02 CC
02 CC
02 CC
Section 2
Section Updated 07 / 2013
Reduced Voltage Starters-Solid State ASTAT XT Soft Starter Description and Features .......................................................................2-2 Product Number Configuration ...........................................................2-3 NEMA and IEC Ratings .............................................................................2-4 Technical Specifications..........................................................................2-5 Functions........................................................................................................2-6 Overload Protections, Thermal Characteristics ..........................2-8 I/O Wiring, Basic Scheme .......................................................................2-9 I/O Terminal Board Specifications ...................................................2-10 Application Wiring Diagrams ............................................................2-11 Outlines and Dimensions ....................................................................2-14 ASTAT XT Soft Starter Panels Description and Features.....................................................................2-17 Product Number Configuration ........................................................2-18 Pricing............................................................................................................2-19 Options Pricing..........................................................................................2-20 Outlines, Dimensions and Weights .................................................2-22 ASTAT-IBP Plus Applications, Features and Description ........................................2-24 Open Starters (Q13) ................................................................................2-27 Enclosed Starters (CR374, CR375)....................................................2-28 Technical Specifications (Q13) ...........................................................2-32 Open Starters, Outlines and Dimensions ....................................2-36 ASTAT-CD Plus Applications, Features and Description ........................................2-40 Open Starters (QC2) ................................................................................2-43 Enclosed Noncombination Starters (CR370)...............................2-44 Enclosed Combination Starters, Fusible Disconnect Type (CR371)...................................................2-47 Enclosed Combination Starters, Mag-Break Type (CR373) ...................................................................2-49 Enclosed Starters, Factory Installed Modifications (CR370, CR371, CR373).......................................................................2-52 Technical Specifications (QC2)...........................................................2-57 Open Starters, Outlines and Dimensions (QC2).........................2-60 Enclosed Starters, Outlines, Dimensions and Weights (CR370, CR371, CR373).......................................................................2-62
Reduced Voltage Starters-Electromechanical Introduction...................................................................................................2-64 Reduced Voltage Autotransformer Starters Applications, Features, Description and Product Number Selection Instructions (CR331) .......2-65, 2-66 Product Table (CR331)............................................................................2-67 Outlines, Dimensions and Weights (CR331) ................................2-68 Reduced Voltage Wye Delta Starters Applications, Features, Description and Product Number Selection Instructions (CR332)....................2-69 Product Tables (CR332) .........................................................................2-70 Outlines, Dimensions and Weights (CR332) ................................2-72 Schematic Diagrams (CR332) ............................................................2-73 Reduced Voltage Part Winding Starters Applications, Features, Description and Product Number Selection Instructions (CR330)....................2-74 Product Table (CR330)............................................................................2-75 Outlines, Dimensions and Weights (CR330) ................................2-75 Schematic Diagrams (CR330) ............................................................2-76 Reduced Voltage Starters Factory Installed Modifications (CR330, CR331, CR332)........2-77 Heaters (CR123, CR123F) .....................................................................2-79
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Section 2
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Section 2
0008
S
Communications M = Standard P = Profibus D = DeviceNet Future Options
Current Ratings
UL Certification1 U = UL N = non-UL
Notes: cUL Certification 1ASTAT XT Soft Starter up to 600V, and up to 170A (Product Numbers up to QT10170_ or QT2) are always cUL certified. Option N not available Units QT2, from QT20008_, up to QT20820_ are always cUL certified. Option N not available. Units QT1, or QT2 from QTx0950_ up to QTx1400 are not UL certified. Option U not available. Units QT3__, rated to 690V, are not UL certified. Option U not available Control and Inputs Voltage 2ASTAT XT Soft Starter standard Control Voltage is option 2, Voltage 230VAC, +10%, -15%
3ASTAT
XT Soft Starter standard configuration for Inputs is option 1, Voltage 90-230VAC, +10%, -15%
All ASTAT XT Soft Starter models rated 950A and up must be operated with a bypass contactor.
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Section 2
Product Number QT10008U11MS QT10017U11MS QT10031U11MS QT10044U11MS QT10058U11MS QT10072U11MS QT10085U11MS QT10105U11MS QT10145U11MS QT10170U11MS QT10210U11MS QT10310U11MS QT10390U11MS QT10460U11MS QT10580U11MS QT10820U11MS QT20008U11MS QT20017U11MS QT20031U11MS QT20044U11MS QT20058U11MS QT20072U11MS QT20085U11MS QT20105U11MS QT20145U11MS QT20170U11MS QT20210U11MS QT20310U11MS QT20390U11MS QT20460U11MS QT20580U11MS QT20820U11MS
List Price GO-10A8 $1080.00 $1215.00 $1305.00 $1395.00 $1530.00 $1845.00 $2250.00 $2520.00 $3240.00 $3825.00 $4455.00 $5265.00 $5625.00 $7290.00 $9090.00 $11250.00 $1200.00 $1350.00 $1450.00 $1550.00 $1700.00 $2050.00 $2500.00 $2800.00 $3600.00 $4250.00 $4950.00 $5850.00 $6250.00 $8100.00 $10100.00 $12500.00
500
Normal Duty IEC Class 10 A Line Voltage 690V --------------------------------------------------------------------------------------------------------------------------------------------------------8 17 31 44 58 72 85 105 145 170 210 310 390 460 580 650 950 1100 1400 ----------------------------------------------------------------------------690V KW 5.5 15 22 37 55 55 75 90 132 160 200 250 355 400 560 630 900 1000 --A 8 12 31 44 55 66 80 99 130 134 203 310 344 432 488 552 950 1076 1400
Heavy Duty IEC Class 20 690V KW ----------------------------------------------------------------------------5.5 7.5 22 37 45 55 75 90 90 132 200 250 315 400 400 560 900 1000 --Product Number QT30008N11MS QT30017N11MS QT30031N11MS QT30044N11MS QT30058N11MS QT30072N11MS QT30085N11MS QT30105N11MS QT30145N11MS QT30170N11MS QT30210N11MS QT30310N11MS QT30390N11MS QT30460N11MS QT30580N11MS QT30650N11MS QT30950N11MS QT31100N11MS QT31400N11MS List Price GO-10A8 $1320.00 $1485.00 $1595.00 $1705.00 $1870.00 $2255.00 $2750.00 $3080.00 $3960.00 $4675.00 $5445.00 $6435.00 $6875.00 $8910.00 $11110.00 $13750.00 $16610.00 $20350.00 $29260.00
For 230V Control Voltage - Change the "1" in digit place 9 to "2". Example QT10031U11MS becomes QT10031U21MS. No Price Adder. For 24V DC Digital I/O - Change the "1" in digit 10 to "2". Example QT20072U11MS becomes QT20072U12MS. No Price Adder. For Profibus DP Communications - Change the "M" in digit 11 to "P". Example QT10390U11MS becomes QT10390U11PS. Price adder is $850.00 For DeviceNet Communications - Change the "M" in digit 11 to "D". Example QT20085U11MS becomes QT20085U11DS. Price adder is $950.00 All ASTAT XT Soft Starter models rated 950A and up must be operated with a bypass contactor.
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Section 2
Environmental Conditions
Operating Temperature Storage Temperature Maximum Altitude Humidity Protection Degree Pollution Degree -10 up to 50C, derating from 40C -20C up to 70C Up to 1000 mts. Ask your dealer for installation at higher altitude 95% at 50C or 98% at 45C IP20 for units up to 72A, IP00 for units from 85A up to 1400A Class 3
Starter Current Rating Motor Current Rating Control Voltage Frequency Range
Standards
Global Standards CE for the full range. UL, cUL for specified units up to 820A EN 55011: CISPR 11 Class A EN 55082-2: ESD 8KV air, IEC 801-2; Electric RF field 10 V/m, 20-1000Mhz, IEC 801-3 Fast transients 2KV, IEC 801-4 EN 600947-1: Related to safety requirements. UL508C Additional emergency safe stop functionality may be required for your application. EMC Emissions
Control Specifications
Control System Digital control with microcontroller. Starting ramp, with progressive increase in voltage and current limitation In-Line (three wires) or Inside-Delta (six wires) of the motor Soft Start and Soft Stop by multiple choices, including torque control both at Start or Stop phases By LCD display, keypad and indication LEDs Display: LCD with two rows, 16 characters each Type: Multi-language, Dip Switch selectable for English, Italian, Spanish and German Keys: Six keys, Mode, Reset, Set, Select and Up / Down LEDs: ON, Start, Run, Soft Stop, Stop, Save / Slow Speed, Dual Set / Reverse and Fault 10-50% Un. Up to 80% with expanded settings function 100-400% In. Can be extended up to 500%, by using extended settings 1-30 sec. Can be extended up to 90sec, by using extended settings 1-30 sec. Can be extended up to 90sec, by using extended settings 100-400% of motor rated current. Can be extended up to 500% by using extended settings By external contactor while motor is full protected by ASTAT XT Soft Starter. Motor Current, Line Voltage, motor thermistor resistance, Test & Maintenance and Statistics
Immunity
Safety
Initial Voltage Starting Current Acceleration Ramp time Deceleration Ramp time Current Limitation Bypass Monitoring
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Section 2
Dual Settings By this function, ASTAT XT Soft Starter is able to control a secondary motor. Dual setting of Starting Voltage, Starting Current, Current Limit, Ramp Up, Ramp Down and Motor current parameters can be selected by using one of the programmable ASTAT XT Soft Starters inputs. Energy Saving Activated when the motor has a light load for extended periods of time, reducing the output voltage level and decreasing the reactive current and motor copper/Iron losses. This function can be enabled or disabled by dedicated parameters in ASTAT XT Soft Starter. Slow Speed Function that allows the motor to run at 1/6 constant rated speed, for a short period of time, maximum 30sec. This function supports forward and reverse operation. Auto Reset This function allows the ASTAT XT Soft Starter to automatically recover after a fault caused by Undervoltage, Undercurrent or Phase lost. Auto-Reset can be programmed up to maximum 10 attempts. Cooling Fan Control Allows three methods of control for the ASTATs built-in cooling fans: - Continuous Operation - Controlled by an external input - Automatically OFF controlled; after five minutes ASTAT XT Soft Starter is stopped Generator Supply This is a specific function useful when the Starter is powered from a diesel generator rather than from a commercial power supply. The function is enabled by an internal dip switch, and helps to minimize the negative effects caused by the generators voltage fluctuations during starting. Keypad Lock This function is enabled by means of starters internal dip switch, locking the keypad. This is useful to prevent undesired parameter modifications. Built-In Communications ASTAT XT Soft Starter includes a ModBus RTU communications protocol. Communications are carried out through a half duplex RS485 port, with maximum baudrate of 9600, supporting up to 247 stations. Statistical Data ASTAT XT Soft Starter records useful data for maintenance and start up - Last 10 trip events - Number of starts, number of trip events and elapsed RUN time. - Last trip data information of motor current, starting current and acceleration time.
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Section 2
Undercurrent Undervoltage Overvoltage Phase Loss Frequency Loss Phase Sequence Slow Speed Time Wrong Connection
Shorted SCR Over Temperature External Fault Wrong Parameters OC or Wrong CON
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Section 2
The ASTAT XT Soft Starter allows motor protection according IEC Class 10 or Class 20 and NEMA 10, 20 or 30, user free selectable by ASTAT internal dedicated parameter.
IEC Class 10
Sec. 10000
IEC Class 20
Sec. 10000
1000
1000
100 COLD 10 HOT 1 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 Multiples of motor FLA Rating In
1 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 Multiples of motor FLA Rating In
NEMA 10
Sec. 10000
NEMA 20
Sec. 10000
1000
1000
100 COLD 10
100 COLD 10 HOT 1 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 Multiples of motor FLA Rating In
HOT 1 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 Multiples of motor FLA Rating In
NEMA 30
30s
8 5 4
1000
IEC/NEMA.
COLD
10 HOT 1 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 Multiples of motor FLA Rating In
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Section 2
M 3ph
6T3
L Control Supply F N Stop 4 Soft Stop 5 Start 6 E.Save/Slow Speed/Reset 7 D.Adj./Reversing/Reset 8 Common 9 External Fault Input 19 Neutral 21 Ground T1 28 Thermistor Input T2 29 Ground 30 Grd
10 11 12 13 14 15 16 17 18 SG DD+ 31 (-) 32 (+) Analog Output RS485 Port EOR (End Of Ramp) Relay Fault Relay Inmediate RUN
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DeviceNet (Option)
Control Catalog
2-9
Section 2
Digital Inputs
Terminal 4 5 6 7 8 9 Function Stop Soft Stop Start Progamable Inputs Progamable Inputs Common Description Dedicated input to Stop Dedicated input to Soft Stop Dedicated input to Start Programmable to functions Energy Saving, Slow Speed and Reset Programmable to functions Dual Set, Reverse and Reset Common terminal for digital inputs from 4, 5, 6, 7 and 8
Operating Voltage of digital inputs from 4 to 9 Digital Input hardware is operated according either of below ordered voltage ratings (Option 1, standard) From 90 to 230VAC +10%, 50/60Hz (Option 2, Optional) 24VDC +10%/ -15%
Other Inputs
Terminal 19, 21 21 28, 29 Function External Fault Neutral Motor Thermistor Description Requires a free voltage relay contact, to detect external fault This terminal may be connected to Mains Neutral when available PTC or NTC programable input for motor thermistor protection The input can be enabled or disabled, and programmed at desired trip level resistance
Digital Outputs
Terminal 10, 11, 12 13, 14, 15 16, 17, 18 Function RUN FAULT EOR Relay Outputs Ratings Max rating: Description Run Relay with NO & NC dry contact. Programmable ON delay Fault to ON or Fault to OFF programmable function End Of Ramp relay. Programmable ON delay
Analog Output
Terminal 31, 32 30 Function Current Output Ground Description Range 0 to 2xIn. Programmable 0-10VDC, 0-20mA or 4-20mA. Ground terminal for Analog Output
Communications
Terminal D+, D-, SG D-9 connector V+, CL, Dr, CH, VFunction RS485 terminals Profibus Port DeviceNet terminals Description RS485 Communication port, half duplex for ModBus protocol Baudrate 1200, 2400, 4800, 9600 BPS Optional Profibus Communications port Optional DeviceNet Communications port
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Section 2
1 Q1 2
3 4
5 6
T1
1 Q3
Q2 0 STOP I START
F1
EOR R
FAULT R
RUN R
2T1
4T2
6T3
GND 18 17 16 15 14 13 12 11 10
U1
V1
W1
M 3 ~
L1 1 Q1 2
L2 3 4
L3 5 6
T1
1 Q3
3 Q2
0 STOP I START
F1
A1 1L1 SOFT STOP 5 L1 1 Q1 2T1 4T2 6T3 2 4 6 1 2 T1 1 Q3 3 Q2 4 U1 V1 M 3 ~ STOP W1 2 GND L2 3 L3 5 START 6 STOP 4 EOR R FAULT R RUN R 3L2 5L3 N L
18
17
16
15
14
13
12
11
10
F1 START
A1 1L1 SOFT STOP 5 START 6 STOP 4 EOR R FAULT R RUN R 3L2 5L3 N L GND
2T1
4T2
6T3
18
17
16
15
14
13
12
11
10
U1 V1 M 3 ~
W1
Notes: - Check coordination tables for proper selection of Breaker and Line contactor. - Control Voltage and Control Input voltage are from same source in above example. Please check manuals if you have different sources for Control Voltage and Control input Voltage. - Semiconductor Fuses F are only required for Type 2 coordination. Please check coordination tables - ASTAT XT Soft Starter can operate without line contactor, however the use of a line contactor will increase the operation safety, and provide a way to switch off the Breaker in case of an emergency.
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2-11
Section 2
F1
13 15
10 12
A1 K1 A2 KM1
A1 A2
1L1
SOFT STOP 5
A1
START 6
3L2
5L3
STOP 4
EOR R
FAULT R
RUN R
2T1
4T2
6T3
GND
18
17
16
15
14
13
12
11
10
U1 V1 M 3 ~
W1
L1 1 Q1 2
L2 3 4
L3 5 6
T1
1 Q3
2 Q1 .3 13 14 13 31 K1 34
3 Q2
KM1
KM1 .8
1 2
3 4
5 6
14
F1
13 15
10 12
RUN RELAY
A1 K1 A2 KM1
A1 A2
1L1
SOFT STOP 5
START 6
3L2
5L3
A1
STOP 4
EOR R
FAULT R
RUN R
2T1
4T2
6T3
GND
18
17
16
15
14
13
12
11
10
U1 V1 M 3 ~
W1
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Section 2
F1
13 15
10 12
16 18
A1 K1 A2 KM1
A1 KM2 A2
A1 A2
SOFT STOP 5
START 6
2T1
4T2
6T3
GND
STOP 4
1 KM2 BPC 2
A1
1L1
3L2
5L3
EOR R
FAULT R
RUN R
18
17
16
15
14
13
12
11
10
U1 V1 M 3 ~
W1
Basic Diagram with Line and Bypass Contactors With Soft Start and Soft Stop by Push Button Control
L1 L2 1 2 3 4
L3 5 6 1 2 1 Q3 3 Q2 21 K1 START 24 A1 FAULT RELAY 13 15 A1 K1 A2 KM1 A2 K1 4 STOP 11 14 A1 RUN RELAY 10 12 A1 KM3 A2 A1 KM2 A2 A1 EOA RELAY 16 18 A1 2 13 Q1 14 13 KM1 31 K1 34
Q1
T1
1 KM1 2
3 4
5 6
14
F1
1L1
3L2
5L3
2T1
4T2
6T3
GND
STOP 4
KM3
START 6
SOFT STOP 5
1 KM2 BPC 2
A1
EOR R
FAULT R
RUN R
18 17 16
15 14 13
12 11 10
U1 V1 W1 PE U2 V2 W2
Wrong connection of the motor, or the ASTAT XT Soft Starter when it is Inside-delta connected may seriously damage the motor or the ASTAT XT Soft Starter. Please check additional details given in the ASTAT XT Soft Starter instruction manual.
