ramp with the superimposed amplified current singal is fed into the positive inputs of the PWMComparator, C5 and the Soft-Start-Comparator.

3.2.2

PWM-Comparator

The PWM-Comparator compares the sensed current signal of the integrated CoolMOSTM with the feedback signal VFB (see Figure 8). VFB is created by an external optocoupler or external transistor in combination with the internal pullup resistor RFB and provides the load information of the feedback circuitry. When the amplified current signal of the integrated CoolMOS exceeds the signal VFB the PWM-Comparator switches off the Gate Driver.

Datasheet

September 2001

CoolSET-F2 ICE2A165/265/365 ICE2A180/280

Functional Description
pullup resistor RSoft-Start. The Soft-Start-Comparator compares the voltage at pin SoftS at the negative input with the ramp signal of the PWM-OP at the positive input. When Soft-Start voltage VSoftS is less than Feedback voltage VFB the Soft-Start-Comparator limits the pulse width by reseting the PWM-Latch (see Figure 9). In addition to Start-Up, Soft-Start is also activated at each restart attempt during Auto Restart. By means of the above mentioned CSoft-Start the Soft-Start can be defined by the user. The Soft-Start is finished when VSoftS exceeds 5.3V. At that time the Protection Unit is activated by Comparator C4 and senses the FB by Comparator C3 wether the voltage is below 4.8V which means that the voltage on the secondary side of the SMPS is settled. The internal Zener Diode at SoftS with breaktrough voltage of 5.6V is to prevent the internal circuit from saturation (see Figure 10).
6 .5 V 5 .6 V

6 .5 V R FB FB S o ft-S ta rt C o m p ara to r P W M -L atch

P W M C o m p a rato r
0 .8 V

O p to co u p le r

PW M OP Ise n se x3 .65 Im proved Current M ode

P o w e r-U p R e s e t E rro r-L a tc h

R Q

R S o ft-S ta rt S o ftS 6 .5 V 5 .3 V C4 G2

Figure 8

PWM Controlling

3.3

Soft-Start
FB

4 .8 V R FB

C3 C lo c k

G a te D riv e r
S Q

V S oftS
5 .6 V 5 .3 V

P W M -L a tc h

Figure 10

Activation of Protection Unit

T S oft-S tart G a te D rive r

The Start-Up time TStart-Up within the converter output voltage VOUT is settled must be shorter than the SoftStart Phase TSoft-Start (see Figure 11).

C Soft Start =

T Soft Start R Soft Start 1, 69

By means of Soft-Start there is an effective minimization of current and voltage stresses on the integrated CoolMOS, the clamp circuit and the output overshoot and prevents saturation of the transformer during Start-Up.

t
Figure 9 Soft-Start Phase

The Soft-Start is realized by the internal pullup resistor RSoft-Start and the external Capacitor CSoft-Start (see Figure 2). The Soft-Start voltage VSoftS is generated by charging the external capacitor CSoft-Start by the internal

Datasheet

September 2001

CoolSET-F2 ICE2A165/265/365 ICE2A180/280

Functional Description
V S o ftS 5 .3 V
f OSC
kHz
100

65

T S oft-S ta rt V FB 4 .8 V t

21,5 0,9 1,0 1,1 1,2 1,3 1,4 1,5 1,6 1,7 1,8 1,9 2

V FB
Figure 12 Frequency Dependence

3.5
V OUT V O UT T S ta rt-U p t
Figure 11 Start Up Phase

Current Limiting

3.4

Oscillator and Frequency Reduction Oscillator

There is a cycle by cycle current limiting realised by the Current-Limit Comparator to provide an overcurrent detection. The source current of the integrated CoolMOSTM is sensed via an external sense resistor RSense . By means of RSense the source current is transformed to a sense voltage VSense. When the voltage VSense exceeds the internal threshold voltage Vcsth the Current-Limit-Comparator immediately turns off the gate drive. To prevent the Current Limiting from distortions caused by leading edge spikes a Leading Edge Blanking is integrated at the Current Sense. Furthermore a Propagation Delay Compensation is added to support the immedeate shut down of the CoolMOS in case of overcurrent.

