GX 910

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HV-FX970 HV-GX910

Z Z

SERVICE MANUAL
VIDEO CASSETTE RECORDER BASIC TAPE MECHANISM : D-33

This Service Manual is the "Revision Publishing" and replaces "Simple Manual" (S/M Code No. 09-996-332-7T1).

RE
S/M Code No. 09-996-332-7R1

DA TA

VI

SIO

TABLE OF CONTENTS
SPECIFICATIONS ............................................................ 3 ACCESSORIES LIST ....................................................... 3 DISASSEMBLY INSTRUCTIONS ..................................... 4 SERVICE POSITION ........................................................ 5 VCR TEST TAPE INTERCHANGEABILITY TABLE ........ 6 ELECTRICAL MAIN PARTS LIST .............................. 7 ~ 8 WIRE HARNESS DIAGRAM ............................................ 9 BLOCK DIAGRAM ................................................. 10 ~ 18 SCHEMATIC DIAGRAM 1. POWER SECTION .............................................. 19 ~ 20 2. AUDIO/VIDEO SECTION .................................... 21 ~ 22 3. SYSTEM CONTROL/SERVO/OSD SECTION) .. 25 ~ 26 4. TUNER/IF SECTION ........................................... 27 ~ 28 5. SCART SECTION [FOR FX970Z] ....................... 29 ~ 30 6. SCART SECTION [FOR GX910Z] .............................. 31 7. FRONT 1 C.B .............................................................. 32 8. FRONT 2 C.B .............................................................. 32 TRANSISTOR ILLUSTRATION ...................................... 24 WAVEFORM 1. VIDEO SECTION ........................................................ 23 2. SERVO/OSD SECTION .............................................. 24 3. TUNER SECTION ....................................................... 28 WIRING 1. MAIN C.B SECTION [FOR FX970Z] .................... 33~ 34 2. MAIN C.B SECTION [FOR GX910Z] ................... 35~ 36 3. FRONT 1 C.B SECTION ............................................. 37 4. FRONT 2 C.B SECTION ............................................. 37 IC DESCRIPTION ................................................... 38 ~ 43 ADJUSTMENT ........................................................ 44 ~ 45 MECHANICAL EXPLODED VIEW 1/1 ........................... 46 MECHANICAL PARTS LIST 1/1 ................................... 47 MECHANISM EXPLODED VIEW 1/3, 2/3, 3/3 ..... 48,50,52 MECHANISM PARTS LIST 1/3, 2/3, 3/3 .............. 49,51,53 DECK MECHANISM PARTS LOCATIONS Top View .......................................................................... 54 Bottom View .................................................................... 54 DECK MECHANISM DISASSEMBLY 1. Drum Assembly ......................................................... 55 2. Plate Assembly Top ................................................... 57 3. Holder Assembly CST ............................................... 57 4. Guide CST ................................................................ 57 5. Bracket Side (L)/Bracket Assembly Door .................. 57 6. Arm Assembly F/L ..................................................... 57 7. Lever Assembly S/W ................................................. 57 8. Arm Assembly Cleaner .............................................. 58 9. Head F/E ................................................................... 58 10. Base Assembly A/C Head ......................................... 58 11. Brake Assembly S ..................................................... 59 12. Brake Assembly T ..................................................... 59 13. Arm Assembly Tension .............................................. 59 14. Reel S & Reel T ........................................................ 59 15. Support CST ............................................................. 60 16. Base Assembly P4 .................................................... 60 17. Opener Lid ................................................................ 60 18. Arm Assembly T/up ................................................... 60 19. Arm Assembly Pinch ................................................. 60 20. Belt Capstan/Motor Capstan ..................................... 61 21.Clutch Assembly D33 ................................................. 61 22. Lever F/R .................................................................. 61 23. Gear Assembly H-UP/D or Gear Assembly UP/D ..... 61 24. Bracket Assembly Jog ............................................... 62 25. Guide Rack F/L, Gear Rack F/L ................................ 62 26. Brake Assembly Capstan .......................................... 62 27. Gear Drive/Gear Cam/Gear Connector .................... 63 28. Bracket Assembly L/D motor ..................................... 63 29. Gear Sector ............................................................... 64 30. Base Tension/Plate Slider/Lever Tension .................. 64 31. Gear Assembly P3/Gear Assembly P2 ..................... 65 32. Base Assembly P3/Base Assembly P2 ..................... 65 33. Arm Assembly Idler Jog or Arm Assembly Idler ........ 65 DECK MECHANISM ADJUSTMENT Tools and Fixtures for service ......................................... 66 1. Mechanism Alignment Position Check ........................ 67 2. Preparation for Adjustment ......................................... 68 3. Checking Torque ......................................................... 68 4. Guide Roller Height Adjustment .................................. 69 4-1. Preliminary Adjustment .......................................... 69 4-2. Precise Adjustment ................................................ 69 5. Audio/Control (A/C) Head Adjustment ......................... 70 5-1. Preliminary Adjustment .......................................... 70 5-2. Confirm that the Tape Path smoothly between the Take-up Guide and Pinch Roller ............................ 71 5-3. Precise Adjustment (Azimuth Adjustment) ............. 71 6. X-Value Adjustment ..................................................... 71 7. Adjustment after Replacing Drum Assembly (Video Heads) ............................................................. 72 8. Check the Tape Travel after Reassembling Deck Mechanism ......................................................... 72 8-1. Checking Audio and RF Locking Time during Playback and after CUE or REV ................ 72 8-2. Check for Tape Curling or Jamming ....................... 72 MAINTENANCE/INSPECTION PROCEDURE 1. Check before starting Repairs .................................... 73 2. Required Maintenance ................................................ 74 3. Scheduled Maintenance ............................................. 74 4. Supplies Required for Inspection and Maintenance ... 74 5. Maintenance Procedure .............................................. 74 5-1. Cleaning ................................................................. 74 5-2. Greasing ................................................................ 75 MECHANISM TROUBLESHOOTING GUIDE 1. Deck Mechanism ........................................................ 76 2. Front Loading Mechanism .......................................... 79

SPECIFICATIONS
Video recording system Video head [HV-FX970Z] [HV-GX910Z] Tuner system TV system Video signal system Usable cssettes Recording/playback time Rotary 2 head helical scanning system Double azimuth 4 heads Azimuth 2 heads Frequency synthesized tuner B/G PAL color signal, 625 lines, 50 fields VHS video cassettes PAL/MESECAM SP: 5hours max. with E-300 tape. LP: 10 hours max. with E-300 tape [HV-FX970Z] NTSC (Playback only) SP: 3 hours 30 minutes max. with T-210 tape LP: 7 hours max. with T-210 tape [HV-FX970Z] EP: 10 hours 30 minutes max. with T-210 tape [HV-FX970Z] PAL/MESECAM SP: 23.39 mm/sec. LP: 11.69 mm/sec. [HV-FX970Z] NTSC (Playback only) SP: 33.35 mm/sec. LP: 16.67 mm/sec. [HV-FX970Z] EP: 11.12 mm/sec. [HV-FX970Z] Rewind time: Channel coverage Approx. 3 min. with E-180 tspe VHF-low: C02 to C04, C13 to C20, S01 to S07 (CATV) VHF-high: C05 to C12, S08 to S41 (CATV) UHF: C21 to C71 1.0 Vp-p, 75 ohm, unbalanced 1.0 Vp-p, 75 ohm, unbalanced 43 dB (SP) 1 track (Mono) SCART: -5 dBs, more than 10 k ohm SCART: -5 dBs, less than 1 k ohm 5 C to 40 C 200 - 240 V AC, 50 Hz 18 watts TYPE 3.5 watts (power save mode.) 360 (W) x 278 (D) x 95 (H) mm (141/4 x 11 x 33/4 in.) Approx. 3.3 kg (7.26 lbs.)

Video input Video output Video S/N Audio track Audio input Audio output Operating temperature: Power requirements Power consumption Dimensions Weight

Tape speed

Design and specifications are subject to change without notice.

ACCESSORIES LIST

REF. NO 1 1 2 2 3

KANRI DESCRIPTION NO. S8-35R-P00-36C INSTRUCTION ASSY<910> S8-35R-P00-34D INSTRUCTION ASSY<970> S7-11R-1P0-16D REMOTE CONTROLLER ASSY<910> S7-11R-1P0-16C REMOTE CONTROLLER ASSY<970> S8-615-05B-000 CABLE SET ASSY

PART NO.

DISASSEMBLY INSTRUCTIONS
1. Top Case Removal 1) Remove 4 screws holding the top case. 2. Panel Front Removal (see Fig. 1) 1) Release 7 tabs, and then remove the panel front. 4. Mechanism Removal (see Fig. 3) 1) Disconnect the drum FF cable from the connector (PMD01) on the Main C.B. 2) Disconnect the ACE head FF cable from the connector (P3D02) on the Main C.B. 3) Remove 6 screws (A).
PMD01 FF CABLE P3D02 A

PANEL FRONT TAB A

FF CABLE A

Fig. 1 3. Front-1 C.B. and Front-2 C.B. Removal (see Fig. 2) 1) Release 2 tabs, and then remove front-1 C.B. from the connector (PKM02) in the direction of arrow (1). 2) Release the tab, and then remove front-2 C.B. from the connector (PKM01) in the direction of arrow (2).

Fig. 3 5. Main C.B. Removal (see Fig. 4) 1) Remove 2 SCREWS B holding the panel assy, distri-butor. 2) Release 5 tabs, and then simultaneously lift the panel assembly, distributor and Main C.B. to remove them.
B PANEL ASSY, DISTRIBUTOR

TAB (1) PKM01 TAB TAB TAB (2) TAB

Front-2 C,B TAB MAIN C,B Front-1 C,B TAB PKM02 MAIN C,B

TAB

Fig. 2

Fig. 4

SERVICE POSITION
To set the mechanism to the service position in active status: Insert a spacer as shown below: The service position can be set in the stable status without any defective contact.

MAIN C.B D33 MECHA

SPACER 60mm

MAIN C.B

Use a spacer with a diameter of 10-15 mm, and of any shape (round, square, etc.). Caution: The spacer must be of insulated material, of a size that does not hinder the mechanism loading.
D33 MECHANISM REAR PANEL Side view

SPACER

Location Install spacers at locations (A) and (B).

CYLINDER

B
HEAD CLEANER

D33 Mechanism Top View

VCR TEST TAPE INTERCHANGEABILITY TABLE


There are two types of the new allgnment tape CH-1B (for NTSC) and CH-2 (for PAL). On each tape four signals (1)-(4) are recorded for the times and in the order shown below. (1) : 8min. (2) : 2min. (3) : 5min. (4) : 5min. The TTV-MP1 (for M-PAL), TTV-MS1 (for MESECAM) and TTV-S1 (for SECAM) allgnment tapes have the same contents as the previous tapes.
Now in use TYPE Method Model Contents *1 NTSC, Color bar, 1 kHz, SP NTSC, Color bar, 1 kHz, SP NTSC, Color bar, 1 kHz, EP NTSC, Color bar, No sound, EP NTSC, Stairsteps, 7 kHz, SP Model Contents *1 NTSC, Stairsteps, 1 kHz, SP PB-Y Level/General electrical ADJ. Head ACE Height/Tilt ADJ. For S-VHS (SQPB) check Switching position ADJ. New TYPE Application

TTV-N1

CH-1B(2)

TTV-NS1 TTV-N1E TTV-NS6E NTSC TTV-N2

No Changed. CH-1B(4) *2 NTSC, Color bar, 1 kHz, EP

No Changed. NTSC, Stairsteps, 7 kHz, SP NTSC, Color bar, 1 kHz, EP

For S-VHS (SQPB) check

CH-1B(1)

Head ACE Azimuth ADJ. FM Envelope ADJ. X-Value ADJ. For total picture quality check (resolution, etc) HiFi Audio PB Level ADJ. Switching position ADJ. PB-Y Level/General electrical ADJ. Head ACE Height/Tilt ADJ.

TTV-N12 NTSC, Color bar, (SCV-1998) 1 kHz, SP TTV-N6 (TTV-N06T) TTV-N7A NTSC, Mono scope, 7 kHz, SP

CH-1B(4)

No Changed. NTSC, Color bar, No sound SP, HiFi 400 Hz PAL, Stairsteps, 1 kHz, SP

NTSC, Stairsteps, CH-1B(3) 1 kHz, SP, HiFi 400 Hz PAL, Color bar, 1 kHz, SP CH-2 (2) *3

TTV-P1

TTV-P1L

PAL, Color bar, 1 kHz, LP

CH-2 (4)

PAL, Color bar, 1 kHz, LP

Switching position. (LP Model) FM Envelope ADJ. (LP Model) X-Value ADJ. (LP Model)

PAL TTV-P2 PAL, Stairsteps, 6 kHz, SP PAL, Monoscope, 6 kHz, SP PAL, Stairsteps, 1 kHz, SP, HiFi 1 kHz PAL, Color bar, 400 Hz, SP, HiFi 1 kHz CH-2 (3) CH-2 (1) PAL, Stairsteps, 6 kHz, SP HEAD ACE Azimuth ADJ. FM Envelope ADJ. (SP Model) X-Value ADJ. (SP Model) For total picture quality check (resolution, etc)

TTV-P6 (TTV-N06T) TTV-P7 TTV-P16

No Changed. PAL, Color bar, No sound SP, HiFi400 Hz No Changed.

HiFi Audio PB Level ADJ. FM Filter ADJ.

* 1. Described in the order of color format. video signal. linear audio. tape speed and Hi-Fi audio. * 2. Use CH-1B (1)-(3) with models used exclusively in the SP mode. * 3. Use CH-2 (3) and (4) when it is necessary to observe the chroma signal.

ELECTRICAL MAIN PARTS LIST

REF. NO IC !

PART NO.

KANRI NO.

DESCRIPTION

REF. NO C302 C303 C304 C305 C310 C310 C314 C315 C316 C318 C319 C320 C322 C323 C324 C325 C326 C327 C331 C334 C335 C337 C339 C346 C348 C350 C354 C358 C371 C373 C374 C375 C401 C403 C405 C406 C410 C412 C415 C420 C422 C423 C424 C466 C4A1 C500 C500 C501 C502 C503 C504 C505 C507 C508 C510 C513 C524 C525 C526 C529 C530 C534 C535 C541 C545 C546 C561 C588 C5F4 C5F7

PART NO.

KANRI NO. CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E

DESCRIPTION 0.1-50V<970> 1.0M-50V 220-6.3V 0.1-50V 4.7-50V<970> 10-16V<910> 0.1-50V 10-16V 10-16V 2.2-50V

SI-SK6-153-00A S6-570-62B-000 SI-KE4-310-00A SI-SA7-159-10A SI-HI3-977-06A SI-SS3-082-00A SI-AL2-416-00B SI-KE7-031-00A SI-KE7-042-00B 87-A20-281-010 SI-SA7-479-30A SI-RH7-635-00A

IC,STR-G6153T 5P SENSOR PC123Y IC,KIA431 3P IC,LA71591M IC,HD3977RC06F IC,KA3082 IC,AT24C16-10PC IC,KIA7031P IC,KIA7042P IC,MN12510 IC,LC74793<970> IC,BH7635S<970>

87-010-544-010 87-015-695-080 87-016-088-040 87-010-544-010 87-015-698-080 87-015-681-080 87-010-544-010 87-015-681-080 87-015-681-080 87-010-402-040 87-010-544-010 SC-N10-50K-948 87-010-078-080 87-010-078-080 87-010-544-010 SC-N10-50K-948 87-015-681-080 SC-N10-50K-948 87-016-088-040 87-016-088-040 87-010-544-010 87-015-698-080 87-015-698-080 87-016-088-040 87-015-695-080 87-010-544-010 87-016-088-040 87-015-695-080 87-010-544-010 87-010-544-010 87-010-544-010 87-010-544-010 87-010-078-080 87-010-544-010 87-015-681-080 87-015-681-080 87-010-544-010 87-010-544-010 87-010-552-040 87-010-408-040 87-010-544-010 87-015-698-080 87-010-544-010 87-010-403-040 87-010-552-040 87-016-455-080 87-016-040-080 87-010-544-010 87-010-078-080 87-010-544-010 87-016-088-040 87-010-078-080 87-010-544-010 87-010-544-010 87-015-684-080 87-010-544-010 87-010-265-080 87-015-684-080 87-A10-216-080 87-010-544-010 87-015-681-080 87-015-698-080 87-015-698-080 87-015-698-080 87-010-544-010 87-015-684-080 87-010-078-080 87-015-698-080 87-010-544-010 87-010-078-080

CAP,E 0.1-50V CAP,1UF-50V CAP,E 47M-6.3V CAP,E 47M-6.3V CAP,E 0.1-50V CAP,1UF-50V CAP,E 10-16V CAP,1UF-50V CAP,E 220-6.3V CAP,E 220-6.3V CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E 0.1-50V 4.7-50V 4.7-50V 220-6.3V 1.0M-50V 0.1-50V 220-6.3V 1.0M-50V 0.1-50V 0.1-50V 0.1-50V<910> 0.1-50V 47M-6.3V 0.1-50V 10-16V 10-16V 0.1-50V 0.1-50V 22-16V 47UF-50V 0.1-50V<910> 4.7-50V 0.1-50V 3.3-50V 22-16V

TRANSISTOR ST-R32-030-9AA S7-A30-293-010 ST-R31-980-9AC S3-1KR-A10-3M0 ST-R12-680-9BA ST-R12-730-9AA SK-RC1-01M-000 ST-R31-990-9AF ST-R12-670-9AC ST-R10-300-9AE DIODE SD-D22-100-9AA SD-D01-000-9AC 87-020-215-010 SD-R18-020-9AA 87-070-112-060 87-020-465-080 87-017-011-080 87-070-173-010 MAIN C.B BC101 BC102 !C101 !C101 !C102 !C102 !C103 !C105 !C106 C109 !C112 !C113 C115 C116 C117 C118 C119 C120 C121 C123 C124 C151 C152 C153 C155 C156 C157 C159 C218 C301 S6-360-04C-000 S6-360-04C-000 S6-240-88F-000 S6-240-88F-000 S6-240-88F-000 S6-240-88F-000 S0-2TF-H68-0M0 87-016-375-010 S6-240-87B-000 87-010-982-040 87-012-379-010 SA-1B3-0KH-2M0 S6-240-85D-000 87-010-237-910 87-016-577-080 87-A10-189-080 S6-240-85D-000 87-010-387-010 87-010-387-010 87-010-078-080 87-010-552-040 87-015-698-080 87-015-698-080 87-015-698-080 87-010-544-010 87-015-681-080 87-015-681-080 87-015-681-080 87-010-544-010 87-010-544-010 COIL,BFS3550R2FD8 COIL,BFS3550R2FD8 CAP,PCX2 275V 0.1UF,M CAP,0.1UF-275V CAP,PCX2 275V 0.1UF,M CAP,0.1UF-275V CAP,E 68UF-400V CAP,0.01UF-630V CAP,100P-1KV CAP,E 33UF-25V CAP,3300PF-400V CAP,220PF-400V CAP,E 47-50V CAP,E 1000UF-16V CAP,470UF-16V CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E 220M-10V 47-50V 470UF-25V KME 470UF-25V KME 47M-6.3V 22-16V 4.7-50V 4.7-50V 4.7-50V 0.1-50V 10-16V 10-16V 10-16V 0.1-50V 0.1-50V<970> DIODE,ERA22-10 DIODE,EU01W DIODE,ERC81-004L22 DIODE,ERA18-02KFRB DIODE,RU4YXLF DIODE,1SS133 DIODE,IN4003A DIODE,S1WBA60 TR,KTC3203-Y TR,KTC2804-Y TR,KTC3198-TP-BL TR,KRA103M-TP TR,KTA1268-BL TR,KTA1273-TP-Y TR,KRC101M TR,KTC3199-BL TR,KTA1267-GR TR,KRC103M

CAP,E 470UF-6.3V<970> CAP,0.047F-5.5V<910> CAP,E 0.1-50V CAP,E 47M-6.3V CAP,E 0.1-50V CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E 220-6.3V 47M-6.3V 0.1-50V 0.1-50V 47-16V<910> 0.1-50V 33-16V 47-16V 47M-25V 0.1-50V 10-16V 4.7-50V 4.7-50V 4.7-50V 0.1-50V 47-16V 47M-6.3V 4.7-50V 0.1-50V 47M-6.3V

REF. NO C5F8 C701 C702 C703 C704 C706 C713 C7M2 C7M5 C7V1 C7V2 C7V6 C7V7 C7V8 C902 C905 C906 C912 C941 C943 C944 C945 C946 C947 C948 C949 C950 C951 C952 C953 C955 CS501 DIG5F1 DIG5F1 ES501 ES502 !F101 !F103 !FH01 !FH02 !FR02 JK901 JK901 !L102 L103 L104 L105 L301 L302 L303 L304 L306 L307 L308 L309 L401 L402 L405 L502 L505 L506 L507 L5S1 L701 L702 L703 L704 L705 L7V1 L901

PART NO.