Basic Diagram in Inside Delta Configuration with Line and Bypass Contactors With Soft Start and Soft Stop by Push Button Control
Notes: - Check coordination tables for proper selection of Breaker and Line contactor. - Control Voltage and Control Input Voltage are from same source in above example. Please check manuals if you have different sources for Control Voltage and Control Input Voltage. - Semiconductor Fuses F are only required for Type 2 coordination. Please check coordination tables
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Section 2
1L1,3L2,5L3
UL Certified Units
Product Number QTx0008U__ QTx0017U__ QTx0031U__ QTx0044U__ QTx0058U__ QTx0072U__ Height 12.2 (309.9) 12.2 (309.9) 12.2 (309.9) 12.2 (309.9) 12.2 (309.9) 12.2 (309.9) Dimensions inches (mm) Width D1 6.2 (157.5) 6.2 (157.5) 6.2 (157.5) 6.2 (157.5) 6.2 (157.5) 6.2 (157.5) 6.3 (160) 6.3 (160) 6.3 (160) 8.1 (207) 8.1 (207) 8.1 (207) D2 7.2 (182.5) 7.2 (182.5) 7.2 (182.5) 9.0 (229.5) 9.0 (229.5) 9.0 (229.5) Weight lbs. (Kg) 1.9 (4.2) 1.9 (4.2) 2.4 (5.3) 3.0 (6.7) 3.0 (6.7) 3.0 (6.7)
GND M5
UL Certified Units
Product Number QTx0085U__ QTx0105U__ Dimensions inches (mm) Height Width Depth 15.2 (386.1) 15.2 (386.1) 10.9 (276.9) 10.9 (276.9) 9.6 (243.8) 9.6 (243.8) Weight lbs. (Kg) 6.9 (15.2) 6.9 (15.2)
GND M6
104.5 9
385
365
355
2T1,4T2,6T3
71.8
32.7
32.8
32.7
200 274
GND M6
99.5 9
UL Certified Units
Product Number QTx0145U__ QTx0170U__ Dimensions inches (mm) Height Width Depth 15.2 (386.1) 15.2 (386.1) 10.9 (276.9) 10.9 (276.9) 9.6 (243.8) 9.6 (243.8) Weight lbs. (Kg) 6.9 (15.2) 6.9 (15.2)
385
365
355
15
2T1,4T2,6T3
66.8
32.7
32.8
32.8
32.7
117
4 244
By Pass ABC
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Section 2
UL Certified Unit
Product Number QTx0460U__ Dimensions inches (mm) Height Width Depth 32.2 (817.9) 24.6 (624.8) 11.5 (292.1) Weight lbs. (Kg) 28.1 (61.8)
UL Certified Units
Product Number QTx0580U__ QTx0820U__ Dimensions inches (mm) Height Width Depth 32.2 (817.9) 32.2 (817.9) 24.6 (624.8) 24.6 (624.8) 11.5 (292.1) 11.5 (292.1) Weight lbs. (Kg) 31.6 (69.5) 31.6 (69.5)
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Section 2
292.4 234.5
9.5
Notes: All ASTAT XT Soft Starter models rated 950A and up must be operated with a Add space for current transformers (supplied separately from the main unit) and bus bars for preparation for bypass Approximate current transformers dimensions: W=240mm, H=130mm, D=90mm
659 626.5 640
bypass contactor.
2T1,4T2,6T3 GND M8
10
114 245
50
17.5 74.7
45 80
10.5
Notes: All ASTAT XT Soft Starter models rated 950A and up must be operated with a
bypass contactor.
Add space for current transformers (Supplied separately from main unit) and bus bars for preparation for bypass Approximate current transformers dimensions: W=240mm, H=130mm, D=90mm. (for 1100A unit, Product Numbers QTx1100N__ ) W=270mm, H=155mm, D=90mm. (for 1400A unit, Product Numbers QTx1400N__)
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20
45
Section 2
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Section 2
CR47
XX
X
Communication Options X = Standard (Modbus RTU) D = DeviceNet P = Profibus
Type 0 = Non-Combination1 1 = Fusible Disconnect Combination (100k AIC) 2 = Mag Breaker Combination (65k AIC)
Frame Size Starter frame size is a combination of Frame Code and Duty Rating Code. Examples A 20HP, 230V Normal Duty unit will be EN. A 300HP, 575V Heavy Duty unit will be MH. See Frame Size table for details.
Meter Options X = None A = 1 Phase Ammeter 1 = 1 Phase Voltmeter 3 = 3 Phase Voltmeter E = ETM B=A+1 C=A+3 D= A + E F=1+E G= 3 + E H= A + 1 + E J=A+3+E
Auxiliary Contact Options X = None 1 = 1 Extra Relay 3NO-1NC 2 = 1 Extra Relay 2NO-2NC 3 = 1 Extra Relay 1NO-3NC
Control Circuit Options 0 = Common Control Voltage (No CPT. Only available on 230Vac units.) 1 = Separate Control (No CPT with Control Circuit Fuses, 120V Control) 2 = Standard Capacity CPT (120V Control) 3 = Extra Capacity CPT (100VA , 120V Control)
Pilot Device Options X = None B = HOA with Start C = Start And Stop D = Hand-Off-Auto E = Red Run Light F = Green Run Light G = HOA with Start And Red Run Light H = HOA with Start And Red Run And Green Off Lights J = HOA with Start And Green Run Light K = HOA with Start And Stop
Contactor Options X = None 1 = Isolation Contactor 2 = Bypass Contactor (AC1 rating) 3 = Bypass Starter (AC3 rating) 4=1+2 5=1+3
1Actual
kAIC rating is dependant on user installtion. Install per instruction bulletin Circuit Protection and Short Circuit Ratings, DEH-40631, for details.
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Section 2
Heavy Duty NEMA 30 = H HP @ 230V 2 3 10 15 20 30 40 50 75 100 150 200 250 HP @ 460V 5 7.5 20 30 40 50 60 75 100 150 250 300 350 400 500 HP @ 575V 5 10 25 40 50 60 75 100 125 200 300 400 500
Non-combination and Combination Pricing As standard, all ASTAT XT Soft Starter Panels include through-the-door keypad access, a customer terminal board for control connections, and Modbus RTU communication protocol.
List Price GO-10A8P CR470 Non-combination Option Code A B C D E F G H J K L M N P Q R Open Baseplate1 $1745.00 $1995.00 $2145.00 $2150.00 $2285.00 $2170.00 $2216.00 $2450.00 $3150.00 $3550.00 $3975.00 NEMA 1 $2600.00 $2800.00 $3000.00 $3100.00 $3300.00 $3500.00 $3666.00 $4080.00 $5250.00 $5900.00 $6600.00 $7500.00 $7900.00 $10200.00 $13270.00 $16500.00 CR471 Fusible Disconnect $500.00 $400.00 $500.00 $900.00 $1200.00 $1700.00 $1984.00 $2345.00 $3150.00 $3860.00 $4000.00 $4300.00 $6125.00 $7975.00 $10380.00 $12901.00 CR472 Mag Break $300.00 $200.00 $200.00 $650.00 $950.00 $1150.00 $1434.00 $1420.00 $2130.00 $1925.00 $2900.00 $3400.00 $3400.00 $5500.00 $5500.00 $8400.00 NEMA 122 $440.00 $450.00 $480.00 $560.00 $600.00 $825.00 $925.00 $1100.00 $1475.00 $1800.00 $2000.00 $3225.00 $4175.00 NEMA 3R2 $850.00 $900.00 $1055.00 $1165.00 $1245.00 $2025.00 $2240.00 $2605.00 $3450.00 $4115.00 $4520.00 $6200.00 $7815.00 List Price Adders GO-10A8P
1Open Baseplate units are only available as Non-combination. 2NEMA 12 and 3R Adders are combined with NEMA 1 List Price to determine the panels List Price.
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Section 2
Contactor Options
List Price Adder, GO-10A8P Option Description and Code Bypass Contactor (AC1 rating)3 2 $200.00 $219.00 $238.00 $370.00 $420.00 $458.00 $686.00 $686.00 $943.00 $1873.00 $1873.00 $3193.00 $4071.00 $5530.00 $7280.00 $14628.00 Isolation Contactor & Bypass Contactor (AC1 rating)3 4 $345.00 $383.00 $421.00 $645.00 $695.00 $783.00 $1102.00 $1102.00 $1681.00 $3156.00 $3156.00 $5556.00 $7312.00 $10230.00 $13730.00 $28056.00 Bypass Starter (AC3 rating)2,4 3 $600.00 $619.00 $638.00 $770.00 $820.00 $858.00 $1086.00 $1086.00 $1343.00 $2273.00 $2273.00 $3593.00 $4471.00 $5930.00 $7680.00 $15028.00 Isolation Contactor & Bypass Starter (AC3 rating)2,4 5 $745.00 $783.00 $821.00 $978.00 $978.00 $1095.00 $1186.00 $1186.00 $1668.00 $3529.00 $3529.00 $4849.00 $5727.00 $7692.00 $10921.00 $28856.00
Isolation Contactor1 1 $145.00 $164.00 $183.00 $275.00 $325.00 $363.00 $591.00 $591.00 $738.00 $1283.00 $1283.00 $2363.00 $3241.00 $4700.00 $6450.00 $13428.00
1Not available on NEMA 12 or 3R units. 2Not available on Open Baseplate units. 3AC1 units include a contactor rated for running current and the ASTAT overloads. 4AC3 units include a starter rated for starting and running currents, the ASTAT overload,
and externally mounted overloads. This also includes a door mounted operator to allow running the motor from full voltage starter in the event of an ASTAT trip. 5Not available with Bypass configurations.
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Rev. 7/13
Prices and data subject to change without notice
Section 2
GE Fastrac Program ASTAT XT Panels are available as part of GEs Fastrac program. This cuts normal cycle times in half, so you get the same product faster and meet your construction cycle needs. The following products and configurations are available with the Soft Starter Panel Fastrac program: NEMA Type 1 panels 2 through 60HP @ 230Vac and 5 through 100HP @ 460Vac Normal and Heavy Duty ratings Fusible disconnect or circuit breaker AC1 or AC3 rated bypass contactors Most common HOA operator and Run and Off Pilot lights combinations Modbus RTU communications Contact your local GE Sales office for specifics on this program and for ordering assistance.
None 1-Phase Ammeter 1-Phase Voltmeter 3-Phase Voltmeter Elapsed Time Meter 1-Phase Ammeter & 1-Phase Voltmeter 1-Phase Ammeter & 3-Phase Voltmeter 1-Phase Ammeter & ETM 1-Phase Voltmeter & ETM 3-Phase Voltmeter & ETM 1-PH Ammeter & 1-PH Voltmeter & ETM 1-PH Ammeter & 3-PH Voltmeter & ETM Door Mounted Keypad2 Door Mounted Keypad & 1-Phase Ammeter2 Door Mounted Keypad & 1-Phase Voltmeter2 Door Mounted Keypad & 3-Phase Voltmeter2 Door Mounted Keypad & ETM2 Door Mounted Keypad, 1-Phase Ammeter & 1-Phase Voltmeter2 Door Mounted Keypad, 1-Phase Ammeter & 3-Phase Voltmeter2 Door Mounted Keypad, 1-Phase Ammeter & ETM2 Door Mounted Keypad, 1-Phase Voltmeter & ETM2 Door Mounted Keypad, 3-Phase Voltmeter & ETM2 Door Mounted Keypad, 1-PH Ammeter & 1-PH Voltmeter & ETM2 Door Mounted Keypad, 1-PH Ammeter & 3-PH Voltmeter & ETM2
Communication Options3
Option Description Option Code List Price Adder GO-10A8P $900.00 $900.00
Modbus RTU (Standard ) X Profibus P DeviceNet D 1Not available on Open Baseplate units. 2Door mounted keypad is only available on NEMA 1 enclosures. 3Communication options are not field installable.
Model Number and Pricing Example Description: 460VAC, 50HP, Normal Duty ASTAT XT with Fusible Disconnect, Isolation Contactor, Bypass Starter (AC3), Hand-Off-Auto with Start, Standard CPT, DeviceNet communications, in a NEMA 12 Enclosure. Model Number: CR471JN2425BXXD
NEMA 1 ASTAT XT: NEMA 12 Adder: Fusible Disconnect Adder: Isolation Contactor and Bypass Starter (AC3 rating): Hand-Off-Auto with Start: DeviceNet Communications: Total List Price: $5250.00 $1475.00 $3150.00 $1668.00 $180.00 $900.00 $12623.00
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Section 2
951.00 x 609.00 x 297.30 1128.65 x 616.04 x 386.51 1426.97 x 783.30 x 471.12 1987.8 x 979.17 x 573.278 2399.79 x 1231.80 x 679.8 2399.79 x 1435.10 x 682.8
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Control Catalog
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Section 2
Type 12 Enclosures
Description 2-10HP @ 230V, 5-25HP @ 460V, 5-30HP @ 575V 15-25HP @ 230V, 30-50HP @ 460V, 40-60HP @ 575V 30-60HP @ 230V, 60-100HP @ 460V, 75-125HP @ 575V 75-100HP @ 230V, 125-200HP @ 460V, 150-250HP @ 575V 150HP @ 230V, 250-300HP @ 460V, 300 @ 575V Weight (lbs) 146.5 183.7 306.9 646.8 909.4 Weight (kgs) 66.50 83.40 139.40 293.80 413.00 H x W x D (in) 37.44 x 23.90 x 11.72 44.44 x 23.90 x 15.22 56.18 x 30.39 x 18.55 78.26 x 38.55 x 22.53 94.48 x 48.50 x 26.77 H x W x D (mm) 950.98 x 607.06 x 297.64 1128.65 x 607.06 x 386.51 1426.97 x 772.03 x 471.12 1987.8 x 979.17 x 573.278 2399.79 x 1231.80 x 679.8 Drawing No. 270A8110 270A8111 270A8112 270A8113 270A8114
Type 3R Enclosures
Description 2-10HP @ 230V, 5-25HP @ 460V, 5-30HP @ 575V 15-25HP @ 230V, 30-50HP @ 460V, 40-60HP @ 575V 30-60HP @ 230V, 60-100HP @ 460V, 75-125HP @ 575V 75-100HP @ 230V, 125-200HP @ 460V and 150-250HP @ 575V 150HP @ 230V, 250-300HP @ 460V, 300 @ 575V Weight (lbs) 146.5 183.7 306.9 646.8 909.4 Weight (kgs) 66.50 83.40 139.40 293.80 413.00 H x W x D (in) 37.44 x 23.90 x 11.72 44.44 x 23.90 x 15.22 56.18 x 30.39 x 18.55 78.26 x 38.55 x 22.53 94.48 x 48.50 x 26.77 H x W x D (mm) 950.98 x 607.06 x 297.64 1128.65 x 607.06 x 386.51 1426.97 x 772.03 x 471.12 1987.8 x 979.17 x 573.278 2399.79 x 1231.80 x 679.8 Drawing No. 270A8115 270A8116 270A8117 270A8118 270A8119
Open Baseplate
Description 2-10HP @ 230V, 5-25HP @ 460V, 5-30HP @ 575V 15-25HP @ 230V, 30-50HP @ 460V and 40-60HP @ 575V 30-60HP @ 230V, 60-100HP @ 460V and 75-125HP @575V 75-100HP @ 230V, 125-200HP @ 460V and 150-250HP @ 575V Weight (lbs) 70.9 79.3 137.6 274.6 Weight (kgs) 32.20 36.00 62.50 124.80 H x W x D (in) 30 x 20.24 x 7.81 36.99 x 20.24 x 11.43 48.74 x 26.78 x 13.56 69.02 x 34.84 x 16.74 H x W x D (mm) 762 x 514.096 x 198.374 939.546 x 514.096 x 290.40 1237.996 x 680.212 x 344.44 1753.108 x 884.936 x 425.30 Drawing No. 270A8140 270A8141 270A8142 270A8143
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Section 2
Features Adjustable starting current limit and starting torque Soft start Soft stop Pump control setting for acceleration and deceleration Monitoring: Motor Current Line Voltage KW Power Factor Elapsed Time 2 Programmable Inputs 2 Programmable Outputs Electronic Overload Protection: Class 10, 20 or 30 overload selection Fault Diagnostics Error Tracing Kick Start setting Integral Snubbers and MOVs RS232 Communications Standards UL listed to UL508 and cUL listed UL file number E100757
Application ASTAT-IBP Plus solid state reduced voltage starters are used to reduce or eliminate mechanical shock and stress on mechanical components, such as V-belts, gear boxes, chain drives, couplings, transmissions, and shafts. ASTAT-IBP Plus reduced voltage starters are used to: Reduce brownout conditions and may limit demand charges, Control processes, Smoothly accelerate and decelerate loads, and Restrict process surges. Typical applications include compressors, pumps, belted equipment, centrifuges, conveyors, cranes, crushers, winches, fans and blowers, extruders, flywheels, hoists, laundry extractors, mixers, packaging equipment, machine tools, shears, saws, spinning frames, textile machinery, winders, and wire-drawing machines.
