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Weight Estimation of Vessels Apps

The document provides input parameters and calculations for designing a pressure vessel including: - Input parameters: volume of 12 cubic feet, internal pressure of 12 PSIG, corrosion allowance of 3 inches, allowable stress of 2000 PSIG, joint efficiency of 1. - Two calculation methods are described: using a vessel ratio F1 from a figure to determine diameter and length, and using a vessel ratio F2 from a different figure to determine L/D and then diameter and length. - The calculations determine a vessel diameter of 498.2 inches using the second method with a vessel ratio F2.

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Alvin Smith
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6K views28 pages

Weight Estimation of Vessels Apps

The document provides input parameters and calculations for designing a pressure vessel including: - Input parameters: volume of 12 cubic feet, internal pressure of 12 PSIG, corrosion allowance of 3 inches, allowable stress of 2000 PSIG, joint efficiency of 1. - Two calculation methods are described: using a vessel ratio F1 from a figure to determine diameter and length, and using a vessel ratio F2 from a different figure to determine L/D and then diameter and length. - The calculations determine a vessel diameter of 498.2 inches using the second method with a vessel ratio F2.

Uploaded by

Alvin Smith
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Input Parameters Tan to Tan Length (L) Straight Face (SF) Diameter of Shell (ID) Density

Units Mtrs MM Mtrs

Values 14.8 50 4.8 7.86

Say constant

Thickness : Shell Thickness : t1 (mm) Dish Thickness : t2 (mm) mm mm 15.13058 15.15516

Calculation : Shell Height (H) : (TL - 2SF) Shell Circumference (C )= 3.14*(ID+t1) Shell Weight Formula : Kg:

Mtrs Mtrs

14.75 15.12721

= H(mtrs) x C(mtrs) x t(mm) x 7.86 Shell Wt : 26535.61 KG

Formulas in term of Inside Diameter Calculation of Shell Thickness: t1 (mm) Internal Pressure : P Shell Inside Radius : ID/2 : R Stress Value of Material: S* Joint Efficency : E Corrosion Allowances : CA Meters To Inches Input Meter : Output Inches:

88.18471 94.4882 17500 1 3 __P x R_ Formula : t1 : SE - 0.6P Shell Thickness : t (Inches) 0.477582 Shell Thickness : t (mm) 15.13058

PSIG INCH PSI MM

Note : * Stress Value (S) for SA516 Gr.70 is 175 MM

Calculation of Dish Thickness: t2 (mm) Type : 2:1 Ellipsoidal Head Internal Pressure : P Shell Inside Diameter : ID Stress Value of Material: S* Joint Efficency : E Corrosion Allowances : CA Formula : t2 :

88.18471 188.9764 17500 1 3 __P x D_ 2SE - 0.2P

PSIG INCH PSI MM

Calculation of Blank Diameter : Outside Diameter : OD Formula : BD : Blank Diameter : BD :

Dish Thickness : t2 (Inches) 0.478549 Dish Thickness : t2 (mm) 15.15516 MM

Dish Head Weight : Dish Weight :

Shell + Dish Weight : 29630.34 KG

4.8 188.9764

Kg/cm2 TO PSI Input Kg/cm2 Output PSI

6.2 88.18471

Value (S) for SA516 Gr.70 is 17500 Psi @ -20 650 F.

Blank Diameter : 4.830261 Mtrs (1.17 x OD) + 2SF 5.751406 Mtrs

(3.1416/4) x BD x BD x t2 x 7.86 3094.723 KG

Input Parameters Tan to Tan Length (L) Straight Face (SF) Diameter of Shell (ID) Density

Units Mtrs MM Mtrs

Values 2.05 50 1.5 7.86

Say Inches constant

59.05512

Thickness : Shell Thickness : t1 (mm) Dish Thickness : t2 (mm) mm mm 12 14

Calculation : Shell Height (H) : (TL - 2SF) Shell Circumference (C )= 3.14*(ID+t1) Shell Weight Formula : Kg:

Mtrs Mtrs

2 4.750099

H(mtrs) x C(mtrs) x t(mm) x 7.86 Shell Weight : 896.0587 KG

WEIGHT ESTIMATION Calculation of Shell Thickness: t1 (mm) Internal Pressure : P Shell Inside Radius : ID/2 : R Stress Value of Material: S* Joint Efficency : E Corrosion Allowances : CA Meters To Inches Input Meter : Output Inches:

177.7918 29.52755 20000 0.85 3 __P x R_ Formula : t1 : SE - 0.6P Shell Thickness : t1 (Inches) 0.310759 Shell Thickness : t1 (mm) 10.89328

PSIG (Design) INCH PSI MM

Note : * Stress Value (S) for SA516 Gr.70 is MM

Calculation of Dish Thickness: t2 (mm) Type : 2:1 Ellipsoidal Head Internal Pressure : P Shell Inside Diameter : ID Stress Value of Material: S* Joint Efficency : E Corrosion Allowances : CA

177.7918 59.0551 20000 0.85 3 __P x D_ Formula : t2 : 2SE - 0.2P Dish Thickness : t2 (Inches) 0.312073 Dish Thickness : t2 (mm) 10.92665

PSIG (Design) INCH PSI MM

Calculation of Blank Diameter : Outside Diameter : OD Formula : BD : Blank Diameter : BD :

MM

Dish Head Weight : Dish Weight : 2 x Dish Weight :

Shell + 2*Dish Weight : 1512.036 KG Volume of Vessel : Total Surafce Area : 3.562573 Cu.Mtr 13.64 Sq.Mtr

1.5 59.05512

Kg/cm2 TO PSI Input Kg/cm2 Output PSI

12.5 177.7918

Value (S) for SA516 Gr.70 is 17500 Psi @ -20 650 F.