3.4.1

3.5.1

Leading Edge Blanking

The oscillator generates a frequency fswitch = 100kHz. A resistor, a capacitor and a current source and current sink which determine the frequency are integrated. The charging and discharging current of the implemented oscillator capacitor are internally trimmed, in order to achieve a very accurate switching frequency. The ratio of controlled charge to discharge current is adjusted to reach a max. duty cycle limitation of Dmax=0.72.

V S en s e V c s th t L E B = 22 0 ns

3.4.2

Frequency Reduction

The frequency of the oscillator is depending on the voltage at pin FB. The dependence is shown in Figure 12. This feature allows a power supply to operate at lower frequency at light loads thus lowering the switching losses while maintaining good cross regulation performance and low output ripple. In case of low power the power consumption of the whole SMPS can now be reduced very effective. The minimal reachable frequency is limited to 21.5 kHz to avoid audible noise in any case.

t
Figure 13 Leading Edge Blanking Each time when CoolMOS is switched on a leading spike is generated due to the primary-side capacitances and secondary-side rectifier reverse recovery time. To avoid a premature termination of the switching pulse this spike is blanked out with a time constant of tLEB = 220ns. During that time the output of the Current-Limit Comparator cannot switch off the gate drive.

Datasheet

10

September 2001

CoolSET-F2 ICE2A165/265/365 ICE2A180/280

Functional Description
3.5.2 Propagation Delay Compensation
In case of overcurrent detection by ILimit the shut down of CoolMOS is delayed due to the propagation delay of the circuit. This delay causes an overshoot of the peak current Ipeak which depends on the ratio of dI/dt of the peak current (see Figure 14). . The propagation delay compensation is done by means of a dynamic threshold voltage Vcsth (see Figure 15). In case of a steeper slope the switch off of the driver is earlier to compensate the delay. E.g. Ipeak = 0.5A with RSense = 2 . Without propagation delay compensation the current sense threshold is set to a static voltage level Vcsth=1V. A current ramp of dI/dt = 0.4A/s, that means dVSense/dt = 0.8V/s, and a propagation delay time of i.e. tPropagation Delay =180ns leads then to a Ipeak overshoot of 12%. By means of propagation delay compensation the overshoot is only about 2% (see Figure 16).
with compensation without compensation

S ig n a l2 I S e ns e I p ea k 2 I p ea k 1 I L im it I O v ers h oo t2

S ig n a l1 t P ro pa ga tion D e la y

I O v e rs ho ot1

V
1,3 1,25 1,2

VSense

1,15 1,1 1,05 1 0,95 0,9 0 0,2 0,4 0,6 0,8 1 1,2 1,4 1,6 1,8 2

t
Figure 14 Current Limiting The overshoot of Signal2 is bigger than of Signal1 due to the steeper rising waveform. A propagation delay compensation is integrated to bound the overshoot dependent on dI/dt of the rising primary current. That means the propagation delay time between exceeding the current sense threshold Vcsth and the switch off of CoolMOS is compensated over temperature within a range of at least.

dVSense dt

V s

Figure 16

Overcurrent Shutdown

0 R Sense

dI

peak

dt

dV Sense dt

3.6

PWM-Latch

So current limiting is now capable in a very accurate way (see Figure 16).

VOSC

max. Duty Cycle

The oscillator clock output applies a set pulse to the PWM-Latch when initiating CoolMOS conduction. After setting the PWM-Latch can be reset by the PWMOP, the Soft-Start-Comparator, the Current-LimitComparator, Comparator C3 or the Error-Latch of the Protection Unit. In case of reseting the driver is shut down immediately.