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Control Catalog
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Section 2
Motor Thermistor Protection Limit Used with motors protected by a PTC thermistor. Trips within 200 ms when the resistance is higher than 2800-3200 ohms. Resets when the resistance falls below 1000 ohms. Snubbers An RC network connected in parallel with an SCR to protect against commutation spikes. MOVs Metal oxide varistors protect electronic components against external voltage spikes. Error Traceability Displays the last four error codes on the alphanumeric display. Provides feedback for corrective action. Phase-Loss Protection The ASTAT-IBP Plus will not operate if a phase loss is detected before starting or while soft starting or stopping the motor. Fully Rated Contactor The ASTAT-IBP Plus is supplied with a fully rated bypass contactor across the entire product line. In case of failure of the electronics or the SCRs, the bypass contactor can start and run the motor in backup mode. Reduced Heat Generation The SCRs are used only during starting and stopping of the motor. After the motor ramps up, the bypass contactor is engaged, allowing the ASTAT-IBP Plus to run cool, thus eliminating the need for ventilation, large heat sinks, and fans, which are required for conventional solid state reduced voltage starters. Dual Ramp A secondary ramp may be programmed for ramp up, ramp down including a different initial torque parameter and will be enabled as an alternate ramp when the A parameter is ON or enabled through one of the two programmable inputs. Service Factor Motor Service Factor may be adjusted from 1.0 to 1.3 to meet the application need of most motors. Overvoltage/Undervoltage Protection Adjustable parameters allow overvoltage conditions to be detected from 0-30% above nominal voltage set during the initiation. Undervoltage may be detected from 0-50% under the nominal voltage. Trip time may be set from 0-99 seconds after the condition is detected. If conditions return to normal the trip time is reset. L1 voltage is monitored to provide this protection.
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Section 2
Remote Communication Modbus RTU1This single ended protocol may be used up to distances of 10 meters. For distances greater the 10 meters it is recommended that a RS232 to RS485 converter be used. The recommended converter is GE product number RS485RS232120. This converter requires a separate 120 Volt power supply. Up to 247 addressable ASTAT stations may be connected to this network. DeviceNet 2 A gateway module is available QCPDNTUS, which includes a 1-meter cable to connect the module to the ASTAT. The module is DIN rail mount, compact in size and may be easily added to new or existing enclosures with ASTAT Plus soft starters. The module incorporates a Brad Harrison 3 micro connector for connection to the DeviceNet network. This gateway supports the COS (Change Of State), Polling and Explicit Messaging connections. All ASTAT parameters and settings may be viewed/changed using the DeviceNet module and the appropriate connection. Up to 63 ASTAT addresses, each requiring a module may be integrated into the network. Thermal Overload Memory The overload relay retains a memory of overload conditions to closely profile the motor winding thermal condition to insure adequate protection under repetitive overload conditions. The memory is maintained as long as control power remains applied to the soft starter. SCR Overtemperature Protection All units are fitted with thermostats to protect against overheating. Frequency Error Detection Electronic frequency sensing does not allow the starter to begin load ramp-up if frequency is less than 45 Hz or greater than 65 Hz, providing protection to the motor and starter if the frequency is excessively out of tolerance. Long Start-Time Protection If the current limit is set too low and/or the starting time is longer than 60 seconds, it is assumed that motor heating could be excessive. The ASTAT-IBP Plus starter provides long start-time protection and disconnects the load under these conditions.
1Modbus is a registered trademark of AEG Schneider Automation INC. 2DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA). 3Brad Harrison is a registered trademark of Woodhead Industries, Inc.
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Prices and data subject to change without notice
Section 2
Product Number QI3KDP1 QI3LDP QI3YDP QI3MDP QI3ZDP QI3NDP QI3PDP2 QI3QDP QI3RDP QI3SDP
List Price GO-10A5 $2093.00 $2475.00 $3070.00 $3319.00 $4052.00 $4331.00 $5697.00 $6240.00 $7625.00 $8450.00
NOTE: All open units are wired for separate customer-supplied and fused control power rated va @ 120 VAC.
Number of Starts Per Hour The number of starts per hour for the ASTAT-IBP Plus varies by size, maximum current setting, and ramp-up time. The following table is provided to help select the appropriate unit for the intended application.
Number of Starts per Hour Starter Size K Starting Current % of Frame Rating 300% 450% L 300% 450% Y 300% 450% M 300% 450% Z 300% 450% N 300% 450% P 300% 450% Q 300% 450% R 300% 450% S 300% Current, A 165 246 204 306 240 360 315 473 390 585 468 702 576 864 744 1116 906 1359 1083 1116 3 30 6 1 1 1 6 2 4 1 2 6 2 4 2 1 1 20 15 8 6 8 12 8 10 6 8 4 14 4 9 4 0 3 Times 10 30 20 20 8 20 28 15 20 10 15 10 30 10 24 6 10 8 8 5 30 30 30 12 30 30 30 30 30 30 20 30 20 30 12 25 6 12 12
Accessories Cover Kit Accessory cover used on open IBP starters to cover internal wire connections and to provide a more finished appearance.
For Use With QI3KDP, LDP, YDP, MDP QI3ZDP, NDP QI3PDP, QDP, RDP QI3SDP Outline Number 55-216620 55-216620 55-216620 55-216620 Product Number QI3XX001 QI3XX002 QI3XX003 QI3XX004 List Price GO-10A5 $60.00 $70.00 $80.00 $100.00
PC Connector Kit Connects ASTAT-IBP Plus to PC for set-up. Kit consists of a 1.5m long cable with RS-232 connector on one end and identified wire leads for connection to ASTAT-IBP Plus on the other end.
Product Number QCX000170 List Price GO-10A5 $20.00
Communications Module
Description DeviceNet Module Product Number QCPDNTUS List Price GO-10A5 $950.00
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Section 2
First, determine the enclosure form requirednoncombination or combination. Then select the additional options, following the Product Number
Example
ASTAT-IBP Plus solid state reduced voltage starter for 200 Hp, 460 V motor (229 motor FLA) for a conveyor. Fused disconnect combination starter in NEMA Type 12/3R enclosure with 100 VA extra CPT, no rectifier fuses, three-phase voltmeter, START push button, H-O-A selector switch, and red RUN light. 1 Enter 5 for combination form in product number box 1 and nothing in price box. 2 Enter QD2 for starter size and enclosure type in product number box 2 and $9,415 in price box 2 . 3 Enter 4 for 460 volts without rectifier fuses in product number box 3 and 0 in price box 3 . 4 Enter 3 for 100 VA extra CPT in product number box 4 and $225 in price box 4 . 5 Enter AA for bypass only in product number box 5 and 0 in price box 5 . 6 Enter F for fused disconnect in product number box 6 and $1,400 in price box 6 . 7 Enter R for START button, H-O-A selector switch, RED run light in product number box 7 and $265 in price box 7 . 8 Enter 0 for no additional auxiliary contacts in product number box 8 and 0 in price box 8 . 9 Enter E for three-phase voltmeter in product number box 9 and $960 in price box 9 . Product Number
Assemble new, complete product number: CR375QD243AAFR0E. Total List Price, $12,265.00.
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O TE EN IB C NO : F P LO T O PL S F R (S ST US US ED OR RE EE A E F N A U S E ER E R PA T E N N I TA W E G RS CL TS T O NC ES O A C R E S A D R E 2- S D E P DE ON 2 A L A O LU R S L T H T S B S S . Y, R O E R N TAT O L A N U AT X E T D G I T E H V . 2- E. 23 .)
When youre done, you will have the complete product number and List Price, GO-10A6, for your enclosed starter.
instructions. Transfer the product number digits for each option to the appropriate boxes and the price component for that selection to the corresponding price box.
Control Catalog
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Section 2
O TE EN IB C NO : F P LO T O PL S F R (S ST US US ED OR RE EE A E F N A U S E ER E R PA T E N N I TA W E G RS CL TS T O NC ES O A C R E S A D R E 2- S D E P DE ON 2 A L A O LU R S L T H T S B S S . Y, R O E R N TAT O L A N U AT X E T D G I T E H V . 2- E. 23 .)
Product No. Digit 4 Enclosure Form Noncombination Combination 5
Transfer the product number digit corresponding to the enclosure form to box
Select the starter size from the Size Selection tables, then find the desired enclosure type in the table below. Transfer the three product number digits to box 2 in the product number line and the price to box 2 in the price line. All units are supplied with box lugs for line and load connections and terminal strips for external starting, where applicable. Standard-Duty Ratings300% current for 30 seconds maximum
Current Rating Amps (AC-3) 3 55 68 80 Starter Size K L 200 V 15 20 25 230 V 20 25 25 30 50 60 75 75
Motor Horsepower
Motor Horsepower
460 V 40
575 V 50 60 75 75
460 V 40
575 V 50
50
30 40
30 50 60 75
75
75
60 75
100
M Z
30 40
50 60
125
P2
150 200
N P
50
60 75
250 1The heavy-duty ratings of starter sizes L and Y are identical to those of size K. 2The heavy-duty ratings of starter sizes Q and R are identical to those of size P.
75
75
Q R
100
100
250
300 350
361
125
150
300
Noncombination Forms
Combination Forms 4
Starter Size K L
$2669.00
$2698.00
$2817.00
$2907.00
$3549.00 $4144.00
$3710.00 $4305.00
YD1
YD2
YD1
YD2
M Z
MD1
$4392.00
MD2 ZD2
$4553.00 $5286.00
MD1 ZD1
MD2 ZD2
ZD1
$5125.00
$5825.00
N P
ND1 PD1
$5731.00 $7097.00
ND2 PD2
$5899.00 $7265.00
ND1 PD1
$6821.00 $8187.00
ND2 PD2
Q R
QD1 RD1
$7640.00
QD2 RD2
$7920.00
$9256.00
$9025.00
$9585.00
$10296.00 $11064.00
$11518.00 $12750.00
S SD1 $9850.00 SD2 $10550.00 4 Combination forms have a fused disconnect or a circuit breaker in form CR375.
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Section 2
These fuses remain in the circuit and protect the system even in bypass mode.
Select control circuit options by frame size. Transfer the product number digit to box box 4 in the price line.
Starter Size Product No. Digit 1 2 Control Circuit List Price Adder, GO-10A6
An isolation contactor disconnects line power from the ASTAT-IBP Plus. Select the contactor options. Transfer the product number digit to box price line.
Product No. Digits AA Contactor K L Y M
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O TE EN IB C NO : F P LO T O PL S F R (S ST US US ED OR RE EE A E F N A U S E ER E R PA T E N N I TA W E G RS CL TS T O NC ES O A C R E S A D R E 2- S D E P DE ON 2 A L A O LU R S L T H T S B S S . Y, R O E R N TAT O L A N U AT X E T D G I T E H V . 2- E. 23 .)
Rectifier Fuses No Frame Size All K Product No. Digit by Line Volts 230 V 3 7 200/208 V 2 6 460 V 4 8 List Price Adder, GO-10A6 Product No. Digit 575 V 5 List Price Adder, GO-10A6 $320.00 9 $420.00 $580.00 $735.00 StandardDuty L, Y, M 6 6 6 7 7 7 8 8 8 $475.00 $625.00 9 9 9 Z, N, P, Q R, S K $1260.00 $320.00 $475.00 $1375.00 $420.00 $580.00 $735.00 A B B C C D D HeavyDuty L, Y, M A Z, N, P, Q R, S A B C $625.00 D D A B C $1260.00 $1375.00
Select the line voltage and, if desired, rectifier fuses by frame size. Transfer the product number digit to box line and the price to box 3 in the price line.
All except R, S
$160.00
CPT 100 VA extra capacity with 2 primary and 1 secondary fuse 120 separate control/with CCF
$225.00
1 2
R, S
$225.00 $295.00
in the
Bypass Only
BA
$275.00
$325.00
$385.00
$416.00
$695.00
$738.00
$950.00
$1283.00
$2363.00
$3241.00
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Section 2
O TE EN IB C NO : F P LO T O PL S F R (S ST US US ED OR RE EE A E FE N A U E R PA T E N N I S TA E W R E G RS CL TS T O NC ES O A C R E S A D R E 2- S D E P DE ON 2 A L A O LU R S L T H T S B S S . Y, E R O R N TAT O L A N U AT X E T D G I T E H V . 2- E. 23 .)
Product No. Digit A Starter Size Any CR375 Fused Disconnect Unfused List Price Adder, GO-10A6 $800.00 Starter Size CR375 Circuit Breaker N/A N/A List Price Adder, GO-10A6 Product No. Digit 0 1 Extra Relays 3 NO & 1 NC 2 NO & 2 NC 1 NO & 3 NC List Price Adder, GO-10A6 D E K-M, Y 100 A max. $1000.00 $1200.00 None M-N, Z M-R, Z R-S 200 A max. N/A N/A 1 F 400 A max. $1400.00 $1750.00
Select the fused disconnect or circuit breaker (for form CR375 enclosures). Transfer the product number digit to box 6 in the product number line and the price to box 6 in the price line.
Select auxiliary contacts and relays. These contacts are in addition to the one each standard normally open and normally closed contacts on the interposing relay. Transfer the product number digit to box 8 in the product number line and the price to box 8 in the price line.
2 3 5
1 1 2
K-M, Y
100 A 150 A
$950.00
H J
225 A
6 7
2 2
K L
400 A
600 A
Auxiliary relay coils are wired in parallel with the control relay and are picked up when the ASTAT-IBP Plus is activated.
Select pilot device options. Transfer the product number digit to box 7 in the product number line and the price to box 7 in the price line.
Product No. Digit A START/STOP Push Button H-O-A Selector Switch Red Light Green Light List Price Adder, GO-10A6
Select meter options, then transfer the product number digit to box 9 in the product number line and the price to box 9 in the price line.
Product No. Digit A B 1-Phase 1 Ammeter 1-Phase 1 Voltmeter 3-Phase Ammeter None 3-Phase Voltmeter Elapsed 1 Time Meter List Price Adder, GO-10A6
None
D E
RUN
RUN OFF
D E
RUN
$170.00 $215.00 $215.00 $200.00 $200.00 $300.00 $285.00 $180.00 $265.00 $265.00 $350.00 $245.00 $330.00 $330.00 $415.00
H J
RUN
RUN
$1500.00 $1710.00 $1025.00 $1710.00 $1025.00 $1920.00 $1235.00 $1235.00 $1775.00 $1985.00 $1775.00 $2195.00
K L
RUN
H J
RUN RUN
K L
M N R S
START only
U V X
M N P
RUN
OFF
RUN
OFF
RUN
OFF
RUN
OFF
1 Single phase ammeter, voltmeter and elapsed time meter function is included as a
digital readout on the ASTAT display. For separate analog meter(s) select catalog number digit shown in table .
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Section 2
Digital Inputs
Terminal 57 1 2 Function Common for digital input Run Stop Description This is a common terminal for the digital input terminals specified below. Run order. Command signal may be provided by one NO dry momentary contact to terminals 1 and 57. Stop order. Command signal may be provided by one NC dry momentary contact to terminals 2 and 57. Note: Run/Stop permanent command is allowed linking 1-57 and using one dry NO contact to 2-57 terminals. 3 4 Programmable input I3 Programmable input I4 These two inputs are programmable. Can be assigned to the following internal functions soft stop pump control kick start linear ramp dual ramp selection local/remote control
Command signal should be provided by one NC dry contact to terminals 57-3 or terminals 57-4. By switching this contact ON/OFF it is possible to enable or disable the assigned function.
Digital Outputs
Terminal 11, 12, 14 23,24 33, 34 Function Programmable relay 1r Fixed relay 2r Programmable relay 3r Description 11-12 = N.C., 11-14 = N.O. dry contacts. This relay can be assigned to several internal output functions. As default assigned to function RUN. 23-24 = N.O. dry contact. This relay is assigned to function EOR for bypass contactor control. 33-34 = N.O. dry contact. This relay can be assigned to several internal output functions. Common for all relay output contacts Maximum usage voltage: Thermal Current AC-15 use: DC-15 use: 380VAC (B300-UL) 8A 220V/3A, 380V/1A 30V max/3.5A
Analog I/O
Terminal 8 7 9 Function Analog input common (2 ) TG feedback input (1 ) Current Output (1 ) Description This is a common terminal for the analog input terminal number 7, and analog output terminal number 9. 0.5V analog input for speed feedback. It should be provided by a DC tacho-generator coupled to the motor. This speed feedback signal is required when the "linear ramp" function is used 0.10V DC analog output for current measurement purpose (1 x lr = 2V DC output) Load Impedance 10K V or higher
Communications
Terminal SG, TD, RD Function Gr, Tx, Rx data Description RS232C, 3 wires, half duplex. Maximum cable length 3 meters (10 feet) Asynchronous data transmission, 9600 Bauds, 1 bit start, 8 bits data, 2 bits stop, no parity
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Section 2
Protections
Adjustable from 1 to 4.5 (lr/ln) Max. 4.5 ln IEC class 10 and 20; NEMA class 10, 20 and 30 all selectable Cool-down Time after Overload Trip See Restart Times Loss on Input Phase s - Trip at 3 Thyristor Short Circuit ms - Trip at 200 Heatsink Overheating ms - Trip at 200 Motor Thermistor ms - Trip at 200 if thermistor impedance > response value Loss on Output Phase s - Trip at 3 Stalled Rotor ms - Trip at 200 Supply Frequency Error Hz - If f < 45 or f > 65, will not start Overcurrent 100 to 150% ln; trip time adjustable from 0 to 99 sec. Undercurrent 0 to 99% ln; trip time adjustable from 0 to 99 sec. Overvoltage1 100 to 130% Un; trip time adjustable from 0 to 99 sec. (L1 voltage is monitored to provide this protection.) Undervoltage1 0 to 50% Un; trip time adjustable from 0 to 99 sec. (L1 voltage is monitored to provide this protection.) Error (CPU) ms - 60 Memory 4 former errors Long Start Time s - 2 x ta (ta = acceleration ramp time) 1L1 voltage is monitored to provide this protection. Current Limit Overload
Control Specifications
Control System Digital system with microcontroller Starting ramp with progressive increase in voltage and current limitation % - 30-95 Un % - 10-90 Mdirect start % - 95 Un (90% Mdirect start), adjustable 0 to 999 ms 0.4 to 1.2 Adjustable from 1 to 4.5 (lr/ln) Max. 4.5 ln s - 1-45 (standard or linear ramp up) Direct control of a bypass contactor 1 to 60 (1 to 60 in secondary ramp) adjustable independently of starting ramp time (types: standard, pump control or linear ramp down) Motor current, line voltage (monitors L1), power, power factor and elapsed time
Initial Voltage (Pedestal) Initial (Starting) Torque Kick Start Motor Unit Ratio Current Limit Acceleration Ramp Time Bypass Brake Time by Ramp
Monitoring
Running
External Control Acceleration Phase Stop Phase Start-Stop Adjustable time Power cut-off/Ramp/Pump control
Environmental Conditions
Operation Temperature Relative Humidity Maximum Altitude Mounting Position Protection Degree 0C - 0 to +55 (derate output current by 1.5% 0C above 40C) % - 95% without condensation m - 3000 (derate output current by 1%/100m above 1000m) Vertical IP00, UL Open
Inputs/Outputs
Inputs 4 digital optocoupled. Two fixed (Start, Stop), and 2 programmable (I3, I4) 1 Analog 0-5VDC for Tachogenerator input feedback 2 programmable relays (1r, 3r); 1 fixed relay (2r) 1 Analog 0-10VDC output for current metering
Standards
cUL, UL Conducted & radiated emissions Electrostatic discharges Radioelectric interference UL, cUL conforming to UL508, UL File E 153901 (open), 100757 (enclosed) Conforming IEC 947-4-2, Class A Conforming to IEC 1000-4-2, level 3 Conforming to IEC 1000-4-6, level 3 and to IEC 1000-4-3, level 3 Conforming to IEC 1000-4-4, level 3 Conforming to IEC 1000-4-5, level 3
Outputs
ASTAT-IBP Losses
Frame K L Y M Z N P Q R S Control Circuit (watts) 15 15 15 15 15 15 15 15 15 15 Power Circuit (watts) 189 210 250 277 342 524 750 900 1350 1800 Bypass Contactor Inrush (va) 191 191 191 191 350 350 425 425 425 750 Bypass Contactor Holding (va) 17 17 17 17 20 20 20 20 20 25
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Section 2
Note: The ASTAT-IBP Plus allows the user to select motor protection according to IEC Class 10, 20 and NEMA 10, 20, or 30, selectable by 0overload- parameter.