Blank Diameter : 1.528 Mtrs (1.17 x OD) + 2SF 1.88776 Mtrs (3.1416/4) x BD x BD x t2 x 7.86 307.9889 KG 615.9778 KG

Input Parameters Tan to Tan Length (L) Straight Face (SF) Diameter of Shell (ID) Density

Units Mtrs MM Mtrs

Values 2.85 50 1.2 7.86

Say Inches constant

47.244096

Thickness : Shell Thickness : t1 (mm) Dish Thickness : t2 (mm) mm mm 12 16

Calculation : Shell Height (H) : (TL - 2SF) Shell Circumference (C )= 3.14*(ID+t1) Shell Weight Formula : Kg:

Mtrs Mtrs

2.8 3.807619

H(mtrs) x C(mtrs) x t(mm) x 7.86 Shell Weight : 1005.577 KG

Calculation o Type : Torisp Internal Desi Inside Spheri Stress Value Joint Efficenc

Corrosion All

Calculation o Type : Hemis Internal Desi Inside Spheri Stress Value Joint Efficenc Corrosion All

WEIGHT ESTIMATION Calculation of Shell Thickness: t1 (mm) " ASME VIII-DIV-1, UG-27" Internal Design Pressure : P PSIG (Design) 177.79175 Shell Inside Radius : ID/2 : R INCH 23.622048 Stress Value of Material: S* PSI 20000 Joint Efficency : E 0.85 Corrosion Allowances : CA MM 3 __P x R_ Formula : t1 : SE - 0.6P Shell Thickness : t1 (Inches) 0.24860738 Shell Thickness : t1 (mm) MM 9.314627448

Calculation of Dish Thickness: t2 (mm) " ASME VIII-DIV-1, UG-32" Type : 2:1 Ellipsoidal Head Internal Design Pressure : P PSIG (Design) 177.79175 Shell Inside Diameter : ID INCH 47.244096 Stress Value of Material: S* PSI 20000 Joint Efficency : E 0.85 Corrosion Allowances : CA MM 3 __P x D_ Formula : t2 : 2SE - 0.2P Dish Thickness : t2 (Inches) 0.24965838 Dish Thickness : t2 (mm) MM 9.341322841

Shell + 2*Dish Weight : Volume of Vessel : Total Surafce Area :

1511.067893 3.562573342 13.64

KG Cu.Mtr Sq.Mtr

Calculation of Dish Thickness: t2 (mm) " ASME VIII-DIV-1, UG-32" Type : Torispherical Heads Internal Design Pressure : P PSIG (Design) 3.562573342 Inside Spherical/Crown Radius : R INCH 59.0551 Stress Value of Material: S* PSI 20000 Joint Efficency : E 0.85

Corrosion Allowances : CA Formula : t2 : Dish Thickness : t2 (Inches) Dish Thickness : t2 (mm)

3 _0.885PR_ SE - 0.1P 0.010952788 3.27820081

MM

MM

Calculation of Dish Thickness: t2 (mm) " ASME VIII-DIV-1, UG-32" Type : Hemispherical Heads Internal Design Pressure : P PSIG (Design) 59.0551 Inside Spherical/Crown Radius : R INCH 59.0551 Stress Value of Material: S* PSI 20000 Joint Efficency : E 0.85 Corrosion Allowances : CA MM 3 _ PR_ Formula : t2 : 2SE - 0.2P Dish Thickness : t2 (Inches) 0.102609316 Dish Thickness : t2 (mm) MM 5.606276636

Calculation of Dish Thickness: t2 (mm) " ASME VIII-DIV-1, UG-32" Type : Conical Heads& Sections(without transition Knuckle) Internal Design Pressure : P 59.0551 PSIG (Design) Inside Diameter of head skirt : D 59.0551 INCH Stress Value of Material: S* 20000 PSI Joint Efficency : E 0.85 1/2 half apex angle of cone at centrline of 0.7854 head, Corrosion Allowances : CA Formula : t2 : 3 MM _ PD_ 2cos(SE - 0.6P) Dish Thickness : t2 (Inches) 0.145364327 Dish Thickness : t2 (mm) 6.692253894

MM

Nozzle Neck Thickness " ASME VIII-DIV-1, UG-45" minimum neck thickness required for internal and external pressure using UG-27 and UG28 (plus corrosion allowance), as applicable.

ta

Meters To Inches Input Meter : Output Inches:

1.2 47.2441

Kg/cm2 TO PSI Input Kg/cm2 Output PSI

12.5 177.7918

Note : * Stress Value (S) for SA516 Gr.70 is 17500 Psi @ -20 650 F.