3.7
off time

Driver

VSense Vcsth

Propagation Delay

Signal1
Figure 15

Signal2 t

The driver-stage drives the gate of the CoolMOS and is optimized to minimize EMI and to provide high circuit efficiency. This is done by reducing the switch on slope when reaching the CoolMOS threshold. This is achieved by a slope control of the rising edge at the drivers output (see Figure 17). Thus the leading switch on spike is minimized. When CoolMOS is switched off, the falling shape of the driver is slowed down when reaching 2V to prevent an overshoot below ground. Furthermore the driver circuit is designed to eliminate cross conduction of the output stage. At voltages below the undervoltage lockout threshold VVCCoff the gate drive is active low.

Dynamic Voltage Threshold Vcsth

Datasheet

11

September 2001

CoolSET-F2 ICE2A165/265/365 ICE2A180/280

Functional Description
V G a te
ca . t = 1 3 0 n s
FB 4 .8 V F a ilu re D e te ctio n

O verload & O pen loop/norm al load

5 s B la n king

5V
t

t
Figure 17 Gate Rising Slope

S o ftS 5 .3 V S o ft-S ta rt P h a se

3.8

Protection Unit (Auto Restart Mode)

T B u rs t1 T R e s tart t

An overload, open loop and overvoltage detection is integrated within the Protection Unit. These three failure modes are latched by an Error-Latch. Additional thermal shutdown is latched by the Error-Latch. In case of those failure modes the Error-Latch is set after a blanking time of 5s and the CoolMOS is shut down. That blanking prevents the Error-Latch from distortions caused by spikes during operation mode.

D rive r

3.8.1

Overload & Open loop with normal load

t VC C 1 3 .5 V 8 .5 V

Figure 18 shows the Auto Restart Mode in case of overload or open loop with normal load. The detection of open loop or overload is provided by the Comparator C3, C4 and the AND-gate G2 (see Figure19). The detection is activated by C4 when the voltage at pin SoftS exceeds 5.3V. Till this time the IC operates in the Soft-Start Phase. After this phase the comparator C3 can set the Error-Latch in case of open loop or overload which leads the feedback voltage VFB to exceed the threshold of 4.8V. After latching VCC decreases till 8.5V and inactivates the IC. At this time the external Soft-Start capacitor is discharged by the internal transistor T1 due to Power Down Reset. When the IC is inactive VVCC increases till VCCon = 13.5V by charging the Capacitor CVCC by means of the Start-Up Resistor RStart-Up. Then the Error-Latch is reset by Power Up Reset and the external Soft-Start capacitor CSoft-Start is charged by the internal pullup resistor RSoft-Start . During the Soft-Start Phase which ends when the voltage at pin SoftS exceeds 5.3V the detection of overload and open loop by C3 and G2 is inactive. In this way the Start Up Phase is not detected as an overload.

Figure 18

Auto Restart Mode

6.5 V P o w e r U p R e se t S o ftS R S oft-S tart

C S oft-S tart 5 .3 V T1 4 .8V

C4 G2

E rro r-L a tch

C3 FB
R FB

6 .5 V

Figure 19

FB-Detection

Datasheet

12

September 2001

CoolSET-F2 ICE2A165/265/365 ICE2A180/280

Functional Description
But the Soft-Start Phase must be finished within the Start Up Phase to force the voltage at pin FB below the failure detection threshold of 4.8V. detection due to varying of VCC concerning the regulation of the converter output. When the voltage VSoftS is above 4.0V the overvoltage detection by C1 is deactivated.

3.8.2

Overvoltage due to open loop with no load

VCC

O pen loop & no load conditio n

FB 4 .8V F ailure D ete ction 5 s B la n kin g

6 .5 V 1 6 .5 V R S o ft-S ta rt 4 .0 V S o ftS
t

C1

E rro r L a tch G1

C2

S o ftS 5 .3V 4 .0V

S o ft-S ta rt P ha se

C S o ft-S ta rt T1 P o w e r U p R e se t

O v erv olta g e D e te ction P ha se

Figure 21
D rive r T B urs t2 T R es ta rt t

Overvoltage Detection

3.8.3

Thermal Shut Down

Thermal Shut Down is latched by the Error-Latch when junction temperature Tj of the pwm controller is exceeding an internal threshold of 140C. In that case the IC switches in Auto Restart Mode.
O ve rvo ltag e D ete ctio n VCC 1 6.5 V 1 3.5 V 8.5 V t