KANRI NO. CAP,E CAP,E CAP,E CAP,E CAP,E

DESCRIPTION 47M-6.3V 4.7-50V 10-16V 4.7-50V 47M-6.3V

REF. NO L902 L903 L904 L905 L906 L907 L911 L912 L914 L916 LD501 MS501 P3D01 P3D01 P3D02 P3D03 PMC01 PMD01 PMK01 PMK02 PML01 !PW101 !R101 !R102 !R104 !R109 R524 RS501 RS502 T101 TL401 TU701 VR501 X301 X501 X502 X503 X5F1 X7V1 X7V1 ZD104 ZD151 ZD152 ZD153 ZD501 ZD503 ZD5F1 ZD701 ZD9A1

PART NO.

KANRI NO.

DESCRIPTION

87-010-078-080 87-015-698-080 87-015-681-080 87-015-698-080 87-010-078-080 87-016-577-080 87-010-078-080 87-015-684-080 87-015-681-080 87-015-684-080 SC-N10-50K-948 87-015-698-080 87-015-695-080 87-015-695-080 87-016-577-080 87-015-681-080 87-015-681-080 87-016-577-080 87-015-681-080 87-015-681-080 87-015-681-080 87-015-681-080 87-015-681-080 87-015-681-080 87-015-681-080 87-010-544-010 87-015-681-080 87-015-684-080 87-010-544-010 87-015-681-080 87-015-681-080 S6-00R-DB0-04C S3-02R-1N0-03B S3-02R-2N0-03B S9-31R-001-6A0 S9-31R-001-6A0 S5-850-11T-000 87-001-196-010 S5-860-08B-000 S5-860-08B-000 SR-F04-71Q-619 S6-20R-M00-02B S6-20R-M00-02A S6-161-45H-000 S6-330-88G-000 S6-330-88G-000 87-005-696-080 87-005-196-080 87-005-693-080 87-005-438-080 87-005-696-080 87-005-696-080 87-005-696-080 S2-165-120-000 87-005-696-080 87-005-683-080 SL-R68-01J-045 87-005-196-080 87-005-696-080 87-005-696-080 87-005-686-080 87-005-696-080 87-005-438-080 87-005-696-080 87-005-196-080 87-005-196-080 87-005-683-080 87-005-696-080 87-005-696-080 87-005-696-080

87-005-696-080 SL-A01-01K-018 87-005-696-080 S6-360-04C-000 87-005-696-080 S6-360-04C-000 87-005-696-080 87-005-696-080 87-005-696-080 87-005-696-080 S9-31R-001-7A0 S6-00R-PY0-01B S5-612-34Y-000 S5-612-34Z-000 S6-30R-5S0-08E S5-612-51B-000 S6-30R-2P0-05C S5-612-34V-000 S6-724-34B-000 S5-618-43J-000 S6-30R-2S0-11A S5-612-92B-000 S6-140-07A-000 SR-S10-03K-619 SR-S56-02K-619 SR-S03-50K-619 SR-F06-81J-619 S5-00R-AB0-02A S5-00R-AB0-02A S6-420-23M-000 S6-330-32K-000 S7-00R-P3G-01B S6-130-32W-000 S2-02R-144-3AE S2-02R-310-01E S5-290-01K-000 S2-02R-317-71E S6-180-10B-000 S2-02R-317-71E S2-02R-317-71F 83-NEG-677-080 SD-Z13-000-9AA S9-7U0-100-1C0 SD-Z13-000-9AA SM-TZ6-8CT-000 83-NEG-678-080 SD-Z51-000-9HA 87-002-743-080 SD-Z13-000-9AA

COIL,100M 1.0M K 2.3X3.4 L5 TP COIL,100M BEAD CORE,BFS3550R2FD8 COIL,100M BEAD CORE,BFS3550R2FD8 COIL,100M<970> COIL,100M<970> COIL,100M<970> COIL,100M<970> LED SW,MMS00420ZMBO MIC CONN,6P<970> CONN,3P<910> CONN,6P CONN,2P CONN,8P CONN,7P CONN,5P CONN,10P CONN,2P CONN,2P RES,2.7-2W RES,100K-2W RES,56K-2W

CAP,470UF-16V CAP,E 47M-6.3V CAP,E 47-16V CAP,E 10-16V CAP,E 47-16V<970> CAP,1UF-50V<970> CAP,E 4.7-50V<970> CAP,E 1.0M-50V<970> CAP,E 1.0M-50V<970> CAP,470UF-16V CAP,E 10-16V<910> CAP,E 10-16V<910> CAP,470UF-16V<970> CAP,E 10-16V<970> CAP,E 10-16V<970> CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E CAP,E 10-16V<970> 10-16V<970> 10-16V<970> 10-16V<970> 10-16V<970> 0.1-50V<970> 10-16V<970> 47-16V 0.1-50V 10-16V<970>

RES,0.35-2W 6.8 OHM 1 W 5% TR R GP1S566 SHARP D-33 REEL SENSO GP1S566 SHARP D-33 REEL SENSO TRANS EER2828 COIL,OSC BIAS 1CHIP 5V TUNER TCMB0600PD08C VR,RH063MCJ5R(220K) XTAL,4.433709MHZ 15PPM XTAL,10.0000 XTAL,32.768KHZ XTAL,17.7344 XTAL,4MHZ ATS TAEIL RADIAL 17.734476MHZ<970> KEUMSEOK RADIAL 17.7344XR<970> DIODE,MTZ5.6B ZENER,MTZ13A MTZ10-C ZENER,MTZ13A ZENER,MTZ6.8C ZENER,MTZ6.2B ZENER,MTZ5.1B 0.5W ZENER,MTZ33B ZENER,MTZ13A

CAP,E 10-16V<970> SW,MPU10252MLB4 MIC 7MT229GK MONO FUTABA UNIVERSA SVV07MM16 MONO SAMSUNG UNIVER SENSOR END SENSOR END FUSE,1600MA 250V ICP-N10 T104 FUSE CLUMP FUSE CLUMP 4.7 OHM 1/4 W (3.4) 5% TR R JACK 21P<910> JACK 42P<970> FILTER SHT LFS2020V4-04350 COIL,CHOCK TP 5MM 27MH COIL,CHOCK TP 5MM 27MH COIL,100M COIL,10UH COIL,56M 2.3-3.4-5 COIL,33M 2.3-3.4-5 COIL,100UH COIL,100UH COIL,100UH COIL,12M 2.3-3.4-5 COIL,100UH COIL,8.2M COIL,6800U J 6-7-5 COIL,10UH COIL,100UH COIL,100UH COIL,15UH COIL,100M COIL,33M 2.3-3.4-5 COIL,100UH COIL,10UH COIL,10UH COIL,8.2M COIL,100UH COIL,100UH<970> COIL,100M

FRONT-1 C.B PMK02 SW5A1 SW5A2 SW5A3 SW5A4 SW5A5 SW5A6 S5-618-44J-000 S5-562-82C-000 S5-562-82C-000 S5-562-82C-000 S5-562-82C-000 S5-562-82C-000 S5-562-82C-000 CONN,10P SW,SKQNQED SW,SKQNQED SW,SKQNQED SW,SKQNQED ALPS ALPS ALPS ALPS 5MM 5MM 5MM 5MM

SW,SKQNQED ALPS 5MM SW,SKQNQED ALPS 5MM

FRONT-2 C.B LD5A1 PMK01 SW5A0 SW5A7 SW5A8 SW5A9 SD-L53-110-0AA S5-610-36D-000 S5-562-82C-000 S5-562-82C-000 S5-562-82C-000 S5-562-82C-000 LED,SG5311(GRN) CONN,5P SW,SKQNQED ALPS 5MM SW,SKQNQED ALPS 5MM SW,SKQNQED ALPS 5MM SW,SKQNQED ALPS 5MM

WIRE HARNESS DIAGRAM

PMD01 PMD01 1 D.CTL 1 2 M.GND 2 3 DFG 3 4 12V 4 5 PG 5 6 GND 6 7 5.3V 7

LOWER DRUM

PKM02 1 2 3 4 5 6 7 8 9 10

B FRONT1 C.B

PMK02 1 2 3 4 5 6 7 8 GND 9 KEY RTN0 10

PMC01

PCM01 1 2 3 4 5 6 7 8

GND 1 2 MOTOR GND I-LIMIT 3 CAP CTL 4 12V 5 CFG 6 7 CAP REV "L" 5.3V 8

CAPSTAN MOTOR

A MAIN C.B

P3D02 P3D02 1 CTL(+) 1 2 CTL(-) 2 3 A/E(-) 3 4 A/E(+) 4 5 A.REC 5 6 A.PB 6

ACE HEAD

MS501 GND 1 MODE S1 2 MODE S2 3 MODE S3 4 MODE S4 5

1 2 3 4 5

MS501 MODE SW

P3D03

PD303 1 2

1 GND 2 FULLERASE PKM01 PMK01 1 GND 1 2 OTB "H" 2 3 5.3VA 3 4 GND 4 5 5 KEY RTN1

FULL ERASE HEAD

C FRONT2 C.B

P3D01 1 2 3 4 5 6

P3D01 1 2 3 4 5 6

SP A PB SP REC SP B PB LP A PB LP REC LP B PB

CYL. HEADS
FX970Z:4HEAD GX910Z:2HEAD

[FOR FX970Z]

PML01 1 2 LD(+) LD(-)

PML01 1 2

LOADING MOTOR

BD101 D152 12.3V(CAP) D154 D155 6 9

R101

T101 TRANSFORMER

2 10
(Q154,R164,R165,Q155)

1
(D109, C120, L104,C121)

SNUBBER BLOCK -27VG S/W BLK RECTIFIER & SMOOTHING


11 (D108, C119)
(Q156,Q157,R166,R167)

RECTIFIER & SMOOTHING


-27VG FD(-) FD(+)

+
4

C103

(D102,R104, C105,C106)

TO SYSCON/SERVO, SECTION

8
(Q151,R151, ZD151, C151)

RECTIFIER & SMOOTHING


(D107, C118,R114)

12VA REG. BLOCK

12VA 33VT

TO SCART SECTION TO TUNER/IF SECTION 9V


STAND-BY "H"

R102 7

DRIVE & S/W BLOCK OVER CURRENT LIMIT BLOCK

BLOCK DIAGRAM-1 (POWER SECTION)

LINE FILTER BLOCK


12 2 13 (D106, C116, L103,C117)

(IC101,R109,C111,

(C101,L102, C102)

D104,R103,C109)

RECTIFIER & SMOOTHING

9V REG. BLOCK (Q152,R152, Q165,C153, ZD152)

12VT REG. BLOCK (Q153,C152 R171, ZD153)

12V(DRUM)

FROM/TO SYSCON/SERVO SECTION

10
1 15 (D105, C115) 1 4

5VG SW BLOCK
(Q164,R169,R170)

5VG 5.3VA

F101

RECTIFIER & SMOOTHING 36V S/W BLOCK


(Q158,R154, R155)

HOT GND

FEED-BACK BLOCK
IC102 IC103 2 (R116,R117,R118 R119,R120,R121 C114)

5VT SW BLOCK
(Q162, R161, R162)

5VT

TO SYSCON/SERVO, TUNER/IF SECTION

C113 3

C112

5V S/W BLOCK
(Q159, R158, R159)
5V

BK WH (BR) (BL) PW101

PWR CTL BLOCK


(Q161)

PWR CTL "H" FROM SYSCON/SERVO SECTION

Q160

TIMER "H"

NOTES:

Symbol denotes AC ground.

Symbol denotes DC chassis ground.

Hot circuit

BLOCK DIAGRAM-2 (AUDIO SECTION)


PB Mode

BLOCK DIAGRAM-3 (VIDEO SECTION)


PB Mode
: PB CHROMA SIGNAL : PB Y SIGNAL
IC301 LA71591M

Q304

FROM CYL.HEADS [FOR FX970Z] LP 'A' PB 82 85 88 91 PB FM AGC V. ENV 93 ENV. DET PB EQ FM DEM DOUBLE LIMIT C LPF ACC MAIN CONV

59

57

54

52

51

61

72

71

AUDIO HA

1 4 6 5
LP/EP

100

C. COMB

LPF

Y DELAY

46 45 43

Q401 Q402 Q403

LINE AMP

MUTE

96

NORMAL, AUDIO OUT To SCART SECTION

LP 'B' PB SP 'B' PB

IC301 LA71591M
YNR NL DE EMP Y/C MIX

41

SERIAL DECODER

99 24
: PB AUDIO SIGNAL DATA

SP 'A' PB

23
CLK

SUB LPF

LPF

FROM SYSCON/SERVO SECTION

TO SYSCON/SERVO SECTION 10 11

CLAMP

60dB AMP 23 24 28 29 Q305

18

17

21

20

PB PEAKING COLOR V.H S/W ROTARY FROM SYSCON/SERVO SECTION Q301

MAIN DE-EMPH Q302 CLOCK DATA C SYNC Y/C VIDEO FROM/TO SYSCON/SERVO SECTION V. OUT VPS

REC Mode

REC Mode
: REC CHROMA SIGNAL : REC Y SIGNAL

71

72

61

51

52

54

57

59

IC301 LA71591M
IC301 LA71591M LINE 1 IN TUNER AUDIO IN FROM SCART SECTION

BPF
TL401, Q405 AUTO BIAS CONTROL Q401 BIAS OSC

COMB AMP CCD LPF

C. COMB BPF1

Y DELAY

46 45 43 41

78 76 80 96
: REC AUDIO SIGNAL ALC LINE AMP MUTE REC AMP

[FOR FX970Z] (TO DRUM)

99

LP REC 84 SP REC 90

YNR

(TO DRUM)

+ DETAIL ENH REC FM EQ NL EMPH FM MOD 10 11 W/D CLIP 18 19 23

Y-LPF

34 36 38 S/W 32 AGC 31 30 V. IN 2 V. IN 1
FROM SCART SECTION

98

6
AUDIO HD

FBC

24

28

29

MAIN EMPH COLOR V. H S/W ROTARY FROM SYSCON/SERVO SECTION CLOCK C. SYNC DATA

Q305 REC 'H'

Y/C VIDEO

FROM/TO SYSCON/SERVO SECTION

11

12

BLOCK DIAGRAM-4 (TUNER SECTION)

FROM POWER SECTION FROM/TO SCART SECTION FROM POWER SECTION FROM SYSCON/SERVO SECTION

1B 4E 3E 2B 1H 2H 3H

FROM POWER SECTION

3B

VIDEO BUFFER
Q701

FROM SYSCON/SERVO SECTION FROM POWER SECTION FROM SYSCON/SERVO SECTION

VIDEO(VPS) 4H
4B 5H 6H

[FOR FX970Z]

FROM POWER SECTION

5B

1E

TO SCART SECTION
5E

:PB VIDEO SIGNAL :REC VIDEO SIGNAL

:PB AUDIO SIGNAL :REC AUDIO SIGNAL

13

14

BLOCK DIAGRAM-5 (SCART SECTION)

JK901 [SCART1]

:PB VIDEO SIGNAL :REC VIDEO SIGNAL : VIDEO SIGNAL :PB AUDIO SIGNAL :REC AUDIO SIGNAL
12VA 1A

1 2 3 4 5 6 7

AUDIO-R OUT AUDIO-R IN AUDIO-L OUT GND GND AUDIO-L IN

8 9 10 11 12 13 14

SCART H GND

GND GND

15 16 17 18 19 20 21

GND GND VIDEO OUT VIDEO IN GNG


21

JK901 SCART1

GND

3A

20 19 18 17 15 14 13 12

To POWER SECTION

[FOR FX970Z] J9S3

11 10 9 8 7 6

SCART AUDIO OUTPUT BUFFER (Q902,C905,C906, R931,R932,R936) [FOR GX910Z]


D902

5 4 3 2 1

[FOR GX910Z]
TU AUDIO(L) MOD.AUDIO VIDEO TU VIDEO 1E 3E 4E 5E

[FOR FX970Z] J9A1 J9A2


42

JK901 SCART2

41 40 39

J9A3

J9A4

J9E1

To TUNER/IF SECTION

[FOR GX910Z]

38 37 35 34

AUDIO 2 AUDIO 1 MONO AUDIO VIDEO 2

2G 3G 4G 5G

33 32 31 30 29 28

[FOR FX970Z]
VIDEO 1 6G

27 26 25 24 23 22

To AUDIO/ VIDEO SECTION


IIC CLOCK IIC DATA 1J 2J

A.MUTE "H"

3J

AUDIO MUTING CIRCUIT (Q906,D903,D904,C956,R943)

13

14

15

16

17

18

19 VCC

20

21

22

23

24 CLAMP

6J

C+ DET "H"

[FOR FX970Z]
SCART "H" & 16:9 "H" SWITCHING CIRCUIT (Q903,Q908,Q909 R921,R922)
7J 8J 16:9 "H" SCART "H"

To SYSCON/ SERVO SECTION

IC901 BH7635S

IC-BUS CONT.

