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Mold Flow Analysis

This Moldflow analysis report summarizes the simulation of injecting an ABS plastic part measuring 330.6x317.6x100.8mm. The report details the plastic material properties, recommended processing conditions, filling time and pressure, air traps, weld lines, and deformation in all directions. Analysis found the maximum filling pressure is 13267psi, filling time is 4.825 seconds, and maximum deflection of the part is 1.480mm to 0.084mm in all directions.

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786 views19 pages

Mold Flow Analysis

This Moldflow analysis report summarizes the simulation of injecting an ABS plastic part measuring 330.6x317.6x100.8mm. The report details the plastic material properties, recommended processing conditions, filling time and pressure, air traps, weld lines, and deformation in all directions. Analysis found the maximum filling pressure is 13267psi, filling time is 4.825 seconds, and maximum deflection of the part is 1.480mm to 0.084mm in all directions.

Uploaded by

Bittu
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Moldflow Analysis Report Moldflow Analysis Report

0ROGIORZ$QDO\VLV5HSRUW 0ROGIORZ$QDO\VLV5HSRUW
Par1 name:5VWS
2U7U.7U.UB
Part Part
size:330.6*317.6*100.8mm size:330.6*317.6*100.8mm size:330.6*317.6*100.8mm size:330.6*317.6*100.8mm
Moldflow Analysis Report Moldflow Analysis Report
P l a s t i c m a t e r i a l
ABS ABS : Polylac PA-709 (Chi Mei)
1. Melt density 0.94 g/cu.cm
2. Solid density 1.0166 g/cu.cm
3. Ejection temp. 83 deg.C
4. Recommend mold temp. 50
deg.C
5. Recommend melt temp 225 deg.C
6. Min melt temp. 200
deg.C
7. Max melt temp. 250
deg.C
8. Min mold temp. 25
deg.C
9. Max mold temp. 80
deg.C deg.C
10.Max shear rate 50000
1/s
11.Max shear stress 0.30
MPa
Moldflow Analysis Report Moldflow Analysis Report
Runner & Cooling system indica
t i o n
8.42mm
4.76mm
Moldflow Analysis Report Moldflow Analysis Report
Processing conditions
Packing Conditions: Processing conditions:
Mold temperature : 50 deg.C
Melt temperature: 225 deg.C
Injection time : 4.825 sec
Part volume to be filled : 901.436 cm^3
Cooling Conditions:
Coolant temp.: 25
Sprue/runner/gate volume to be filled :3.637 cm^3
Total projected area : 972.628 cm^2
Moldflow Analysis Report Moldflow Analysis Report
F i l l t i m e
The filling time is 4.825s.
Red region indicates the
part is filled lastly.
Moldflow Analysis Report Moldflow Analysis Report
Fi l l t i me ani mat i on
Red is lastly filled
Moldflow Analysis Report Moldflow Analysis Report
F i l l i n g p r e s s u r e
The maximum filling
pressure is 13267psi
Moldflow Analysis Report Moldflow Analysis Report
Flow front temperature
The flow front temperature distribute evenly
in most regions.
Moldflow Analysis Report Moldflow Analysis Report
A i r t r a p s
Air traps are shown by
magenta points.
Moldflow Analysis Report Moldflow Analysis Report
W e l d l i n e s
Weld lines are shown by
darker lines.
Moldflow Analysis Report Moldflow Analysis Report
Pressure and clamp force
Moldflow Analysis Report Moldflow Analysis Report
Deformatiom All direction_1
Max. Deflection, all effects Deflection, About 1.480 ~ 0.084 mm
Moldflow Analysis Report Moldflow Analysis Report
Deformatiom All direction_2
Max. Deflection, all effects Deflection, About 1.480 ~ 0.084 mm
Moldflow Analysis Report Moldflow Analysis Report
Deformatiom X direction
Max. Deflection, all effects X Component, About 1.032 ~ -1.170mm
Moldflow Analysis Report Moldflow Analysis Report
Deformatiom Y direction
Max. Deflection, all effects Y Component, About 1.430 ~ -0.701mm
Moldflow Analysis Report Moldflow Analysis Report
Deformatiom Z direction_1
Max. Deflection, all effects Z Component, About 0.6076 ~ -0.5104mm
Moldflow Analysis Report Moldflow Analysis Report
Deformatiom Z direction_2
Max. Deflection, all effects Z Component, About 0.6076 ~ -0.5104mm
Moldflow Analysis Report Moldflow Analysis Report
Deformatiom Z direction_3
Max. Deflection, all effects Z Component, About 0.6076 ~ -0.5104mm
Moldflow Analysis Report Moldflow Analysis Report
Deformatiom Z direction_4
Max. Deflection, all effects Z Component, About 0.6076 ~ -0.5104mm

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