Calculation of Head Dimensions : Outside Dia 1.232 Outside Radius 0.616


Crown / Dish Radius Knuckle Radius Inside Depth of Dish Develop Diameter : Develop Diameter : Weight : 2 x Dish Head :

Mtrs Mtrs 1.114344 Mtrs Mtrs Mtrs

L = 0.9045 x Do

r = 0.1727 x Do 0.2127664 = ID/4 0.3 2 ( b / 180) p r + 2 ( a /180) p L + 2 f 1.59965 Mtrs 252.7454 Kg 505.4909 Kg

2:1 Elliptical Dished End Devlopment Inside Dia Thickness Straight face Outside Dia Outside Radius Crown / Dish Radius Knuckle Radius Inside Depth of Dish Di t f Do Ro L r d a a b b c e f Develop Diameter : D.L D.L Weight : Surface Area : Volume : W SA V V = = = = = = = 1200 14 50 1228 614 0.9045 x Do = 1110.726 0.1727 x Do = 212.076 300 = = = = 401.924 26.568 63.432 56.561 mm mm mm mm mm mm mm mm mm mm mm mm mm

Cylindr

Shell Height (H) : (TL - 2SF

Volume Shell Surface Area shell

= (Do - 2 r ) / 2
-1 = Sin ( a / L - r )

= 90 - a = Cos a r = L - Cos a L = Sin a L = b/2

= 1054.165 = = 496.776 31.716

= 2 ( b / 180) p r + 2 ( a /180) p L + 2 f = = = = = 1600 220.87 1634654.66 226194671.06 0.226194671 mm Kgs mm2 mm3 m3 1.63 m2 SA :

Cylindrical shell

Electrical

Shell Height (H) : (TL - 2SF)

2.75

Mtrs
1Kva 1Kva 1 x 1.25 H.P 0.746 KW

Volume Shell Surface Area shell

3.110184 10.36728

Cu.Mtrs Sq.Mtrs
Torispherical Dished End Height

Internal height Hi = Cr - ( Cr-ID/2) * ( Cr+ ID /2 -

1.084 x OD x OD

- ( Cr-ID/2) * ( Cr+ ID /2 -2Kr )

Art Montemayor

2:1 Ellipsoidal Heads

May 21, 2003 Rev: 1

Inches Start of Knuckle Radius mm

37.80 960

Approximate area for nozzle attachment

Knuckle Radius Inches 8.16 mm 207 Tangent Line

Inside Depth (= I.D./4) 11.81102 Inches 300 mm

15.46 Note: Verify all dimension with vendor drawings 393

Inches mm

Dish Radius 42.73 Inches 1085 mm

Straight Flange (Varies) 2" Nom. 51mm

Key In the Head I.D.

47.2441 Inches 1200 mm

2:1 Elliptical Head


NOTE: Ellipsoidal 2:1 heads are fabricated and measured using the Internal Diameter (ID) of the head. Note that this measurement convention is opposite to that of the ASME F&D head. Any cylindrical shell fabricated to fit these heads must conform to or match the ID dimension.

Page 21 of 28

FileName: 173478866.xls.ms_office Worksheet: Ellipsoidal Heads

ASME Flanged & Dished:

Dish Radius = Head Diameter

Knuckle Radius = 6% of Head Diameter

Standard Flanged & Dished:

Dish Radius = Head Diameter

Knuckle Radius = 3/4" to 2" depending on Head Diameter 80:10 Flanged & Dished: Dish Radius = 80% of Head Diameter

Knuckle Radious = 10% of Head Diameter

Hemispherical:

Dish Radius = 1/2 Head Inside Diameter Knucle Radius = N/A

Elliptical:

Dish Radius 90% of Head Diameter Knuckle Radius 17.3% of Head Diameter

ASME:

10% Dish Radius = Head Diameter Knuckle Radius = 10% of Head Diameter

Input Parameter : Volume, V: Pressure, P : Corrosionallowances, C : Allowable Stress, S : Joint Efficiency, E : Cu.ft 12 PSIG 3 in 2000 PSIG 1

Calculation : Method 01 : Vessel Ratio, F1 : F1 : 1. caculate F1. 2. From Fig 2-58, using F1 and vessel volume, V, determine the vessel diameter, D 3. Use D and V to calculate the required length , L. 0.002 1. caculate F2. Method 02 : Vessel Ratio, F2 : F2 :

2. From Fig 2-59, using F2 and vessel determine the L/D 3. Use L/D to calculate D 4. Use D and V to calculate required l

Pressure (PSIG) 0-250 250-500 >500

L/D Ratio 3 4 5

498.2

in.

Fig 2-59, using F2 and vessel volume, V, rmine the L/D /D to calculate D D and V to calculate required length, L.

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