5V REG 12 11 10 9 8 7

CLAMP GND 6

CLAMP

CLAMP

[FOR GX910Z]
To SYSCON/ SERVO SECTION
GND GND VIDEO OUT VIDEO IN GNG

VCC 4

GND 2

JK901 [SCART2]
1

22 23 24 25 26 27 28

AUDIO-R OUT AUDIO-R IN AUDIO-L OUT GND GND AUDIO-L IN

29 30 31 32 33 34 35

C+ GND

GND GND

36 37 38 39 40 41 42

15

16

AV2 (DECODER)

36

AV1 IN/OUT(TV) [FOR FX970Z] AV IN/OUT(TV) [FOR GX910Z]

16

BLOCK DIAGRAM-6 (SYSTEM CONTROL SECTION)

FROM/TO DECK
IC502
OUT 1 GND V ret IN 1 IN 2 P1

FROM/TO SCART SECTION

KA3082
VCC 1 VCC 2 OUT 2 P2

L/D MOTOR

3
ZD501

10

FROM/TO AUDIO/VIDEOSECTION

12V
C528 31 32 61 78 25 26 38 39 40 80 81 62 90 91 90

CTL+ CTLCAP REV "H" I - LIMIT DRUM PWM CAP PWM DFG DPG CFG CAP ADJ DRUM ADJ

A.MUTE 'H' IIC CLK IIC DATA IIC CLK

C529

R526

MS501 MODE SW
GND MODE S1 MODE S2 MODE S3 MODE S4 1 2 3 4 5

R525

19 LD(-) 20 LD(+) 77 76 75 74

IIC DATA 91 V.ENV 12 V. H/SW 24


58 54 60 79 27 6 66 28 29 30 43 45 88 9 87 81 90 91 90 94 97 96 95 16 89
OUT RESET GND VCC

TO POWER SECTION FROM/TO TU/IF SECTION


1 2 3 4 34 35 36 37 38 39 40 41 42 43 44

33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12

MODE SW1 MODE SW2 MODE SW3 MODE SW4

5V
R553 R555 R550 ES502 END

X501 10MHZ X502 32.768KHZ

OSC OSC

72 OSC1 73 OSC2 70 X-TAL1 69 X-TAL2 3 END SENSOR

IC501 HD3977

VR501 PG ADJ R559 ES501 T-UP END

10 PG ADJ

1 T-UP SENSOR 5 SUPPLY REEL 4 T-UP REEL

Q515 X503 R558 RS502 SUP.REEL L506 R518 C518 C519 R560

OSC OSC

52 4fsc out 53 4fsc in

TEST 'H' Vss(A/D) Vss(OSD) Vss(SERVO) Vss(SYS)

51 DOSC OUT 50 DOSC IN

Vcc(A/D) Vcc(OSD) Vcc(SERVO) Vcc(SYS)

CST SW 'H'

KEY RTN 0

KEY RTN 1

SCART "H" C.SYNC(NOR) CPWR CTL "H" REC 'H' DV.SYNC SECAM DET "H" TIMER "H" C.ROTARY H AMP SW COMP. IN CVin CVout STAND-BY 'H' AFT C.SYNC(INV) IIC DATA IIC CLK IIC DATA IIC CLK S7/ FLD ENV S6/ FLD DATA OUT S5/ FLD DATA IN S4/ FLD CLK RESE PWR FA

IC5F1
MN12510F

IC503
AT24C16 EEPROM
5 6 7 8

LD501 DECK IR LED

1 2 3 4 5 6 7 8 9 10 11

R/C

IC504

GND VCC V OUT

Q514

C501

5.3VA
R557 RS501 T-UP REEL

C500

RC5F1 REMOTE SENSOR

82

57

13

14

68 2 49 33 71

15 42 41 22

IC505
OUT RESET GND

Q503 Q501

C521

C561

CS501 CST&REC SW

L505

VCC

5V FROM POWER SECTION

L507

5VT CH-UP PLAY CH-DOWN OPTB REC FF REW PLAY STOP P/STILL
C506 C505 C503 C504

L502

5.3VA

17

18

SCHEMATIC DIAGRAM-1(POWER SECTION)

A MAIN(POWER SECTION)C.B

Q153 KTC2804-Y
14.8 11.8

D152 1N4003A

D154 1N4003A

D155 1N4003A

1B C159 10/16
11.8 9.4

5.3VA 9V 5VT 33VT 5V GND To TUNER/IF SECTION 1B 6B

Q151 KTC3203-Y
14.8 11.9

12.4

2B C156 10/16 3B 4B

R152 1.2K C152 4.7/50

10.0

Q152 KTC3203-Y

R151 1.2K ZD151 MTZ13A BD101 S1WBA60 R101 2.7 2W R104 56K 2W C103 68/400 BC101 BEAD CORE BC102 BEAD CORE D102 ERA22-10 C105 0.01/630 10 C106 100P/1K 4 11 8 C118 220/10 D108 EU01W T101 EER2828 6 9 D109 RU4YXLF L104 22U

C157 10/16
12.5

ZD153 MTZ13A

C153 4.7/50 R171 3.9K ZD152 MTZ10C

10.0
R

5B
0

6B

C151 4.7/50

Q165 KRC101M

1A C120 470/25 C121 470/25 2A 3A

12VA GND To SCART SECTION 1A 3A

FR02 4.7 1/4W

C119 47/50

Q154 KTC3198
-27.3 -27.3

L105 100U Q155 KRA103M


5.2
R

C102 0.1/275

R102 100K 2W
16.1 (16.3)

C122 0.022

R164 12K
-26.6

R165 12K

1C 12.3V(CAP) ZD104 MTZ5.6B C155 0.1 2C 12V(DRUM) 3C 4C 5C -27VG -21VG(F-) -15VG(F+)

7 12 D104 EU01W 2 C109 33/25 1


Buffer Amp.

D107 F103 ICP-N10 ERA18

R114 100K

Q156 KTC3203-Y
-16.1 -16.0

5.3

5 VCC L102 33m


Slort OVP Reg1(9.4V) Reg2(7.2V) Reg3(7.2V) OSC Drive S R Q FB OCP Latch

DROIN 1

309

R103 8.2

13

D106 ERC81-004L

C116 1000/16 L103 22U

C117 470/16
-15.4

R166 2.2K R167 2.2K

Q157 KRA103M
5.2
R

C101 0.1/275

TSD

15

D105 EU01W

C115 47/50

5.3 4.6

6C STAND-BY "H" R170 1K


5.3

R116 330 IC102 PC123Y


4.0 4.9

Q158 KTA1268-BL R119 3.3K 1%


35.6 35.3

R169 1K
5.3

7C

5VG

FH02 F101 T1.6A/250V


Counter

OCP
Mirror FB Curent Detector

R117 2.2K

FH01 4 PW101 IC101 STR-G6153T

R109 GND 0.35 2W C111 0.022

R118 1K

C114 0.047

Q164 KSA1273

R154 1K 3
0

R155
35.0 27K 0
R

R156 10K
5.0

R157 1K

FB
4.0 (4.6)

2
4.0

1 IC103 KA431AZ 3
2.5

R120 2.7K 1%

R161 270
4.5

R162 330 D151 1SS133


5.2

8C

TIMER "H"

C112 3300P/400

2
0

R121 180

5.3 5.3

Q160 KRC101M 9C 10C C123 47/6.3


0 5.0

5.2

Q162 KTA1273 Q159 KTA1273 R172 12K C124 22/16

5VT 5V

C113 220P/400 POWER CORD R158 270

4.5

11C PWR CTL "H"

R159 330

Q161 KTC3199-BL

12C 13C

5.3VA GND To SYSCON/ SERVO SECTION 1C 13C

NOTE:ONE VOLTAGE:PB OR REC MODE TWO VOLTAGES:PB AND (REC) MODE :HOT CIRCUIT

1D 2D 3D

5VT 5V GND To AUDIO/ VIDEO SECTION 1D 3D

19

20

SCHEMATIC DIAGRAM-2 (AUDIO/VIDEO SECTION)

A MAIN(AUDIO/VIDEO SECTION)C.B
5VT 5V GND To POWER SECTION 1D 3D 1D 2D 3D 5VT
[FOR GX910Z]

1G 2G 3G

AUDIO 2 AUDIO 1

5V
R427 47K R425 47K

R428 3.9K

R430 3.9K
L401 8.2U

[FOR GX910Z]

L309 100U C371 0.1 C331 220/6.3

C422 0.1

C403 0.1

C406 10/16

C344 0.022

C343 0.047

C342 0.01

27

R402 2.2M

L307 100U C373 0.1 C346 220/6.3 C345 0.1

C405 10/16

A.MUTE "H" V.H/SW IIC DATA IIC CLOCK DV.SYNC VIDEO(VPS) VIDEO(Y/C) C.SYNC COMP OUT

C337 4.7/50

6F 7F 8F 9F 10F 11F 12F 13F 14F 15F


R3A1 2.2K

62 24 91 90 RF TP C355 0.01

R323 5.6K

REC "H" H.AMP SW C.ROTARY

3F 4F 5F

79 29 28 C401 47/6.3 C402 0.022

C425 2200P

C334 220/6.3

C374 0.1

L306 100u C354 220/6.3

R322 8.2K

C341 0.022

R321 1.5K

R326 2.7K

C335 0.1

5.0 Q304 KTC3199-BL 1.3 C336 0.01

10K

1.9

R324

C358 1/50

C340 0.033 C339 4.7/50

X301 4.43MHz

C338 0.022

54 30 C3A1 0.022

C320 1

IC301 LA71591M

11
2.4 5.0 1.8 (0) 3.4 3.2 2.5 2.0 (2.9) 0.6 0 3.8

2.4 (1.9)

8
2.7

2.5

2.4

2.1 (1.4) 5.0

13

C332 0.01 3.4 3.3 5.0 3.4 0.2 (0.5) 5.1

12 12
2.6 0 2.6

12
1.9

5.0

3.5

3.4

80
0

79
Vref 2.3V

78

77
ALC

76

75
A-VCC

74

73

72

71

70

69

68
C-GND

67

66
VXO2

65
REC APC DET

64

63
VXO1
P R

62
320FH VXO COMB AMP

61

60
SLD

59

58
C-VCC C-MAIN Cn-CTL

57

56

55
CCD VCC

54

53
CCD GND

52

51
0

NTSC:H

81
[FOR GX910Z] 0

H.A GND

SECAM DET PAL M DET KIL DET


R P

C COMB
C-DELAY

50
0.9

[FOR FX970Z] J3A1

82
12 0

NTSC-M

V.ENV To SYSCON/ SERVO SECTION 3F 16F

16F
R337

83
0.7

PILOT BG D.E.

To SEC DET

49
2.2

C330 0.01 C329 0.01 C328 0.047 Q303 KTA1267-GR 2.6 (2.2) 1.6 0

PHASE ALT

NON CORR MES CORRE

D.E. CCD LPF D.E.


Cn-CTL

* * R337 15K:GX910Z
18K:FX970Z

C367 0.022 J3A2 [FOR GX910Z]

84
0.7

BPF

HEAD AMP RF PROCESSING

85
0

KIL

NAP KIL B.D.

REC REC REC APC APC AFC BEFORE ID DET


R AFTER P R P

PB BGA BEFORE PB BGA AFTER

CCD LC89981/82 DELAY PROCESSING

48
9.5

47
1.6

46
BPF1 Y DELAY

86
5.0

H.A GND H.A GND

45 44

1.5 C313 (2.3) 100P

* C302 0.047:GX910Z
0.1:FX970Z

87
1.9(4.8)

REC BGA

16
P R

2.1

C327 1

88
0
P

43
(3.1)
VCA DET

* R3B1 2.7K:GX910Z
4.7K:FX970Z

C326 2.8 10/16 3.0

89
1.9(0)

320/321FH VCO VXO XO REC FM AGC2 DET

C-LPF
R R
COMP IN

42 41
5.1

90 P3D01 SP A PB SP REC SP B PB LP A PB LP REC LP B PB To CYL.HEADS


[FOR FX970Z] R3A3 1K Q3A2 KTC3199-BL C375 0.1 REC "H" 1.9(4.8)

Y/C SEP IN

SUB CONV

CLAMP
NL DEEMP P

DELAYED SIGNAL

7
C325 1 R319 1K C324 0.1 L304 100U

[FOR FX970Z]

1 2 3 4 5 6

R350 470 12 V.ENV Q3A1 KTC3199-BL 30 COMP.OUT

C348 1/50 C350 0.1 R333 560 R3A2 C302 47K

91
0.2

92
4.2(0)

REC FM AGC2

MAIN BALANCE CONV


P

Y.N.R Y.LPF

AGC DET B-UP AMP ACC

N.C1 N.C2 PIC-CTL ANR

40
ALWAYS 5V

4.1 2.2 C322 47/6.3 1.6 C319 (4.7) 0.1 (3.3) (3.4) C318 2.2/50 C317 0.01

REG

39 38

93
0(0.3)

ENV DET COMP OUT


R

BPF2

R R P PB-C

PB-Y

94
0

Y/C MIX
P

R3B1 C408 0.015

*
R424 270 R403 6.8K R404 270

95 A.GND
2.3

96 MUTE
C466 0 3.3/50 2.4(1.6) 4.9 (4.1)

LINE AMP ALC DET


P

AUDIO SIGNAL PROCESSING

PB FM AGC

REC FM AGC1
R P

REC FM EQ

S-VHS:OPEN

SUB LPF

V/I CON

R R

1/2
R

SYNC DET

SYNC 37 DET 1.8

C351 0.1

FBC FM MOD W/D CLIP FM DEM DOUBLE LIM DETAIL ENH


R P R P R P B.B ACC DET R

36 1.3
AFC DET

35 34

79 R431 C431 0.01

L402 6800U R407 22K

97 98

PB FM EQ Vref

FM PROCESSING
PB EQ THROUGH A-MUTE/ C+ROT

H-PLL SYNC SEP

1.8 (3.3)

NL EMPHA

AGC TC2

1.9(1.3)

R406 C410 2.7K 0.1

33
(2.3) 1.5 C316 10/16 CLAMP

R318 4.7K

LP/EP

22K:FX970Z

Q401 KTA1267-GR Q402 KTA1267-GR

EQ AMP

SP

CLAMP (2.5)

Y-GND

Y-VCC

2.4(3.3) 100 C412 0.1 Q403 KTC3199-BL

FM AGC DET

REC S-FM IN

BAL/TCI

EQ AMP

RFSW/ HASW IN

* R431 4.7K:GX910Z

99

Vref 2.3V

PB/EE

PB/EE REC:EP/LP PB:EP

32

SERIAL DECODER

Chara INS

60dB AMP

EE AGC
EQ TC1

2.9

2
C315 10/16

31

C415 22/16

CTL(+) CTL(-) To SYSCON/ SERVO SECTION 1F , 2F P3D02 AUDIO PB AUDIO REC A/E (+) A/E (-) CTL (-) CTL (+) To CTL/AUDIO HEADS P3D03 F/E GND To FULL ERASE HEAD

C416 2200P

R309

R416 150

10K 18K 10K

18K

R410 10K R411 22K 79 REC "H"

Q404 KTC3199-BL R409 C4A1 4.7K 22/16

C414 0.01

C368 1000P C417 1200P

R338

R408 2.2K

R415 330K

R316 150

2F 1F

C413 0.01

C310

R413 8.2K

C303 1 R305 C306 0.01 L302 56U C307 L308 12U 27P

R412 1.8K

1
2.4

2
2.4
R414 12K

3
2.5

4
2.4

5
0.1 (2.4)

6
2.4

7
2.4

8
0

9
0

10
1.0

11
1.7

12

C301

5.1 1.5 (2.7)

13

14
1.9 (1.5)

15
2.3

16
5.1

17

4
R417 1K

15

14

3.0 1.9 1.1 3.0 (0.2) (2.5) R308 1 2.7K

18

19

20

21

22

23
4.9

24
4.9

25
0

26
0.1

27
0.3

28

PB CTL

29

30
1.1 (4.4)

2.2 0 (2.5)

0.3

1.7 (2)

2
C314 0.1

10
C369 0.022

R317

C3B1 0.033

R325 1K 2.4

C323 47/6.3

6G 5G

VIDEO 1 VIDEO 2

C309 330P C370 180P

1.7(0.6) D301 1SS131

C423 4.7/50

29 H.AMP SW

27 DV.SYNC

91 IIC DATA

R349 5.6K

C353 22P

TL401 BIAS COIL

R341 1.2 3.3K (1.7)

79 REC "H"

54 C.SYNC

R491 12K

C376 0.022

90 IIC CLOCK

R490 47K

62 A.MUTE 28 C.ROTARY 24 V.H/SW

6 5 4 3 2 1

V.H/SW TP R418 27K

R306 330 4.3(3.8)

C363 39P 1.8(2.3) Q301 KTC3199-BL

R302 R303 R304

R340

Q305 KTA1267-GR 0

4G MONO AUDIO To SCART SECTION 1G 6G

R335 18K

* R317 100K:GX910Z
120K:FX970Z

1
L405 10U

C421 0.022

R422 560

R307 330 Q302 KTC3199-BL C305 0.1 C304 220/6.3 5.1 1.3 (1.9) R310 1K R311 4.7K 2.2 (2.5)

2
R420 1K R419 47

2 1

Q405 KTC3203-Y R421 2.2 C419 0.01

3
C424 0.1 C418 0.015 C420 47/50

* * *

R305 1.5K:GX910Z 1.2K:FX970Z R309 750:GX910Z 680:FX970Z R338 270:GX910Z 220:FX970Z

* *

C301 0.047:GX910Z 0.1:FX970Z C310 10/16:GX910Z 4.7/50:FX970Z

L301 10U R312 C311 1.8K 180P C312 22P R313 L303 33U

5V 5VT

* R313 330:GX910Z
470:FX970Z

:PB Y SIGNAL :PB CHROMA SIGNAL :PB VIDEO SIGNAL

:REC Y SIGNAL :REC CHROMA SIGNAL :REC VIDEO SIGNAL

:PB AUDIO SIGNAL :REC AUDIO SIGNAL

ONE VOLTAGE:PB OR REC MODE TWO VOLTAGES:PB AND (REC) MODE

: WAVEFORMS No.

21

22

WAVEFORM-1 (VIDEO SECTION)


1 2 3 4

IC301 Pin 20 PBmode 500mvp-p

IC301 Pin 38, 31, 32 Video in 1Vp-p

IC301 Pin 28 PB/REC mode 4.2Vp-p

IC301 Pin 7 REC mode 1.4Vp-p

IC301 Pin 6 REC mode 2.2Vp-p

IC301 Pin 29 PB mode 2.1 Vp-p

IC301 Pin 41 PB mode 400mVp-p

IC301 Pin 64 PB mode 600mVp-p

10

11

12

IC301 Pin 23 PB/REC mode 5Vp-p

IC301 Pin 24 PB/REC mode 5Vp-p

IC301 Pin 71 , 72 REC mode 340mVp-p

IC301 Pin 51 , 52 , 54 PB mode 300mVp-p

13

14

15

16

IC301 Pin 63 PB mode 600mVp-p

IC301 Pin 11 PB mode 3.2Vp-p

IC301 Pin 10 PB mode 1.8Vp-p

IC301 Pin 43 PB mode 400mVp-p

23

WAVEFORM-2 (SERVO/OSD SECTION)


1 2 3 4

IC501 Pin 24 1V/5mS REC/PB mdes (V.H/SW)


5 6

IC501 Pin 27 1V/2mS QUE/REV modes (D.V-SYNC)


7

IC501 Pin 31 1V/10mS REC mode (CTL+)


8

IC501Pin 32 1V/10mS REC mode (CTL)

IC501 Pin 38 1V/1mS REC/PB mode (DFG)


5 6

IC501 Pin 39 1V/10S REC/PB modes (DPG)

IC501 Pin 40 1V/1mS REC/PB modes (CFG)

IC501 Pin 43 100mV/10S EE/PB modes (V-IN)

IC501 Pin 45 500mV/10S EE/PB modes (V-OUT)

IC501Pin 54 1V/20S EE/PB modes (C-SYNC)

TRANSISTOR ILLUSTRATION

ECB KRA103M KRC101M KRC103M KTA1267 KTC3198 KTC3199

ECB KTA1268 KTC3203

ECB KTA1273

ECB KTC2804

24

SCHEMATIC DIAGRAM-3 (SYSTEM CONTROL/SERVO SECTION)

A MAIN(SYSCON/SERVO SECTION)C.B
12V(DRUM)

IC502 KA3082 MOTOR DRIVE


C516 0.022
12V(DRUM)

90 91

100 99 98
R501 100 1SS133 1SS133 1SS133

94
1SS133

92 86
1SS133 1SS133

63 62
1SS133 1SS133

67

R502 100

IC505 KIA7042P
RESET GND VCC

5.3VA

DIG5F1
14

PMK01
1 2 3 4 5 GND OTPB "H" 5VA KEY RTN 1 GND To C FRONT-2 C.B PKM01

[FOR GX910Z]

[FOR GX910Z]

[FOR GX910Z]

MOTOR DRIVE

[FOR GX910Z]

5.3 0 4.6(5.2) 4.6(5.2)

1
DJ16 DJ17
5.3

2
0

DJ01

DJ02

DJ06

DJ03

DJ08

MOTOR DET GND 1 2


0 0.4

8 7 6 5 GND VCC GND GND GND CLK GND DATA

DJ09

REC TIMER VCR M REM


SP LP EP
R570 4.7K C520 1000P
F-

BIL SAP Hi-Fi ST

3
0.8

4
0.3

5
2.2

6
2.2

10
5.3VA
0.4

12.2 12.2 0.8

1 2 3 4 0 0 0 0

IC503 AT24C16 EEPROM

R5B1 1K

R581 68K

R504 1K

PMK02
1 2 3 4 5 6 7 8 9 10

R524 6.8 1W C530 10/16 C528 0.01 ZD501 MTZ6.8C C529 0.1 R526 5.6K R525 5.6K 5.3VA

F- NP NP 9G 8G 7G 6G 5G 4G 3G 2G Nx Nx Nx Nx Nx Nx P16 P15 P14 P13 P12 P11 P10 P9 P8 P7 P6 P5 P4 P3 P2 P1 NP NP F+ F+

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

5VT 5.3VA 19 20
97 96 95 94 93 92 91 90 88 87 81

RC5F1 REMOCON SENSOR


V OUT GND VCC

R5F0 10

R5F1 10
15 14 13 12 10 9 8 7 2 1 44 43 42 41 40 39 38 37 36 35 34 33 32 31

R5F2 15

R5F3 15

13

GND KEY RTN 0 To B FRONT-1 C.B PKM02

PML01
LD+ LD1 2

R586 R545

2.2K 2.2K

3 R510 R508 2.2K 3.3K


0 0 0 0 0 5.2 4.6 5.3 5.3 5.0 5.1 4.9 0 4.7 0 0 0 0 5.1 2.6

1
0

To LOADING MOTOR PMD01


D.CTL M.GND DFG 12V PG GND 5.1V 1 2 3 4 5 6 7 C546 47/16 R506 R522 R512 D509 1SS133 81 R569 1M R535 470K C545 0.1 78 R521 3.3K C522 0.01 R563 10K C544 0.047
R5E8 10K R5E7 10K

