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Maintenance Engineering

The document outlines the syllabus for a course on Maintenance Engineering. It is divided into 5 units that cover topics such as different maintenance systems, condition based maintenance techniques, reliability centered maintenance and total productive maintenance, asset planning and scheduling, and safety aspects of maintenance. Students will learn about maintenance strategies, condition monitoring, failure analysis, computerized maintenance management systems, spare parts management, planning maintenance activities, and safety engineering. The course aims to provide an introduction to maintenance principles and management.

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379 views2 pages

Maintenance Engineering

The document outlines the syllabus for a course on Maintenance Engineering. It is divided into 5 units that cover topics such as different maintenance systems, condition based maintenance techniques, reliability centered maintenance and total productive maintenance, asset planning and scheduling, and safety aspects of maintenance. Students will learn about maintenance strategies, condition monitoring, failure analysis, computerized maintenance management systems, spare parts management, planning maintenance activities, and safety engineering. The course aims to provide an introduction to maintenance principles and management.

Uploaded by

roscilla
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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ED 9166

MAINTENANCE ENGINEERING

LTPC 3 0 03 8

UNIT I

INTRODUCTION TO MAINTENANCE SYSTEMS

Introduction to repair and Maintenance -Maintenance as business - Maintenance systems such as reactive, preventive, predictive or proactive systems - Human resources management in Maintenance management -maintainability- Inherent and overall availability. - Mean time between failures, mean time to repairs and mean down time - Testability and supportability - Design for Maintenance - Poor maintainability aspects - Design for reliability. UNIT II CONDITION BASED MAINTENANCE 7

Condition based monitoring of equipment and systems -condition monitoring techniques such as a) Vibration analysis, b) Ultrasonic detection techniques, c) Thermography, d) Oil and lubricant analysis, e) Motor condition monitoring (MCM) Shaft alignments through laser - Vibration instruments -Outline on Thermography UNIT III MAINTENANCE TECHNIQUES SUCH AS RELIABILITY CENTRED MAINTENANCE(RCM),TOTAL PRODUCTIVE AINTENANCE(TPM)& CMMS 10

Reliability centred Maintenance-Failure Mode and Effect Analysis-Root cause Analysis- logic tree analysis-Criticality matrix - Total Productive Maintenance, Overall Equipment Effectiveness-Lean manufacturing- TPM and TPO- Relationship between OEE and world-class Maintenance- Ladder of Maintenance improvementComputerized Maintenance management system in a business scenario- data acquisition for effective management of CMMS. UNIT IV ASSET PLANNING AND SCHEDULING OF ACTIVITIES IN MAINTENANCE

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Asset and spare part management, - Conventional spare Parts management techniques such as Economic Order Quantity, two bin systems - Latest trends in monitoring through bar codes, mobile computer and wireless data transmissions -. Different aspects of planning and scheduling of Maintenance, such as shutdownsCritical aspects of both routine and shut down Maintenance -. bar charts - PERT network during shut down -Man power Training and utilization of skilled manpower Sequencing of activities. UNIT V SAFETY AND OTHER ASPECTS OF MAINTENANCE FUNCTIONS 10 Safety Engineering. - Hazard analysis -General rules and guidelines in safety and hazard prevention - Analytical tools - Hazard analysis- Fault Tree Analysis - Sneak Circuit analysis - Integrated approach to Maintenance- Statistical distributions such as normal, gamma and Weibull in Maintenance- Maintenance effectiveness. TOTAL: 45

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TEXT BOOK: 1. Maintenance Engineering and Management: K.Venkataraman-PHI Learning2007 REFERENCES: 1. Kelly. A and Harris, M. J, Management of Industrial maintenance, Butter worth & Co., 1978 2. David J. Smith, Reliability and Maintainability in Perspective, McMillan,2nd Edition, 1985. 3. Gwidon W Stachowiak and Andrew W. Batchelor, Engineering Tribology, Butterwork-Heinmann, 2001 4. John V.Grimaldi & Rollin H.Simonds, Safety Management, AITBS Publishers & Distributors, 2001

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