Figure 20

Auto Restart Mode

Figure 20 shows the Auto Restart Mode for open loop and no load condition. In case of this failure mode the converter output voltage increases and also VCC. An additional protection by the comparators C1, C2 and the AND-gate G1 is implemented to consider this failure mode (see Figure 21).The overvoltage detection is provided by Comparator C1 only in the first time during the Soft-Start Phase till the Soft-Start voltage exceeds the threshold of the Comparator C2 at 4.0V and the voltage at pin FB is above 4.8V. When VCC exceeds 16.5V during the overvoltage detection phase C1 can set the Error-Latch and the Burst Phase during Auto Restart Mode is finished earlier. In that case TBurst2 is shorter than TSoft-Start . By means of C2 the normal operation mode is prevented from overvoltage

Note:

All the values which are mentioned in the functional description are typical. Please refer to Electrical Characteristics for min/max limit values.

Datasheet

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September 2001

CoolSET-F2 ICE2A165/265/365 ICE2A180/280

Electrical Characteristics

4
4.1
Note:

Electrical Characteristics
Absolute Maximum Ratings
Absolute maximum ratings are defined as ratings, which when being exceeded may lead to destruction of the integrated circuit. For the same reason make sure, that any capacitor that will be connected to pin 6 (VCC) is discharged before assembling the application circuit.

Parameter

Symbol

Limit Values min. max. 650 800 0.2 0.4 0.5 0.2 0.4 1 2 3 1 2 22 6.5 6.5 3 150 150 90 2

Unit

Remarks

Drain Source Voltage ICE2A165/265/365 Drain Source Voltage ICE2A180/280 ICE2A165 Avalanche energy, repetitive tAR limited by ICE2A265 max. Tj=150C1) ICE2A365 ICE2A180 ICE2A280 ICE2A165 Avalanche current, repetitive tAR limited by ICE2A265 max. Tj=150C1) ICE2A365 ICE2A180 ICE2A280 VCC Supply Voltage FB Voltage SoftS Voltage ISense Junction Temperature Storage Temperature Thermal Resistance Junction-Ambient ESD Capability2)
1) 2)

VDS VDS EAR1 EAR2 EAR3 EAR4 EAR5 IAR1 IAR2 IAR3 IAR4 IAR5 VCC VFB VSoftS ISense Tj TS RthJA VESD

-0.3 -0.3 -0.3 -0.3 -40 -50 -

V V mJ mJ mJ mJ mJ A A A A A V V V V C C K/W kV

Tj=110C

Controller & CoolMOS

P-DIP-8-6 Human Body Model

Repetetive avalanche causes additional power losses that can be calculated as PAV=EAR*f Equivalent to discharging a 100pF capacitor through a 1.5 k series resistor

Datasheet

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September 2001

CoolSET-F2 ICE2A165/265/365 ICE2A180/280

Electrical Characteristics
4.2
Note:

Operating Range
Within the operating range the IC operates as described in the functional description.

Parameter

Symbol

Limit Values min. max. 21 130 150

Unit

Remarks

VCC Supply Voltage Junction Temperature of Controller Junction Temperature of CoolMOS

VCC TJCon TJCoolMOS

VCCoff -25 -25

V C C limited due to thermal shut down of controller

4.3
Note:

Characteristics
The electrical characteristics involve the spread of values guaranteed within the specified supply voltage and junction temperature range TJ from 25 C to 125 C.Typical values represent the median values, which are related to 25C. If not otherwise stated, a supply voltage of VCC = 15 V is assumed.

4.3.1

Supply Section

Parameter

Symbol min.