R511 1K C542 680P C5F7 47/6.3

R5H2 330 R5F6 1K R5F5 1K

96 97 95

94

45

R5F8 27K R5F7 1K

100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81

R5F9 1K R591 470 90

63 18 90 9 91

1K 1K 1K C574 1000P C567 3900P PG ADJ C575 1000P

38 40 39

NC NC NC FLD DATA OUT FLD DATA IN FLD CLK FLD ENA NC NC IIC DATA IIC CLK PWR FAIL STAND BY "H"(3W LED) C.SYNC(INV) NC NC NC NC R/C DRUM ADJ

1H 2H 3H 4H 5H

OSD VIDEO IIC CLK IIC DATA VIDEO(VPS) TU SEC "H"

1 3 4 5 6

To LOWER DRUM C.B PDM01 PMC01


GND MOTOR GND I.LIMIT CAP.CONTROL 12V CFG CAP.REV "L" 5.1V 1 2 3 4 5 6 7 8

R579 56K R528 10K R523 15K

VR501 220KB

C509 0.022

C557 0.01

12 13 14

C556 0.01

R5C9 10K C507 0.1 C508 0.1


18 19 20 21

61 R505 1K C525 47/16


4.7K 4.7K 4.7K 4.7K

R5G0 27K

R5G1 27K

R5G2 27K

R5G3 27K

R5G4 27K

P15

RESET

P16

NC

NC

G1

G2

G3

G4

GND

VCC

5.3VA

C543 2200P

C551 0.033 R547 12K

C552 0.01

R548 100K

R544 4.7K

G5

80

R5G5 27K

To CAPSTAN MOTOR C.B PCM01

C526 47/25

R546 5.6K

IC504 KIA7031P RESET

2
0

1
5.3

R575 R576 R577 R578

MS501
GND MODE S1 MODE S2 MODE S3 MODE S4 1 2 3 4 5

CTL+ CTLVSS(SERVO) CTL1 CTL2 CTL3 CTL OUT DFG DPG CFG VCC(SERVO) VCC(OSD) CV IN VREF(OSD) CV OUT CHAR BIAS AFC LPF AFC OSC VSS(OSD) D OSC IN

R5C1 R5C2 R5C3 R5C4

1K 1K 1K 1K

77 76 75 74

C502 47/6.3 12V(CAP) 5.1V 25 26 5V

R531 10K

24 25 26 27 28 29 30

0 0 0.8 H/L H/L 3.3 1(2) 1(2) 3.2(1.6) R507 1K 2.2 0.7(0) 4(2.3) R543 100 5.3 5.3 5.3 R5B5 100 5.3 0 0 5.2 5.2 5.2 5.3 H/L H/L 2.8 2.7 0 H/L 5.2 5.0

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

T-UP SENSOR VSS(A/D) END SENSOR T-UP REEL SUPPLY REEL SEC DET "H" NC NC AFT PG ADJ NC V.ENV KEY RTN 0 KEY RTN 1 VCC(A/D) RESET NC TU SECAM VL "H" LD (-) LD (+) C+ DET "H" VCC(SYS) NC 1 V.H/SW CAP.PWM DRUM PWM 2 D.V-SYNC C.ROTARY H.AMP SW COMP.IN

IC501 HD3977 RC06F SYSCON/SERVO PROCESS

CAP ACCEL "H" 80 REC "H" 79 I-LIMIT 78 MODE SW1 77 MODE SW2 76 MODE SW3 75 MODE SW4 74 OSC2 73 OSC1 72 VSS(SYS) 71 X-TAL1 70 X-TAL2 69 TEST "H" 68 OPT RTN(CTL MON) 67 TIMER "H" 66 TSS "L" 65 16:9 "H" 64 TU SEC "H" 63 A.MUTE "H" 62 CAP.REV "H" 61 PWR CTL "H" 60 OSD"H" 59 SCART "H" 58 CST SW "H" 57 SEC/MEC "H" 56 CTL GAIN ADJ 55 C.SYNC 54 10 4fsc in/2fsc in 53 4fsc out/2fsc out 52 D OSC 51 OUT

2.8 0(4.9) 3.1 2.3(5.3) 5.3 0 5.3 2.5 2.5 0 0.8 1.5 0 4.6 0 5.2 5.2 0 0 0 5.2 0 5.2 5.1 0 5.2 0.4 2.4 2.5 1.4

P1 POWER LED

SHUTTLE4

SHUTTLE3

SHUTTLE2

SHUTTLE1

80 79 78 77 76 75 74 73 72

33 32 31

6H TU SECVL "H" 7H IIC CLOCK 8H AFT 9H IIC DATA To TUNER/IF SECTION 1H 8H

33 32 31 30 29 28 27 26 25 24 23
DATA OUT DATA IN

R534 1M X501 10MHz

C570 18P C571 18P C515 15P C514 18P

34 35 36 37 38 39 40 41 42 43

CLK

R515 270 34 P4 35 P5 36 P6 37 P7 38 P8 39 P9

ENA 22 VSS 21 OSC2 20 OSC1 19 VDD 18 17 VPP 16 G9 15 G8 14 G7 13 G6 12

X5F1 4.0MHz

R592 100 91 1J 2J 3J 4J 5J 6J 7J 8J

P3

P2

91 62

IIC CLOCK IIC DATA A.MUTE "H"

67 66 65 64 63 62 61 60 59 58 56 55 54

X502 32.768KHz

40 P10 41 P11 42 P12 43 P13 44 P14

IC5F1 MN12510 LED DRIVE

15 14 13 12

21 64 58

C+ DET "H" 16:9 "H" SCART "H" To SCART SECTION 1J 8J

R5C6 1K

CS501 CST/REC.SW

44

1 2 3 4 5 6 7 8 9 10 11 R5G6 27K

C576 14P R589 1M X503 17.734MHz C577 14P

R5G7 27K
1 2

R5H0 27K
6 7 8 9 10

32 31 79 29 28 62 24 91 R590 1K 27 90 43 6 54 30 12

1F 2F 3F 4F 5F 6F 7F 8F 9F 10F

CTL(-) CTL(+) REC "H" H.AMP SW C.ROTARY A.MUTE "H" V.H/SW IIC DATA IIC CLK DV.SYNC

To MODE SW

3
31

R509 27K

2.3

0 0 2.3 2.3 2.3 5.2 5.0 2.4 1.4 2.4 0 2.0 1.4 0 1.3

R561 560 R562 560

31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 2.3(3)

C589 82P

R518 560

C519 39P L506 15U R517 1M C518 33P C532 0.022 ZD503 MTZ6.2B C506 0.022

L502 100U C505 47/6.3

C5F4 0.1

C5F8 47/6.3 ZD5F1 MTZ5.1B


R5H1 56

R553 220 1 2

R550 220

5.3

R5C5 1K ES501 ST5811-A,B T-UP END R557 27K C536 0.01 R560 4.7K
H/L 5.3 R556
R

C533 32 1000P 1 C534 4.7/50

38 39 40

43

45

C512 180P

87

12V(DRUM) 5V 12V(CAP) 5.3VA 4 C564 330P C527 180P R5A1 55 68K 5 R5A2 120K
2.2

11F VIDEO(VPS) 12F VIDEO(Y/C) 13F C.SYNC 14F COMP IN 15F 16F V.ENV To AUDIO/ VIDEO SECTION 1F 16F

R5B3 1K
H/L

3 RS501 4 SG233 T-UP/REEL R555 220 1 2

LD501 DECK IR LED

Q514 KRC103M

22K

R5C7 1K C537 0.01 R559 4.7K


H/L
R

C581 0.01 3 C535 4.7/50

R513 100K

C588 4.7/50

R567 820 C513 0.1 C541 4.7/50

C521 0.022

C561 47/6.3

L505 100u

R568 R527 680K 560 C524 33/16 R519 27K C596 0.022

L501 T/W C510 47/16 D502 1SS133 C501 C500 0.047F/5.5 0.1 C500 470/6.3

Q503 KTA1267-GR
5.2 5.3

ES502 ST5811-A,B SUP END

R564 27K

R5B4 1K
H/L

R5A3 56K Q5A1 KTC103M

4.4

1C 2C 3C 4C 5C 88

12.3V(CAP) 12V(DRUM) -27VG -21VG(F-) -15VG(F+)

[FOR GX910Z]

3 RS502 4 SG233 S-UP/REEL

R558 22K

Q515 KRC103M

C582 0.01

[FOR FX970Z] R542 2.2K R583 10K 0.8 R529 10K

45

Q5S2 C5S1 L5S1 KTC3199-BL 43P 33U R5S2 6.8K

C5S2 0.022 L507 100U R5S3 330 C503 0.1 C504 220/6.3

Q501 KTC3199 BL 0

66

6C STAND-BY "H" 7C 5VG TIMER "H" 8C 5VT 9C 5V 10C 11C 12C 13C PWR CTL "H" 5.3VA GND To POWER SECTION 1C 13C

60

ONE VOLTAGE:PB OR REC MODE TWO VOLTAGES:PB AND (REC) MODE

56

: WAVEFORMS No.

25

26

SCHEMATIC DIAGRAM-4 (TUNER/IF SECTION)

WAVEFORM-3
1

A MAIN(TUNER/IF SECTION)C.B
L702 10U
5.3VA

TU701 Pin 19 (IF Signal)

1B 2B 3B 4B 5B 6B

To POWER SECTION
1B 6B

9V 5VT 33VT 5V GND

C705 0.01

C704 47/6.3 L705 100U C714 0.01 C713 47/6.3

TUN.AUDIO

1E 2E

To SCART SECTION
1E 5E

C7M5 10/16

R7M1 1K
5.3

TU701 C7M1 100P


1 2 BB AUDIO

TU701 Pin 24 (Video Signal)

MOD.AUDIO 3E VIDEO TU VIDEO

4E 5E

0 5.1

R7M5 220 C7M3 43P

3
3 4 SDA 4MB SCL VIDEO MD TU RF AGC NC

OSD VIDEO 1H IIC CLOCK IIC DATA

2H 3H

5.2 5.2

L701 100U C702 10/16

To SYSCON/ SERVO SECTION


1H 9H

VIDEO(VPS) 4H TU SEC "H"

5 6

5H

L7V1 100U C7V1 47/16 C7V2 1


5.1
24

R704 470

C7V7 1/50
5.0
23

C7M2 47/16 R7M3 1K

32.3 2.6

7 8 9

TU SECVL "H" 6H IIC CLOCK AFT IIC DATA

7H 8H 9H

4.5
22

0
21

5.0
20

5.1
19

C7V8 1/50 4.6 2.5 2.9


18 17 16

R7V6 5.6K
5.1
15

0.2
14

1.3
13

C7M6 27P Q701 KTA1267-GR R706 220

C703 4.7/50

0 0 5.1

TU701 Pin 22 (SIF Signal)

VDD1 RST
V.Sync Sep. Timing Generator Sync Detect Sync Sep/ Data Sucer IIC BUS Interface

VDD2
Data Latch AFC (VCO) Data Acousition

10 AS 11 SCL

IC7V1 LC74793

5.2

L703 10U C706 470/16 C707 0.01

12 SDA 13 B+ 14 B+ 15 NC 16 TU 17 TP 18 IF

R707 220 C710 43P

5.0 5.0 0 32.3

VSS1 1

NC 2 3 4 5 6 7 8 9

VSS2 10 11 12

2.6

2.6

5.2

5.2

5.0

4.6

3.0

X7V1 17.734476MHz C7V6 4.7/50 C7V3 C7V4 12P 12P C7V5 0.056

3.0 R7V5 10K R7V4 2.2K

C701 4.7/50

ZD701 MTZ33B

0 5.1 0

TU701 Pin 21 (Audio Signal)

[FOR FX970Z]
4 3

19 SW 1 20 SW 2 21 AUDIO

2.4 0
22 SIF

2.5

23 AFT 24 VIDEO

1.3

25 NC

:PB VIDEO SIGNAL :REC VIDEO SIGNAL

:PB AUDIO SIGNAL :REC AUDIO SIGNAL

: WAVEFORMS No. ONE VOLTAGE:PB OR REC MODE

C712 5.6P

L704 8.2U

27

28

SCHEMATIC DIAGRAM-5 (SCART SECTION) <FOR FX970Z>

A MAIN(SCART SECTION)C.B
JK901 [SCART1] 1 2 3 4 5 6 7
12VA 1A 2A GND 3A

AUDIO-R OUT AUDIO-R IN AUDIO-L OUT GND GND AUDIO-L IN

8 9 10 11 12 13 14

SCART H GND

GND GND

15 16 17 18 19 20 21

GND GND VIDEO OUT VIDEO IN GNG L905 BEAD CORE 21

JK901 SCART1

20

To POWER SECTION 1A 3A

ONE VOLTAGE:PB OR REC MODE TWO VOLTAGES:PB AND (REC) MODE :PB VIDEO SIGNAL :REC VIDEO SIGNAL : VIDEO SIGNAL :PB AUDIO SIGNAL :REC AUDIO SIGNAL

19 C958 39P R901 75 R902 75 L903 1u 18 17 15 14 13 12 11 C901 1000P R903 560 R905 560 R904 560 L901 100u C903 L904 100u 1000P 10 9 8 7 6 5 4 3 2 L902 100u 1 C908 1000P D902 1SS133 AV1 IN/OUT(TV)
C+ DET "H"

16

C9A1 1000P

R906 560

L906 100u C904 1000P L907 BEAD CORE

JK901 SCART2

TU AUDIO(L) MOD.AUDIO VIDEO TU VIDEO

1E 2E 3E 4E 5E

R947 330

C941 10/16 R948 330

42 41 40

To TUNER/IF SECTION 1E 5E
1G 2G 3G AUDIO 1 MONO AUDIO 4G VIDEO 2 5G

C919 82P

R911 75

R912 75

39 38 37 36 35 34 33 32 C911 1000P R913 560 L911 100u L914 100u 31 30 29 28 27 26 25 24 23 AV2 IN(DECODER) To SYSCON/ SERVO SECTION 6J 8J

C945 10/16

C944 10/16

C943 10/16

C955 10/16

VIDEO 1 To AUDIO/ VIDEO SECTION 1G 6G IIC CLOCK IIC DATA

6G

R915 560 C912 470/16 C902 470/16 C942 1/50

1J 2J

R950 R949 R943 1.5K D903 1SS133 D904 1SS133 C956 0.1/50

100 100 12.0 19 20 VCC

C958 39P

C952 0.1

C951 47/16

R916 560 C914 1000P

R914 560

L912 100u C918 1000P

22

C913 1000P

L916 100u

R933 12K
6J

13 Q906 KTC3199-BL

14

15

16

17

18

21

22

23

24 CLAMP JK901 [SCART2] 22 23 24 25 26 27 28 AUDIO-R OUT AUDIO-R IN AUDIO-L OUT GND GND AUDIO-L IN 29 30 31 32 33 34 35 C+ GND 36 37 38 39 40 41 42 R934 10K

A.MUTE "H"

3J

4J 5J

IC901 BH7635S

IC-BUS CONT.

To SYSCON/ SERVO SECTION 1J 5J

5V REG 12 C946 10/16 11 10 C947 10/16 9 8 7

CLAMP GND 6 0 C948 10/16 C953 10/16

CLAMP

CLAMP

VCC 4 3 12.0

GND 2 0 C949 0.1

GND GND

GND GND VIDEO OUT VIDEO IN GNG

7J

8J

1 C950 10/16

C909 43P

29

30

SCHEMATIC DIAGRAM-6 (SCART SECTION) <FOR GX910Z>

SCHEMATIC DIAGRAM-7 (FRONT-1 C.B)

A MAIN(SCART SECTION)C.B
PKM02
JK901 SCART1
12VA 1A 2A GND 3A

B FRONT-1 C.B
L905 BEAD CORE

C951 47/16

C952 0.1

C958 39P

C902 470/16 C958 39P R901 75 R902 75 L903 1u

21 20 19 18 17 16 15 13 12 AV IN/OUT(TV) 14

To POWER SECTION 1A 3A

GND K.RTN 0

1 2 3 4 5 6 7 8 9 10

R5A1 1.8K SW5A1 REC/OTR

R5A2 1.5K SW5A2 REW/

R5A3 2.2K SW5A3 PLAY

R5A4 2.7K SW5A4 /F FWD

R5A5 3.9K SW5A5 STOP SW5A6 PAUSE/ STILL

R931 180K C906 10/16 R932 220K R936 1K R903 560 R905 560 C905 10/16 R904 560 L901 100u

11 C901 1000P Q902 KTC3199 10 9 8 7 6 C903 L904 100u 1000P 5 4 3 2 L902 100u 1 C908 1000P D902 1SS133

To A MAIN C.B SYSCON/SERVO SECTION PMK02

C9A1 1000P

R906 560

L906 100u C904 1000P

L907 BEAD CORE

TU AUDIO(L) MOD.AUDIO VIDEO TU VIDEO

1E 2E 3E 4E 5E

SCHEMATIC DIAGRAM-8 (FRONT-2 C.B)

To TUNER/IF SECTION 1E 5E
1G 2G 3G 4G 5G

AUDIO 2 AUDIO 1 MONO AUDIO VIDEO 2

Q909 KRA103M
VIDEO 1 To AUDIO/ VIDEO SECTION 1G 6G 6G
R

R921 820 Q903 KRC103M


R

R922 1K

6J

C FRONT-2 C.B
7J 16:9 "H"

Q908 KRC103M
1J 2J

PKM01
R

8J

SCART "H"

R943 1.5K
A.MUTE "H" 3J

D904 1SS133 C956 0.1/50

To SYSCON/ SERVO SECTION 6J 8J Q906 KTC3199 1 2 3 4 5 6 7 JK901 [SCART1] AUDIO-R OUT AUDIO-R IN AUDIO-L OUT GND GND AUDIO-L IN 8 9 10 11 12 13 14 SCART H GND 15 16 17 18 19 20 21

