Contents-Concrete Repair Manual: Third Edition

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ContentsConcrete Repair Manual

Third Edition
The documents in this manual were provided from the following organizations:

ACI
American Concrete Institute

ASCE
American Society of Civil Engineers

BRE
Building Research Establishment

CRC
Construction Research Communications

CS
Concrete Society

ICRI
International Concrete Repair Institute

NACE International (Formerly the National Association of Corrosion Engineers)

SSPC
The Society for Protective Coatings

USACE
United States Army Corps of Engineers

VOLUME 1
General
ICRIConcrete Repair Terminology......................................................................................................................... 19
Vision 2020A Vision for the Concrete Repair, Protection, and Strengthening Industry...........................................71

Condition Evaluation
ACI 201.1R-92 (Reapproved 1997)Guide for Making a Condition Survey of Concrete in Service.............................105
ACI 364.1R-07Guide for Evaluation of Concrete Structures Before Rehabilitation................................................. 121
CS TR 54Diagnosis of Deterioration in Concrete Structures..................................................................................139
BRE Digest 444Corrosion of Steel in Concrete.................................................................................................... 207
Part 1: Durability of Reinforced Concrete Structures....................................................................................... 207
Part 2: Investigation and Assessment.............................................................................................................219
CS TR 32Analysis of Hardened Concrete............................................................................................................ 235
ACI 228.2R-98 (Reapproved 2004)Nondestructive Test Methods for Evaluation of Concrete in Structures........... 339
BRE Digest 434Corrosion of Reinforcement in Concrete: Electrochemical Monitoring.......................................... 401
CS TR 60Electrochemical Tests for Reinforcement Corrosion...............................................................................413
ACI 224.1R-07Causes, Evaluation, and Repair of Cracks in Concrete Structures.................................................. 453
CS TR 22Non-structural Cracks in Concrete.........................................................................................................475
ACI 437R-03Strength Evaluation of Existing Concrete Buildings..........................................................................521
ICRI Guideline No. 03736Guide for the Evaluation of Unbonded Post-Tensioned Concrete Structures................. 549
ACI 341.3R-07Seismic Evaluation and Retrofit Techniques for Concrete Bridges...................................................575
ACI 437.1R-07Load Tests of Concrete Structures: Methods, Magnitude, Protocols, and Acceptance Criteria......... 605
ACI 364 Technical Notes (FAQ).............................................................................................................................. 643
FAQCarbonation of Concrete...................................................................................................................... 643
FAQParking Deck Service Life..................................................................................................................... 645
FAQCracks in a Repair................................................................................................................................ 647
FAQHydrodemolition for Concrete Removal.................................................................................................649
FAQAlkali-Aggregate Reaction.................................................................................................................... 651
FAQSurface Bruising.................................................................................................................................. 655
FAQCorroded Reinforcing Steel.................................................................................................................. 657

General
ACI 546 04Concrete Repair Guide............................................................................................................... 663

Spall Repair, Overlays, and Full-Depth Replacement


ACI 325.13R-06Concrete Overlays for Pavement Rehabilitation.....................................................................719

Materials for Repair


ICRI Guideline No. 03733Guide for Selecting and Specifying Materials for Repair of Concrete Surfaces.........761
ICRI Guideline No. 03738Guide for the Selection of Grouts to Control Water Leakage In Concrete Structures 795
ICRI Guideline No. 03740Guideline for Inorganic Repair Material Data Sheet Protocol................................. 827
ACI 503R-93 (Reapproved 1998)Use of Epoxy Compounds with Concrete..................................................... 837
ACI 503.5R-92 (Reapproved 2003)Guide for the Selection of Polymer Adhesives with Concrete.................... 865
ACI 546.3R-06Guide for the Selection Of Materials for the Repair of Concrete.............................................. 881

Preparation
ICRI Guideline No. 03730Guide for Surface Preparation for the Repair of Deteriorated
Concrete Resulting from Reinforcing Steel Corrosion.......................................................................................917
ICRI Guideline No. 03737Guide for the Preparation of Concrete Surfaces for Repair Using
Hydrodemolition Methods............................................................................................................................. 925

Application Methods
ICRI Guideline No. 03731Guide for Selecting Application Methods for the Repair of Concrete Surfaces........ 943
ACI E706 - Repair Application Procedures.......................................................................................................951
RAP1: Structural Crack Repair by Epoxy Injection................................................................................... 951
RAP2: Crack Repair by Gravity Feed with Resin...................................................................................... 957
RAP3: Spall Repair by Low-Pressure Spraying........................................................................................ 963
RAP4: Surface Repair Using Form-and-Pour Techniques......................................................................... 969
RAP5: Surface Repair Using Form-and-Pump Techniques....................................................................... 977
RAP6: Vertical and Overhead Spall Repair by Hand Application............................................................. 985
RAP7: Spall Repair of Horizontal Concrete Surfaces............................................................................... 991
RAP8: Installation of Embedded Galvanic Anodes................................................................................. 997
RAP9: Spall Repair by the Preplaced Aggregate Method.......................................................................1003
ACI 506.2-95Specification for Shotcrete................................................................................................... 1009
ACI 506.4R-94 (Reapproved 2004)Guide for the Evaluation of Shotcrete.................................................... 1017
ACI 506R-05Guide to Shotcrete.................................................................................................................1029
ACI 503.4-92 (Reapproved 1997)Standard Specification for Repairing Concrete with Epoxy Mortars........... 1069

