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SDBC With Filler

This document provides the results of a laboratory analysis and mix design for a stone matrix asphalt (SDBC) pavement. Key information includes: 1. Gradation test results for three aggregate sizes show they meet the standard gradation requirements. 2. A mix design is proposed using 33.3% 11.2mm aggregate, 42.8% 6.7mm aggregate, 17.6% dust, 1.4% filler, and 5% bitumen. 3. Laboratory tests of the proposed mix show it has a Marshall stability of 1077 kg and meets all mix design requirements.

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er_kenedy
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840 views8 pages

SDBC With Filler

This document provides the results of a laboratory analysis and mix design for a stone matrix asphalt (SDBC) pavement. Key information includes: 1. Gradation test results for three aggregate sizes show they meet the standard gradation requirements. 2. A mix design is proposed using 33.3% 11.2mm aggregate, 42.8% 6.7mm aggregate, 17.6% dust, 1.4% filler, and 5% bitumen. 3. Laboratory tests of the proposed mix show it has a Marshall stability of 1077 kg and meets all mix design requirements.

Uploaded by

er_kenedy
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 8

REGIONAL LABORATORY P.W.D.

ZONE JODHPUR
No.

Date:

To,
The Superintending Engineer,
P.W.D., Circle
Name of work:
Reference:
Type of work:

S.D.B.C. 25 mm

(A) General Information:


1.
2.
3.
5.
6.

Location of Plant:
Not mentioned
Source of Grit:
Not mentioned
Type of Bitumen:
60-70
Size of Grit supplied: (a) 11.2 mm, (b) 6.7mm, (c) Dust ( E ) Filler
Date of test

(B) Gradation of different size of Grit:


Sieve
size
13.2
9.5
4.75
2.36
1.18
300
75

11.2mm
100
84.2
0.0
0.0
0.0
0.00
0.00

% Passing
6.7mm Dust
100
100
100
100
52.6
100
28
95.5
15.8
77
2.4
63.5
0.6
19.5

Standard Value
Average
Grade II
100.0 100
95.0 90-100
43.0 35-51
31.5 24-39
22.5 15-30
14.0 9-19
5.5 3-8

(C) Mix suggested to be used:


(a)
(b)
(c)
(d)
(e)

11.2mm
6.7mm
Dust
Filler
Bitumen
Aggregate

33.3
42.8
17.6
1.4
5
100

%
%
%
%
%
%

(D) Gradation of Mix:


Sive Size
% Passing
Requrement

13.2 mm 9.5 mm 4.75 mm


100
94.5
43.7
100
90-100
35-51

2.36 mm
31.8
24-39

(E) Mix Design:


1.
2.
3.
4.
5.
6.
7.

Marshal Stability: Kg
Marshal Flow: mm
% Air voids :
Minimum Voids in Miniral Aggregate(VMA):
% Voids in miniral gg. Filled by Bitumen (VFB):
Marshal Density: gm/cc
Binder Content: %