GND OTPB "H" 5.3VA GND KEY RTN 1 To A MAIN C.B SYSCON/SERVO SECTION PMK01

1 2 3 4 5
R5A9 120

R5A6 1.8K

R5A7 1.5K

R5A8 2.2K

D903 1SS133

4J 5J

To SYSCON/ SERVO SECTION 1J 5J

GND GND

GND GND VIDEO OUT VIDEO IN GNG

SW5A7 CH UP

SW5A8 CH DOWN

SW5A9 POWER STANDBY/ON

SW5A0 ONE-TOUCH PLAYBACK

LD5A1 SG5311 LD5A1 ONE-TOUCH PLAYBACK

:PB VIDEO SIGNAL :REC VIDEO SIGNAL : VIDEO SIGNAL :PB AUDIO SIGNAL :REC AUDIO SIGNAL

Q5A1 KRC103M

31

32

WIRING-1 (MAIN C.B SECTION) <FOR FX970Z>


1 2 3 4
To CAPSTAN MOTOR PCM01 PMC01 BR BL C546 PMD01 C355
L402 C408 R431

5
To LOADING MOTOR PML01

7
To CTL/AUDIO HEADS P3D02

9
To LOWER DRUM PDM01 PMD01

10
To CYL.HEADS JK901 P3D01

11
AV1 IN/ OUT (TV) AV2 IN (DECODER)

12

13

14
ANTENNA AERIAL RFOUT

A MAIN C.B
A

C3A1

L907 2 1 6
L906

R403 R424

R3A1

R491 Q401 E C B
R406

C101

7
C903 L904

C466 R404 C410


C423 C4A1

1
L902

3 2 4

5 6

11

13 12 34

15 14 36 35

17 19 16

21

L903

R490 PW101 FH01


L102

C706
L905

L702

C704

JK901

R407

C431

B C E Q3A1

8 10 28 30 32

18 20
C958

1 3

C705 C7M1 C7M3 C714 C7M4

C904

C914

L916

L914

R307 R305 C307 L302 Q301

R902

B
F101

C908

22 24 26 23 25 27

38 40 37

42
L913

L703 R7M1 L705 C713 R7M3

R905

R915

FH02

C301

R101 C424

C309

R309

C304
R419

C702
C350 R3A2 R333 C302

B C E

Q701

C306

R102

BC101

R506

R563

C545

C109

R421

C375 C367
C419

R422

3
Q405

4 6
C421

C348

R335

R417

R569 C544 1

C311

R109 IC101
R103

C345

1 TL401

R312

R313 6 4 C312

R3B1
0 10 5 95

1 2

5 6 C402 C401 C953 C945

C369

C525 4 3 ZD501 C111 IC102 4 3 C105


C551

R337 2

R913 R903

C941 C955

L701 R948

14 16

10

C942

L304

25

C326

R316

C314

BC102

D102

C106

D104

R325 C315

C919

C343

R324

C352

C325

C317

C322

C324

C351

51

C313 R319
C368 R304 R340

C319

C340 C337

C335

C112

C339

C372

C329

C526 T101 D155


R116

C328

C341

C332

C354 R430 C334


R320

C946 C358 R425 ZD9A1


C952

1 P3D03 R934

24 TU701 C703

C331

PMC01 8 R522
R117

C330

R326 C338

C114 R118 1 2 3 IC103 R546 C543

R302

C336

C333

C327

Q304 E C B

R303

C373 X301

L309 C376

C371

L306

R321

R322

L941 C948
R949 R950

C951

15
D105

13

12 11

10

8 7 R121 R119

R505

C909

C701

R120

D106

FR02

D108

C115

D109

ES502 ES501

Q906 B C E D904

C119

C120

R154 R557

Q158

C536

C320

C956 C596
C567 C574

R171 R156

L104

R562

R561

R114

L103

C575

Q153 E C B Q151 C151 B C E ZD152 E


R151

D154 R512 D152 C159

C121

R543 ZD503

ZD151

C557

R5B5

R5S2

R513

R519

C533

R547
R5E7 R5E8

R509
C556 C589

C5S2

R527 C564

R550

R5S3

E C B

R528

C116

R5C5

C534

R157

R568 C527 R579

C5S1

R5A3

LD501

D903 C9A1 R943 C537 R564


L5S1 R592

R5B4 R559

20

C117 ZD104 ZD153 B C E


Q154

25

C503
40

C501

R507

30

C152

C157

6.2B

C532

C508

B C E Q5S2

C535 R590 R5C7

C516

51

H
C155 F103 C118

E C C B B Q161 Q165
R164

R501

R502 R510

R558

R508

10

C156 R152 B C E

C153
C124

23

E C B D107 R167 B E E C C C B B E Q156 Q157 Q155


L105 R166 R5F3 R560

55

Q152
Q160

R172 R162

D151 R155

60

E C B Q5A1 R5A2 R567 C513 C524 C512 R5A1 R578 R577 R576 R575 C522 R523 C541 5 3 MS501
R581 R5B1

15

C588
50

R158 Q159

R159

IC501

Q515 B C E 5

D502

C582

X7V1

C7V6 R7V4

7 8 IC503

C7V4 B C E Q503 PG.ADJ C7V3 C7V2 VR501 1 3

C7V5 5 7 IC7V1

R7V5 9 1112

RS502
R555

65

R161

R165

F105

R5C1 R5C2 R5C3

R5C4

30

R515 R534

R5H1 R170 R5F2

C5F4

R5F8

R5C9

R529

R169

B C E

X501

R5F5

D153

E Q514 C504 B C E C581

C577 R5F7 X503 R5F9


15 12 22

R5F6 DJ06 DJ02 R545 R586 C507 6.2B

C500

Q164

R521

C576

R589
R553 C521 R518

IC5F1
11

1 2 3 IC504

R5B3

R556

R503

R542 E C B Q501 R531 R583

C509

Q162 B C

70

B C E

2 1

2 3

4 1

75

3 1 RS501

80

4 3

2423 21 19

17 15

13

C502

X502 X502

C518 R517

L506

R548 C552 R570 C520 R504

R5C6

C519

X5F1

DJ11 C514 C515 DJ12 C570

C571

DJ09

CS501 CST/TAP.SW
C5F8

R544

C506

5.1B

L505

C561

L502 C505 3 2 1 IC505

C7V1 L7V1

33

C7V7 5 3

R7V6 1 PMK01 GRN ORG

R591

C7V8

R511

R5G0

R5G1 R5G2

R5G3

R5G4

J
C542 C5F7 10 9 7 5 3 1 PMK02 R5H2 To B FRONT 1 C.B PKM02 3 RC5F1 2 1 REMOTE SENSOR

To C FRONT 2 C.B PKM01 CS501


R5F0

DJ10

R5G5 R5G6

R5G7 R5H0

3837

343332313029282726252423 22212019

121110 9 8 7 6 5

2 1

PMK04

DIG5F1

PMK03

LD5F1

MS501

33

To MODE SW

R5F1

34

P3D03

IC502

C342

R323

12 11

1 2

55

R933

60

L524

E C B

C950

9 10

R317

Q303 R318

70

R526

65

E C B

C344

L401

21 23

L704

C528

Q305

75

R104

C316 C318

80

C530

C346 C406

R402

C405

R525

30

IC301

C947 C403 IC901

C712

1 C122

C529

C323

5 3 1 P3D02

20

PML01

C943

15

C749

18

D301

L307

C944

13 15 17

19 21 23 24

19

C707

C103

R904

D509

R420 B C E

C305

R914

C417 C412

R350

L301

R310

R535

C370

C418

L303

Q302 E C R311 B C310

R415 R416 C3B1 C416 C303 R418

Q403

C420

R308

C353

B C E C415

B C E

C901

L912

L901 R901

C7M5

C7M6

R3A3

C913

BD101

R413 R412

C363

C414

03A2 B C E

R912

C102

R911

L405

E C B

Q404

R906

R916

C413 R414

R409 R408

C918

R411

L911

E C B

R410

L308 R338 R341 R306 R349

Q402

29 31 33 C911

39 41

5 7

D902

C912

C902

C7M2

R7M5

8 10 12

C710 R706 R707

R704 R947

P3D01

90 85 81

31 35 40 45 50

To FULL ERASE HEAD

31

35 45

10 0
95 90 85 81 40 44

WIRING-2 (MAIN SECTION) <FOR GX910Z>


1 2 3 4
To CAPSTAN MOTOR PCM01 PMC01 BR BL C546 R403 R424 R490 C101 PW101 FH01 L102 R491 Q401 E C B R406 C466 R404 C410 C423 C4A1 PMD01 C355 L402 C408 R431 2 1 6 L906 7 C903 L904 1 L902 2 C908 C958 C904 R902 R931 R932 L913 3 4 5 6 7 9 L907

5
To LOADING MOTOR PML01

7
To CTL/AUDIO HEADS P3D02

9
To LOWER DRUM PDM01 PMD01

10
To CYL.HEADS JK901 P3D01

11
AV IN/OUT (TV)

12

13

14
ANTENNA AERIAL RF OUT

A MAIN C.B
A

11

13 12

15 14

17 19 16

21

L903

C706 L905

L702

C704 1 3 L705 C713 R7M3 5 7 C7M5 C7M6 C902 C7M2 R7M5

JK901

R407

BD101

C102 C420

L405 R3A3 C363 R309 C309

R413 R412

E C B

Q404

R906

C413 R414 C414

R409 R408

R905

F101

R411

E C B

R307 R305 C307 L302 Q301

Q402

R410

L308 R338 R341 R306 R349

B C E

C431

8 10

18 20

C705 C7M1 C7M3 C714 C7M4

Q902

L703 R7M1

D902 C901 L901 R901 C702 B C E Q701

Q403

C906

FH02

C301

R101 C424 R419 R535 R102 R506 BC101

C304 Q302 L301 E C R311 B C310 R310 C311 R312

C306

R563

C545

C109

R421

C375 C367 C419 1 R337 2 L304

C544 1

Q405

C345

C421

R109 IC101 R103 2 1 C122 R104 BC102 D102 C106 D104 3 4 5 C111 4 3 C105 C551 C112 1 2 4 6 C526 T101 D155 R116 C114 IC102 1 2 ZD501 C530 C528 L524 C525

1 TL401

R313 6 4 C312

R3B1 1 3 P3D01 2
10 0

L701 R903

14 16

C369

C402 C401

10

15

3 5 7 9 10 R526 C529 R525

C326

R316

C314

C316 C318

80

C346 C406

R402

C405

30

IC301
75

C712

C323

5 3 1 P3D02

20

PML01

C942

18

25

D301

L307 19 21 R921 2 1 P3D03 ZD9A1 C952 E C B Q909 C951 E C B Q908 E C B Q903 TU701 C703 R922 23 24 L704

Q305 R325 C315 E C B

R317

Q303 C325 C317 E C B C313 R319 C368 R304 R340 R303 R318

65

C344 C343 R324 C342

L401 R323

C422 C403

70

C322

C352

C324

C351

51

C319

C340 C337

C335

C339

C372

C328

C329

C341

C332

C354 Q304 E C B C358 R320 C334

R430 R425

C331

R302

C336

C333

E
15 D105 13

PMC01 8 R522 R117 R118 1 2 3 IC103 R546 C543 R505 7

R326 C338

C374

C330

C373 X301

C327

L309 C376

C371

L306

R321

R322

L941

12 11

10

8 7 R121 R119

C909 C701

R120

D106

FR02

D108

C115

D109

ES502 ES501

Q906 B C E D904

C119

C120

R154 R557

Q158

C536

C320

C956 DJ017 DJ016 C596 C567 C574 R5A3 R568 C527 R562 R561 R527 C564 R519 R579 C533 R547 R543 ZD503 C557 R5B5 R5E7 R5E8 LD501 R550 D903 C9A1 R943 C537 R564 L5S1 R592 C535 R590 R5C7

R171 R156

L104

E C B Q153 E C B

R5C5

R528

C116

R114

L103

C121

R512 D152 R151 C159

R509 C556 C589 R5S2

ZD151

R513

R5B4 R559

20

C117 ZD104 ZD153 B C E Q154

25

C503
40

C501

R507

30

C152

C157

51

C153 C124 Q152 Q160 R578 R577 R576 R575 C522 R523 R5B3 R5C1 R5C2 R5C3 R5C4 R521 R172 R162 D151 R155

5
60

7 IC503

23

E C155 C B D107 R167 F103 B E E C118 C C C B B E Q156 Q157 Q155 L105 R164 R166

55

C516

E C C B B Q161 Q165

R501

R502 R510

R558

R158 Q159

R159

R152 B C E

IC501

C582

R508

10

Q151 C151 B C E E ZD152

6.2B

C532

C508

C156

E C B Q5A1 R5A2 R567 C513 C524 C512 R5A1 2 C541 5 3 MS501 R581 R5B1 1 3 1 RS501 4

15

C588
50

Q515 B C E

D502

C5S2

D154

C575

R5S3

C534

R157

B C E Q5S2

C5S1

RS502 R555 2 3 4 1 R5F6 R5F7 R5F9 C5F4 R5F8


15 12

B C E Q503 C510 C500 R542 E C B Q501 R531 R583 R529 C509 PG.ADJ VR501

65

R161

R165

Q162 B C

70

B C E

75

80

F105

4 3

1 6.2B R5C9

R5H1 R170 R5F2

R169

X501

R5F5

D153

R534 R589 X502 X502 DJ11 C514 C515 DJ12 C570 C571 DJ09

33

B C E

E Q514 C504 B C E C581

C577
22

DJ06 DJ01 DJ08 R545 R586 DJ02 DJ03

R556

R503

R5F3

Q164

R560

X503

C576

30

R515

IC5F1
11

C507

1 2 3 IC504

C502

C518 R517

L506

R548 C552 R570 C520 R504

R5C6

C519

X5F1

CS501 CST/TAP.SW C5F8

R544

C506

5.1B

L505

C561

L502 C505 3 2 1 IC505

C521

R553

R518

PMK01 GRN ORG

R591

R5G0

R5G1 R5G2

R5G3

R5G4

R5G7 R5H0

R5G5 R5G6

J
C542 C5F7 10 9 7 5 3 1 PMK02 R5H2 To B FRONT 1 C.B PKM02 3 RC5F1 2 1 REMOTE SENSOR

R511

To C FRONT 2 C.B PKM01 CS501 R5F0

DJ10

3837

3433

31

29

27

25

23

21

19

1211

2 1

PMK04

DIG5F1 DISPLAY

PMK03

LD5F1

MS501 To MODE SW

35

R5F1

36

P3D03

IC502

55

60

C425 R428 R427

C707

C103

L303

R904

D509

R422

C348

R335

R417

R569

R420 B C E

R333

C302

C370

C418

C350

R415 R416 C3B1 C416 C303 R418 C417 C412

R936

C905

R308

C353

B C E C415

B C E

03A2 B C E

8 10 12

C710 R706 R707

C305

R350

R704

95 90 85 81

31 35 40 45 50

To FULL ERASE HEAD

31
35 45

10 0
95 90 85 81 40 44

WIRING-3 (FRONT-1 C.B)


1 2 3 4 5 6 7

B FRONT-1 C.B

SW5A1 REC/OTR

SW5A1

B
SW5A6

SW5A6 PAUSE/STILL /

SW5A4
R5A3 R5A4 R5A5

SW5A2
R5A1

SW5A4 /F FWD

SW5A2 /REW

SW5A3 PLAY

R5A2

SW5A3

SW5A5

SW5A5 STOP/EJECT /

10 9

1 PKM02

E
To A MAIN C.B PMK02

WIRING-4 (FRONT-2 C.B)


F

C FRONT-2 C.B
To A MAIN C.B PMK01 PKM01 5 3 1 Q5A1
E C B

C5A1 R5A9 LD5A1

H
SW5A0 SW5A0 ONE-TOUCH PLAYBACK

R5A8 R5A6 R5A7 SW5A9 SW5A9 POWER STANDBY/ON

J
SW5A7 SW5A8

SW5A7 CHANNEL

SW5A8

37

IC DESCRIPTION IC, HD3977RC06F


Pin No. Pin Name TAKE UP 1 SENSOR VSS (A/D) END SENSOR I I I/O Description End sensor to detect the tapes terminal (Lead taps section). If H is detected signal in the REW, REV modes, the mechanism stops and ejects the cassette automatically. 2 3 Ground. End sensor to detect tapes terminal (Lead tape section). If H signal is detected in the FF mode, then REW mode will occur automatically. 1. When the tape is transporting. Reel pulses are input. 2. If the tape is transporting and take-up reel pulses are not input during regular time, the unit stops at STOP point automatically. Each operating mode 4 TAKE UP REEL I PLAY, REC FF, (REW) CUE, (REV) Sec SP=3 EP/LP=6 2 1

3. Distinguishes the tape type, counts the tape remaining and reduces the tape speed at the end of FF/REW modes. 1. When the tape is transporting, Reel pulses are input. 2. Distinguishes the tape type, counts the tape remaining and reduces the tape speed at 5 SUPPLY REEL I the end of FF/REW modes. 3. If supply reel pulses are not detected, FF/REW mode is not operating normally. And the unit stops at stop point automatically. (Refer to table of pin 17.) 6 7 8 SED DET H NC L NC R I System detect for B/G or SECAM in VV/EE mode. (from SECAM I.C) Not connect Not connect Port to detect AFT (+)s state during tuning. When more than 4V, is detected by AFT 9 AFT I (+) detector. Detects AFT ()s state during tuning. When less than 0.96V, is detected by AFT () detector. 10 11 PG ADJ NC I A DC bias level set by VR501 determines the pulse width of PG M.M for H. S/W 30 switching interval. Not connect. 1. Reference input signal to perform auto tracking mode. Video envelope (F/F) signal is input through LPF. 2. Perform auto tracking mode by sampling video envelope signal which is input 12 V.ENV I during a period of head switching and changing servo tracking data to obtain maximum value. Note : When the DC level of the envelope is at its maximum, it is considered tracking properly. 13 KEY RTN 0 I KEY RTN 0

38

Pin No.

Pin Name

I/O No. 1 2 3 4 5 KEY RTN1 No. KEY NAME PAUSE FF REW PLAY POWER KEY NAME SP/EP CH UP CH DOWN STOP/EJECT REC/ITR

Description A/D RANGE 0.0V ~ 0.45V 0.46V ~ 0.96V 0.97V ~ 1.47V 1.48V ~ 1.97V 1.99V ~ 2.48V

A/D RANGE 0.0V ~ 0.45V 0.46V ~ 0.96V 0.97V ~ 1.47V 1.48V ~ 1.97V 1.99V ~ 2.48V

14

KEY RTN 1

1 2 3 4 5

1. Input detector port of A/D input key. Samples 256 steps with AVcc in the center and confirms which key is pressed by the input voltage. 2. Key voltage table. 3. Excluding above items key sfter receiving, detecting and amplifying the remocon Data from the remocon receiver (RCSF1), decodes input signals from -COM (pin 82), performs its key operation. 15 VCC(A/D) A/D Vcc. 1. Initially 5.3 VA is applied to Vcc pin 22 of -COM. This pulses is applied to clear the RAM inside the -COM and to reset programs to 0000H in ROM. 2. Reset timing pulse. 16 RESET I
Vcc

t 5.3VA 3.1V 1.5V RESET PULSE RESET Period

17 18

NC TUNER SECAM VLH

Not connect Now TUNING BAND is SECAM VHF-L. (to TUNER) 1. Output signal to IC502 for control of the loading motors direction of rotation.

19

LD ()

2. Control table of loading motors driving direction. Pin 19 O H H Pin 20 H L H Rotation of Loading Motor Brake Mode. Reverse Direction. Forward Direction.

20

LD (+)

21

C+DET H

Now input signal is CANAL/PREMIER. (from SCART 2)

39

Pin No. 22 23

Pin Name Vcc (SYS) A.H.S/W 30

I/O O SYSCON Vcc. Not connect

Description

Pulses output for switching video head A and B. - Produces PG M.M pulses internally by using inputted DPG, DFG pulses to pin 38, 39. 24 V.H.S/W O - Produces video head switching 30 Hz pulses by sychronizing at edge point of first PG. M.M.(PG monostable multivibratior) - Produces audio head switching 30 Hz pulses by synchronizing at edge point of second PG.M.M. - Output pulses (PWM waveform) for controlling capstan motor speed and phase; 25 CAPSTAN PWM O control feedback voltage which is inputted to the capstan motor driver IC. - Output pulses (PWM waveform) for controlling capstan motor stop and drive during slow mode. 26 DRUM PWM O Output pulses (PWM waveform) for controlling drum motor speed and phase; control feedback voltage which is inputted to the drum motor driver IC. 27 28 29 30 D.V. SYNC. COLOR ROTARY HEAD AMP S/W COMP IN O O O I Provides an output sync signal to prevent the picture from rolling upward or downward, when the video track is not being scanned in the search mode. A pulse to control phase of color at Y/C circuit. Apulse for switching the HEAD SP and EP on the DRUM. A reference signal for switching video head (SPA, SPB, EPA, EPB) on the drum in search the mode. 31 CTL (+) I/O 32 33 34 35 36 37 CTL () Vss (SERVO) CTL 1 CTL 2 CTL 3 CTL OUT D.FG pulse input according to rotation of drum motor. 38 D.FG I Produces Audio/Video Head S/W 30Hz by using these pulses. And it is used as a comparison signal for speed control of the drum motor. One D.PG pulse is generated for each rotation the drum motor and inputted to -COM. 39 D.PG I When producing Head S/W pulses, D.PG pulse is used as reference point, and it is used as comparision signal when controlling drum motor phase. C.FG pulses are generated by the rotating capstan motor and are inputted to -COM. 40 C.FG I When checking tape speed and controlling. The capstan motor phase, These CFG pulses are used as comparison signal. 41 42 43 Vcc (SERVO) Vcc (OSD) CV IN I I I Vcc for servo circuit in the -COM. Vcc for OSD circuit in the -COM. When the OSD display function is activated both video and text are present, when in the EE or PB modes. 40 I/O Port for gain (Amp) control of CTL pulse during recording and playback. CTL pulse is outputted at recording, CTL pulse is inputted at playback. Functions which control Capstan motor phase at playback, check tape speed, Viss and Real time counter are performed by using CTL pulse (input/output). Servo circuit GND in the -COM.