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Section 2
K 125 A 175 A A50QS 125 A 150 A A70QS 100 kA L 150 A A50QS 150 A 170QS 100 kA Y 175 A A50QS 175 A A70QS 100 kA M 225 A 350 A A50QS 225 A 250 A A70QS 100 kA Z 300 A 400 A A50QS 300 A 400 A A70QS 100 kA N 350 A 450 A A50QS 350 A 450 A A70QS 100 kA P 400 A 600 A A50QS 400 A 450 A A70QS 100 kA Q 500 A A50QS 500 A A70QS 100 kA R 600 A A50QS 600 A A70QS 100 kA S 700 A 1000 A A50QS 700 A 800 A A70QS 100 kA 4Semiconductor fuses may be added to combination or noncombination forms. 5Open starters of size M, Z, N, P, Q, R, and S have a branch circuit rating of 65 kA when used with circuit breakers that are rated for 65 kA or higher branch circuit protection.
Open Unit Installation Open units are designed to use 5/16 bolts for attachment to mounting surfaces. Use minimum of 75C copper wire only for connections to ASTAT-IBP Plus terminals. The minimum wire size must conform to the 75C table according to applicable electrical codes. Tighten connections to the torque values given in the table.
Product Number
QI3K, QI3L, QI3Y, QI3M, QI3Z, QI3N QI3P, QI3Q QI3R, QI3S
Wire Range
#14#2 AWG #6 AWG350 kcmil #2 AWG2x250 kcmil (or 1x600 kcmil)
Torque in./lb.
125 275 550
Rev. 7/13
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Section 2
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Section 2
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Section 2
1 Unit without isolation and without current metering. 2 Unit without isolation, without current metering, and without SCR fuses.
1 Unit without isolation and without current metering. 2 Unit without isolation, without current metering, and without SCR fuses.
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Box height (excluding flanges) Overall height (including flanges) Width Depth Box height between centers of mounting holes Edge of flange to center of end mounting hole Distance between outer mounting holes Distance between end and center mounting holes
A2 B C D E F G Approx. Weight lb. kg 45.9 (1166) 49.7 (1262) 18.8 (478) 9.4 (239) 9.4 (239) 48 (121) 1.5 (3.8) 15.8 (40) 56 25 45.9 (1166) 49.7 (1262) 18.8 (478) 48 (121) 1.5 (3.8) 15.8 (40) 65 72 72 29 33 33 P 1, Q 1 P, Q R1 S2 R S 51.7 (1323) 55.5 (1410) 21.9 (556) 35.9 (912) 12.8 (325) 53.6 (136) 73.4 (187) 1.5 (3.8) 18.1 (46) 166 70 71.2 (1809) 75.7 (1923) 13.0 (330) 12.8 (325) 13.0 (330) 1.5 (3.8) 31.9 (81) 18.1 (46) 31.9 (81) 16.0 (41) 176 80 51.7 (1323) 55.5 (1410) 21.9 (556) 35.9 (912) 53.6 (136) 73.4 (187) 1.5 (3.8) 1.5 (3.8) 166 234 176 254 70 100 80 115 71.2 (1809) 75.7 (1923) 16.0 (41) A2 B C D E F G Approx. Weight kg lb. 46.2 (1173) 46.2 (1173) 49.7 (1262) 18.8 (478) 9.4 (239) 47.8 (121) 1.5 (3.8) 1.5 (3.8) 15.8 (40) 56 25 49.7 (1262) 18.8 (478) 9.4 (239) 47.8 (121) 15.8 (40) 65 72 72 29 33 33 P 1, Q 1 P, Q R1 S2 R S 52.1 (1313) 55.5 (1410) 21.9 (556) 12.8 (325) 53.6 (136) 1.5 (3.8) 18.1 (46) 166 70 72.0 (1829) 75.7 (1923) 35.9 (912) 13.0 (330) 73.4 (187) 1.5 (3.8) 31.9 (81) 16.0 (41) 176 80 52.1 (1313) 55.5 (1410) 21.9 (556) 12.8 (325) 53.6 (136) 1.5 (3.8) 18.1 (46) 166 234 70 100 72.0 (1829) 75.7 (1923) 35.9 (912) 13.0 (330) 73.4 (187) 1.5 (3.8) 31.9 (81) 16.0 (41) 176 254 80 115
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Rev. 7/13
Prices and data subject to change without notice
Section 2
O TE EN IB C NO : F P LO T O PL S F R (S ST US US ED OR RE EE A E F N A U S E ER E R PA T E N N I TA W E G RS CL TS T O NC ES O A C R E S A D R E 2- S D E P DE ON 2 A L A O LU R S L T H T S B S S . Y, R O E R N TAT O L A N U AT X E T D G I T E H V . 2- E. 23 .)
Enclosed Combination Startersinches (mm) A1 A2 B C D E F G = = = = = = = = Box height (excluding flanges) Overall height (including flanges) Width Depth Box height between centers of mounting holes Edge of flange to center of end mounting hole Distance between outer mounting holes Distance between end and center mounting holes CR375 Series Type 1
Frame Size A1 A2 B C D E F G Approx. Weight kg lb. K 1, L 1, Y 1 K, L, Y 54.3 (1379) 58.3 (1481) 18.0 (457) 8.5 (216) 9.4 (239) 57.0 (1448) 1.5 (38) 1.5 (38) 15.0 (381) 75 34 45.9 (1166) 49.7 (1262) 28.1 (714) 44.4 (1128) 25.1 (638) 80 36 M 1, Z 1, N 1 M Z N 54.3 (1379) 58.3 (1481) 18.0 (457) 8.5 (216) 9.4 (239) 57.0 (1448) 1.5 (38) 1.5 (38) 15.0 (381) 85 88 96 96 39 45.9 (1166) 49.7 (1262) 28.1 (714) 44.4 (1128) 25.1 (638) 40 43 43 P 1, Q 1 P, Q R 1, S 1 R S 76.5 (1943) 80.5 (2045) 19.0 (483) 8.5 (216) 78.7 (1999) 1.5 (38) 1.5 (38) 16.0 (406) 210 95 71.2 (1809) 75.7 (1923) 35.9 (912) 13.0 (330) 73.4 (1864) 33.1 (841) 16.6 (402) 256 116 76.5 (1943) 80.5 (2045) 19.0 (483) 8.5 (216) 78.7 (1999) 1.5 (38) 1.5 (38) 16.0 (406) 310 256 334 141 71.2 (1809) 75.7 (1923) 35.9 (912) 13.0 (330) 73.4 (1864) 33.1 (841) 16.6 (402) 116 152 1 Units without SCR fuses, isolation contactor, and current metering.
A2
Approx. Weight kg
lb.
K 1, L 1, Y 1 K, L, Y
54.3 (1379)
8.5 (216)
57.0 (1448)
15.0 (381)
75
34
9.4 (239)
25.1 (638)
80
36
M 1, Z 1, N 1 M Z N
85 88 96 96
39
40 43 43
P 1, Q 1 P, Q R 1, S 1 R S
76.5 (1943)
8.5 (216)
210
95
72.0 (1829)
75.7 (1923)
35.9 (912)
13.0 (330)
73.4 (1864)
33.1 (841)
16.6 (402)
256
116
76.5 (1943)
80.5 (2045)
19.0 (483)
8.5 (216)
78.7 (1999)
16.0 (406)
141
72.0 (1829)
75.7 (1923)
35.9 (912)
13.0 (330)
73.4 (1864)
33.1 (841)
16.6 (402)
116 152
Rev. 7/13
Prices and data subject to change without notice
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Section 2
Standard Features Digital Technology Provides precise phase control of the back to back SCRs over each 1/2 cycle. The ASTAT-CD Plus design allows initial motor torque to be adjusted from 10%-90% of normal starting torque. Digital Control Panel Displays setup and operating parameters with alphanumeric display. Provides accurate setting of parameters with visible indication of starter status, motor current, line voltage, kW, power factor, elapsed time and error codes. Soft Starting Soft starting is the most frequent application for the ASTAT-CD Plus starter. It provides a linear increase in voltage at the motor terminals, eliminates starting shock to the load and reduces stress on mechanical components, such as gears, belt drives, piping and valves. A pump control setting is available as a standard feature to reduce pressure surges in pump systems during starting thereby limiting stress on pipe systems and valves. Three-Segment Ramp The Three-Segment Ramp consists of: 1. The initial voltage ramp, which lasts for five cycles, brings the motor voltage from 0 to the preset initial pedestal voltage (10%-90%). 2. The acceleration ramp, which increases the motor voltage from the preselected initial voltage to 100% voltage over the selected acceleration time period. 3. The fast ramp, which brings the motor voltage to 100% if the motor reaches full speed before the end of the acceleration ramp. Electronic Overload Relay Overload relay has selectable trip class for Class 10, 20 or 30 applications. Starting characteristics and hp selection tables are rated as Standard Duty (300% current for 30 seconds IEC 10/NEMA 20) or Heavy Duty (450% current for 30 sec IEC 20/NEMA 30). Provides accurate, repeatable, reliable protection for both the motor and the ASTAT. Kick Start Used to initially boost start loads with a high breakaway torque (belted conveyors, extruders, mixers). Feature may be engaged (95% voltage for a time period 1 999ms) or feature may be disengaged for applications not requiring kick start.
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Section 2
ASTAT-CD Plus
Overvoltage/Undervoltage Protection Adjustable parameters allow overvoltage conditions to be detected from 0-30% above nominal voltage set during the initialization. Undervoltage may be detected from 0-50% under the nominal voltage. Trip time may be set from 0-99 seconds after the condition is detected. If conditions return to normal the trip time is reset. L1 voltage is monitored to provide this protection. Overcurrent/Undercurrent Protection Adjustable parameters allow overcurrent conditions to be detected from 0-50% above nominal current set during the initialization. Undercurrent may be detected from 0-99% of the nominal current. Trip time may be set from 0-99 seconds after the condition is detected. If conditions return to normal the trip time is reset. This feature is not functional in bypass applications. Monitoring Functions Phase A may be monitored for Voltage, Current, Power Factor plus motor kilowatts calculated from the information obtained from phase A. Accuracy is 3% if unit is calibrated during initialization. An elapsed time monitor function is also provided which displays run time in hours x 1000. Programmable Inputs Two inputs may be programmed for one or more of the following functions: Soft Stop, Pump Control, Kick Start, Energy Saver, Bypass Function, DC Brake, Slow Speed Control (7% or 14%), Reverse Slow Speed (20%), Local or Remote Control, Tach feedback ramp and Dual (second) Ramp. Functions may be programmed to be OFF, ON or assigned to 1 of the 2 programmable inputs and activated with a dry contact closure. Programmable Outputs Three programmable output relays may be assigned to the following functions: End of Ramp, DC Brake (contactor control), Fault, Run, Jog or to detect Undervoltage, Overvoltage, Undercurrent or Overcurrent limits set for those parameters as a pre alarm to shutdown. Relay (2r) will automatically be assigned to End of Ramp when Bypass function z is on. Relay (3r) will be automatically assigned to DC Brake control when DC Brake function B is on.
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Section 2
Long Start Time Protection If current limit is set too low and/or starting time is longer than two times the preselected acceleration ramp time (240 sec max.), it is assumed that the motor heating could be excessive. The ASTAT-CD Plus starter provides long start time protection and disconnects the load under these conditions. Local Communications The ASTAT-CD Plus is capable of RS232C ASCII communication with the software package provided. This serial communication is suitable for on site setup of soft starters with a PC at the local sight. Communication distance is generally limited to 3 meters. An optional cable is available with RS232 connector on one end and identified ASTAT terminal connections on the other. Please order product number QCX000170. Remote Communication Modbus RTUThis single ended protocol may be used up to distances of 10 meters. For distances greater the 10 meters it is recommended that a RS232 to RS485 converter be used. The recommended converter is GE product number RS485RS232120. This converter requires a separate 120 Volt power supply. Up to 247 addressable ASTAT stations may be connected to this network. DeviceNetA gateway module is available QCPDNTUS, which includes a 1-meter cable to connect the module to the ASTAT. The module is DIN rail mount, compact in size and may be easily added to new or existing enclosures with ASTAT Plus soft starters. The module incorporates a Brad Harrison micro connector for connection to the DeviceNet network. This gateway supports the COS (Change Of State), Polling and Explicit Messaging connections. All ASTAT parameters and settings may be viewed/changed using the DeviceNet module and the appropriate connection. Up to 63 ASTAT addresses, each requiring a module may be integrated into the network.
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Section 2
ASTAT-CD Plus starters are supplied with 120/240 VAC (50/60 Hz) control power input. On starter sizes F-S, box lug terminals are supplied for line and load connections; on starter sizes T-V, order box lug terminal kits separately (see table below). Starters in sizes J and above are supplied with internal cooling fans.
Three-Phase
Current Rating Amps (AC-3)1 14 17 22 34 48 63 72 105 156 240 315 370 500 630 850 1075 Standard-Duty, Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Max. Nominal Current for 30 sec. 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% @ 200V 3 3 3 3 5 5 10 7.5 15 10 20 15 20 20 30 30 50 40 75 60 100 75 125 100 150 150 200 200 300 250 400 350 Motor Horsepower @ 230V 3 3 3 3 7.5 5 10 7.5 15 15 20 20 25 20 30 30 60 50 75 75 125 100 150 125 200 150 250 200 350 300 500 400 @ 460V 7.5 7.5 10 10 15 15 25 20 30 30 40 40 50 40 75 60 125 100 200 150 250 200 300 250 400 350 500 400 700 600 1000 800 KW 1.0 S.F. 380V/415V 7.5 5.5 11 7.5 13 15 18.5 15 25 22 37 30 45 37 63 55 90 75 150 110 200 160 220 200 300 250 400 315 560 460 715 600 Product Number QC2FDP QC2GDP QC2HDP QC2IDP QC2JDP QC2KDP QC2LDP QC2MDP QC2NDP QC2QDP QC2RDP QC2SDP QC2TDP QC2UDP QC2VDP2 QC2XDP3 List Price G0-10A5 $1350.00 $1400.00 $1450.00 $1500.00 $1630.00 $1820.00 $2200.00 $2950.00 $3850.00 $5200.00 $6100.00 $6500.00 $8350.00 $10420.00 $13650.00 $18500.00 Approx. Weight lbs. (kg) 9.48 (4.3) 9.48 (4.3) 9.48 (4.3) 10.14 (4.6) 27.56 (12.5) 27.56 (12.5) 37.48 (17) 37.48 (17) 99.20 (45) 99.20 (45) 121.25 (55) 121.25 (55) 176 (80) 231 (105) 265 (120) 330 (150)
1When operating motors at service factor loads, service factor amps must not exceed starter rating. 2Heavy-duty 800 amps max. 3Not UL listed. Available in open form only.
Terminal Lug Kits for Sizes T-V Each terminal lug kit includes a set of 3 terminal lugs. One kit each is required for line and load side connections.
Frame Size T U V Kit Product Number CR370X1 CR370X2 CR370X3 List Price G0-10A5 $270.00 $270.00 $360.00
PC Connector Kit Connects ASTAT-CD Plus to PC for set-up. Kit consists of a 1.5m long cable with RS-232 connector on one end and identified wire leads for connection to ASTAT-CD Plus on the other end.