Limit Values typ. 27 5.0 6.5 6.7 8.5 6.5 7.7 13.5 8.5 5 max. 55 6.6 7.8 8 9.8 7.8 9 14 5.5

Unit

Test Condition

Start Up Current Supply Current with Inactiv Gate Supply Current with Activ Gate ICE2A165 ICE2A265 ICE2A365 ICE2A180 ICE2A280 VCC Turn-On Threshold VCC Turn-Off Threshold VCC Turn-On/Off Hysteresis

IVCC1 IVCC2 IVCC3 IVCC3 IVCC3 IVCC3 IVCC3 VCCon VCCoff VCCHY

13 4.5

A mA mA mA mA mA mA V V V

VCC=VCCon -0.1V VSoftS = 0 IFB = 0 VSoftS = 5V IFB = 0 VSoftS = 5V IFB = 0 VSoftS = 5V IFB = 0 VSoftS = 5V IFB = 0 VSoftS = 5V IFB = 0

4.3.2

Internal Voltage Reference

Parameter

Symbol min.

Limit Values typ. 6.50 max. 6.63

Unit

Test Condition

Trimmed Reference Voltage

VREF

6.37

measured at pin FB

Datasheet

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September 2001

CoolSET-F2 ICE2A165/265/365 ICE2A180/280

Electrical Characteristics
4.3.3 Control Section

Parameter

Symbol min.

Limit Values typ. 100 21.5 4.65 0.72 3.65 0.80 3.7 50 max. 107 4.9 0.77 3.85 4.6 4.9 62

Unit

Test Condition

Oscillator Frequency Reduced Osc. Frequency Frequency Ratio fosc1/fosc2 Max Duty Cycle Min Duty Cycle PWM-OP Gain Max. Level of Voltage Ramp

fOSC1 fOSC2 Dmax Dmin AV VMax-Ramp

93 4.5 0.67 0 3.45 0.3 3.0 42

kHz kHz

VFB = 4V VFB = 1V

VFB < 0.3V V V V k k

VFB Operating Range Min Level VFBmin VFB Operating Range Max level VFBmax Feedback Resistance Soft-Start Resistance RFB RSoft-Start

4.3.4

Protection Unit

Parameter

Symbol min.

Limit Values typ. 4.8 5.3 4.0 16.5 140 5 max. 4.95 5.46 4.12 17.2 150 -

Unit

Test Condition

Over Load & Open Loop Detection Limit Activation Limit of Overload & Open Loop Detection Deactivation Limit of Overvoltage Detection Overvoltage Detection Limit Latched Thermal Shutdown Spike Blanking

VFB2 VSoftS1 VSoftS2 VVCC1 TjSD tSpike

4.65 5.15 3.88 16 130 -

V V V V C s

VSoftS > 5.5V VFB > 5V VFB > 5V VCC > 17.5V VSoftS < 3.8V VFB > 5V guaranteed by design

4.3.5

Current Limiting

Parameter

Symbol min.

Limit Values typ. 1.00 max. 1.05

Unit

Test Condition dVsense / dt = 0.6V/s

Peak Current Limitation (incl. Propagation Delay Time) (see Figure 7) Leading Edge Blanking

Vcsth

0.95

tLEB

220

ns

Datasheet

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September 2001

CoolSET-F2 ICE2A165/265/365 ICE2A180/280

Electrical Characteristics
4.3.6 CoolMOS Section

Parameter

Symbol min.

Limit Values typ. 3 6.6 0.9 1.9 0.45 0.95 3 6.6 0.8 1.7 7 21 30 7 22 0.5 30 30
1) 1)

Unit

Test Condition

max. 3.3 7.3 1.08 2.28 0.54 1.14 3.3 7.3 1.06 2.04 V V V V pF pF pF pF pF A ns ns Tj=25C Tj=110C Tj=25C Tj=110C Tj=25C Tj=125C Tj=25C Tj=125C Tj=25C Tj=125C Tj=25C Tj=125C Tj=25C Tj=125C VDS =0V to 480V VDS =0V to 480V VDS =0V to 480V VDS =0V to 640V VDS =0V to 640V VVCC=0V