Pin No. 44 45 46 47 48 49 50 51 52 53

Pin Name Vref (OSD) CV OUT CHAR BIAS AFC LPF AFC OSC Vss (OSD) DOSC IN DOSC OUT 4fsc OUT 4fsc IN

I/O O I I O O I GND.

Description

The video signal is output to the RF modulator and line output jack. GND. Horizontal sync is used to lock the OSD. (Reduce Jitter) GND. OSD DOT CLOCK oscillator. (OSD charactor oscillator) Determining the horizontal position (left or right) of OSD. Oscillator for OSD Sync. signal. Generating a blue background. - Receives composite signal from Y/C circuit.

54

COMPOSITE SYNC.

- Separates V-sync and H-sync in the OSD internal block. - The sync signal determines the character position of OSD.

55 56 57 58 59

CTL GAIN ADJ SHC/MEC H CST IN SCART H VIDEO Mute H POWER

O O I O O

Level control for PB CTL. (to CTL control circuit) Y/C processing of Video signal at SCAM/MESECAM. (to Y/C) 1. Port to detect CST(cassette tape) switch input state. 2. With CST S/W input state, determaines whether CST tape is inserted or not. SCART 8 pin level control to GND or 12V. (to SCART 1) High H applied, turns on the OSD or POWER. 1. A signal to switch voltages (5.3V, 12V)on/off whitch is controlled by the power

60

CONTROL H CAPSTAN REVERSE

key. 2. Outputs H in power On mode. Outputs L in power Off mode.

61

A signal to control capstan motors direction of rotation. L output = reverse direction. H output = forward direction. 1. Outputs H to mute audio signal in search mode and without sync signal.

62

AUDIO MUTE H

2. Outputs H to eliminate pop noise generated in each mode during early switching point (Approx. 500ms) (EE/VV, TUNER/LINE, POWER ON/OFF, CH. UP/DOWN etc.)

63 64 65 66 67 68 69 70 71 72

TU SEC H 16:9 H TSS L THER H OPT RITC (CTL MON) TEST (GND) X-TAL 2 X-TAL 1 Vss OSC 1

O O O O I O I I

Now TUNER system is SECAM-L. (to TUNER) SCART 8 pin level control to GND or 7V. (to SCART 1) Output chip enable signal for ACSS IC (IC5A1) POWER switching of VPS I.C Vdd in POWER off state. 1. Outputs H to mute speakez. 2. Outputs H to eliminate pop noise generated in speakez. GND. 1. 32.768 kHz oscillator is used as standard clock for clock display. 2. When Vcc supplied, oscillation occurs. -COM main ground. 1. 10MHz oscillator is used to generate the standard clock used to operate the u-COM. 2. When Vcc is applied, Oscillation occurs. (But, when L is applied to pin 89 in

73

OSC 2

power failure, Oscillation stops.)

41

Pin No.

Pin Name

I/O

Description 1. Port to ditect the mechanisms position.

74

MODE SW4

2. Deck and Mode SW Positions. No. 1 MODE SW4 L L L L H H H H H H H MODE SW3 H L L H H L L L L H H MODE MODE SW2 SW1 L L H H L L H H L L H H H L L L L H H H H H DECK POSITION NAME RETURN EJECT ULC LOADING LOADING START LOADING END TUNE REV PLAY STOP FF, REW PASS UNLOADING

75

MODE SW3

2 3 I 4 5

76

MODE SW2

6 7 8 9

77

MODE SW1

10 11

78

I-LIMIT

1. Input signal for stopping capstan motor. 2. When this port inputs L, the capstan motor stops. 1. When REC mode is operaing normally, outputs H.

79

REC H

2. Switched to REC mode by operating audio, Y/C pre-amp. 3. Outputs H and record audio, video signals on the tape.

80 81

CAP ACCEL H DRUM ADJ

O O

Pulse output to control capstan motor in slow mode. Pulse output to control drum motor in slow mode. 1. This pin receives remocon data through RC901, which amplifies and detects the

82

R/C

R/C signal. 2. After input signal is decoded in u-COM (IC501), and performs related key operation.

83 84 85 86 87 88

NC NC NC NC COMPOSITE SYNC. (INV) STAND BY H O I 1. Input C-Sync (composite sync) to confirm whether video signal is present or not. 2. Confirms by counting 1H (63.5sec) horizontal sync for a fixed time period. Power switching of DIGITRON in 3W mode. Not connect

42

Pin No.

Pin Name

I/O

Description 1. When a power failure is detected, this pin goes L and the following sequence of events occurs. 2. Power failure detector timing sequence.
AC POWER ON AC POWER OFF

Vcc for (Back-up)

AVcc No (Back-up) 5.3VA

89

POWER FAIL

Power failure signal

10MHz OSC

36.768kHz OSC

Reset pulse Power failure compensation relation Normal operation state

t Power failure Power failure compensation compensation cancel state state

(-COM memory loss state)

90 91 92, 93 94 95 96 97 98 ~ 100

IIC IIC NC FLD ENABLE FLD CLOCK FLD DATA IN FLD DATA OUT NC

O O O O I O O

A reference CLOCK for Hi-Fi, TU/IF, MTS, SPEAKER A reference DATA for Hi-Fi, TU/IF, MTS, SPEAKER Not connect Outputs chip enable signal for FLD Drive IC (IC5F1). Outputs clock signal to operate FLD Drive IC (IC5F1). Serial interface signals for FLD Drive IC control. Not connect

43

ADJUSTMENT Test Equipment


Oscilloscope AC Millivolt Meter Test Tape TTV-P1

Adjustment Location

A MAIN C.B (TOP VIEW)

H/SW
W317 W318

TU701

P3D01

P3D02 IC301

IC502

T101

PMC01

IC501 VR501 PG ADJ. IC503

IC7VI

IC5F1 PMK02

44

1. Servo Adjustment
1) PG Adjustment MODE PLAY (TTV-P1) MEASUREMENT POINT VIDEO OUT H/SW (W317, W318) ADJUSTMENT POINT VR501 SPECIFICATION 6.5 0.5H

Adjustment Procedure 1. Insert the PAL SP Test Tape (TTV-P1) and play. Note - Adjust the distance of X, pressing the Tracking(+) or Tracking(-) when the ATR is blink after the PAL SP Test Tape is inserted. 2. Connect the CH1 of the oscilloscope to the H/SW (W317, 318) and CH2 to the Video Out for the VCR. 3. Trigger the mixed Video Signal of CH2 to the CH1 H.SW (W317, W318), and then check the distance (time difference), which is from the selected A(B) Head point of the H.SW(W317, W318) signal to the starting point of the vertical synchronized signal, to 6.5H 0.5H (412s, 1H=63.5s). WAVEFORM

H/SW 6.5H(412s)

Composite VIDEO

45

A C A C 8

9 6

MECHANICAL EXPLODED VIEW 1/1

10

B 2SCART [For FX970Z] TU701 1SCART [For GX910Z]

46
5 B 3 FRPNT-1 C.B 2 1 DIG5F1

FRPNT-2 C.B

11

MAIN C.B

12

MECHANICAL MAIN PARTS LIST 1/1

REF. NO 1 1 2 2 3 4 4 5 5 6

KANRI DESCRIPTION NO. S7-21R-F09-4E0 PANEL ASSY FRONT<910Z> S7-21R-F09-4F0 PANEL ASSY FRONT<970Z> S7-20R-F07-2E0 PANEL,FRONT<910Z> S7-20R-F07-2F0 PANEL,FRONT<970Z> S4-426-81A-000 SPRING DOOR S5-80R-003-3F0 S5-80R-003-3G0 S5-50R-021-0A0 S2-10R-002-3D0 DOOR CST<910Z> DOOR CST<970Z> COVER BOTTOM<910Z> COVER BOTTOM<970Z> FRAME MAIN DECK ASSY D33 2HD<910Z> DECK ASSY D33 4HD<970Z> CASE TOP POWER CORD PANEL ASSY<910Z> PANEL ASSY<970Z> CASE ASSY HOLDER DIGITRON SCREW,SPECIAL 3-12 SCREW,SPECIAL SCREW,SPECIAL(FBK)

PART NO.

7 7 8 S1-10R-012-8K0 9 S4-10R-CHD-01A 10 S7-21R-D02-3M0 10 11 12 A B S7-21R-D02-3L0 S1-11R-008-9B0 S9-30R-013-3A0 S3-530-51E-000 S3-530-51A-000

C S3-531-36A-000

COLOR NAME TABLE


Basic color symbol Color Basic color symbol Color Basic color symbol Color B Black C Cream D Orange G Green H Gray L Blue LT Transparent Blue N Gold P Pink R Red S Silver ST Titan Silver T Brown V Violet W White WT Transparent White Y Yellow YT Transparent Yellow LM Metallic Blue LL Light Blue GT Transparent Green LD Dark Blue DT Transparent Orange

47

005 006 002 401 401 401 007

A01 A03 A04


029 001 016 409 025

010

MECHANISM EXPLODED VIEW 1/3

022

[For FX970Z]

026 004 013 027 015

031 003
[For GX910Z]

011 014

012 003 018 023

48
019 032 406 406 406

A02
008 009

017

504 020 028 504 021

[For FX970Z]

024

[For GX910Z]

024

MECHANISM MAIN PARTS LIST 1/3

REF. NO 001 001 002 003 003

PART NO.

KANRI NO.

DESCRIPTION

REF. NO 024 024 025 026 027 028 029 031 032 401

S7-23R-010-4A0 S7-23R-010-5D0 S6-80R-B00-04A S9-30R-010-6A0 S9-30R-010-7A0

DRUM ASSY SUB D33-2CH<910Z> DRUM ASSY SUB D33<970Z> MOTOR(MECH) HOLDER FRC<910Z> HOLDER FRC<970Z> CAP,FPC CAP,A CLEANER ROLLER CLEANER ARM CLEANER SPRING T/UP ARM T/UP BAND ASSY TENSION(MECH) ARM ASSY TENSION BASE ASSY P2 BASE ASSY P3 BASE ASSY P4 OPENER LID BASE ASSY A/C HEAD REEL S SPRING SB BRAKE ASSY S SPRING TB BRAKE ASSY T HEAD FE D33 SUPPORTER CST

KANRI DESCRIPTION NO. S2-61R-000-8A0 ARM ASSY IDLER<910Z> S2-61R-000-9A0 ARM ASSY IDLER-J<970Z> S8-10R-005-3A0 BRACKET L/D MOTOR S6-81R-000-7A0 MOTOR ASSY L/D S4-70R-002-5A0 GEAR WHEEL S4-08R-000-2A0 S2-61R-001-1A0 S9-70R-005-2A0 S1-41R-000-2A0 87-261-071-410 REEL T ARM ASSY PINCH SPRING TENSION CHASSIS ASSY PAN HEAD SCREW 2.6-4 SCREW,PAN HEAD 3.0-6.0 SCREW,PAN HEAD 3.0-8.0 WASHER,P.S 3.1-6-0.5 DRUM ASSY D33-2CH<910Z> DRUM ASSY D33-4CH<970Z> ARM ASSY ARM ASSY CLEANER BRACKET ASSY L/D MOTOR

PART NO.

004 S0-06R-001-4A0 005 006 007 008 S9-70R-004-3A0 009 010 011 012 013 014 015 016 017 018 019 020 021 022 023 S2-60R-001-1A0 S7-70R-000-4A0 S2-61R-000-4A0 S0-41R-000-3A0 S0-41R-000-4A0 S0-41R-000-7A0 S8-70R-000-1A0 S0-41R-000-5A0 S4-08R-000-1A0 S9-70R-005-4A0 S4-21R-000-3A0 S9-70R-005-3A0 S4-21R-000-4A0 S5-238-33B-000 S9-80R-001-0A0

406 87-744-094-410 409 87-741-095-410 504 S3-540-01B-000 A01 A01 A02 A03 S2-61R-000-3A0 A04

49

051

A14
052
059

A11
067 065 066

A12
068 070 069

058

426 518

MECHANISM EXPLODED VIEW 2/3

518

064

[For FX970Z] 057 055 077 071 056 073 072 426

053

A13

054

517

50
410

060

061

517

062

426

074 075

076

063 079

078

032

MECHANISM MAIN PARTS LIST 2/3

REF. NO 032 051 052 053 054 055 056 057 058 059 060 061 062 063 064 065 066 067 068 069

PART NO.

KANRI NO.

DESCRIPTION

REF. NO 070 071 072 073 074

S1-41R-000-2A0 S4-00R-000-5A0 S6-80R-A00-03A S9-74R-001-8A0 S4-70R-003-7A0 S4-70R-003-3A0 S4-70R-003-2A0 S4-70R-003-6B0 S9-70R-005-9A0 S5-10R-002-5A0 S2-65R-000-2A0 S4-70R-004-4A0 S9-70R-005-1A0 S4-70R-003-4A0

CHASSIS ASSY BELT CAPSTAN MOTOR(MECH) GUIDE RACK F/L GEAR RACK F/L GEAR DRIVE GEAR CAM GEAR CONNECT BRAKE CAPSTAN SPRING CAPSTAN LEVER F/R CLUTCH ASSY GEAR ASSY UP/D SPRING UP/D GEAR SECTOR LEVER P3 SPRING L/D GEAR P3 GEAR P2 SPRING L/D

KANRI DESCRIPTION NO. LEVER P2 BRACKET JOG<970Z> LEVER JOG<970Z> LEVER SLOW<970Z> S9-70R-004-9A0 SPRING JOG<970Z> GEAR JOG<970Z> ARM JOG<970Z> PLATE SLIDER LEVER TENSION BASE TENSION SCREW,PAN HEAD 2.6-6.8 PAN HEAD SCREW 3-6 WASHER STOPPER WASHER STOPPER GEAR ASSY P3 GEAR ASSY P2 BRACKET ASSY JOG<970Z> BRAKET ASSY CAPSTAN

PART NO.

075 076 077 S3-00R-015-7A0 078 S5-10R-002-2A0 079 S0-40R-001-8A0 410 426 517 518 A11 SA-PF0-262-218 87-261-094-410 SW-ZZR-000-4B0 SW-ZZR-000-4A0 S4-70R-002-8A0

A12 S4-70R-002-6A0 A13 S8-11R-001-2A0 A14

51

100

426 102 103 106 105 107

426

101

A21 A22
108

MECHANISM EXPLODED VIEW 3/3

407 407 109

52
110 111 112 113 104 115

114

A23

032

A24
116

MECHANISM MAIN PARTS LIST 3/3

REF. NO 032 100 101 102 103

KANRI DESCRIPTION NO. S1-41R-000-2A0 CHASSIS ASSY S3-01R-002-9A0 PLATE ASSY TOP S8-10R-005-6A0 BRACKET SIDE(L) LEVER STOPPER(L) HOLDER SIDE(L) GUIDE CST HOLDER CST HOLDER SIDEE(R) LEVER STOPPER(R) BRAKET SIDE(R) OPENER DOOR ARM F/L(L) SPRING F/L(L) BODY F/L SPRING F/L(R)

PART NO.

REF. NO 114 115 116 407 426

KANRI DESCRIPTION NO. ARM F/L(R) S9-70R-005-0A0 SPRING SWITCH S5-10R-002-0A0 LEVER SWITCH 87-841-034-210 SCREW PAN HEAD 2.0-5.0 87-261-094-410 PAN HEAD SCREW 3-6 HOLDER ASSY CST BRACKET ASSY ARM ASSY F/L LEVER ASSY SWITCH

PART NO.

104 S9-74R-001-9A0 105 106 107 108 109 110 111 112 113

A21 S9-31R-001-5A0 A22 S8-11R-001-4A0 A23 S2-61R-001-0A0 A24

53

DECK MECHANISM PARTS LOCATIONS


Top View
Pracedure Starting No.

Part
Drum Assembly Plate Assembly Top Holder Assembly CST Guide CST Bracket Side (L) Bracket Assembly Door Arm Assembly F/L Lever Assembly S/W Arm Assembly Cleaner

Fixing Type

Figure
A-2 A-2 A-2 A-2 A-2 A-2 A-2 A-3 A-3 A-4 A-4 A-4 A-4 A-4

1 2
Bracket Side 'L' 5 6 Bracket Assembly Door Plate Assembly 2 Top 7 Arm Assembly F/L Opener Door Lever Assembly 8 S/W

3 Screws , Cap FPC A-1 Two Hooks Chassis Hole 2 Hooks 1 Screw 1 Screw Chassis Hole Chassis Hole 2 Hooks 1 Screw Chassis Hole Chassis Hole Chassis Hole Chassis Shaft Chassis Shaft

2 2,3,4 2,3,4 2,3,4,5,6 2,3,4,5

3 4 5 6 7 8 9

4 Guide CST 3 Holder Assembly CST

Chassis Embossing A-3

10 Head F/E 11 Base Assembly A/C Head


9 Arm Assembly Cleaner Head F/E 10 34 Bracket Assembly L/D Motor 11 Base Assembly A/C Head 21 Arm Assembly Pinch 19 Opener Lid Support CST 17 Base Assembly P2 42 Brake Spring S Brake Assembly S 12 Arm Assembly 14 Tension Band Assembly Tension Reel S 15 Lever Assembly S/W 8 18 Base Assembly P4 41 Base Assembly P3 20 Arm Assembly T/Up 43 Arm Assembly ldler Jog 16 Reel T 13 Brake Assembly T Brake Spring T

12 Brake Assembly S 2,3 2,3,12, 2,3,13 13 Brake Assembly T 14 Arm Assembly Tension 16 Reel T 17 Support CST 18 Base Assembly P4 19 Opener Lid 19 19 20 Arm Assembly T/Up 21 Arm Assembly Pinch

Drum Assembly 1

2,3,12,14 15 Reel S

Chassis Embossing A-5 Chassis Embossing A-5 Chassis Embossing A-5 Chassis Embossing A-5 Chassis Shaft A-5

Bottom View

Pracedure Starting No.

Part
Belt Capstan Motor Capstan Clutch Assembly D33 Lever F/R Gear Assembly H-Up/D Bracket Assembly Jog Guide Rack F/L Gear Rack F/L Brake Assembly Capstan Gear Drive Gear Cam Gear Connector Bracket Assembly L/D Motor Gear Sector BaseTension Plate Slider

Fixing Type
3 Screws 1 Washer 1 Hook 2 Washers 1 Screw 1Screw Chassis Shaft 1 Washer Chassis Shaft Chassis Shaft 3 Hooks 3 Washers 1 Screw Chassis Shaft

Figure
A-6 A-6 A-6 A-6 A-6 A-7 A-7 A-7 A-7 A-8 A-8 A-8 A-8 A-9 A-9 A-9

Motor Capstan 23 Gear Connector 33 Gear Cam 32 Brake Assembly 30 Capstan Belt Capstan 22 Gear Drive 31 Guide Rack F/L 28 Gear Rack F/L 29 Clutch Assembly D33 24 Lever F/R 25

39 Gear Assembly P3

40 Gear Assembly P2 36 Base Tension 35 Gear Sector 38 Lever Tension 37 Plate Slider 27 Bracket Assembly Jog

26 Gear Assembly H-Up/D

NOTE : When reassembly perform the procedure in the reverse order.


1) When reassembling, confirm Mechanism and Mode Switch Alignment Position (Pefer to Page 4-14) 2) When disassembling, the Parts for Starting No. Should be removed first.

22 23 24 22,24 25 22,24 26 27 28 28 29 28, 29 30 28, 29 31 28, 29, 30 32 28, 29, 30, 31 33 34 35 36 22, 24, 25, 27 37 28, 29, 31, 35 36 22, 24, 25, 27 28, 29, 31, 35 38 36 35 39 35, 39 40 35, 39, 40 41 35, 39, 40, 41 42 1, 2 43 22

Lever Tension Gear Assembly P3 Gear Assembly P2 Base Assembly P3 Base Assembly P2 Arm Assembly Idler Jog

Chassis Hole 2 Hooks 2 Hooks Chassis Hole Chassis Hole 1 Hook

A-9 A-10 A-10 A-10 A-10 A-10

54

DECK MECHANISM DISASSEMBLY


(S2) (S2) (S3) Drum Motor (S3) Rotor Stator

Drum Sub Assembly

(Fig. A-1-1)

Drum FPC

(S1) Optional Parts Holder FPC or


(only for 2HD Models)

(S1) or Holder FPC


(only for 4HD-Hi-Fi Models)

Holder FPC
(only for 4HD-Mono Models)

H1 Cap FPC

(Fig. A-1-1)

Fig. A-1 1. Drum Assembly (Fig. A-1-1)


1) Unhook the (H1) on the back side of the Chassis and separate the Cap FPC. 2) Remove three Screws (S1) and lift up the Drum Assembly. 3) Remove two Screws (S2) and Separate the Stator of Drum Motor. 4) Remove two Screws (S3) and Separate the Rotor of Drum Motor from the Drum Sub Assembly.