Product Number QCX000170 List Price G0-10A5 $20.00
Communications Module
Description DeviceNet Module Product Number QCPDNTUS List Price G0-10A5 $950.00
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Section 2
1. Product numbers with # are incomplete. For starter sizes J and above in 12/3R enclosures, add one product number digit (in place of #) for overload relay current range for bypass contactor. Overload relay not included in pricing; add appropriate List Price Adder from Overload Relay Table (page 2-55). Example: To specify a non-combination starter used with a 460 V motor rated at 30 hp and a full load current of 40 amps in a Type 12 enclosure, select base product number CR370JD2412#. Replace # with overload relay digit E from table, page 2-55. Complete product number is CR370JD2412E. List Price $2583.00 Overload Adder $95.00 Total List Price, GO-10A6 $2678.00
2. Product Notes When operating motors at service factor loads, service factor amps must not exceed starter rating. Enclosed starters rated for 40C ambient temperatures, derate rated controller current by 1.5%/C above 40C, up to a maximum of 50C.
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List Price includes ASTAT-CD Plus solid state reduced voltage starter in the enclosure selected. Starters for 200, 230, and 460 Volt motors are supplied with power supply configured for 115 V 60 Hz separate input, which includes control circuit fuses. Interposing relay supplied with 1 extra normally open and 1 extra normally closed contact for optional user requirements. On starter sizes F-S, box lug terminal are supplied for line and load field power connections; on starter sizes T-V, order box lug terminals kits separately (see page 2-43).
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Section 2
O TE EN IB C NO : F P LO T O PL S F R (S ST US US ED OR RE EE A E F N A U S E ER E R PA T E N N I TA W E G RS CL TS T O NC ES O A C R E S A D R E 2- S D E P DE ON 2 A L A O LU R S L T H T S B S S . Y, R O E R N TAT O L A N U AT X E T D G I T E H V . 2- E. 23 .)
NEMA Type 1 NEMA Type 12/3R
List Price GO-10A6 Volts 200V Current Rating Amps (AC-3) 14 Standard-Duty Heavy Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Max. Nominal Motor Current for 30 sec. Horsepower 300% 450% 300% 450% 300% 450% 300% 450% 300% 400% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 400% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 3 3 3 3 5 5 10 7.5 10 7.5 15 10 20 15 20 20 30 30 50 40 75 60 100 75 125 100 150 150 200 200 300 250 3 3 3 3 7.5 5 10 7.5 10 7.5 15 15 20 20 25 20 30 30 60 50 75 75 125 100 150 125 200 150 250 200 350 300 Product Number CR 370FD121 List Price GO-10A6 Starter Size F Bypass Contactor Product Number CR 370FD221 Starter Size F Bypass Contactor No $1955.00 $2040.00 200V 200V 200V 17 22 34 370GD121 $2005.00 $2055.00 G 370GD221 $2109.00 G No 370HD121 370ID121 H I 370HD221 $2159.00 $2411.00 H I No $2105.00 370ID2212# Yes No 200V 34 J 370ID2211 $2228.00 I 200V 48 370JD121 $2350.00 370JD2212# $2583.00 J Yes 200V 200V 200V 200V 200V 200V 200V 63 72 370KD121 370LD121 $2540.00 $3330.00 $4080.00 $5250.00 $6600.00 $7500.00 $7900.00 K L 370KD2212# $2825.00 K L Yes Yes 370LD2212# $4143.00 $5121.00 $6418.00 $8413.00 105 156 240 315 370 370MD121 370ND121 370QD121 370RD121 370SD121 370TD121 M N Q R S T 370MD2212# 370ND2212# 370QD2212# M N Q R S T Yes Yes Yes 370RD2212# 370SD2212# $10393.00 Yes Yes $11671.00 200V 200V 200V 230V 230V 230V 230V 500 630 850 14 17 22 34 $10200.00 $13270.00 370TD2212# $14705.00 $19520.00 Yes 370UD121 U V F 370UD2212# U V F Yes 370VD1212 370FD131 $16500.00 $1955.00 $2005.00 370VD2212#2 $2978.00 Yes No No 370FD231 $2040.00 $2109.00 370GD131 G 370GD231 G 370HD131 370ID131 $2055.00 $2105.00 H I 370HD231 $2159.00 $2411.00 H I No 370ID231# Yes No 230V 34 J 370ID2311 $2228.00 I 230V 48 370JD131 $2350.00 370JD2312# $2583.00 J Yes 230V 230V 230V 230V 230V 230V 63 72 370KD131 370LD131 $2540.00 $3330.00 $4080.00 $5250.00 $6600.00 $7500.00 $7900.00 K L 370KD2312# $2825.00 K L Yes Yes 370LD2312# $4143.00 $5121.00 $6418.00 $8413.00 105 156 240 315 370MD131 370ND131 370QD131 370RD131 370SD131 370TD131 M N Q R S T 370MD2312# 370ND2312# 370QD2312# M N Q R S T Yes Yes Yes 370RD2312# 370SD2312# 370TD2312# $10393.00 Yes Yes 230V 230V 230V 230V 370 500 630 850 $11671.00 $10200.00 $13270.00 $14705.00 Yes Yes 370UD131 U V 370UD2312# $19520.00 U V 370VD1312 $16500.00 370VD2312#2 $29728.00 Yes 127 amps max (SF 1.0) 2Heavy-duty 800 amps max.
Three-Phase
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Section 2
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O TE EN IB C NO : F P LO T O PL S F R (S ST US US ED OR RE EE A E F N A U S E ER E R PA T E N N I TA W E G RS CL TS T O NC ES O A C R E S A D R E 2- S D E P DE ON 2 A L A O LU R S L T H T S B S S . Y, R O E R N TAT O L A N U AT X E T D G I T E H V . 2- E. 23 .)
NEMA Type 1 NEMA Type 12/3R
List Price GO-10A6 Current Rating Amps (AC-3) 14 Standard-Duty Heavy Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Max. Nominal Motor Current for 30 sec. Horsepower 300% 450% 300% 450% 300% 450% 300% 450% 300% 400% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 7.5 7.5 10 10 15 15 25 20 25 20 30 30 40 40 50 40 75 60 125 100 200 150 250 200 300 250 400 350 500 400 700 600 Product Number CR 370FD141 List Price GO-10A6 Starter Size F Bypass Contactor Product Number CR Starter Size F Bypass Contactor No $1955.00 370FD241 $2040.00 17 22 34 34 370GD141 $2005.00 G 370GD241 $2109.00 G No 370HD141 370ID141 $2055.00 $2105.00 H I 370HD241 $2159.00 $2411.00 H I No 370ID2412# 370ID2411 Yes No J $2228.00 I 48 370JD141 $2350.00 370JD2412# $2583.00 J Yes 63 72 370KD141 370LD141 $2540.00 $3330.00 $4080.00 K L 370KD2412# $2825.00 K L Yes 370LD2412# $4143.00 $5121.00 $6418.00 Yes Yes Yes Yes 105 156 370MD141 370ND141 370QD141 370RD141 370SD141 370TD141 M N Q R S T 370MD2412# 370ND2412# 370QD2412# M N Q R S T $5250.00 240 315 370 500 630 850 $6600.00 $7500.00 $7900.00 $8413.00 370RD2412# 370SD2412# 370TD2412# $10393.00 $11671.00 Yes Yes $10200.00 $13270.00 $14705.00 $19250.00 Yes Yes 370UD141 U V 370UD2412# U V 370VD1412 $16500.00 370VD2412#2 $29728.00 Yes
Three-Phase
Control Catalog
www.geindustrial.com
Rev. 7/13
Prices and data subject to change without notice
Section 2
O TE EN IB C NO : F P LO T O PL S F R (S ST US US ED OR RE EE A E F N A U S E ER E R PA T E N N I TA W E G RS CL TS T O NC ES O A C R E S A D R E 2- S D E P DE ON 2 A L A O LU R S L T H T S B S S . Y, R O E R N TAT O L A N U AT X E T D G I T E H V . 2- E. 23 .)
1. Product numbers with # are incomplete. For starter sizes J and above in 12/3R enclosures, add one product number digit (in place of #) for overload relay current range for bypass contactor. Overload relay not included in pricing; add appropriate List Price Adder from Overload Relay Table (page 2-55). Example: To specify a combination starter used with a 460 V motor rated at 30 hp and a full load current of 40 amps in a Type 12 enclosure, select base product number CR371JD242D2#. Replace # with overload relay digit E from table, page 2-55. Complete product number is CR371JD242D2E. List Price $3698.00 Overload Adder $95.00 Total List Price, GO-10A6 $3793.00 2. Product Notes When operating motors at service factor loads, service factor amps must not exceed starter rating. Enclosed starters rated for 40C ambient temperatures, derate rated controller current by 1.5%/C above 40C, up to a maximum of 50C. Three-Phase
Current Rating Standard-Duty Volts Amps (AC-3) Heavy Duty 200V 14 Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Max. Nominal Current Motor for 30 sec. Horsepower 300% 450% 300% 450% 300% 450% 300% 450% 300% 400% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 3 3 3 3 5 5 10 7.5 10 7.5 15 10 20 15 20 20 30 30 50 40 50 40 75 60 100 75 125 100 Class J Fuse Clip Size 30
List Price includes ASTAT-CD Plus solid state reduce voltage starter, in the enclosure selected, with a fusible disconnect switch operated by a side-mounted handle that indicates status as ON in the up position and OFF in the down position. The operating handle prevents entrance into the enclosure when the switch is in the ON position, unless the defeater mechanism is deliberately operated. The handle accepts up to 3 padlocks for securing the switch in the OFF position for maintenance shutdown. Provisions also are made for padlocking the handle in the ON position for continuous process applications requiring supervised shutdown. Starters for 200, 230 and 460 volt motors are supplied with a control circuit transformer with 2 primary fuses and 1 secondary fuse. Interposing relay supplied with 1 extra normally open and 1 extra normally closed contact for optional user requirements. On starter sizes F-S, box lug terminals are supplied for line and load field power connections; on starter sizes T-V, order box lug terminal kits separately (see page 2-43).
NEMA Type 1
Product Number CR
Starter Size F
Bypass Contactor
Starter Size F
Bypass Contactor No
371FD122B
$2685.00
17 22 34 34
30 60
371GD122B
371GD222B
$2988.00
No
371HD122C 371ID122C
H I
371HD222C
$3038.00 $3317.00
H I
No
60 60
371ID222C2# 371ID222C1
Yes No
$3134.00
200V
48
100
371JD122D
$3440.00
371JD222D2#
$3698.00
Yes
63 72
371KD122D 371LD122D
K L
371KD222D2# 371LD222D2#
$4140.00
K L
Yes
$5519.00 $6900.00
Yes
M N N Q R S
371MD222E2#
M N N Q R S
Yes
$8642.00 $9241.00
Yes Yes
$9328.00
$11336.00 $13902.00
Yes Yes
371RD122G 371SD122G
$10614.00 $11014.00
371RD222G2#
371SD222G2#
$15180.00
Yes
Rev. 7/13
Prices and data subject to change without notice
www.geindustrial.com
Control Catalog
2-47
Section 2
Current Rating Standard-Duty Volts Amps (AC-3) Heavy Duty 230V 230V 230V 230V 230V 14 Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty
230V 230V 230V 230V 230V 230V 230V 230V 230V 230V 460V 460V 460V 460V 460V
460V
460V 460V
2-48
O TE EN IB C NO : F P LO T O PL S F R (S ST US US ED OR RE EE A E F N A U S E ER E R PA T E N N I TA W E G RS CL TS T O NC ES O A C R E S A D R E 2- S D E P DE ON 2 A L A O LU R S L T H T S B S S . Y, R O E R N TAT O L A N U AT X E T D G I T E H V . 2- E. 23 .)
Max. Nominal Current Motor for 30 sec. Horsepower 300% 450% 300% 450% 300% 450% 300% 450% 300% 400% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 400% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 3 3 3 3 7.5 5 10 7.5 10 7.5 15 15 20 20 25 20 30 30 60 50 60 50 75 75 125 100 125 100 150 125 7.5 7.5 10 10 15 15 25 20 25 20 30 30 40 40 50 40 75 60 125 100 200 150 250 200 250 200 300 250 Class J Fuse Clip Size 30
NEMA Type 1
Product Number CR
Starter Size F
Bypass Contactor
Starter Size F
Bypass Contactor No
371FD132B
$2685.00
17 22 34 34
30
371GD132B
371GD232B
No
60 60 60
371HD132C 371ID132C
H I
371HD232C
H I
No
371ID232C2# 371ID232C1
Yes No
$3134.00
48
100
371JD132D
$3440.00
371JD232D2#
$3698.00
Yes
63 72
371KD132D 371LD132D
K L
371KD232D2#
K L
371LD232D2#
M N N Q R R S F
M N N Q R R S F
371QD232F2# 371RD232F2#
371RD132G 371SD132G
371FD142B
371GD142B
371GD242B
No
371HD142C 371ID142C
H I
371HD242C
$3038.00
H I
No
371ID242C2# 371ID242C1
$3317.00
Yes No
$3134.00
48
100
371JD142D
$3440.00
371JD242D2#
$3698.00
Yes
63 72
100 100
371KD142D 371LD142D
$3830.00 $4681.00
K L
371KD242D2#
$4140.00 $5519.00
K L
Yes Yes
371LD242D2#
M N Q R R S
$6900.00 $9241.00
M N Q R R S
Yes
Yes
$11336.00
Yes
$13516.00 $13902.00
Yes Yes
371RD142G 371SD142G
371RD242G2# 371SD242G2#
$15180.00
Yes
Control Catalog
www.geindustrial.com
Rev. 7/13
Prices and data subject to change without notice
Section 2
1. Product numbers with # are incomplete. For starter sizes J and above in 12/3R enclosures, add one product number digit (in place of #) for overload relay current range for bypass contactor. Overload relay not included in pricing; add appropriate List Price Adder from Overload Relay Table (page 2-55). Example: To specify a combination starter used with a 460 V motor rated at 30 hp and a full load current of 40 amps in a Type 12 enclosure, select base product number CR373JD242F2#. Replace # with overload relay digit E from table, page 2-55. Complete product number is CR373JD242F2E. List Price $3652.00 Overload Adder $95.00 Total List Price, GO-10A6 $3747.00
O TE EN IB C NO : F P LO T O PL S F R (S ST US US ED OR RE EE A E F N A U S E ER E R PA T E N N I TA W E G RS CL TS T O NC ES O A C R E S A D R E 2- S D E P DE ON 2 A L A O LU R S L T H T S B S S . Y, R O E R N TAT O L A N U AT X E T D G I T E H V . 2- E. 23 .)
2. Product Notes When operating motors at service factor loads, service factor amps must not exceed starter rating. Enclosed starters rated for 40C ambient temperatures, derate rated controller current by 1.5%/C above 40C, up to a maximum of 50C. Three-Phase
Current Rating Standard-Duty Volts Amps (AC-3) Heavy Duty 200V 14 Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Circuit Max. Nominal Interrupter Current Motor Rating (Amps) for 30 sec. Horsepower 300% 450% 300% 450% 300% 450% 300% 450% 300% 400% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 3 3 3 3 5 5 10 7.5 10 7.5 15 10 15 10 20 15 20 20 30 30 50 40 50 40 75 60 75 60 100 75 125 100 125 100 150 150 200 200 300 250 300 250 15
NEMA Type 1
Product Number CR
Starter Size F
Bypass Contactor
Product Number CR
Starter Size F
Bypass Contactor No
373FD122D
$2720.00
373FD222D
$2954.00
17 22 34 34
15 30
373GD222D 373HD222E
$3023.00
No
H I
$3073.00 $3325.00
H I
No
30 30
373ID222E2#
Yes No
373ID222E1
$3142.00
200V
48
50
373JD122F
$3394.00
373JD222F2#
$3652.00
Yes
48 63 72
373JD122G
373JD222G2#
$3667.00
Yes
373KD122G 373LD122G
K L
373KD222G2#
$4109.00
K L
Yes
373LD222G2#
$5488.00 $6687.00
Yes
105 156
150 150
M N
M N
Yes Yes
$8429.00
200V 200V 200V 200V 200V 200V 200V 200V 200V 200V
156 240 240 315 370 370 500 630 850 850
N Q Q R S S T
$8842.00
N Q Q R S S T
Yes
$14964.00 $15455.00
Yes Yes
$20705.00
Yes Yes
373UD122M
U V V
373UD222M2#
$25650.00
U V V
373VD122N2 373VD122R2
$24900.00 $24900.00
373VD222N2#2 373VD222R2#2
$38978.00 $38978.00
Yes Yes
1200
Rev. 7/13
Prices and data subject to change without notice
www.geindustrial.com
Control Catalog
2-49
Section 2
Current Rating Standard-Duty Volts Amps (AC-3) Heavy Duty 230V 230V 230V 230V 230V 14 Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty
230V 230V 230V 230V 230V 230V 230V 230V 230V 230V 230V 230V 230V 230V 230V
2-50
O TE EN IB C NO : F P LO T O PL S F R (S ST US US ED OR RE EE A E F N A U S E ER E R PA T E N N I TA W E G RS CL TS T O NC ES O A C R E S A D R E 2- S D E P DE ON 2 A L A O LU R S L T H T S B S S . Y, R O E R N TAT O L A N U AT X E T D G I T E H V . 2- E. 23 .)