Drain Source Breakdown Voltage V(BR)DSS ICE2A165/265/365 Drain Source Breakdown Voltage V(BR)DSS ICE2A180/280 Drain Source On-Resistance ICE2A165 ICE2A265 ICE2A365 ICE2A180 ICE2A280 Effective output ICE2A165 capacitance, energy ICE2A265 related ICE2A365 ICE2A180 ICE2A280 Zero Gate Voltage Drain Current Rise Time Fall Time
1)

600 650 800 870 -

RDSon1 RDSon2 RDSon3 RDSon4 RDSon5 Co(er)1 Co(er)2 Co(er)3 Co(er)4 Co(er)5 IDSS trise tfall

Measured in a Typical Flyback Converter Application

Datasheet

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September 2001

CoolSET-F2 ICE2A165/265/365 ICE2A180/280

Typical Performance Characteristics

5
40 38

Typical Performance Characteristics

13,58

VCC Turn-On Threshold V CCon [V]

13,56 13,54 13,52 13,50 13,48 13,46 13,44 13,42 -25 -15
PI-004-190101

Start Up Current I VCC1 [A]

36 34
PI-001-190101

32 30 28 26 24 22 -25 -15

-5

15

25

35

45

55

65

75

85

95

105 115 125

-5

15

25

35

45

55

65

75

85

95 105 115 125

Junction Temperature [C]

Junction Temperature [C]

Figure 22
6,0

Start Up Current IVCC1 vs. Tj

Figure 25
8,67

VCC Turn-On Threshold VVCCon vs. Tj

VCC Turn-Off Threshold V VCCoff [V]

8,64 8,61 8,58

PI-005-190101

Supply Current IVCC2 [mA]

5,7

5,4
PI-003-190101

8,55 8,52 8,49 8,46 8,43 8,40 -25 -15

5,1

4,8

4,5 -25 -15

-5

15

25

35

45

55

65

75

85

95 105 115 125

-5

15

25

35

45

55

65

75

85

95 105 115 125

Junction Temperature [C]

Junction Temperature [C]

Figure 23
9,0 8,6

Static Supply Current IVCC2 vs. Tj

Figure 26
VCC Turn-On/Off Hysteresis V CCHY [V]
5,10 5,07 5,04 5,01

VCC Turn-Off Threshold VVCCoff vs. Tj

Supply Current I VCC3 [mA]

8,2 7,8

ICE2A365

7,0 6,6 6,2 5,8 5,4 -25 -15

ICE2A265 ICE2A165 ICE2A180

4,95 4,92 4,89 4,86 4,83 -25 -15

-5

15

25

35

45

55

65

75

85

95 105 115 125

-5

15

25

35

45

55

65

75

85

95 105 115 125

Junction Temperature [C]

Junction Temperature [C]

Figure 24

Supply Current IVCC3 vs. Tj

Figure 27

VCC Turn-On/Off HysteresisVVCCHY vs. Tj

Datasheet

18

September 2001

PI-006-190101

PI-002-190101

7,4

ICE2A280

4,98

CoolSET-F2 ICE2A165/265/365 ICE2A180/280

Typical Performance Characteristics
6,55

4,70 4,68

Trimmed Reference Voltage V REF [V]

6,54

Frequency Ratio f OSC1/fOSC2

6,53 6,52 6,51

PI-007-190101

4,66 4,64 4,62 4,60 4,58 4,56 4,54 4,52 4,50 -25 -15 -5 5 15 25 35 45 55 65 75 85 95 105 115 125
PI-010-190101

6,50 6,49 6,48 6,47 6,46 6,45 -25 -15 -5 5 15 25 35 45 55 65 75 85 95 105 115 125

Junction Temperature [C]

Junction Temperature [C]

Figure 28
102,0

Trimmed Reference VREF vs. Tj

Figure 31
0,730 0,728 0,726

Frequency Ratio fOSC1 / fOSC2 vs. Tj

Oscillator Frequency f OSC1 [kHz]