(Fig. B-1)

Cap FPC

Drum FPC

NOTE
(1) When reassembling Cap FPC, two Holes of Drum FPC are inserted to the two Bosses of Holder FPC correctly. (Refer to Fig. B-1)
Holder FPC

Figure in the opposite direction

55

DECK MECHANISM DISASSEMBLY


H1

H2 Plate Assembly Top (A) (B)

(Fig. A-2-1)
Lever Stopper (L) Holder Assembly CST

Lever Stopper (R)

(Fig. A-2-2)
Arm Assembly F/L

(Fig. A-2-6)
Lever Assembly S/W (H5) (S1)

Arm F/L

(S2)

(Fig. A-2-7)

Bracket Side (L)

(Fig. A-2-4)

Groove Gear Rack F/L Groove Guide CST

(Fig. A-2-5)
Bracket Assembly Door

(Fig. A-2-3)
H3 H4

Fig. A-2

56

DECK MECHANISM DISASSEMBLY


2. Plate Assembly Top (Fig. A-2-1)
1) Unhook the (H1) and separate the Left Side. 2) Unhook the (H2) and lift up the Plate Assembly Top. 2) Remove the Screw (S2) and disassemble the Bracket Assembly Door in the front.

6. Arm Assembly F/L (Fig. A-2-6)


1) Push the Arm Assembly F/L to the left and lift up it.

NOTE
(1) When reassembling, confirm (A),(B) Part of the Plate Assembly Top is inserted to the (L),(R) Grooves of the Bracket Side(L) and Bracket Assembly Door.

NOTE
(1) When reassembling, confirm that the Gear(A) of the Arm F/L and the Gear(B) of the Gear Rack F/L are assembled as below.

3. Holder Assembly CST (Fig.A-2-2)


1) Push the Lever Stopper(L),(R) in the direction of the arrows (A), (B), and move the Holder Assembly CST.
Plate Assembly Top

7. Lever Assembly S/W (Fig. A-2-7)


Gear (A)

Bracket Side (L)

Bracket Assembly Door

Gear (B)

2) Push the Bracket Assembly Door to the right and lift up the Holder Assembly CST along the Guide Groove of the Bracket Assembly Door.
Lever Stopper (R)

1) Hook the Spring Lever S/W on (H5). 2) Lift up the left side of the Lever S/W from the Groove(A) of the Chassis.

Lever Stopper (L) Holder Assembly CST

(A)

(B)

Spring Lever S/W (H5)

4. Guide CST (Fig.A-2-3)


1) Push two Hooks(H3),(H4) in the direction of the arrow and separate the left side. 2) Unhook (H5),(H6) as above No.1) and disassemble the Guide CST in the direction of the arrow.

(H5)

NOTE
(1) Place the Spring Lever S/W of the above (No.1) as original position.

(H4) (H3) Bracket Side (L) Bracket Assembly Door (H5) (H5) Spring Lever S/W

5. Bracket Side(L) (Fig. A-2-4)/ Bracket Assembly Door (Fig.A-2-5)


1) Remove the Screw (S1) and disassemble the Bracket Side(L) in the front.

57

DECK MECHANISM DISASSEMBLY

Arm Assembly Cleaner

(A)

(Fig. A-3-1)
(S1) Base Assembly A/C Head

(H1)

(Fig. A-3-2)

(Fig. A-3-3)

Head F/E

Fig. A-3 8. Arm Assembly Cleaner(Fig. A-3-1)


1) Break away the (A) part shown above Fig. A-3-1 from the Embossing of the Chassis in the clockwise direction and lift up the Arm Assembly Cleaner.

9. Head F/E (Fig. A-3-2)


1) Unhook the two Hooks (H1) on the back side of the Chassis and lift up the Head F/E.

10. Base Assembly A/C Head (Fig. A-3-3)


1) Remove the Screw (S1) and lift up the Base Assembly A/C Head.

58

DECK MECHANISM DISASSEMBLY


Spring S Brake Brake Assembly S (A) Arm Assembly Tension Spring Tension (C) Reel T

(Fig. A-4-1)

(Fig. A-4-5) (Fig. A-4-3)


Band Assembly Tension Reel S

Spring T Brake B

Brake Assembly T

(Fig. A-4-4)

(Fig. A-4-2)

Fig. A-4 11. Brake Assembly S (Fig. A-4-1)


1) Remove the Spring S Brake. 2) Hold the (A) part shown above Fig. A-4-1 and turn to the clockwise direction, and then lift up the Brake Assembly S.

13. Arm Assembly Tension (Fig. A-4-3)


1) Remove the Spring Tension. 2) Hold the (C) part shown above Fig. A-4-3 and turn to the clockwise direction, and then lift up the Arm Assembly Tension.

NOTE
(1) When reassembling, be careful not to change the Spring with below No.12.(Refer to Fig. B-2).

NOTE
(1) When reassembling, be careful not to change the Spring with above No.11,12.(Refer to Fig. B-2).

12. Brake Assembly T (Fig. A-4-2)


1) Remove the Spring T Brake. 2) Hold the (B) part shown above Fig. A-4-2 and turn to the counterclockwise direction, and then lift up the Brake Assembly T.

14. Reel S (Fig. A-4-4) & Reel T (Fig. A-4-5)


1) Lift up the Reel S and Reel T.

NOTE
(1) When reassembling, be careful not to change the Reel S and Reel T each other.
Three Holes

NOTE
(1) When reassembling, be careful not to change the Spring with above No.11.(Refer to Fig. B-2). (Difference for Springs)
(Fig. B-2) Color (Black) Reel S Reel T

Spring T Brake Spring S Brake Spring Tension

(2) Confirm two Slide Washers under the Reel S and Reel T.

59

DECK MECHANISM DISASSEMBLY


(D)

Opener Lid

(Fig. A-5-3)

(C)

Spring Arm T/Up Arm Assembly T/up

(Fig. A-5-4)
Arm Assembly Pinch

Base Assembly P4 Support CST

(Fig. A-5-5)

(Fig. A-5-1)
(A)

(B)

(Fig. A-5-2)

Fig. A-5 15. Support CST (Fig. A-5-1)


1) Break away the (A) part shown above Fig. A-5-1 from the Embossing of the Chassis in the clockwise direction, and lift up the Support CST. 2) Lift up the Arm Assembly T/up.

NOTE
(1) When reassembling, unhook the Spring Arm T/up Shown above (No.17.1) to the original position.
Opener Lid

16. Base Assembly P4 (Fig. A-5-2)


1) Break away the (B) part shown above Fig. A-5-2 from the Embossing of the Chassis in the counterclockwise direction and lift up the Base Assembly P4.

17. Opener Lid (Fig. A-5-3)


1) Hook the Spring Arm T/up on the Split digged under the Arm Assembly T/up.(Refer to Fig.A-5-4(D)). 2) Break away the (C) Part of the Opener Lid from the Embossing of the Chassis in the Clockwise direction and lift up the Opener Lid.
Spring Arm T/up

Arm Assembly T/up

18. Arm Assembly T/up (Fig. A-5-4)


1) Confirm that the Spring Arm T/up is placed as above (No.17.1).

19. Arm Assembly Pinch (Fig. A-5-5)


1) Lift up the Arm Assembly Pinch.

60

DECK MECHANISM DISASSEMBLY

(Fig. A-6-1)
(B) (A)

Belt Capstan

Motor Capstan

Washer(W1) Clutch Assembly D33

(Fig. A-6-2)

(Fig. A-6-3)
Washer(W2) Optional Parts

Lever F/R

Gear Assembly H-Up/D or Gear Assembly Up/D


(For Hi-Rewind Models) (For Normal Models)

(Fig. A-6-4)
Hook(H1) (C)

Spring Up/D Slide Washer

(Fig. A-6-5)
(B') (A')

(S1)

Fig. A-6 20. Belt Capstan (Fig. A-6-1)/ Motor Capstan (Fig. A-6-2)
1) Remove the Belt Capstan. 2) Remove three Screws(S1) on the back side of the Chassis and lift up the Motor Capstan.

NOTE
(1) When reassembling, move the (C) part of the Lever F/R up and down, then confirm if it is returned to original position.

NOTE
(1) When reassembling, Confirm the (A), (B) parts of Motor Capstan is located to the (A'), (B') of the Chassis.

23. Gear Assembly H-Up/D or Gear Assembly Up/D (Fig. A-6-5)


1) Remove the Washer(W2) and lift up the Gear Assembly H-up/D. 2) Remove the Spring Up/D. 3) Remove the Slide Washer.

21. Clutch Assembly D33 (Fig. A-6-3)


1) Remove the Washer(W1) and lift up the Clutch Assembly D33.

NOTE
(1) Gear Assembly H-Up/D is for Hi-Rewind Models. (2) Gear Assembly Up/D is for Normal Models except Hi-Rewind Models.

22. Lever F/R (Fig. A-6-4)


1) Unhook the (H1) shown above Fig. A-6-4 and lift up the Lever F/R.

61

DECK MECHANISM DISASSEMBLY


Brake Assembly Capstan

Hole (A)+(B)

Brake Assembly Capstan Gear Cam Hole (A) (H1) (H2) Spring Capstan Guide Rack F/L (S2)

(Fig. A-7-4)
(S1) Bracket Assembly Jog

(Fig. A-7-2)
Gear Rack F/L Gear Cam

(Fig. A-7-1)

Hole (B)

(Fig. A-7-3)

Fig. A-7 24. Bracket Assembly Jog (Fig. A-7-1)


1) Remove the Screw(S1) and lift up the Bracket Assembly Jog.
Hook(H2)

25. Guide Rack F/L (Fig. A-7-2)/ Gear Rack F/L (Fig. A-7-3)
1) Remove the Screw(S2) and lift up the Guide Rack F/L. 2) Lift up the Gear Rack F/L.

Hook(H2)

26. Brake Assembly Capstan (Fig. A-7-4)


1) Hook the Spring Capstan on the Hook(H1). 2) Unhook the Hook(H2) and lift up the Brake Assembly Capstan.(Refer to Fig. to the right)

NOTE
(1) When reassembling, confirm that the Hole(A) of the Brake Assembly Capstan is aligned to the Hole(B) of the Gear Cam. (Refer to above Fig. A-7-4).

62

DECK MECHANISM DISASSEMBLY


Washer (W1) Gear Drive

(Fig. A-8-1)

Hole(B)

Gear Cam

(Fig. A-8-2)

Gear Connector Hole(A)

(Fig. A-8-3)

Hole(A')+(A)

Gear Connector

Hole(B')

Hole(A')

Chassis

H1 Bracket Assembly L/D Motor Hole(B')+(B) H2

(Fig. A-8-4)
Gear Cam

Fig. A-8 27. Gear Drive (Fig. A-8-1)/ Gear Cam (Fig. A-8-2)/ Gear Connector (Fig. A-8-3)
1) Remove the Washer(W1) and lift up the Gear Drive. 2) Lift up the Gear Cam. 3) Lift up the Gear Connector.
(Fig. B-3)

Gear Cam (C)

Gear Drive (D)

NOTE
(1) When reassembling, confirm that the Hole (A) of the Gear Connector is aligned to the Hole (A') of the Chassis (Fig. A-8-3). (2) When reassembling, confirm that the Hole (B) of the Gear Cam is aligned to the Hole (B') of the Chassis (Fig. A-8-2). (3) When reassembling, confirm that the (C) part of the Gear Cam is aligned to the (D) part of the Gear Drive as shown Fig. B-3

28. Bracket Assembly L/D Motor (Fig. A-8-4)


1) Unhook the three Hooks(H1),(H2) and push down the Bracket Assembly L/D Motor.

Hook (H1), (H2) Chassis

63

DECK MECHANISM DISASSEMBLY


(W1) Washer

Gear Sector

(Fig. A-9-1)

( S1)

Plate Slider

Base Tension

(Fig. A-9-3)

(Fig. A-9-2)

Lever Tension

(Fig. A-9-4)
(A)

Fig. A-9 29. Gear Sector (Fig. A-9-1)


1) Remove the Washer(W1) and lift up the Gear Sector.

NOTE
(1) When reassembling, turn the Lever Tension to the clockwise direction in maximum.

30. Base Tension (Fig. A-9-2)/ Plate Slider (Fig. A-9-3)/ Lever Tension (Fig. A-9-4)
1) Remove the Screw(S1) and lift up the Base Tension. 2) Lift up the Plate Slider. 3) Hold the (A) Part of the Lever Tension and turn to the counterclockwise direction, and then lift up the Lever Tension.

64

DECK MECHANISM DISASSEMBLY


(Fig. A-10-1)
Gear Assembly P3

H1

Gear Assembly P3

H2
Gear Assembly P2

(Fig. A-10-2)
(A) (B)

Gear Assembly P2

(A) (B)

Chassis

Optional Parts Arm Assembly Idler or Arm Assembly Idler Jog (For 2HD Models) (For 4HD Models) Base Assembly P2

(Fig. A-10-4)

(Fig. A-10-5)

(H3)

(Fig. A-10-3)
Base Assembly P3

Fig. A-10 31. Gear Assembly P3 (Fig. A-10-1)/ Gear Assembly P2 (Fig. A-10-2)
1) Unhook the two Hooks(H1) and lift up the Gear Assembly P3. 2) Unhook the two Hooks(H2) and lift up the Gear Assembly P2.

NOTE
1) Arm Assembly Idler Jog is for 4HD Models. 2) Arm Assembly Idler is for 2HD Models.

NOTE

32. Base Assembly P3 (Fig. A-10-3)/ Base Assembly P2 (Fig. A-10-4)


1) Move the Base Assembly P3 in the direction of the arrow of the Chassis Hole(A) and push down the Base Assembly P3. 2) Move the Base Assembly P2 in the direction of the arrow of the Chassis Hole(B) and push down the Base Assembly P2.

1) When reassembling, confirm that the (A) Part of the Gear Assembly P3 is aligned to the (B) Part of the Gear Assembly P2 as shown below.
Gear Assembly P3

33. Arm Assembly Idler Jog or Arm Assembly Idler (Fig. A-10-5)
1) Unhook the Hook(H3) and push down the Arm Assembly Idler Jog.

(Unloading Condition)

(A) (B)

Gear Assembly P2

65

DECK MECHANISM ADJUSTMENT


Tools and Fixtures for Service
1. Cassette Torque meter 1. SRK-VHT-303(Not SVC part) 2. Alignment tape (See figure below) 3. Torque gauge 3. 600g.Cm ATG

SR K

-V

HT

-S

300

250 200 150

0 50

VID CAS EO S TOR ETTE Q MET UE VHT ER -303

SR

K
-T K- V HT0 SR 50 100 150
200
300

250

4. Torque gauge adaptor

5. Post height adjusting driver Parts No: SV-TGO -030-000 (SMALL) SV-TGO -020-000 (LARGE)

6. + Type driver ( 5)

ALIGNMENT TAPES FOR ADJUSTMENT


Derivation No. Mechanism Adjustment ltems FM Envelope Slantness A/C Head Height Azimuth X-value RG Post lnclination Tape Back Tension TTV-P1 (TTV-P1L) TTV-P2 TTV-P2 (TTV-P2L) TTV-P1 TTV-P2 TTV-P2 A PAL SP/LP 2/4 Head TTV-P2L B PAL SP 2 Head TTV-P2 C NTSC SP/LP/EP 2/4 Head TTV-N1 (TTN-N12) D NTSE SP 2 Head TTV-N2

A commercially available tape TTV-N1 (TTV-N12) (TTV-N1E) TTV-N2 TTV-N2 TTV-N2E TTV-N12 TTV-N1 (TTV-N12) TTV-N2 TTV-N2

A commercially available tape SRK-VHT-303

The numbers in ( ) parenthesis can be used as the substiture.

66

DECK MECHANISM ADJUSTMENT


1.Mechanism Alignment Position Check
Purpose:To determine if the Mechanism is in the correct position, when a Tape is ejected.
Test Equipment/ Fixture Blank tape Test Conditions (Mechanism Condition) Eject Mode (with Cassette ejected) Check Point Mechanism and Mode Switch Position

1) Turn the Power S/W on and eject the Cassette by pressing the Eject Button. 2) Remove the Top Cover and Plate Assembly Top, visually check if the Gear Cam Hole is aligned with the Chassis Hole as below Fig. C-2. 3) IF not, rotate the Shaft of the Loading Motor to either Clockwise or Counterclockwise until the Alignment is as below Fig. C-2. 4) Remove the Screw which fixes the Deck Mechanism and Main Frame and confirm if the Gear Cam is aligned with

the Gear Drive as below Fig. C-1(A). 5) Confirm if the Mode S/W on the Main P.C.Board is aligned as below Fig. C-1(B). 6) Remount the Deck Mechanism on the Main P.C.Board and check each operation.

CHECK DIAGRAM
Mode S/W Gear Cam

(B) (A)

Gear Drive

Gear Cam (o) and Gear Drive (o) groove alignment

BOTTOM VIEW Fig. C-1

L/D Motor Assembly Gear Cam

Chassis Hole Gear Cam Hole

TOP VIEW Fig. C-2

67

DECK MECHANISM ADJUSTMENT


2. Preparation for Adjustment (To set the Deck Mechanism to the Loading state without inserting a Cassette Tape).
1) 2) 3) 4) Unplug the Power Cord from the AC Outlet. Disassemble the T op Cover and Plate Assembly T op. Plug the Power Cord into the AC Outlet. T urn the Power S/W on and push the Lever Stopper (L),(R) of the Holder Assembly CST to the back for Loading the Cassette without T ape. Cover the Holes of the End Sensors at the both sides of the Bracket Side(L) and Bracket Assembly Door to prevent a light leak. Then The Deck Mechanism drives to the Stop Mode. In this case, The Deck Mechanism can accept inputs of each mode, however the Rewind and Review Operation can not be performed for more than a few seconds because the T ake-up Reel T able is in the Stop State and can not be detected the Reel Pulses.

3. Checking Torque
Purpose: To insure smooth Transport of the Tape during each Mode of Operation. If the Tape Transport is abnormal, then check the Torque as indicated by the chart below.
Test Equipment/ Fixture
Torque Gauge(600g/cm ATG) Torque Gauge Adaptor Cassette Torque Meter SRK-VHT-303

Test Conditions (Mechanism Condition)

Checking Method

Play (FF) or Review (REW) Mode Perform each Deck Mechanism Mode without inserting a Cassette Tape(Refer to above No.2 Preparation for Adjustment). Read the Measurement of the Take-up or Supply Reels on the Cassette Torque Meter(Fig. C-3-2). Attach the Torque Gauge Adaptor to the Torque Gauge and then read the Value of it(Fig. C-3-1). Mode Test Equipment Cassette Torque Gauge Cassette Torque Gauge Cassette Torque Meter Cassette Torque Meter Measurement Reel Take-Up Reel Supply Reel Take-Up Reel Supply Reel Measurement Values More than 400g/cm More than 400g/cm 75~115g/cm 130~200g/m

Item Fast Forward Torque Rewind Torque Play Take-Up Torque Review Torque

Fast Forward Rewind Play Review

NOTE:
The Values are measured by using a Torque Gauge and Torque Gauge Adaptor with the Torque Gauge affixed.

NOTE:
The Torque reading to measure occurs when the Tape abruptly changes direction from Fast Forward of Rewind Mode, when quick bracking is applied to both Reels.