Circuit Max. Nominal Interrupter Current Motor Rating (Amps) for 30 sec. Horsepower 300% 450% 300% 450% 300% 450% 300% 450% 300% 400% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 3 3 3 3 7.5 5 10 7.5 10 7.5 15 15 20 20 25 20 30 30 60 50 75 75 125 100 150 125 150 125 200 150 200 150 250 200 250 200 350 300 350 300 15
NEMA Type 1
Product Number CR
Starter Size F
Bypass Contactor
Product Number CR
Starter Size F
Bypass Contactor No
373FD132D
$2720.00
373FD232D
$2964.00
17 22 34 34
15
373GD232D 373HD232E
$3023.00
No
30 30 30
H I
$3073.00
H I
No
373ID232E2#
$3325.00
Yes No
373ID232E1
$3142.00
48
50
373JD132F
$3394.00
373JD232F2#
$3652.00
Yes
63 72
100 100 100 225 400 400 400 600 500 600 600 800
373KD132G 373LD132G
K L
373KD232G2#
$4109.00
K L
Yes
373LD232G2#
$5488.00 $6668.00
Yes Yes
105 156 240 315 370 370 500 500 630 630 850 850
373MD132G 373ND132J
M N Q R S S T T
373MD232G2# 373ND232J2#
M N
$8842.00
Yes
Q R S S T T
Yes Yes
Yes Yes
373TD132K 373TD132L
373TD232K2# 373TD232L2#
Yes Yes
373UD132L
U U V V
373UD232L2#
U U V V
Yes Yes
373UD132N
373UD232N2#
1000 1200
373VD132P2
$24900.00 $24900.00
373VD232P2#2
$38978.00 $38978.00
Yes Yes
373VD132R2
373VD232R2#2
Control Catalog
www.geindustrial.com
Rev. 7/13
Prices and data subject to change without notice
Section 2
O TE EN IB C NO : F P LO T O PL S F R (S ST US US ED OR RE EE A E F N A U S E ER E R PA T E N N I TA W E G RS CL TS T O NC ES O A C R E S A D R E 2- S D E P DE ON 2 A L A O LU R S L T H T S B S S . Y, R O E R N TAT O L A N U AT X E T D G I T E H V . 2- E. 23 .)
Product Number Selection Instructions 1. Product numbers with # are incomplete. For starter sizes J and above in 12/3R enclosures, add one product number digit (in place of #) for overload relay current range for bypass contactor. Overload relay not included in pricing; add appropriate List Price Adder from Overload Relay Table (page 2-55). Example: To specify a combination starter used with a 460 V motor rated at 30 hp and a full load current of 40 amps in a Type 12 enclosure, select base product number CR373JD242F2#. Replace # with overload relay digit E from table, page 2-55. Complete product number is CR373JD242F2E. List Price $3652.00 Overload Adder $95.00 Total List Price, GO-10A6 $3747.00 2. Product Notes When operating motors at service factor loads, service factor amps must not exceed starter rating. Enclosed starters rated for 40C ambient temperatures, derate rated controller current by 1.5%/C above 40C, up to a maximum of 50C. Three-Phase
Circuit Max. Nominal Interrupter Current Rating Standard-Duty Current Motor Rating (Amps) Volts Amps (AC-3) Heavy Duty for 30 sec. Horsepower 460V 14 Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty Standard-Duty Heavy-Duty 300% 450% 300% 450% 300% 450% 300% 450% 300% 400% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 300% 450% 7.5 7.5 10 10 15 15 25 25 25 25 30 30 40 40 50 40 75 60 125 100 125 100 200 150 250 200 250 200 300 250 400 350 500 400 500 400 700 600 700 600 15
NEMA Type 1
Product Number CR
Starter Size F
Bypass Contactor
Product Number CR
Starter Size F
Bypass Contactor No
373FD142D
$2720.00
373FD242D
$2954.00
17 22 34 34
30 30 50 50
373GD142E
373GD242E
$3023.00
No
373HD142E 373ID142F
H I
373HD242E
$3073.00 $3325.00
H I
No
373ID242F2# 373ID242F1
Yes No
$3177.00
460V
48
50
373JD142F
$3394.00
373JD242F2#
$3652.00
Yes
63 72
100 100
373KD142G 373LD142G
K L
373KD242G2# 373LD242G2#
$4109.00
K L
Yes Yes
$5488.00
105 156
150 150
M N
$6687.00 $8429.00
M N
Yes
Yes
460V 460V 460V 460V 460V 460V 460V 460V 460V 460V
156 240 315 315 370 500 630 630 850 850
$7379.00
N Q R R S T
$8842.00
Yes
$9498.00
Q R R S T
Yes
373UD142M 373UD142N
U U V V
373UD242M2# 373UD242N2#
U U V V
Yes Yes
1000 1200
373VD142P2
$24900.00 $24900.00
373VD242P2#2
$38978.00 $38978.00
Yes Yes
373VD142R2
373VD242R2#2
Rev. 7/13
Prices and data subject to change without notice
www.geindustrial.com
Control Catalog
2-51
Section 2
First, select your basic enclosed starter from pages 2-44 to 2-51. Fill in the digits of the product number selected in the appropriate boxes of the base unit product number line below and enter the base list price in the appropriate price box. Then, to select additional modifications, follow the step-by-step instructions. Product Number
Example ASTAT-CD Plus solid state reduced voltage starter for a 200 hp, 460 volt motor (229 motor FLA) for a conveyor. Fused disconnect combination starter in NEMA Type 12 enclosure with 120V secondary CPT, dual primary fuses, external elapsed time meter and START push button, H-O-A selector switch and red RUN light. Select base unit from table on page 2-48. Enter product number CR371RD242F2# and $13,516.00 Base Price in spaces provided. 1 Select line volts and rectifier fuses. None required. Make no change to product number box 1 and enter $0 in price box 1 . 2 Select control circuit options. None required because CPT is standard on combination starters. Make no change to product number box 2 and enter $0 in price box 2 . 3 No change. 4 Select contactor options. None required because bypass contactor is included with unit selected. Make no change to product number box 4 and enter $0 in price box 4 . 5 Select overload relay. Enter P in product number box 5 and $590 in price box 5 . 6 Select pilot device options. Enter R in product number box 6 and $265 in price box 6 . 7 Select auxiliary contacts and relays. No additional contacts or relays required. Enter 0 in product number box 7 and $0 in price box 7 . 8 Select meter options. Enter F in product number box 8 and $275 in price box 8 . Product Number
Assemble new, complete product number: CR371RD242F2PR0F. Total list price adders: $14,646.00, List Price, GO-10A6.
2-52
O TE EN IB C NO : F P LO T O PL S F R (S ST US US ED OR RE EE A E F N A U S E ER E R PA T E N N I TA W E G RS CL TS T O NC ES O A C R E S A D R E 2- S D E P DE ON 2 A L A O LU R S L T H T S B S S . Y, R O E R N TAT O L A N U AT X E T D G I T E H V . 2- E. 23 .)
When youre done, your complete product number will be your base unit product number, with all digits from the new product number digits line replacing or adding to the original digits. Your total List Price, GO-10A6, will be the sum of the amounts in the boxes in the price line.
As instructed, transfer the resulting product number digits to the new product number digits line and the price component for your selection to the appropriate price boxes. (Make copies of this blank form for future use).
Control Catalog
www.geindustrial.com
Rev. 7/13
Prices and data subject to change without notice
Section 2
O TE EN IB C NO : F P LO T O PL S F R (S ST US US ED OR RE EE A E F N A U S E ER E R PA T E N N I TA W E G RS CL TS T O NC ES O A C R E S A D R E 2- S D E P DE ON 2 A L A O LU R S L T H T S B S S . Y, R O E R N TAT O L A N U AT X E T D G I T E H V . 2- E. 23 .)
Select line volts and, if desired, rectifier fuses by frame size. Transfer the product number digit to box 1 in the new product number digits line and the price to box in the price line.
Rectifier Fuses No Product No. Digit by Line Volts 230 V 3 7 7 7 7 7 7 7 7 Frame size F-V F-I 200/208 V 2 460 V 4 8 8 8 8 8 8 8 8 List Price Adder, GO-10A6
1
6 6 6 6 6 6 6 6
$260.00
J-K
L-M
Yes
N-Q R-S T
U V
Select control circuit options by frame size. Transfer the product number digit to box in the new product number digits line and the price to box 2 in the price line.
List Price Adder, GO-10A6 Frame Product No. Digit Size (Replaces #) 0 Control Circuit VA Noncombination Starters Combination Starters 1 $(160.00)
F-I
$(160.00)
2 3 0
C PT standard capacity
50
$160.00 $225.00
150
$65.00
$(190.00) $(190.00)
J-Q
2 3 0
C PT standard capacity
100
$190.00 $285.00
250
$93.00
$(270.00)
R-T
$(270.00)
2 3 0
C PT standard capacity
150
$225.00 $285.00
250
$60.00
$(200.00)
U- V
$(250.00)
2 3
C PT standard capacity
250
$285.00 $355.00
375
$70.00
1 Standard capacity CPT is included in the base price for combination starters listed in the general
Rev. 7/13
Prices and data subject to change without notice
www.geindustrial.com
Control Catalog
2-53
Section 2
For reference only. For combination starters, the product number digit is included in the number brought forward from the general selection tables on pages 2-44 to 2-51. For noncombination starters, skip this step and omit the corresponding digit in your product number. If no further factory-installed modifications are desired, you may stop after this step and you will have built a valid and complete product number and list price for all Type 1 enclosed starters and all Type 12/3R enclosed starters in frame sizes F-I.
Combination, Fusible Disconnect (CR371) Combination, Mag-Break Circuit Breaker (CR373), Frame Sizes F-S Combination, Mag-Break Circuit Breaker (CR373), Frame Sizes T-V
Bypass contactors are required for enclosed starters with frame sizes J or larger in Type 12/3R enclosures and are included in the base price of frame size J starters or larger in Type 12 enclosure. Any option including a bypass contactor requires that you also select an overload relay from table 5 below. Select contactor options. Transfer the product number digit to box 4 in the new product number digits line and the price for your frame size to box 4 in the price line.
F $145.00 $145.00 $145.00 G $164.00 $164.00 $164.00 H $183.00 $183.00 $183.00 I $183.00 $183.00 $183.00 J $275.00 $275.00 * K $275.00 $325.00 * L $325.00 $363.00 * M $416.00 $591.00 * N $738.00 $738.00 * Q $1283.00 $1283.00 * R $2363.00 $2363.00 * S $3241.00 $3241.00 * T $4700.00 $4700.00 * U $6450.00 $6450.00 * V $13428.00 $13428.00 * *Bypass included in base price for Type 12/3R. 1Overload relay required in maintenance bypass mode, include overload relay in Step 5
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O TE EN IB C NO : F P LO T O PL S F R (S ST US US ED OR RE EE A E F N A U S E ER E R PA T E N N I TA W E G RS CL TS T O NC ES O A C R E S A D R E 2- S D E P DE ON 2 A L A O LU R S L T H T S B S S . Y, R O E R N TAT O L A N U AT X E T D G I T E H V . 2- E. 23 .)
Product No. Digi t A B Frame Size F-V F-I Class J Fuse/Fuse Clip Rating (Amps) unfused 30 Frame Size F Circuit Rating (Amps) 7 Frame Size T Circuit Breaker Rating (Amps) C H-J 60 D E J-M 100 F-G G-I I-J 15 30 M-N 200 F M-R R-S 400 50 G 600 J-M 100 H J M-N 150 N-Q Q-S R-S 225 400 K L 500 600 T-U 600 M N P U-V U-V 700 800 U-V 1000 1200 R U-V
0 None
1 Isolation
2 Bypass
3 DC Brake
4 Isolation+Bypass
5 Isolation+DC Brake
Enclosure Type
Frame Size
1,12/3R
1, 12/3R
12/3R
1, 12/3R
12/3R
1, 12/3R
12/3R
$145.00 $164.00 $183.00 $183.00 $208.00 $208.00 $275.00 $275.00 $325.00 $1256.00 $1256.00 $1256.00 $1762.00 $3241.00 $3241.00
$290.00 $328.00 $366.00 $366.00 $550.00 $600.00 $688.00 $1007.00 $1476.00 $2566.00 $4726.00 $6482.00 $9400.00 $12900.00 NA
$290.00 $328.00 $366.00 $366.00 $275.00 $275.00 $325.00 $416.00 $738.00 $1283.00 $2363.00 $3241.00 $4700.00 $6450.00 NA
$290.00 $328.00 $366.00 $366.00 $483.00 $483.00 $600.00 $691.00 $1063.00 $2539.00 $3619.00 $4497.00 $6462.00 $9691.00 NA
$545.00 $564.00 $583.00 $583.00 $675.00 $725.00 $763.00 $991.00 $1138.00 $1683.00 $2763.00 $3641.00 $5100.00 $6850.00 $13828.00
$545.00 $563.00 $583.00 $400.00 $400.00 $400.00 $400.00 $400.00 $400.00 $400.00 $400.00 $400.00 $400.00 $400.00 $400.00
$690.00 $728.00 $766.00 $766.00 $883.00 $883.00 $1000.00 $1091.00 $1463.00 $2939.00 $4019.00 $4897.00 $6862.00 $10091.00 NA
$690.00 $728.00 $766.00 $766.00 $675.00 $675.00 $725.00 $816.00 $1138.00 $1683.00 $2763.00 $3641.00 $5100.00 $6850.00 NA
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Prices and data subject to change without notice
Section 2
O TE EN IB C NO : F P LO T O PL S F R (S ST US US ED OR RE EE A E F N A U S E ER E R PA T E N N I TA W E G RS CL TS T O NC ES O A C R E S A D R E 2- S D E P DE ON 2 A L A O LU R S L T H T S B S S . Y, R O E R N TAT O L A N U AT X E T D G I T E H V . 2- E. 23 .)
Required with bypass contactor. Add price shown to the list price for all base units on pages 2-44 to 2-51 that contain a # in their product number. Select the overload relay from among those applicable to your frame size. Transfer the product number digit to box 5 in new product number digits line and the price to box 5 in the price line.
Motor FullProduct Load Ampere No. Digit Range A L None Applicability by Size K L M N List Price Adder, GO-10A6
Select pilot device options. Transfer the product number digit to box 6 in the new product number digits line and the price to box 6 in the price line.
Product No. Digit A START/STOP Push Button H-O-A Selector Switch None Re d Light Green Light List Price Adder, GO-10A6
D E F
RUN
RUN OFF
4-6.3
M N P
14.5-18
17.4-22 21-26
U V
25-32
W E
30-40
30-43
42-55
H J
54-65 64-82
78-97
M M E
90-110 90-120
110-140
140-190
N P
120-190
175-280
D E
RUN
$255.00
H J
RUN
$215.00
RUN
$215.00
$55.00
K L
RUN
$200.00
$200.00
RUN RUN
$255.00 $240.00
M N R
START only
START only
START only
U V
$180.00
RUN
$265.00
OFF
$265.00 $245.00
RUN
OFF
RUN
OFF
500-820
G Z
800-1260
$1200.00 $1200.00
Rev. 7/13
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Section 2
Select auxiliary contacts and relays. Transfer the product number digit to box 7 in the new product number digits line and the price to box 7 in the price line.
Product No. Digit 0 1 Extra Relays 3NO-1NC 2NO-2NC 1NO-3NC List Price Adder, GO-10A6
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O TE EN IB C NO : F P LO T O PL S F R (S ST US US ED OR RE EE A E F N A U S E ER E R PA T E N N I TA W E G RS CL TS T O NC ES O A C R E S A D R E 2- S D E P DE ON 2 A L A O LU R S L T H T S B S S . Y, R O E R N TAT O L A N U AT X E T D G I T E H V . 2- E. 23 .)
Select meter options. Transfer the product number digit to box 8 in the new product number digits line and the price to box 8 in the price line.
Product No. 1-Phase 2 Digit Ammeter A 1-Phase 2 Voltmeter 3-Phase Ammeter None 3-Phase Voltmeter Elapsed 2 Time Meter List Price Adder, GO-10A6 None 1
2 3
1 1
51 61
1
2 2 2
D E F
H J
$1500.00 $1710.00 $1025.00 $1710.00 $1025.00 $1920.00 $1235.00 $1235.00 $1775.00 $1985.00 $1985.00
K L
M N P
R S
$2195.00 2 Single phase ammeter, voltmeter and elapsed time meter function is included as W
a digital readout on the ASTAT display. For external separate analog meter, select product number digit shown in the table above.