101,5 101,0

Max. Duty Cycle

100,5 100,0
PI-008-190101

0,724 0,722 0,720 0,718 0,716 0,714 0,712

PI-011-190101

99,5 99,0 98,5 98,0 97,5 97,0 -25 -15 -5 5 15 25 35 45 55 65 75 85 95 105 115 125

0,710 -25 -15

-5

15

25

35

45

55

65

75

85

95 105 115 125

Junction Temperature [C]

Junction Temperature [C]

Figure 29
21,8

Oscillator Frequency fOSC1 vs. Tj

Figure 32
3,70 3,69 3,68

Max. Duty Cycle vs. Tj

Reduced Osc. Frequency f OSC2 [kHz]

21,7 21,6

21,4
PI-009-190101

PWM-OP Gain AV

21,5

3,67 3,66 3,65 3,64 3,63 3,62 3,61

PI-012-190101

21,3 21,2 21,1 21,0 20,9 20,8 -25 -15 -5 5 15 25 35 45 55 65 75 85 95 105 115 125

3,60 -25 -15

-5

15

25

35

45

55

65

75

85

95 105 115 125

Junction Temperature [C]

Junction Temperature [C]

Figure 30

Reduced Osc. Frequency fOSC2 vs. Tj

Figure 33

PWM-OP Gain AV vs. Tj

Datasheet

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CoolSET-F2 ICE2A165/265/365 ICE2A180/280

Typical Performance Characteristics
4,00

5,35 5,34

Feedback Resistance R FB [kOhm]

3,95

Detection Limit V Soft-Start1 [V]

3,90 3,85 3,80

PI-013-190101

5,33 5,32 5,31 5,30 5,29 5,28 5,27 5,26 5,25 -25 -15 -5 5 15 25 35 45 55 65 75 85 95 105 115 125
PI-016-190101

3,75 3,70 3,65 3,60 3,55 3,50 -25 -15 -5 5 15 25 35 45 55 65 75 85 95 105 115 125

Junction Temperature [C]

Junction Temperature [C]

Figure 34
58 56

Feedback Resistance RFB vs. Tj

Figure 37
4,05 4,04

Detection Limit VSoft-Start1 vs. Tj

Soft-Start Resistance R Soft-Start [kOhm]

Detection Limit V Soft-Start2 [V]

54 52
PI-014-190101

4,03 4,02 4,01 4,00 3,99 3,98 3,97 3,96 3,95 -25 -15 -5 5 15 25 35 45 55 65 75 85 95 105 115 125
PI-017-190101

50 48 46 44 42 40 -25 -15

-5

15

25

35

45

55

65

75

85

95

105 115 125

Junction Temperature [C]

Junction Temperature [C]

Figure 35
4,85 4,84

Soft-Start Resistance RSoft-Start vs. Tj

Figure 38
16,80 16,75 16,70 16,65 16,60 16,55 16,50 16,45 16,40 16,35 16,30 16,25 16,20 -25 -15

Detection Limit VSoft-Start2 vs. Tj

Detection Limit V FB2 [V]

4,83 4,82 4,81

PI-015-190101

Overvoltage Detection Limit V VCC1 [V]

4,80 4,79 4,78 4,77 4,76 4,75 -25 -15 -5 5 15 25 35 45 55 65 75 85 95 105 115 125

-5

15

25

35

45

55

65

75

85

95 105 115 125

Junction Temperature [C]

Junction Temperature [C]

Figure 36

Detection Limit VFB2 vs. Tj

Figure 39

Overvoltage Detection Limit VVCC1 vs. Tj

Datasheet

20

September 2001

PI-018-190101

CoolSET-F2 ICE2A165/265/365 ICE2A180/280

Typical Performance Characteristics
1,010

2,0 1,8

Peak Current Limitation V csth [V]

1,008 1,006 1,004 1,002

PI-019-190101

On-Resistance R dson [Ohm]