VOLUME 2
Contractual
CS TR 38Patch Repair of Reinforced ConcreteSubject to Reinforcement Corrosion..........................................1093
ICRI Guideline No. 03735Guide for Methods of Measurement and Contract Types for Concrete Repair Work....... 1179

Strengthening
ACI 440.2R-02Guide for the Design and Construction of Externally Bonded FRP Systems for
Strengthening Concrete Structures...................................................................................................................... 1197
ICRI Guideline No. 03742Guide for the Selection of Strengthening Systems for Concrete Structures..................1243

Protection
General
CS TR 50Guide to Surface Treatments for Protection and Enhancement of Concrete....................................1279

Surface Preparation
ICRI Guideline No. 03732Selecting and Specifying Concrete Surface Preparation for Sealers, Coatings, and
Polymer Overlays......................................................................................................................................... 1361
USACE TN CS MR 4.4Cleaning Concrete Surfaces........................................................................................1403
USACE TN CS MR 4.3 ERRemoval and Prevention of Efflorescence on Concrete and
Masonry Building Surfaces...........................................................................................................................1407

Installation
ICRI Guideline No. 03741Guide for the Design, Installation and Maintenance of Protective Polymer
Flooring Systems for Concrete...................................................................................................................... 1413
ICRI Guideline No. 03743Guide for the Repair of Unbonded Post-Tensioned Concrete Structures................ 1451
ACI 504R-90Guide to Sealing Joints in Concrete Structures........................................................................ 1475
SSPCPaint Application Specification No. 7: Applying Thin Film Coatings to Concrete.................................. 1519
SSPCPaint Specification No. 37: Waterborne Epoxy Coating for Cementitious Substrates
Performance-Based......................................................................................................................................1529
SSPCQualification Procedure No. 8: Standard Procedure for Evaluating the Qualifications of Contracting Firms
that Install Polymer Coatings and Surfacings on Concrete and Other Cementitious Substrates...................... 1535
SSPCJoint Technology Update No. 10: Procedures For Applying Thick Film Coatings and Surfacings Over
Concrete Floors............................................................................................................................................ 1541

Testing
ICRI Guideline No. 03734Guide for Verifying Field Performance of Epoxy Injection of Concrete Cracks......... 1567
ICRI Guideline No. 03739Guide to Using In-Situ Tensile Pull-Off Tests to Evaluate Bond Of Concrete
Surface Materials......................................................................................................................................... 1577
BRE Information PaperTesting Anti-Carbonation Coatings for Concrete.......................................................1589

Corrosion Management
ACI 222R-01Protection of Metals in Concrete Against Corrosion................................................................. 1597
BRE Digest 444Corrosion of Steel in Concrete Part 3: Protection and Remediation......................................1639
CS TR 36Cathodic Protection of Reinforced Concrete.................................................................................. 1651
CS TR 37Model Specification for Cathodic Protection of Reinforced Concrete.............................................. 1723
NACE InternationalRP0187 2005 Design Considerations for Corrosion Control of Reinforcing Steel in
Concrete...................................................................................................................................................... 1773
NACE InternationalRP0390 2006 Maintenance and Rehabilitation Considerations for Corrosion
Control of Atmospherically Exposed Existing Steel-Reinforced Concrete Structures....................................... 1785
NACE InternationalSP0107 2007 Electrochemical Realkalization and Chloride Extraction for Reinforced
Concrete...................................................................................................................................................... 1797
NACE InternationalSP0290 2007 Impressed Current Cathodic Protection of Reinforcing Steel in
Atmospherically Exposed Concrete Structures.............................................................................................. 1811

References
BRE Digest 405Carbonation of Concrete and Its Effects on DurabilityReference only............................... 1829
BRE Digest 392Assessment of Existing High Alumina Cement Concrete Constructionin the UK
Reference only.............................................................................................................................................1831
ASCEStandard Practice Manual for Underwater InvestigationsReference only..........................................1833
ACI 349.3R-02Evaluation of Existing Nuclear Safety-Related Concrete StructuresReference only...............1835
ACI 345.1R-06Guide for Maintenance of Concrete Bridge MembersReference only.................................. 1837

Special Cases
CS TR 33Assessment and Repair of Fire-Damaged Concrete Structures....................................................... 1841
ACI 546.2R-98Guide to Underwater Repair of Concrete.............................................................................. 1915
ACI 210R-93 (Reapproved 1998)Erosion of Concrete in Hydraulic Structures...............................................1939
ACI 210.1R-94 (Reapproved 1999)Compendium of Case Histories on Repair of Erosion-Damaged
Concrete in Hydraulic Structures...................................................................................................................1963
USACE EM 1110-2-2002, Chapter 8Evaluation and Repair of Concrete Structures........................................1997
ACI 362.2R-00Guide for Structural Maintenance of Parking Structures..................................................... 2063

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