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Section 2
Protections
Current Limit Overload Cool-down Time after Overload Trip Loss on Input Phase Thyristor Short Circuit Heatsink Overheating Motor Thermistor Loss on Output Phase Stalled Rotor Supply Frequency Error Overcurrent Undercurrent Overvoltage Adjustable from 1 to 4.5 (lr/ln) max. 7.0 ln IEC class 10 and 20; NEMA class 10, 20 and 30 all selectable s - 300 for reset s - Trip at 3 ms - Trip at 200 ms - Trip at 200 ms - Trip at 200 if thermistor impedance > response value s - Trip at 3 ms - Trip at 200 Hz - If f < 45 or f > 65, will not start 100 to 150% ln; trip time adjustable from 0 to 99 sec. 0 to 99% ln; trip time adjustable from 0 to 99 sec. 100 to 130% Un; trip time adjustable from 0 to 99 sec. (L1 voltage is monitored to provide this protection.) 0 to 50% Un; trip time adjustable from 0 to 99 sec. (L1 voltage is monitored to provide this protection.) ms - 60 4 former errors s - 2 x ta (ta = acceleration ramp time) s - 120
Control Specifications
Control System Digital system with microcontroller Starting ramp with progressive increase in voltage and current limitation % - 30-95 Un % - 10-90 Mdirect start % - 95 Un (90% Mdirect start), adjustable 0 to 999 ms 0.4 to 1.2 Adjustable from 1 to 4.5 (lr/ln) max. 7.0 ln s - 1 to 99 (types: standard or linear ramp up) Output voltage reduction according to power factor Fixed output voltage permanently equal to supply voltage Direct control of a bypass contactor s - 1 to 120 (1 to 99 in secondary ramp) adjustable independently of starting ramp time (types: standard, pump control or linear ramp down) 0 to 99 s; 0.0 to 2.5 x In Direct torque: 7% or 14% of nominal speed; reverse torque: 20% of nominal speed 0 to 4 attempts, and 1 to 99 sec. retry time Motor current, line voltage (L1 voltage is monitored to provide this protection), power, power factor and elapsed time
Initial Voltage (Pedestal) Initial (Starting) Torque Kick Start Motor Unit Ratio (N) Current Limit (Starting) Acceleration Ramp Time Energy Savings Override Bypass Brake Time by Ramp
Undervoltage
Error (CPU) Memory Long Start Time Long Slow Speed Time
Environmental Conditions
Operation Temperature Relative Humidity Maximum Altitude Mounting Position Protection Degree C - 0 to +55 (derate output current by 1.5%/C above 40C) % - 95% without condensation m - 3000 (derate output current by 1%/100m above 1000m) Vertical IP00, UL Open
Running
External Control Acceleration Phase Permanent Phase Stop Phase Start-Stop Adjustable time Energy savings/Override choice Power cut-off/Ramp/DC braking/Pump control
Standards
CE, cUL, UL CE Conforming IEC 947-4-2; UL, cUL conforming to UL508, UL File E 153901 (open), 100757 (enclosed) Conducted & Radiated emissions Conforming IEC 947-4-2, Class A Electrostatic discharges Conforming to IEC 1000-4-2, level 3 Radioelectric interference Conforming to IEC 1000-4-6, level 3 and to IEC 1000-4-3, level 3 Immunity to fast transients Conforming to IEC 1000-4-4, level 3 Immunity to Surge Voltage Conforming to IEC 1000-4-5, level 3
Inputs/Outputs
Inputs 4 digital optocoupled. Two fixed (Start, Stop), and 2 programmable (I3, I4) 1 Analog 0-5VDC for Tachogenerator feedback input 3 programmable relays (1r, 2r, 3r) 1 Analog 0-10VDC output for current metering
Outputs
ASTAT-CD Losses
Frame F G H I J K L M N Q R S T U V X Control Circuit (watts) 15 15 15 15 47 47 47 47 67 67 93 93 93 183 183 183 Power Circuit (watts) 41 50 59 92 131 189 210 277 524 834 970 1043 1721 1832 2377 3310 Bypass Contactor Inrush (va) 45 45 45 88 88 88 191 191 191 350 350 350 425 750 750 1600 Bypass Contactor Holding (va) 6 6 6 9 9 6 17 17 17 20 20 20 20 25 25 210
Control circuit losses includes cooling fan power Bypass contactor used with selected enclosed forms
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Section 2
Digital Inputs
Terminal 57 1 2 Function Common for digital inputs Run Stop Description This is a common terminal for digital input terminals specified below. Run order. Command signal may be provided by one NO dry momentary contact to terminals 1 and 57. Stop order. Command signal may be provided by one NC dry momentary contact to terminals 2 and 57. Note: Run/Stop permanent command allows linking 1-57 and using one dry NO contact to 2-57 terminals. 3 4 Programmable input I3 Programmable input I4 These two inputs are programmable. Can be assigned to the following internal functions soft stop pump control kick start override DC brake slow speed control reverse slow speed local/remote control linear ramp dual ramp selection bypass function
Command signal should be provided by one NC dry contact to terminals 57-3 or terminals 57-4. By switching this contact ON/OFF it is possible to enable or disable the assigned function.
Digital Outputs
Terminal 11, 12, 14 23, 24 33, 34 Function Programmable relay 1r Programmable relay 2r Programmable relay 3r Description 11-12 = NC, 11-14 = N.O. dry contacts. This relay can be assigned to several internal output functions. As default assigned to function RUN. 23-24 = N.O. dry contact. This relay can be assigned to several internal output functions. As default assigned to function EOR. 33-34 = N.O. dry contact. This relay can be assigned to several internal output functions. As default assigned to function DC BRAKE. Common for all relay output contacts Maximum usage voltage: Thermal current AC-15 use: DC-15 use: 380VAC (B300-UL) 8A 220V/3A, 380V/1A 30V max/3.5A
Analog I/O
Terminal 8 7 9 Function Analog input common (2 ) TG feedback input (1 ) Current Output (1 ) Description This is a common terminal for the analog input terminal number 7 and analog output terminal number 9. 0-5V analog input for speed feedback. It should be provided by a DC tacho-generator coupled to the motor. This speed feedback signal is required when the "linear ramp" function is used. 0-10V DC analog Output for current measurement purpose (1 x lr = 2V DC output) Load Impedance 10KV or higher
Communications
Terminal TD, RD, SG Function Tx, Rx, Gr data Description RS232C, 3 wires, half duplex. Maximum cable length 3 meters (10 feet) Asynchronous data transmission, 9600 Bauds, 1 bit start, 8 bits data, 2 bits stop, no parity.
Abbreviations
l lm ln lr L Lmax Mdirect start N SF Un Actual measured motor current Maximum starting current desired Nominal motor nameplate FLA ASTAT rated nameplate FLA Current limit for starting lm/lr Current limit for starting lm/lr Full voltage starting torque Ln/Lr Service factor Full line voltage
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Prices and data subject to change without notice
Section 2
The ASTAT-CD Plus allows the user to select motor protection according to IEC Class 10, 20 and NEMA 10, 20 or 30, selectable by o -overload- parameter.
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Section 2
Reduced Voltage Starters - Solid State
Open Starters
Product Number QC2JDP QC2KDP Dimension A 1.58 (40) 1.58 (40) Dimension B .10 (2.5) .10 (2.5) Weight 27.56 (12.5) 27.56 (12.5)
Open Starters
Product Number QC2LDP QC2MDP Weight 37.48 (17) 37.48 (17)
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Section 2
Open Starters
Product Number QC2NDP QC2QDP QC2RDP QC2SDP QC2TDP QC2UDP QC2VDP QC2XDP Dimension J 9.45 (240) 9.45 (240) 9.64 (245) 9.64 (245) 10.63 (270) 13.86 (352) 13.86 (352) 14.05 (357) Dimension K 1.35 (34) 1.35 (34) 0.3 (8) 0.3 (8) 3.94 (100) 4.72 (120) 4.72 (120) 4.72 (120) Dimension L .50 (12.5) .50 (12.5) .89 (22.5) .89 (22.5) .89 (22.5) .89 (22.5) .89 (22.5) .89 (22.5) Dimension M 3.86 (98) 3.86 (98) 3.47 (88) 3.47 (88) 3.47 (88) 3.74 (95) 3.74 (95) 3.74 (95) Dimension N 8.43 (214) 8.43 (214) 8.82 (224) 8.82 (224) 9.60 (244) 13.15 (334) 13.15 (334) 13.54 (344) Dimension O 2.12 (54) 2.12 (54) 2.12 (54) 2.12 (54) 2.54 (64.5) 4.72 (120) 4.72 (120) 4.33 (110) Weight 99.20 (45) 99.20 (45) 121.25 (55) 121.25 (55) 176 (80) 231 (105) 265 (120) 330 (150)
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Section 2
Product Number
CR370FD121 CR370GD121 CR370HD121 CR370ID1211 CR370JD121 CR370KD121 CR370LD121 CR370MD121 CR370ND121 CR370QD121 CR370RD121 CR370SD121 CR370TD1214 CR370UD1214 CR370VD1214
2For 2 contactors use combination enclosure on page 2-63. 3Only for ASTAT without contactors. Use combination enclosure on page 2-63 if contactors are included. 4Use bottom outline for enclosure with two doors.
2-62
O TE EN IB C NO : F P LO T O PL S F R (S ST US US ED OR RE EE A E F N A U S E ER E R PA T E N N I TA W E G RS CL TS T O NC ES O A C R E S A 2- S ED RE D P DE ON 2 A L A O LU R S L T H T S B S S . Y, R O E R N TAT O L A N U AT X E T D G I T E H V . 2- E. 23 .)
Dimension A1 22.6 (574) 22.6 (574) 22.6 (574) 22.6 (574) 26.6 (676) 26.6 (676) 36.6 (930) 36.6 (930) 43.7 (1110) 46.3 (1176) 46.3 (1176) 46.3 (1176) 78 (1981) 90 (2286) 90 (2286) Dimension A2 48.7 (1237) 51.3 (1303) 51.3 (1303) 51.3 (1303) Dimension B 11.5 (292) 11.5 (292) 11.5 (292) 11.5 (292) 15.1 (384) 15.1 (384) 18.0 (457) 18.0 (457) 31.2 (792) 26.3 (668) 26.3 (668) 26.3 (668) 44 (1118) 56 (1423) 56 (1423) Dimension C 8.9 (226) 8.9 (226) 8.9 (226) 8.9 (226) 10.9 (277) 10.9 (277) 12.3 (312) 12.3 (312) 15.0 381) 15.0 (381) 15.0 (381) 15.0 (381) 24.5 (622) 26.5 (673) 26.5 (673) Weight 45 (20.4) 45 (20.4) 45 (20.4) 45 (20.4) 91 (41.3) 91 (41.3) 150 (68.0) 150 (68.0) 295 (134.0) 345 (156.5) 375 (170.0) 375 (170.0) 900 (409.0) 1300 (5900) 1400 (636.0)
NEMA Type 1
NEMA Type 1
Dimension A1 22.6 (574) 22.6 (574) 22.6 (574) 22.6 (574) 26.6 (676) 26.6 (676) 36.6 (930) 36.6 (930) 43.7 (1110) 46.3 (1176) 46.3 (1176) 46.3 (1176) 78 (1981) 90 (2286) 90 (2286)
Dimension A2 25.6 (650) 25.6 (650) 25.6 (650) 25.6 (650) 30.0 (762) 30.0 (762) 40.0 (1016) 40.0 (1016) 48.7 (1237) 51.3 (1303) 51.3 (1303) 51.3 (1303) -
Dimension B 11.5 (292) 11.5 (292) 11.5 (292) 11.5 (292) 15.1 (384) 15.1 (384) 18.0 (457) 18.0 (457) 31.2 (792) 26.3 (668) 26.3 (668) 26.3 (668) 44 (1118) 56 (1423) 56 (1423)
Dimension C 8.9 (226) 8.9 (226) 8.9 (226) 8.9 (226) 10.9 (277) 10.9 (277) 12.3 (312) 12.3 (312) 15.0 (381) 15.0 (381) 15.0 (381) 15.0 (381) 24.5 (622) 26.5 (673) 26.5 (673)
Weight
58 (26.3) 58 (26.3) 58 (26.3) 58 (26.3) 100 (45.4) 100 (45.4) 160 (72.6) 160 (72.6) 315 (143.0) 390 (177.0) 450 (204.0) 450 (204.0) 900 (409.0) 1300 (590.0) 1400 (636.0)
A1 = Box height (excluding flanges) A2 = Overall height (including flanges) B = Width C = Depth
A1 = Box Height (excluding flanges); A2 = Overall Height (including flanges); B = Width; C = Depth
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Section 2
O TE EN IB C NO : F P LO T O PL S F R (S ST US US ED OR RE EE A E F N A U S E ER E R PA T E N N I TA W E G RS CL TS T O NC ES O A C R E S A D R E 2- S D E P DE ON 2 A L A O LU R S L T H T S B S S . Y, R O E R N TAT O L A N U AT X E T D G I T E H V . 2- E. 23 .)
NEMA Type 1
Product Number CR371FD122B CR371GD122B CR371HD122C CR371ID122C CR371JD122D CR371KD122D CR371LD122D CR371MD122E CR371ND122E CR371QD122F CR371RD122G CR371SD122G CR373TD122L1 CR373UD122M1 CR373VD122N1 Dimension A1 26.8 (681) 26.8 (681) 26.8 (681) 26.8 (681) 38.0 (965) 38.0 (965) 38 .3 (973) 38 .3 (973) 60.3 (1532) 60.3 (1532) 60.3 (1532) 60.3 (1532) 78 (1981) 90 (2286) 90 (2286) Dimension A2 30.0 (762) 30.0 (762) 30.0 (762) 30.0 (762) 43.1 (1095) 43.1 (1095) 43.6 (1107) 43.6 (1107) 65.3 (1659) 65.3 (1659) 65.3 (1659) 65.3 (1659) Dimension B 20.2 (513) 20.2 (513) 20.2 (513) 20.2 (513) 26.0 (660) 26.0 (660) 31.3 (795) 31.3 (795) 38.3 (973) 38.3 (973) 38.3 (973) 38.3 (973) 44 (1118) 56 (1423) 56 (1423) Dimension C 9.3 (236) 9.3 (236) 9.3 (236) 9.3 (236) 11.6 (295) 11.6 (295) 12.0 (305) 12.0 (305) 15.0 (381) 15.0 (381) 15.0 (381) 15.0 (381) 24.5 (622) 26.5 (673) 26.5 (673) Weight 96 (44) 96 (44) 96 (44) 96 (44) 173 (78) 173 (78) 207 (94) 207 (94) 440 (200) 440 (200) 485 (220) 500 (227) 1000 (454.0) 1400 (636.0) 1500 (682.0)
NEMA Type 1
Dimension A1 26.8 (681) 26.8 (681) 26.8 (681) 26.8 (681) 38.0 (965) 38.0 (965) 38.3 (973) 38.3 (973) 60.3 (1532) 60.3 (1532) 60.3 (1532) 60.3 (1532) 78 (1981) 90 (2286) 90 (2286)
Dimension A2 30.0 (762) 30.0 (762) 30.0 (762) 30.0 (762) 43.1 (1095) 43.1 (1095) 43.6 (1107) 43.6 (1107) 65.3 (1659) 65.3 (1659) 65.3 (1659) 65.3 (1659) -
Dimension B 20.2 (513) 20.2 (513) 20.2 (513) 20.2 (513) 26.0 (660) 26.0 (660) 31.3 (795) 31.3 (795) 38.3 (973) 38.3 (973) 38.3 (973) 38.3 (973) 44 (1118) 56 (1423) 56 (1423)
Dimension C 9.3 (236) 9.3 (236) 9.3 (236) 9.3 (236) 11.6 (295) 11.6 (295) 12.0 (305) 12.0 (305) 15.0 (381) 15.0 (381) 15.0 (381) 15.0 (381) 24.5 (622) 26.5 (673) 26.5 (673)
Weight
96 (44) 96 (44) 96 (44) 96 (44) 180 (82) 180 (82) 220 (100) 220 (100) 480 (218) 480 (218) 536 (243) 550 (250) 1000 (454.0) 1400 (636.0 1500 (682.0)
A1 = Box height (excluding flanges) A2 = Overall height (including flanges) B = width C = Depth
A1 = Box Height (excluding flanges); A2 = Overall Height (including flanges); B = Width; C = Depth
Rev. 7/13
Prices and data subject to change without notice
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Section 2
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Section 2
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Section 2
Additional Forms 1. Combination Starters Combination starters with fusible or nonfusible disconnect switch, or circuit breaker are also available. See page 2-78, (Tables 1 and 2) for list price additions. 2. 50-Hertz Starters 50-Hertz starters are available. Contact nearest GE Energy Sales Office for proper selection and pricing of 380 Volt 50 Hertz forms. 3. Special Enclosures Starters are also available in NEMA Type 3R, 4 and 12 enclosures. See page 2-78 (Table 3) for list price adders. 4. Product Notes Motor full-load current should not exceed continuous ampere rating of starter. Reference Publications
Instructions Instructions GEH-4899 (Sizes 2-5) GEH-4863 (Sizes 6-9)
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Section 2
1Size 7 starters and higher are not UL listed. UL508A is available as a factory quoted option.