Cassette Torque Meter (SRK-VHT-303)

Torque Gauge (600g.cm ATG)

Torque Gauge
SR K
-V

S T-

300
250 200 150

0 50

VID CAS EO S TOR ETTE Q MET UE VHT ER -303

SR K
-T K- V HT0 SR 50 100 150

Torque Gauge Adaptor

200

300

250

Reel Table

Fig. C-3-2 Fig. C-3-1

68

DECK MECHANISM ADJUSTMENT


4.Guide Roller Height Adjustment
Purpose: To regulate the Height of the Tape so that the Bottom of the Tape runs along the Tape Guide Line on the Lower Drum.
4-1. Preliminary Adjustment Test Equipment/ Fixture
Post Height Adjusting Driver

Test Conditions (Mechanism Condition)


Play or Review Mode

Adjustment Point
Guide Roller Height Adjustment screws on the Supply and Take-Up Guide Rollers.
Guide Roller Height Adjustment screw Upper Flange Guide Roller Retaining Screw

Adjustment Procedure
1) Confirm if the Tape runs along the Tape Guide Line of the Lower Drum. 2) If the Tape runs the Bottom of the Guide Line, turn the Guide Roller Height Adjustment Screw to Clockwise direction. 3) If it runs the Top, turn to Counterclockwise direction. 4) Adjust the Height of the Guide Roller to be guided to the Guide Line of the Lower Drum from the Starting and Ending Point of the Drum.

ADJUSTMENT DIAGRAM

Fig. C-4-1

4-2. Precise Adjustment Test Equipment/Fixture


Oscilloscope Alignment Tape Post Height Adjusting Driver

Test Equipment Connection Points


CH-1:PB RF Envelope CH-2:NTSC: SW 30Hz PAL: SW 25Hz Head Switching Output Point RF Envelope Output Point

Test Conditions VCR(VCP) State


Play an Alignment Tape

Adjustment Point
Guide Roller Height Adjustment Screws

Waveform Diagrams
P2 POST ADJUSTMENT

Adjustment Procedure
1) Play an Alignment Tape after connecting the Probe of the Oscilloscope to the RF Envelope Output Test Point and Head Switching Output Test Point. 2) Tracking Control(in PB Mode) : Center Position(When this Adjustment is performed after the Drum Assembly has been replaced, set the Tracking Control so that the RF Output is Maximum). 3) Height Adjustment Screw : Flatten the RF Waveform. (Fig. C-4-2) 4) Turn(Move) the Tracking Control(in PB Mode) Clockwise and Counterclockwise.(Fig. C-4-3) 5) Check that any Drop of RF Output is uniform at the Start and End of the Waveform.

P3 POST ADJUSTMENT

Turn the Roller Guide Height Adjustment Screw slightly to flatten the waveform.

Fig. C-4-2

Tracking control at center

Turn(Move) the tracking control to both directions

Fig. C-4-3 Connection Diagram


OSCILLOSCOPE

NOTE
If the adjustment is excessive or insufficient the tape will jam or fold.

RF ENVELOPE OUTPUT TEST POINT HEAD SWITCHING OUTPUT TEST POINT

69

DECK MECHANISM ADJUSTMENT


5. Audio/Control (A/C) Head Adjustment
Purpose: To insure that the Tape passes accurately over the Audio and Control Tracks in exact Alignment in both the Record and Playback Modes.
5-1. Preliminary Adjustment (Height and Tilt Adjustment) Perform the Preliminary Adjustment, when there is no Audio Output Signal with the Alignment Tape. Test Equipment/ Fixture
Blank Tape Screw Driver(+) Type 5mm

Test Conditions (Mechanism Condition)


Play the blank tape

Adjustment Point
Tilt Adjustment Screw(C) Height Adjustment Screw(B) Azimuth Adjustment Screw(A)

Adjustment Procedure/Diagrams
1) Initially adjust the Base Assembly A/C Head as shown Fig. C-5-1 by using the Height Adjustment Screw(B). 2) Play a Blank Tape and observe if the Tape passes accurately over the A/C Head without Tape Curling or Folding. 3) If Folding or Curling is occured then adjust the Tilt Adjustment Screw(C) while the Tape is running to resemble Fig. C-5-3. 4) Reconfirm the Tape Path after Playback about 4~5 seconds.

NOTE
Ideal A/C head height occurs, when the tape runs between 0.2~0.25mm above the bottom edge of the A/C head core.

A/C Head
-0.05

Tape P4 Tape 0.2~0.25mm

10.9

A/C Head Base Fig. C-5-1 Fig. C-5-3

X-Value Adjustment Hole

Fixed Screw

Azimuth Adjustment Screw(A)

Tilt Adjustment Screw(C) Height Adjustment Screw(B)

A/C Head Assembly Fig. C-5-2

70

DECK MECHANISM ADJUSTMENT


5-2. Confirm that the Tape passes smoothly between the Take-up Guide and Pinch Roller(using a Mirror or the naked eye).
1) Afetr completing Step 5-1.(Preliminary Adjustment), check that the Tape passes around the Take-up Guide and Pinch Roller without Folding or Curling at the Top or Bottom. (1) If Folding or Curling is observed at the Bottom of the Take-up Guide then slowly turn the Tilt Adjustment Screw(C) in the Clockwise directioin. (2) If Folding or Curling is observed at the Top of it then slowly turn the Tilt Adjustment Screw(C) in the Counterclockwise direction.

NOTE:
Check the RF Envelope after adjusting the A/C Head, if the RF Waveform differs from Fig. C-5-4, performs Precise Adjustment to flat the RF Waveform.

5-3. Precise Adjustment (Azimuth adjustment)


Test Equipment/ Fixture Oscilloscope Alignment Tape(SP) Screw Driver(+) Type 5mm Connection Point Audio output jack Test Conditions (Mechanism Condition) Play an Alignment Tape 1KHz, 7KHz Sections Adjustment Point Azimuth Adjustment Screw(A) Height Adjustment Screw(B)

Adjustment Procedure
1) Connect the Probe of the Oscilloscope to Audio Output Jack. 2) Alternately adjust the Azimuth Adjustment Screw(A) and the Tilt Adjustment Screw(C) for Maximum Output of the 1Khz and 7Khz segments, while maintaining the flattest Envelope differential between the two Frequencies.

1KHZ

7KHZ

A:Maximum

B:Maximum

Fig. C-5-4

6. X-Value Adjustment
Purpose: To obtain compatibility with other VCR(VCP) Models.
Test Equipment/ Fixture Oscilloscope Alignment tape(SP only) Screw Driver(+) Type 5mm Connection Point CH-1: PB RF Envelope CH-2: NTSC: SW 30Hz PAL: SW 25Hz Head Swithching Output Test Point RF Envelope Output Test Point Test Conditions (Mechanism Condition) Play an Alignment Tape
Left

Adjustment Point
Groove at the Base A/C

Right

Adjustment Procedure
1) Release the Automatic Tracking to run long enough for Tracking to complete its Cycle. Tracking center position. 2) Loosen the Fixed Mounting Screw and move the Base Assembly A/C Head in the direction as shown in the Diagram to find the center of the peak that allows for the maximum Waveform Envelope. This method should allow the 31um Head to be centrally located over the 58um Tape Track. 3) Tighten the Base Assembly A/C Head mounting Screw.

Adjustment Diagram
X-Value Adjustment Hole

Fixed Screw
Azimuth Adjustment Screw(A) Tilt Adjustment Screw(C) Height Adjustment Screw(B)

OSCILLOSCOPE

Connection Diagram
RF ENVELOPE OUTPUT TEST POINT
CH-1 CH-2

HEAD SWITCHING OUTPUT TEST POINT

71

DECK MECHANISM ADJUSTMENT


7. Adjustment after Replacing Drum Assembly (Video Heads)
Purpose: To correct for shift in the Roller Guide and X value after replacing the Drum.
Test Equipment/ Fixture Oscilloscope Alignment tapes Blank Tape Post Height Adjusting Driver Screw Driver(+) Type 5mm Connection Point CH-1: PB RF Envelope CH-2: NTSC: SW 30Hz PAL: SW 25Hz Head Swithching Output Test Point RF Envelope Output Test Point Test Conditions (Mechanism Condition) Play the blank tape Play an alignment tape Adjustment Points Guide Roller Precise Adjustment Switching Point Tracking Preset X-Value

Checking/Adjustment Procedure
Play a blank tape and check for tape curling or creasing around the roller guide. If there is a problem then follow the procedure 4. "Guide Roller Height" and 5. "Audio Control(A/C) Head Adjustment".

Connection Diagram
RF ENVELOPE OUTPUT TEST POINT

OSCILLOSCOPE

CH1 CH2

HEAD SWITCHING OUTPUT TEST POINT

Waveform
V1/V MAX 0.7 V2/V MAX 0.8 RF ENVELOPE OUTPUT
V1 V V2

Fig. C-7

8. Check the Tape Travel after Reassembling Deck Assembly.


8-1.Check Audio and RF Locking Time during playback and after CUE or REV (FF/REW)
Test Equipment/ Fixture Oscilloscope Alignment tapes(with 6H 3kHz Color Bar Signal) Stop Watch Specification RF Locking Time: Less than 5 sec. Audio Locking Time:Less than 10sec Test Equipment Connection Connection Points Points CH-1: PB RF Envelope CH-2: Audio Output RF Envelope Output Point Audio Ouptut Jack Test Conditions (Mecanism Condition) Play an alignment tape (with 6H 3kHz Color Bar Signal)

Checking Procedure
Play an alignment tape then change the operating mode to CUE or REV and confirm if the unit meets the above listed specifications.

NOTES:
1) CUE is fast forward mode (FF) 2) REV is the rewind mode (REW) 3) Referenced to the Play mode

8-2.Check for tape curling or jamming


Test Equipment/ Fixture T-160 Tape T-120 Tape Specification Be sure there is no tape jamming or curling at the begining, middle or end of the tape. Test Conditions VCR(VCP) (Mecanism StateCondition) Run the CUE, REV play mode at the beginning and the end of the tape.

Checking Procedure
1) Confirm that the tape runs smoothly around the roller guides, drum and A/C head assemblies while abruptly changing operating modes from Play to CUE or REV. This is to be checked at the begining, middle and end sections of the cassette. 2) Confirm that the tape passes over the A/C head assembly as indicated by proper audio reproduction and proper tape counter performance.

72

MAINTENANCE/INSPECTION PROCEDURE
1 Check before starting repairs
The following faults can be remedied by cleaning and oiling. Check the needed lubrication and the conditions of cleanliness in the unit. Check with the customer to find out how often the unit is used, and then determine that the unit is ready for inspection and maintenance. Check the following parts.
Phenomenon Inspection Replacement o
F/E Head

Color beats

Dirt on full-erase head

Poor S/N, no color Vertical or Horizontal jitter Low volume, Sound distorted Tape does not run. Tape is slack In Review and Unloading (off mode), the Tape is rolled up loosely.

Dirt on video head Dirt on video head Dirt on tape transport system Dirt on Audio/control head

Video Head

o
A/C Head Pinch Roller

Fig. C-9-1 Top VIEW

Dirt on pinch roller Clutch Assy S27 Torque reduced Cleaning Drum and transport system

Belt Capston

Clutch Assembly D33

Fig. C-9-3

NOTE
If locations marked with o do not operate normally after cleaning, check for wear and replace. See the EXPLODED VIEWS at the end of this manual as well as the above illustrations See the Greasing (Page 4-22) for the sections to be lubricated and greased.

Fig. C-9-2 BOTTOM VIEW

* No. (1)~(13) Indicates the Tape Path to be traveled from Supply Reel to Take-up Reel.
(7) Base Assembly P3 (4) F/E Head (8) A/C Head (3) P1 Post (9) P4 Post (6) Drum Assembly (Video Head) (5) Base Assembly P2 (2) Tension Post (10) Capstan Shaft (1) Supply Reel (13) Take-up Reel (11) Pinch Roller (12) Take-up Guide Post

Fig. C-9-3 Tape Transport System

73

MAINTENANCE/INSPECTION PROCEDURE
2. Required Maintenance
The recording density of a VCR(VCP) is much higher than that of an audio tape recorder. VCR(VCP) components must be very precise, at tolerances of 1/1000mm, to ensure compatiblity with other VCRs. If any of these components are worn or dirty, the symptoms will be the same as if the part is defective. To ensure a good picture, periodic inspection and maintenance, including replacement of worn out parts and lubrication, is necessary.

4. Supplies Required for Inspection and Maintence


(1) Grease : Kanto G-311G (Blue) or equivalent (2) Isopropyl Alcohol or equivalent (3) Cleaning Patches (4) Grease : Kanto G-381(Yellow) : Used only for Reel S and Reel T

3. Scheduled Maintenance
Schedules for maintenance and inspection are not fixed because they vary greatly according to the way in which the customer uses the VCR(VCP), and the environment in which the VCR(VCP) is used. But, in general home use, a good picture will be maintained if inspection and maintenance is made every 1,000 hours. The table below shows the relation between time used and inspection period. Table 1
When inspection is necessary Average hours used per day One hour About 1 year About 18 months About 3 years

5) Maintenance Procedure 5-1) Cleaning


(1) Cleaning video head First use a cleaning tape. If the dirt on the head is too stubborn to remove by tape, use the cleaning patch. Coat the cleaning patch with Isopropyl Alcohol. Touch the cleaning patch to the head tip and gently turn the head(rotating cylinder) right and left. (Do not move the cleaning patch vertically. Make sure that only the buckskin on the cleaning patch comes into contact with the head. Otherwise, the head may be damaged.) Thoroughly dry the head. Then run the test tape. If lsopropyl Alcohol remains on the video head, the tape may be damaged when it comes into contact with the head surface. (2) Clean the tape transport system and drive system, etc, by wiping with a cleaning patch wetted with Isporopyl Alcohol.

NOTES:
1 It is the tape transport system which comes into contact with the running tape. The drive system consists of those parts which moves the tape. Make sure that during cleaning you do not touch the tape transport system with the tip of a screw driver and no that force is that would cause deforming or damage applied to the system.

Two hours

2
Three hours

Drum (Rotating Cylinder)

Cleaning Patch Head Tip Touch this section of cleaning patch to the head tip and gently turn the Drum (Rotating Cylinder)

Coat With Isopropyl Alcohol

Fig. C-9-4

74

MAINTENANCE/INSPECTION PROCEDURE
5-2) Greasing
(1) Greasing guidelines Apply grease, with a cleaning patch. Do not use excess grease. It may come into contact with the tape transport or drive system. Wipe any excess and clean with clean ing patch wetted in Isopropyl Alcohol. (2) Periodic greasing Grease specified locations every 5,000 hours.
1) Loading Path Inside & Top side 2) Shaft 3) Gear Rack F/L Moving Section 4) Shaft 5) Lever Tension Groove 6) Clutch Assembly D33 Shaft 7) Brake "S" Rubbing Section

NOTE:Greasing Points
1) Loading Path Inside & Top side 2) Base Tension Boss inside Hole 3) Arm Assembly F/L "U" Groove 4) Arm Take-up Rubbing Section 5) L/D Motor Worm Wheel Part
1 4 2

6) Shaft 7) Arm Assembly F/L of Buming Inside Hole 8) Reel S, T Shaft (G381:Yellow) 9) Brake T Groove

4 3 5 6 2 6 9 3 8 7 7 5

Chassis (Bottom)

Chassis (Top)
Gear Part

Side Bottom inside Bottom


Cam Part

Cam Part

Gear Sector

Gear Cam

Cam & Gear Part

Guide Rack F/L


Press

Gear Rack F/L

Cam Part
Gear Assembly Up/D Gear Drive

Stopper Part

Plate Slider (Top)

Gear Part

Cam Part
Guide Rail

Bracket Side (L)

Bracket Assembly Door

Plate Slider (Bottom)

75

MECHANISM TROUBLESHOOTING GUIDE


1.Deck Mechanism
A.
Auto REW doesn't work.

YES
Is the output of END sensor of supply side "H"? H: more than 3.5V L: less than 0.7V~1V

YES

NO
Is the Vcc. voltage of End sensor 5V?

NO

Check the syscon power.

YES
Replace End sensor.

Is the voltage across IR LED between 0.8~1.5V?

NO
Replace LED.

NO
Check syscon circuit.

B.
No F/R modes.

YES
Is the present mode, F/R Mode?

NO

Is the mode SW assembled correctly (refer to Pages 4-14.)

YES NO
Does the Capstan Motor rotate? Is the normal voltage supplied to the Capstan Motor Vcc1, Vcc2.?

YES
Do the T/Up, Supply Reel rotate?

YES
Does terminal voltage(Vctl) of Capstan Motor supply side more than 4V?

NO
Check Servo, Power Circuits.

YES
Check syscon circuit.

YES
Replace the Capstan Motor.

76

MECHANISM TROUBLESHOOTING GUIDE


C.
AUTO STOP. (PLAY/CUE/REV)
Check aligment positions (page 414) Check spring Pinch. In Play/Cue/Rev is the pinch roller in contact with the capstan shaft.

NO
Is the output of DFG, DPG OK? Replace Drum Motor.

NO YES NO
Check Servo, Syscon.

YES
Are there T/up and supply reel pulses.

YES
Check the Syscon, -COM. Replace Reel Sensor.

D.
No cassette loading.

Insert the cassette.

YES
Does the lever S/W work normally.

NO
Check Cassette Carry Assembly.

YES
Is there variation for F/L S/W Output? (In Tape with REC Tab LHL) (In Tape without REC Tab LHLH)

NO
Does the F/L S/W work normally?

NO
Replace F/L S/W.

YES YES NO
Check Syscon Circuit. Check Syscon Circuit.

77

MECHANISM TROUBLESHOOTING GUIDE


E.
In PB mode Tape Presence not sensed.

Is the Pinch Roller attached to the Capstan Motor Shaft?

NO

Check Alignment positions (page 4-14)

YES
Does the T/Up Reel turn?

NO
Is the Belt ok?

NO
Replace the Belt.

YES
Does the Capstan Motor turn?

YES
Check the clutch and the Idler Assembly.

YES
Does the Drum Motor turn?

NO

Is the Voltage supplied to the Capstan Motor Vcc1,Vcc2 each?

YES
Are there DPG, DFG Pulses?

YES
Is the terminal voltage of Capstan Motor supplied more than 4V?

NO

Check Servo, Power.

YES
Are the T/Up Supply Reel Sensors ok?

YES
Replace the Capstan Motor.

YES NO
Check Servo, Syscon. Is the Vcc voltage of the Drum Motor normal?

NO

Check Syscon, Circuit.

YES
Is the terminal voltage of the Drum Motor more than 2.3V?

NO

Check Syscon, Circuit.

YES
Replace the Drum Motor.

78

MECHANISM TROUBLESHOOTING GUIDE


2. Front Loading Mechanism
A.
Cassette cannot be inserted.

Does the Lever Switch work?

NO

Is the Lever Switch Spring damaged or omitted?

NO NO

Replace or add the Lever Switch Spring.

YES YES
Does the F/L switch work normally? Replace F/L Switch.

YES
Is the Vcc of Main P.C.Board 5V? Check syscon circuit.

YES

NO
Check power circuit.

Is the voltage between cassette switch and GND on Main P.C.Board 5V??

YES

NO
Is there a short circuit between cassette switch and GND on main P.C.Board?

Check Mode switch location and syscon circuit.

YES

NO
Replace F/L Switch.

Remove the short circuit part or Replace the main P.C.Board.

B.
Cassette will not eject.

Does the L/D motor rotate in reverse?

NO
Check L/D Motor or Drive IC.

YES NO
Does the Lever Switch work? Replace lever Switch.

YES NO
Does the Arm Assembly F/L work normally? Replace Arm Assembly F/L.

YES NO
Does the Opener Door work? Replace the Opener Door.

79

MECHANISM TROUBLESHOOTING GUIDE


C.
Cassette will not load.

Does the CST insert?

YES
Does the opener Lid work?

YES

NO

Does the Gear Rack F/L work?

Replace the Opener Lid.

YES

NO

Does the Opener Door work?

Replace the Rear Rack F/L.

YES

NO

Does the Arm Assembly F/L work?

Is the opener Door assembled correctly?

YES

NO

Does the L/D Motor work?

Replace the Arm Assembly F/L.

YES

NO

Does the Holder Assembly Cassette move the Arm Assembly F/L?

Check the power of L/D Motor.

YES

NO
Is the Holder Assembly Cassette assembled correctly?

Replace the Front Loading Mechanism Assembly.

80

211, IKENOHATA 1CHOME, TAITO-KU, TOKYO 110-8710, JAPAN TEL:03 (3827) 3111
920074 Printed in Singapore

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