1,6 1,4 1,2 1,0 0,8 0,6 0,4 0,2 0,0 -25 -15 -5 5 15 25 35 45 55 65 75 85 95 105 115 125
PI-023-190101

ICE2A265

ICE2A280

1,000 0,998 0,996 0,994 0,992 0,990 -25 -15 -5 5 15 25 35 45 55 65 75 85 95 105 115 125

Junction Temperature [C]

Junction Temperature [C]

Figure 40
280

Peak Current Limitation Vcsth vs. Tj

Figure 43
1,0 0,9

Drain Source On-Resistance RDSon vs. Tj

Leading Edge Blanking t LEB [ns]

270 260 250 240

PI-020-190101

On-Resistance R dson [Ohm]

0,8 0,7 0,6 0,5 0,4 0,3 0,2 0,1 0,0 -25 -15 -5 5 15 25 35 45 55 65 75 85 95 105 115 125
ICE2A365
PI-024-190101

230 220 210 200 190 180 -25 -15 -5 5 15 25 35 45 55 65 75 85 95 105 115 125

Junction Temperature [C]

Junction Temperature [C]

Figure 41

Leading Edge Blanking VVCC1 vs. Tj

Figure 44
900

Drain Source On-Resistance RDSon vs. Tj

7,6

Breakdown Voltage V (BR)DSS [V]

On-Resistance R dson [Ohm]

7,0 6,4 5,8 5,2

PI-022-190101

850 800 750 700 650 600 550 500 -25 -15

ICE2A180 ICE2A280

4,6 4,0 3,4 2,8 2,2 1,6 1,0 -25 -15 -5 5 15 25 35 45 55 65 75 85 95 105 115 125
ICE2A165 ICE2A180

ICE2A165 ICE2A265 ICE2A365

-5

15

25

35

45

55

65

75

85

95 105 115 125

Junction Temperature [C]

Junction Temperature [C]

Figure 42

Drain Source On-Resistance RDSon vs. Tj

Figure 45

Breakdown Voltage VBR(DSS) vs. Tj

Datasheet

21

September 2001

PI-025-190101

CoolSET-F2 ICE2A165/265/365 ICE2A180/280

Outline Dimension

Outline Dimension

P-DIP-8-6 (Plastic Dual In-line Package)

Figure 46
Dimensions in mm

Datasheet

22

September 2001

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Qualitt hat fr uns eine umfassende Bedeutung. Wir wollen allen Ihren Ansprchen in der bestmglichen Weise gerecht werden. Es geht uns also nicht nur um die Produktqualitt unsere Anstrengungen gelten gleichermaen der Lieferqualitt und Logistik, dem Service und Support sowie allen sonstigen Beratungs- und Betreuungsleistungen. Dazu gehrt eine bestimmte Geisteshaltung unserer Mitarbeiter. Total Quality im Denken und Handeln gegenber Kollegen, Lieferanten und Ihnen, unserem Kunden. Unsere Leitlinie ist jede Aufgabe mit Null Fehlern zu lsen in offener Sichtweise auch ber den eigenen Arbeitsplatz hinaus und uns stndig zu verbessern. Unternehmensweit orientieren wir uns dabei auch an top (Time Optimized Processes), um Ihnen durch grere Schnelligkeit den entscheidenden Wettbewerbsvorsprung zu verschaffen. Geben Sie uns die Chance, hohe Leistung durch umfassende Qualitt zu beweisen. Wir werden Sie berzeugen. Quality takes on an allencompassing significance at Semiconductor Group. For us it means living up to each and every one of your demands in the best possible way. So we are not only concerned with product quality. We direct our efforts equally at quality of supply and logistics, service and support, as well as all the other ways in which we advise and attend to you. Part of this is the very special attitude of our staff. Total Quality in thought and deed, towards co-workers, suppliers and you, our customer. Our guideline is do everything with zero defects, in an open manner that is demonstrated beyond your immediate workplace, and to constantly improve. Throughout the corporation we also think in terms of Time Optimized Processes (top), greater speed on our part to give you that decisive competitive edge. Give us the chance to prove the best of performance through the best of quality you will be convinced.

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