Diagram Legend Terminal Board 1SWye Contactor 2SStart Contactor ATAutotransformer CRControl Relay CTCurrent Transformer FUFuse
OLThermal Overload Relay (Motor) OTTOver Temperature Thermostat RRun Contactor TCTime Closing Contact TOTime Opening Contact TRPneumatic Timer Product Number Selection Instructions: See page 2-66
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Section 2
CR331 NEMA Type 1 Size 5 See Diagram For Dimensions CR331 NEMA Type 1 Size 6
NEMA Size 6 6 6 6 6 6 Non-Combination/ Combination Non-combination Combination w/ circuit breakers Combination /all others Combination /all others Combination /all others Combination /all others Motor Voltage All ratings All ratings 200/208 230 460 575 Height 90.0 (2286) 90.0 (2286) 90.0 (2286) 90.0 (2286) 90.0 (2286) 90.0 (2286) Width 44.0 (1118) 44.0 (1118) 44.0 (1118) 44.0 (1118) 44.0 (1118) 44.0 (1118) Depth 20.0 (508) 20.0 (508) 20.0 (508) 20.0 (508) 20.0 (508) 20.0 (508) Weight 1500 1500 1600 1600 1600 1400/1600
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Section 2
List Price $4365.00, GO-10G1. NEMA Sizes 6YD-8YD 1. Specify: Starter type (CR332) NEMA Size Line voltage Type enclosure Control circuit voltage Short-circuit protective device Open- or closed-circuit transition 2. Motor data: Motor type Horsepower Voltage Phase Number of wires Frequency Temperature-rise Full-load current Service factor Delta-connected locked-rotor current 3. Modifications: (See page 2-78) 4. Ordering Example: One CR332HA311 NEMA Size 6 wye-delta open-transition starter in NEMA Type 1 enclosure. For squirrel-cage induction motor 200-horsepower, 230-Volt, three-phase, 60-Hertz, 40C rise, 500-Ampere full-load current, 3000-Ampere lockedrotor current. Additional Forms 1. Combination Forms Combination forms with fusible or nonfusible disconnect switch are available. Circuit breaker forms of closed transition starters only are also available. Refer to page 2-78 for list price additions. 2. 50-Hertz Forms 50-Hertz starters are available. Contact nearest GE Energy Sales Office for proper selection and pricing of 380 Volt 50 Hertz forms. 3. Special Enclosures Wye-delta starters are also available in NEMA Type 3R, 4 and 12 enclosures. Order by description using listed product number as reference. See page 2-77 (non-combination) or 2-78 (combination) for list price adders. 4. Product Notes Full-load current should not exceed continuous ampere rating of starter. Reference Publications
Instructions: NEMA Size 1YD-5YD Open transition Closed transition GEH-5076 GEH-5077
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1Size 7 starters and higher are not UL listed. UL508A is available as a factory quoted
Factory Installed Modifications: See page 2-78 Heater Selection Table: See page 2-80
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1Size 7 starters and higher are not UL listed. UL508A is available as a factory quoted
Heater Selection Table: See page 2-80 Product Number Selection Instructions: See page 2-69 Factory Installed Modifications: See page 2-78
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1Circuit breaker should not be used with open transition forms because the transient currents associated with the
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Typical Schematic Diagram for Closed Transition Wye-Delta Starter (NEMA Size 4YD)
Typical Schematic Diagram for Closed Transition Wye-Delta Starter (NEMA Size 7YD)
Diagram Legend 1M, 2M - Line Contactors 1S, 2S - Start Contactors RA, RB, RC - Transition Resistors OL - Thermal Overload Relay TR - Pneumatic Timing Relay 2MX - 2M Auxiliary Relay ICR - Control Relay TR - Timing Relay FU - Fuse TC - Time Closing CT - Current Transformer RES - Resistor - Terminal Board Point
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1. Starter type (CR330): Line voltage Short-circuit protective device Control circuit voltage NEMA Size Type enclosure. 2. Motor data: Motor type Horsepower Voltage Phase Number of wires Frequency Temperature-rise Full-load current Service factor. 3. Modifications: (See page 2-77) 4. Ordering Example: One CR330J NEMA Size 7 part-winding, nonreversing starter in NEMA Type 1 enclosure. For part winding induction motor rated 400 horsepower, 230 Volts, three-phase, 60 Hertz, 40C rise, 1000 Amperes full-load current, 6000 Amperes locked-rotor current. Starter enclosure to have HAND-OFF-AUTO selector switch and START push button installed on flange area at $450.00 addition. Total List Price $35730.00, GO-10G1. Additional Forms 1. Combination forms with fusible or nonfusible disconnect switch, or circuit breakers, are available. Part winding starters are also available as open forms; or in NEMA Type 3R, 4 and 12 enclosures. Order by description, using listed form as reference. See page 2-78 for list price adders. 2. 50 Hertz Starters 50 Hertz starters are available. Contact your nearest GE Energy sales office for proper selection and pricing of 380 V, 50 Hz forms. 3. Product Notes Two-pole vertical motors, 50 Hp and larger require special starters. Contact your nearest GE Energy sales office for information. Hp ratings are based on locked rotor currents corresponding to 65% of full winding values. Reference Publications
Instructions GEH 4897 (Sizes 1-5)
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List price does not include HOA selector switch or START push button. Six heaters should be ordered as separate items. Three-Phase NEMA Type 1
NEMA Size 1 PW 2 PW 3 PW 4 PW 5 PW 1 PW 2 PW 3 PW 4 PW 5 PW 6 PW 7 PW3 8 PW3 1 PW 2 PW 3 PW 4 PW 5 PW 6 PW 7 PW3 8 PW3 1 PW 2 PW 3 PW 4 PW 5 PW 6 PW 7 PW3 8 PW3 Motor Voltage (60 Hz) 200-208 200-208 200-208 200-208 200-208 230-240 230-240 230-240 230-240 230-240 230-240 230-240 230-240 460-480 460-480 460-480 460-480 460-480 460-480 460-480 460-480 575-600 575-600 575-600 575-600 575-600 575-600 575-600 575-600 Horsepower1 10 20 40 75 150 10 25 50 75 150 300 450 700 15 40 75 150 350 600 900 1400 15 40 75 150 350 600 900 1400 Product Number CR330CA111 CR330DC111 CR330EF111 CR330FJ111 CR330GM111 CR330CA311 CR330DD311 CR330EG311 CR330FJ311 CR330GM311 CR330HC311 CR330JF311 CR330KJ3112 CR330CB411 CR330DF411 CR330EJ411 CR330FM411 CR330GT411 CR330HH411 CR330JL411 CR330KN4112 CR330CB511 CR330DF511 CR330EJ511 CR330FM511 CR330GT511 CR330HH511 CR330JL511 CR330KN5112 List Price GO-10G1 $1314.00 $1872.00 $2640.00 $5646.00 $11826.00 $1314.00 $1872.00 $2640.00 $5646.00 $11826.00 $24624.00 $35280.00 $47238.00 $1314.00 $1872.00 $2640.00 $5646.00 $11826.00 $24624.00 $35280.00 $47238.00 $1314.00 $1872.00 $2640.00 $5646.00 $11826.00 $24624.00 $35280.00 $47238.00
1Hp ratings are based on locked rotor currents corresponding to 65% of full winding values. 2Size 8PW starters are back-connected and require rear access. 3Size 7 starters and higher are not UL listed. UL508A is available as a factory quoted option for Type 1 enclosures.
Part-Winding Starters in. Outlines, Dimensions (mm) and Weights lbs. (For Estimating Only) CR330 NEMA Type 1 Sizes 1-5
Product Number CR330C CR330D CR330E CR330F CR330G Dimension A 35.00 (889.0) 35.00 (889.0) 53.00 (1346.2) 53.00 (1346.2) 53.00 (1346.2) Dimension B 24.00 (609.6) 24.00 (609.6) 26.00 (660.4) 26.00 (660.4) 36.00 (914.4) Dimension C 8.25 (209.5) 8.25 (209.5) 10.75 (273.0) 10.75 (273.0) 10.75 (273.0) Dimension D 32.50 (825.5) 32.50 (825.5) 50.50 (1282.7) 50.50 (1282.7) 50.50 (1282.7) Dimension E 20.00 (508.0) 20.00 (508.0) 22.00 (558.8) 22.00 (558.8) 32.00 (812.8) Dimension F 30.00 (762.0) 30.00 (762.0) 48.00 (1219.2) 48.00 (1219.2) 48.00 (1219.2) Weight 150 150 250 250 350
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Diagram Legend 1M - Accelerating Contactor 2M - Run Contactor TR - Pneumatic Timing Relay OL - Thermal Overload Relay CR - Control Relay CT - Current Transformer FU - Fuse RES - Resistor TC - Time Closing TR - Timing Relay - Terminal Board Point
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List Price Addition, GO-10G1 (Apply to List Price of Complete Device) Control Product Line Covered Description 1. Devices mounted in cover or flange of enclosure. a) START-STOP push button (provides undervoltage protection, or b) HAND-OFF-AUTO selector switch, or c) HAND-OFF-AUTO selector switch and START push button (provides undervoltage protection), or d) Red indicating light unit (for any of the above) 2. Auxiliary contact unit 1 normally open or 1 normally closed each 3. Control circuit transformer with control relay (with primary and secondary fusing) 4. Enclosures (noncombination) forms) a) NEMA Type 4 b) NEMA Type 3R or Type 12 c) NEMA Type 4 d) NEMA Type 3R or Type 12 5. Enclosure omission 6. Separate control (115 VAC) 7. AC Ammeter (single-phase, includes one C.T.) 8. AC Ammeter and transfer switch (3-phase, no C.T.s) 9. AC Voltmeter (single-phase) 10. AC Voltmeter and transfer switch (3-phase) 11. Elapsed time meter 12. Current transformers 800 Amperes maximum, each 4000 Amperes maximum, each 13. Fused control circuittwo fuses 14. Overload relay with 1NO-1NC contacts 15. Ambient compensated overload protection 16. Incomplete sequence protection 17. Running phase-reversal and phase-failure protection 18. Space heaterper starter (control not included) 19. Thermostat for control of space heaters 1Closed transition. 2Open transition. 3Supplied as a control relay, for low control circuit power consumption. 4Add $54.00, GO-10G1 for part winding starters. X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X(C.T.)1 X(C.T.)1 X(O.T.)2 X(O.T.)2 X X X X X X X X X X X X X X X X $1860.00 $900.00 $720.00 $600.00 NC $1188.00 $1800.00 $1188.00 $1800.00 $348.00 $312.00 $132.00 $24.00 $27.004 $714.00 $1056.00 $420.00 $420.00 $1860.00 $1080.00 $810.00 $750.00 (-)144.00 NC $1188.00 $1800.00 $1188.00 $1800.00 $348.00 $312.00 $132.00 $24.00 $27.004 $714.00 $1056.00 $420.00 $420.00 $1860.00 $1140.00 $1170.00 $900.00 (-)372.00 NC $1188.00 $1800.00 $1188.00 $1800.00 $348.00 $312.00 NC $24.00 $27.004 $714.00 $1056.00 $420.00 $420.00 $3420.00 $1440.00 $1842.00 $1200.00 (-)660.00 NC $1188.00 $1800.00 $1188.00 $1800.00 $348.00 $312.00 NC $24.00 $27.004 $714.00 $1056.00 $420.00 $420.00 $3420.00 $1620.00 $3420.00 $1620.00 (-)1332.00 NC3 $1188.00 $1800.00 $1188.00 $1800.00 $348.00 $312.00 NC $24.00 $27.004 $714.00 $1056.00 $420.00 $420.00 $4500.00 $2250.00 $4500.00 $2250.00 NC3 $1188.00 $1800.00 $1188.00 $1800.00 $348.00 $840.00 $2130.00 NC $24.00 $27.004 $714.00 $1056.00 $420.00 $420.00 X X X $300.00 $300.00 $300.00 $300.00 $300.00 $300.00 CR330 (Partwinding) CR331 (Autotransformers) CR332 (Wye-Delta) 1, 1YD or 1PW 2, 2YD or 2PW NEMA Size 3, 3YD or 3PW 4, 4YD or 4PW 5, 5YD or 5PW 6-9, 6-8YD or 6-8PW
X X
X X
X X
$300.00 $450.00
$300.00 $450.00
$300.00 $450.00
$300.00 $450.00
$300.00 $450.00
$300.00 $450.00
$180.00
$180.00
$180.00
$180.00
$180.00
$180.00
$66.00
$192.00
$192.00
$192.00
$192.00
$198.00
$288.00
$372.00
$468.00
$528.00
$588.00
$588.00
Product Number Selection Instructions: See page 2-66 (Autotransformers), page 2-69, 2-70 (Wye Delta), page 2-74 (Part Winding)
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Table No. 1Combination Reduced Voltage Starters (In Type 1 Enclosure) Disconnect switch or circuit breaker type short-circuit protection can be supplied at the following additions to the basic starter price.
CR330 (PW)1
NEMA Size 1PW 2PW 3PW 4PW 5PW 6PW 200-208 V 10 20 40 75 150 Maximum Horsepower 230-240 V 460-575 V 10 25 50 75 150 200 250 300 400 450 700 15 40 75 150 350 400 500 600 800 900 1000 1400 NEMA Size 1YD 2YD 3YD 4YD 5YD 6YD 208-240 V 10 20 40 60 150
CR332 (YD)1
Maximum Horsepower 230-240 V 460-575 V 10 25 50 75 150 200 250 300 350 400 450 500 800 15 40 75 150 300 400 500 600 700 800 1000 1500
Nonfusible Disconnect List Price Addition, GO-10G1 $720.00 $912.00 $1260.00 $2256.00 $5178.00 $5178.00 $5478.00 $5478.00 $5478.00 $12720.00 $12720.00 $12720.00 $12720.00 $12720.00 $12720.00 $48324.00 $12720.00 $48324.00
Fusible Disconnect2 List Price Addition, GO-10G1 See Table No. 2 below See Table No. 2 below See Table No. 2 below See Table No. 2 below See Table No. 2 below $8490.00 $11224.00 $11224.00 $15864.00 $15864.00 $18546.00 $40626.00 $15864.00 $18546.00 $40626.00 $55254.00 $18546.00 $55272.00
Circuit Breaker3 List Price Addition, GO-10G1 $1032.00 $1122.00 $2052.00 $3990.00 $5874.00 $5874.00 $5874.00 $8142.00 $8142.00 $13800.00 $13800.00 $13800.00 $13800.00 $13800.00 $13800.00 $27444.00 $13800.00 $27444.00 Circuit Breaker List Price Addition, GO-10G1 $1032.00 $1122.00 $2052.00 $3990.00 $5874.00 $8142.00 $13800.00 $13800.00 $13800.00 $13800.00 $13800.00 $27444.00 $13800.00 $27444.00
7WP
7YD
8PW
8YD
CR3311
NEMA Size 2 3 4 5 6 7 8 200-208V 10 25 40 75 150 Maximum Horsepower 230-240V 15 30 50 100 200 300 400 450 500 800 460-575V 25 50 100 200 400 600 800 900 1000 1500
Nonfusible Disconnect List Price Addition, GO-10G1 $720.00 $912.00 $1260.00 $2256.00 $5178.00 $5478.00 $12720.00 $12720.00 $12720.00 $12720.00 $12720.00 $48324.00 $12720.00 $48324.00
Fusible Disconnect2 List Price Addition, GO-10G1 See Table No. 2 below See Table No. 2 below See Table No. 2 below See Table No. 2 below $8490.00 $11224.00 $15864.00 $18546.00 $15864.00 $18546.00 $40626.00 $55254.00 $18546.00 $55272.00
1For 50 Hertz applications, contact nearest GE Energy Sales Office. 2Price additions include current-limiting fuses. 3Not available for YD open transition.
Table No. 2Combination Reduced Voltage Starters (In Type 1 Enclosure) Fusible Disconnect, NEMA Sizes 1-5, 1PW-5PW, 1YD-5YD A fusible disconnect can be supplied on starters at the following additions to the basic noncombination price. When ordering, please specify the required fuse clip rating. Price additions shown do not include fuses.
CR330 1PW 2PW 3PW 4PW 5PW Product Number and NEMA Size CR332 1YD 2YD 3YD 4YD 5YD CR331 2 3 4 5 30 or 60 $768.00 $984.00 List Price Additions, GO-10G1Fusible Disconnect Fuse Clip SizeAmperes 100 200 400 $894.00 $984.00 $1224.00 $1524.00 $1524.00 $2172.00 $2472.00 $2472.00 600 $5814.00
Table No. 3Combination Reduced Voltage Starters (In Type 3R, Type 4, and Type 12 Enclosures) Use with Tables No. 1 & No. 2
Type Of Enclosure 3R or 12 4 Base Product Number CR330, 332 (O.T.) CR331, 332 (C.T.) CR330, 332 (O.T.) CR331, 332 (C.T.) 1, 1YD, 1PW $648.00 $912.00 $1176.00 $2316.00 2, 2YD, 2PW $834.00 $1128.00 $1266.00 $2316.00 List Price Additions, GO-10G1 Starter SizeAdditions to NEMA Type 1 Price 3, 3YD, 3PW 4, 4YD, 4PW 5, 5YD, 5PW $1068.00 $1224.00 $2154.00 $2316.00 $1440.00 $1608.00 $2826.00 $4404.00 $2070.00 $1860.00 $5220.00 $4404.00 6-8, 6-8YD, 6-8PW $2250.00 $2250.00 $4500.00 $4500.00 9, 9YD, 9PW
$2250.00 $4500.00
1For 50 Hertz applications, contact nearest GE Energy Sales Office. 2Price additions include current-limiting fuses. 3Not available for YD open transition.
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Ordering Information All CR123C and CR123F heaters are packaged three to a carton. Items of these heaters, ordered for either customers stock or any other purpose, are to be specified in multiples of three (such as 3, 6, 9, 12, 15, etc.). Minimum order quantity is three. Pricing Information All heaters, product numbers CR123C and CR123F are List Price $9.00 each, GO-10H. Packaged in quantities of three; must be ordered in multiples of three.
Note: Select heaters based on motor full-load Amperes. Due to starter design, actual heaters are sized to 50% of motor FLA. Solid state overloads should be set to the same level.
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CR332E, Size 3YD CR332F, Size 4YD CR332G, Size 5YD Max. Motor Heater Max. Motor Heater Max. Motor Heater Full-Load Amperes Product Number Full-Load Amperes Product Number Full-Load Amperes Product Number 43.5 CR123F300B 72.3 CR123F430B 216 CR123C630A 45.4 CR123F327B 83.8 CR123F487B 234 CR123C695A 52.8 CR123F357B 90.7 CR123F567B 262 CR123C778A 54.6 CR123F395B 95.7 CR123F614B 284 CR123C867A 58.6 CR123F430B 111.7 CR123F658B 310 CR123C955A 67.3 CR123F487B 122.5 CR123F719B 338 CR123C104B 72.3 CR123F567B 135.1 CR123F772B 372 CR123C113B 83.8 CR123F614B 154.0 CR123F848B 400 CR123C125B 90.7 CR123F658B 166.1 CR123F914B 442 CR123C137B 95.7 CR123F719B 188.8 CR123F104C 467 CR123C151B 111.7 CR123F772B 213.0 CR123F114C 122.5 CR123F848B 226.9 CR123F118C 135.1 CR123F914B 233.0 CR123F133C 154.0 CR123F104C 156.0 CR123F114C
Note: Select heaters based on motor full-load Amperes. Due to starter design, actual heaters are sized to 58% of motor FLA. Solid state overloads should be set to the same level.
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