1077
3.5
3.5
14.9
76.5
2.28
5

1.18 mm
22.9
15-30

300 U 75 U
14.3 5.4
9-19 3-8

MARSHAL STABILITY TEST


SDBC 25 mm for
Date of test
Job No.
3
(I) Gradation of Aggregate
(II) % Passing of different fraction
Grade 2
(A) Grit 11.2 mmWeight taken: 5 Kg
Sieves Weight Comm.
%
%
Sieves
% Passing
Std.Value
mm retained retained retained Passing
mm
11.2
6.7 Dust Filler AV.
GrII
13.2
0
0
0.0
100
13.2 100 100 100 100 100.0 100
9.5
790
790
15.8
84.20
9.5 84.2 100 100 100
95.0 90-100
4.75
4210
5000
100.0
0.00
4.75
0 52.6 100 100
43.0 35-51
2.36
0
5000
100.0
0.00
2.36
0
28 95.5 100
31.5 24-39
1.18
0
5000
100.0
0.00
1.18
0 15.8
77 100
22.5 15-30
300
0
5000
100.0
0.00
300
0
2.4 63.5 100
14.0 9-19
75
0
5000
100.0
0.00
75
0
0.6 19.5 100
5.5 3-8
(B) Grit 6.7 mm Weight taken: 5 Kg
Mix I
Sieves Weight Comm.
%
%
Sieves mm 11.2
6.7 Dust Filler Total Req.
mm retained retained retained Passing
% fraction
35
45 18.5 1.5 100.0 AV.
13.2
0
0
0
100
13.2
35
45 18.5 1.5 100.0 100.0
9.5
0
0
0
100.0
9.5 29.5
45 18.5 1.5
94.5
95.0
4.75
2370
2370
47.4
52.6
4.75
0 23.7 18.5 1.5
43.7
43.0
2.36
1230
3600
72
28.0
2.36
0 12.6 17.7 1.5
31.8
31.5
1.18
610
4210
84.2
15.8
1.18
0 7.11 14.2 1.5
22.9
22.5
300
670
4880
97.6
2.4
300
0 1.08 11.7 1.5
14.3
14.0
75
90
4970
99.4
0.6
75
0 0.27 3.61 1.5
5.4
5.5
(C) Crusher Dust
Weight taken: 1 Kg
Mix II
Sieves Weight Comm.
%
%
Sieves mm 11.2
6.7 Dust Filler Total Req.
mm retained retained retained Passing
% fraction
30
45
25
0 100.0 AV.
13.2
0
0
0
100
13.2
30
45
25
0 100.0 100.0
9.5
0
0
0
100
9.5 25.3
45
25
0
95.3
95.0
4.75
0
0
0
100
4.75
0 23.7
25
0
48.7
43.0
2.36
45
45
4.5
95.5
2.36
0 12.6 23.9
0
36.5
31.5
1.18
185
230
23
77
1.18
0 7.11 19.3
0
26.4
22.5
300
135
365
36.5
63.5
300
0 1.08 15.9
0
17.0
14.0
75
440
805
80.5
19.5
75
0 0.27 4.88
0
5.1
5.5
Mix III
(D) Gradation of Mix
Weight : 5 Kg
Sieves mm 11.2
6.7 Dust Filler Total Req.
Sieves Weight Comm.
%
%
% fraction
35
50
15
0
100 AV.
mm retained retained retained Passing
13.2
35
50
15
0
100 100.0
13.2
0
0
0.0
100.0
9.5 29.5
50
15
0
94.5
95.0
9.5
277
277
5.5
94.5
4.75
0 26.3
15
0
41.3
43.0
4.75
2540
2817
56.3
43.7
2.36
0
14 14.3
0
28.3
31.5
2.36
595
3412
68.2
31.8
1.18
0
7.9 11.6
0
19.5
22.5
1.18
446
3857
77.1
22.9
300
0
1.2 9.53
0
10.7
14.0
300
426
4284
85.7
14.3
75
0
0.3 2.93
0
3.2
5.5
75
448
4731
94.6
5.4

% Composition in Mix of Aggregates


( a ) 11.2mm
35 %
( b ) 6.7mm
45 %
( c ) Dust
18.5 %
( d ) Filler
1.5 %
Thus
( e ) Bitumen
5%
Aggregate
95 %
% Composition in Mix
( a ) 11.2mm
33.3 %
( b ) 6.7mm
42.8 %
( c ) Dust
17.6 %
( d ) Filler
1.4 %
( e ) Bitumen
5
%
Aggregate 100 %

Sieves
% Passing
mm
I
II
III
13.2 100.0 100.0 100.0
9.5 94.5 95.3 94.5
4.75 43.7 48.7 41.3
2.36 31.8 36.5 28.3
1.18 22.9 26.4 19.5
300 14.3 17.0 10.7
75
5.4
5.1
3.2
Mix I selected

Std.Value
AV.
GrII
100.0 100
95.0 90-100
43.0 35-51
31.5 24-39
22.5 15-32
14.0 9-19
5.5 3-8

BC - Gradation Chart
120

100

% passing

80

Lower Limit

60

Upper Limit
Design Mix

40

20

0
0.01

0.1

1
Sieve Size

10

100

S.D.B.C. MIX Design - Blending Sheet


S.D.B.C. Mix is of:

Sieve
Size

11.2

11.2mm
6.7mm
Dust
Filler

%
35
45
18.5
1.5

Total

100

Individual Gradations
6.7 Dust
Filler

13.2 100.00 100.00 100.00 100.00


9.5 84.20 100.00 100.00 100.00
4.75
0.00 52.60 100.00 100.00
2.36
0.00 28.00 95.50 100.00
1.18
0.00 15.80 77.00 100.00
0.3
0.00
2.40 63.50 100.00
0.075
0.00
0.60 19.50 100.00

Blending Percentages
11.2
6.7 Dust Filler
35
45 18.5 1.5
35.00 45.00 18.50 1.50
29.47 45.00 18.50 1.50
0.00 23.67 18.50 1.50
0.00 12.60 17.67 1.50
0.00 7.11 14.25 1.50
0.00 1.08 11.75 1.50
0.00 0.27 3.61 1.50

JMF
0
0.00
0.00
0.00
0.00
0.00
0.00
0.00

100.00
94.47
43.67
31.77
22.86
14.33
5.38

Lower Upper Fitting


1/4
Limit Limit
In
100
90
35
24
15
9
3

100
100
51
39
30
19
8

Yes
Yes
Yes
Yes
Yes
Yes
Yes

Variation
1/2 5/8 3/4

100 100 100 100


92.5
95 96.3 97.5
39
43
45
47
27.8 31.5 33.4 35.3
18.8 22.5 24.4 26.3
11.5
14 15.3 16.5
4.25 5.5 6.13 6.75

Change in Variation
V 1/4 V 1/2 V 5/8 V 3/4
0.00
1.97
4.67
4.02
4.11
2.83
1.13

0.00
0.53
0.67
0.27
0.35
0.33
0.12

0.00
1.78
1.33
1.61
1.52
0.92
0.75

0.00
3.03
3.33
3.48
3.40
2.17
1.37

Sum of variation 18.72


0.25

2.27
0.50

7.91
0.63

16.78
0.75

(A) Marshal Density Test ( SDBC)


1
2
3
4
5

Weight of Marshal Mould prepared with Bitumen Mix (Gms)


Weight of Marshal Mould with wax in water (Gms)
Volume of Mould in C.C.
Marshal Density gm/cc
Average Marshal Density gm.cc

I
1200
675
525
2.29
2.28

II
1195
670
525
2.28

II
1190
670
520
2.29

(B) MIX DESIGN FOR SDBC


1
2
3
4
5
a
b
c
d
e
f
g
h
i
j

Test Specimen
% Binder Content
% Aggregate
Specific Gravity of Mix Aggregate
Density of the Mix
% Vas = % Binder x Density / 1
% Vag = % Aggregate x Density / Sp.Gravity
% Voids in mineral Aggregate ( VMA) (100-b)
Air Voids in mineral Aggregate (c-a)
% Voids in mineral Aggregate filled with Bitumen a/c*100
Theortical Density of Mix gm/cc
Marshal Stability (Kg.)
Correction Factor
Real Marshal Stability ( h x j )
Marshal Flow
Date of test
Location of Plant
Source of Grit
Type of Bitumen

I
5
95
2.55
2.28
11.4
85.1
14.9
3.5
76.5

15.0
3-5
65-78

1122
0.96
1077
3.5
14.6.13
Not mentioned
Not mentioned
60-70

Max
%
%

Dont work in this cell (No input is required)

Fill the cell with the data (Input is required)

The input data is Wrong (Dont input anything in this cell - Its a queary cell)

The input data is Right

STABILITY CORRECTIONS

Range (Volume) Co.Fact.


mm
mm
Stability
444
457
471
483
496

456
470
482
495
508

1.25
1.19
1.14
1.09
1.04

508

522

Range (Volume) Co.Fact.


mm
mm
Stability
523
536.00
547
560
574

535
546
559
573
585

0.96
0.93
0.89
0.86
0.83

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